A magnetic core detection device that realizes multi-directional visual comparison and identification
By designing the magnetic core alignment conveying assembly and turntable conveying mechanism of the magnetic core detection equipment, the automatic alignment, loading and flipping of the magnetic core is realized. Combined with visual comparison and analysis, the problem of low manual operation efficiency in the prior art is solved, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411462686.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-10-19
AI Technical Summary
The existing magnetic core visual comparison detection device requires manual alignment, loading and flipping of the magnetic core, which is inefficient and cumbersome to operate.
A magnetic core detection device including a magnetic core tilt conveying assembly and a rotary conveying mechanism is designed to realize automatic alignment, intermittent loading and multi-directional flip of the magnetic core through a mechanical structure, and to realize automatic detection with visual comparison analysis.
It realizes efficient automatic detection of magnetic cores, reduces the investment in manpower and material resources, and improves detection efficiency and accuracy.
Smart Images

Figure CN119334967B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a magnetic core visual comparison detection device, and in particular to a magnetic core detection device that realizes multi-directional visual comparison and recognition. Background Art
[0002] A magnetic core refers to a sintered magnetic metal oxide composed of a mixture of various iron oxides, which can be used to make inductors. During inspection, the surface of the magnetic core needs to be inspected for defects. The traditional method is manual inspection, which is inefficient. Another method is to use visual comparison to compare and analyze the pre-standard pattern and the photographed pattern to determine whether the surface meets the standard. This inspection method also requires manual auxiliary loading and alignment, and control of the feeding interval time, and manual flipping of the angle to facilitate the comparison of multiple surfaces of the magnetic core; therefore, it is necessary to design a magnetic core inspection device that solves the above problems.
[0003] Therefore, the existing magnetic core visual comparison detection device needs to be further improved. Summary of the invention
[0004] The purpose of the present invention is to provide a magnetic core detection device that can realize multi-directional visual comparison and identification, can pre-align the magnetic core for detection, realize intermittent automatic feeding, and can complete the flipping of multiple surfaces of the magnetic core through a mechanical structure.
[0005] In order to achieve the above object, the present invention adopts the following scheme:
[0006] A magnetic core detection device for realizing multi-directional visual comparison and identification, comprising a magnetic core alignment conveying assembly and a turntable conveying mechanism, wherein the turntable conveying mechanism is provided with a plurality of magnetic core positioning grooves uniformly distributed around the central circumference of the turntable conveying mechanism, the magnetic core positioning grooves are provided with a control structure for clamping or adjusting the magnetic core, the turntable conveying mechanism is provided with a plurality of photographing mechanisms for photographing different surfaces of the magnetic core, the turntable conveying mechanism is provided with an angle control mechanism for driving the control structure to drive the magnetic core to rotate the angle, a transverse channel is provided above one of the magnetic core positioning grooves, a longitudinal channel connected to the output end of the magnetic core alignment conveying assembly is vertically provided in the middle of the transverse channel, a blanking through hole that can be connected to one of the magnetic core positioning grooves is provided at one end of the transverse channel, an elastic pressing mechanism is provided above the blanking through hole, a transverse push piece is provided at the other end of the transverse channel, a connecting rod mechanism that can move in turn toward the blanking through hole is provided between the elastic pressing mechanism and the transverse push piece, and a reciprocating connecting rod mechanism is provided between the turntable conveying mechanism and the elastic pressing mechanism;
[0007] When the turntable conveying mechanism rotates, the reciprocating connecting rod mechanism is driven to move and the elastic pressing mechanism is driven to reciprocate up and down.
[0008] Furthermore, the magnetic core alignment and conveying assembly includes a first base, on which a screening disc and a discharge funnel assembly are provided, an inclined feeding channel is provided between the discharge funnel assembly and the screening disc, an output channel and a vortex channel are provided on the screening disc, the output channel and the vortex channel are connected, and a screening identification device for detecting whether the chip is aligned is provided on the screening disc.
[0009] Further, the screening and identification device includes a first photographing device and an air blowing device, and a magnet block, which are arranged on the vortex channel;
[0010] The first photographing device and the blowing device are communicatively connected with a comparison module;
[0011] A vibration mechanism is arranged on the vortex channel.
[0012] Furthermore, the vibration mechanism provides vibration for the vortex channel, so that the multiple magnetic cores on the vortex channel gradually move toward the output channel;
[0013] The magnetic core will pass through the magnet block and the first camera device during the movement;
[0014] When the magnetic core reaches the magnet block, the front and back sides of the magnetic core are judged, and like poles repel each other, while opposite poles attract each other; the repelling magnetic cores are pushed back into the screening plate for re-screening;
[0015] When the magnetic core reaches the first photographing device, the standard picture preset by the first comparison module is compared with the photographed picture, and an algorithm is used to determine whether they are the same. If the pictures are not the same, the blowing device is activated to blow the magnetic cores with incorrect placement angles out to the screening tray for re-screening.
[0016] Furthermore, the turntable conveying mechanism includes a second base, a driving motor is arranged on the second base, and an annular conveying plate is arranged on the driving motor;
[0017] There are four photographing mechanisms, which are respectively used to photograph the four surfaces of the magnetic core rotating around the X-axis; the four photographing mechanisms are respectively arranged on different sides of the magnetic core positioning groove, and are arranged with one magnetic core positioning groove spaced apart.
[0018] Further, the control structure includes a rotor assembly arranged in the magnetic core positioning groove, the inner end surface of the rotor assembly is provided with a first clamping surface, the inner side of the magnetic core positioning groove is provided with a spacer plate, the spacer plate is provided with a circular through hole, an adjusting column is movably provided in the circular through hole, an annular limiting groove is provided on the circumferential outer wall of the adjusting column, an axis control ring is rotatably installed in the annular limiting groove, a driving rod is provided at the bottom of the axis control ring, a push rod motor is provided on the lower surface of the magnetic core positioning groove, the output end of the push rod motor is fixedly connected to the driving rod, and a second clamping surface is provided on the outer wall of the adjusting column;
[0019] The first clamping surface and the second clamping surface are provided with anti-slip material;
[0020] The adjusting column can move axially in the circular through hole to cooperate with the rotor assembly to clamp or loosen the magnetic core;
[0021] The adjusting post can perform circular rotational motion in the circular through hole; when in a state of clamping the magnetic core, the adjusting post, the magnetic core and the rotor assembly rotate synchronously.
[0022] Furthermore, the angle control mechanism includes a fixed annular wall arranged on the second base, the fixed annular wall is sleeved on the outside of the annular conveying plate, a limited annular groove is arranged in the middle of the fixed annular wall, a limited square column and a driving gear are arranged on the outer end surface of the rotor assembly, an arc-shaped rack and a yielding groove are arranged on the fixed annular wall between two adjacent photographing mechanisms; and a discharge channel is arranged below the magnetic core positioning groove between two adjacent photographing mechanisms.
[0023] Further, when the rotor assembly rotates to the position of the limiting annular groove, the limiting square column is installed in the limiting annular groove to limit the angular rotation of the rotor assembly;
[0024] When the rotor assembly rotates to the position of the arc-shaped rack, the arc-shaped rack cooperates with the driving gear to drive the limiting square column to rotate at the position of the yielding slot and rotate 90° along with the rotor assembly;
[0025] After the rotation is completed, the limiting square column enters the limiting annular groove again to limit the rotation of the rotor assembly.
[0026] Further, the elastic downward pressing mechanism comprises a vertical shaft rod bracket arranged on the transverse channel, the vertical shaft rod bracket is provided with a vertical shaft hole, a vertical push rod is movably arranged in the vertical shaft hole, and an elastic downward pressing piece is arranged at the lower end of the vertical push rod;
[0027] A support plate is provided on the fixed annular wall below the blanking through hole;
[0028] The connecting rod mechanism comprises a first hinge seat arranged at the upper end of the vertical push rod, a second hinge seat is arranged at the outer end of the horizontal push member, and a connecting rod is hinged between the first hinge seat and the second hinge seat.
[0029] Further, the reciprocating connecting rod mechanism comprises a rotating gear arranged on the inner wall of the vertical shaft support, an eccentric shaft is arranged on the end face of the rotating gear, a hinge shaft is arranged on the rear end face of the first hinge seat, a reciprocating rod is hinged between the eccentric shaft and the hinge shaft, a ring gear is arranged on the annular conveying plate, and the ring gear and the rotating gear are meshed for transmission;
[0030] When the ring gear completes an angular rotation of 30°, the ring gear just completes a 360° rotation.
[0031] In summary, the present invention has the following beneficial effects compared with the prior art:
[0032] The present invention solves the shortcomings of the existing magnetic core detection equipment. Through the structural setting of the present invention, it has the following advantages: the magnetic cores are evenly distributed on the upper surface of the turntable conveying mechanism for transportation. After each passing through a photographing mechanism, it can be automatically flipped 90 degrees, which is convenient for the photographing device to take pictures and samples of each surface of the magnetic core during the transportation process, avoiding the situation that manual flipping causes cumbersome operation, and during the rotation of the turntable conveying mechanism, each rotation of a certain angle will send a magnetic core into the magnetic core positioning groove, preventing the continuous conveying of magnetic cores from stacking and failing to accurately photograph the magnetic core pattern; intermittent automatic feeding is realized, and the angle adjustment is completed every time the magnetic core in the magnetic core positioning groove moves a certain angle. At the same time, the control structure can also control the clamping, loosening, and angle rotation of the magnetism, which is convenient for the magnetic core to complete the clamping and conveying, loosening and blanking, clamping and rotating and other actions during the detection process, so as to realize efficient magnetic core detection work, reduce the investment of manpower and material resources, cooperate with visual comparison to analyze the magnetic core defects, and have better automation and higher efficiency. At the same time, multiple linkage mechanisms are arranged for better coordination, simple structure, and easy use. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 A top view of the present invention;
[0034] Figure 2 It is one of the three-dimensional diagrams of the turntable conveying mechanism of the present invention;
[0035] Figure 3 for Figure 2 A local enlarged view of point A;
[0036] Figure 4 It is one of the internal structure schematic diagrams of the present invention;
[0037] Figure 5 for Figure 4 A partial enlarged view of point B;
[0038] Figure 6 This is the second schematic diagram of the internal structure of the present invention;
[0039] Figure 7 for Figure 6 A partial enlarged view of point C;
[0040] Figure 8 This is the second stereoscopic diagram of the turntable conveying mechanism of the present invention;
[0041] Fig. 9 for Figure 8 A partial enlarged view of point D;
[0042] Fig.10 It is a partial view of the present invention. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] See also Figure 1-10 The present invention provides a magnetic core detection device for realizing multi-directional visual comparison and identification, including a magnetic core straightening conveying component 1 and a turntable conveying mechanism 2, characterized in that: the turntable conveying mechanism 2 is evenly distributed with a plurality of magnetic core positioning grooves 3 around the central circumference of the turntable conveying mechanism 2, a control structure 4 for clamping or adjusting the magnetic core is arranged in the magnetic core positioning groove 3, a plurality of photographing mechanisms 5 for photographing different surfaces of the magnetic core are arranged on the turntable conveying mechanism 2, an angle control mechanism 6 for driving the control structure 4 to drive the magnetic core to rotate the angle is arranged on the turntable conveying mechanism 2, and one of the magnetic cores A transverse channel 7 is arranged above the positioning groove 3, a longitudinal channel 11 connected to the output end of the magnetic core straightening conveying assembly 1 is vertically arranged in the middle of the transverse channel 7, a blanking through hole 10 which can be connected to one of the magnetic core positioning grooves 3 is arranged at one end of the transverse channel 7, an elastic pressing mechanism 9 is arranged above the blanking through hole 10, a transverse push piece 8 is arranged at the other end of the transverse channel 7, a connecting rod mechanism 12 which can move in turn toward the direction of the blanking through hole 10 is arranged between the elastic pressing mechanism 9 and the transverse push piece 8, and a reciprocating connecting rod mechanism 13 is arranged between the turntable conveying mechanism 2 and the elastic pressing mechanism 9;
[0045] When the turntable conveying mechanism 2 rotates, the reciprocating connecting rod mechanism 13 is driven to move and drive the elastic pressing mechanism 9 to reciprocate up and down;
[0046] Workflow:
[0047] The batches of magnetic cores are placed in the magnetic core alignment and conveying assembly 1 for alignment and conveying;
[0048] The magnetic cores are transported one by one into the longitudinal channel 11. When the magnetic cores enter the intersection of the longitudinal channel 11 and the transverse channel 7, they stop moving, and multiple magnetic cores are arranged backward along the longitudinal channel 11 to prevent too many or too few magnetic cores from entering the turntable conveying mechanism 2 and affecting the uniform arrangement;
[0049] The continuously rotating turntable conveying mechanism 2 drives the plurality of magnetic core positioning grooves 3 to simultaneously rotate around the center of the turntable conveying mechanism 2;
[0050] The rotation process of the turntable conveying mechanism 2 will drive the reciprocating connecting rod mechanism 13 to continue to move;
[0051] When the reciprocating connecting rod mechanism 13 moves, it will drive the elastic pressing mechanism 9 to move up and down.
[0052] The elastic pressing mechanism 9 drives the connecting rod mechanism 12 to move during the up and down reciprocating movement, so that the horizontal push member 8 moves left and right along the direction of the horizontal channel 7;
[0053] When one of the magnetic cores in the middle of the transverse channel 7 is pushed by the transverse pusher 8, it will enter the end of the transverse channel 7. At this time, the transverse pusher 8 is reset. During the reset process, the elastic pressing mechanism 9 will press down the magnetic core at the end, assisting in pressing the magnetic core to enter the blanking through hole 10, and finally press it into the magnetic core positioning groove 3 just moved below;
[0054] The elastic pressing mechanism 9 is elastic, which can keep the magnetic core in a better pressed state when it falls into the magnetic core positioning groove 3, so that the downward pressure of the magnetic core can be maintained before the magnetic core positioning groove 3 below moves to the position of the blanking through hole 10;
[0055] After the horizontal pusher 8 is reset, the frontmost magnetic core arranged on the longitudinal channel 11 will enter the front of the horizontal pusher 8 to perform the ejection work, completing a cycle action;
[0056] The magnetic core in the magnetic core positioning groove 3 will be taken away by the turntable conveying mechanism 2, and the magnetic core will move to the bottom of the camera mechanism 5 at a different position;
[0057] Before entering one of the photographing mechanisms 5, the angle control mechanism 6 will adjust the magnetic core to complete a 90° rotation, so that each photographing mechanism can complete a photograph at a different angle of each magnetic core;
[0058] The photos of the magnetic cores after taking photos and sampling will be compared with the terminal standard photos to detect defects and integrity. If the magnetic cores do not meet the requirements, they will enter the next photographing mechanism 5 and be unloaded. The unloaded magnetic cores will enter the unqualified product channel;
[0059] The clamping and releasing of the magnetic core are controlled by the control structure 4. When the previous photographing mechanism detects a failed magnetic core, the terminal will issue a command to control the control structure 4 to complete the releasing command. At this time, the magnetic core in the magnetic core positioning groove 3 automatically falls down and is removed.
[0060] The magnetic core alignment and conveying assembly 1 of the present invention includes a first base 101, on which a screening plate 102 and a discharge funnel assembly 103 are arranged, and an inclined feeding channel 104 is arranged between the discharge funnel assembly 103 and the screening plate 102, and an output channel 105 and a vortex channel 106 are arranged on the screening plate 102, and the output channel 105 and the vortex channel 106 are connected, and a screening identification device 107 for detecting whether the chip is aligned is arranged on the screening plate 102.
[0061] The screening and identification device 107 of the present invention comprises a first photographing device 1071 and an air blowing device 1072, and a magnet block 1073, which are arranged on the vortex channel 106;
[0062] The first photographing device 1071 and the blowing device 1072 are communicatively connected with a comparison module;
[0063] The vortex channel 106 is provided with a vibration mechanism.
[0064] The vibration mechanism of the present invention provides vibration for the vortex channel 106, so that the multiple magnetic cores on the vortex channel 106 gradually move toward the output channel 105;
[0065] The magnetic core will pass through the magnet block 1073 and the first camera device 1071 during the movement;
[0066] When the magnetic core reaches the magnet block 1073, the front and back sides of the magnetic core are determined, and like poles repel each other, while opposite poles attract each other; the repelling magnetic cores are pushed back into the screening disk 102 for rescreening;
[0067] When the magnetic core reaches the first photographing device 1071, the standard picture pre-set by the first comparison module is compared with the photographed picture, and an algorithm is used to determine whether they are the same. If the pictures are not the same, the blowing device 1072 is activated to blow the magnetic core with incorrect placement angle out to the screening plate 102 for re-screening.
[0068] The turntable conveying mechanism 2 of the present invention comprises a second base 201, a driving motor 203 is arranged on the second base 201, and an annular conveying plate 202 is arranged on the driving motor 203;
[0069] There are four photographing mechanisms 5, which are respectively used to photograph the four surfaces of the magnetic core rotating around the X-axis; the four photographing mechanisms 5 are respectively arranged on different sides of the magnetic core positioning groove 3, and are arranged with one magnetic core positioning groove 3 spaced apart.
[0070] The control structure 4 of the present invention comprises a rotor assembly 401 arranged in the magnetic core positioning groove 3, the inner end surface of the rotor assembly 401 is provided with a first clamping surface 402, the inner side of the magnetic core positioning groove 3 is provided with a spacer plate 403, a circular through hole 404 is provided on the spacer plate 403, an adjusting column 405 is movably provided in the circular through hole 404, an annular limiting groove 406 is provided on the circumferential outer wall of the adjusting column 405, an axis control ring 407 is rotatably installed in the annular limiting groove 406, a driving rod 408 is provided at the bottom of the axis control ring 407, a push rod motor 409 is provided on the lower surface of the magnetic core positioning groove 3, the output end of the push rod motor 409 is fixedly connected to the driving rod 408, and a second clamping surface 420 is provided on the outer wall of the adjusting column 405;
[0071] The first clamping surface 402 and the second clamping surface 420 are provided with anti-slip material;
[0072] The adjusting column 405 can move axially in the circular through hole 404 to cooperate with the rotor assembly 401 to clamp or loosen the magnetic core;
[0073] The adjusting post 405 can perform circular rotation in the circular through hole 404; when in the state of clamping the magnetic core, the adjusting post 405, the magnetic core and the rotor assembly 401 rotate synchronously;
[0074] The first clamping surface 402 and the second clamping surface 420 are used to clamp the two sides of the magnetic core to maintain the clamping state of the magnetic core, so that when the first clamping surface 402 rotates, the magnetic core can be driven to rotate at an angle by cooperating with the second clamping surface 420;
[0075] When the second clamping surface 420 rotates, the adjusting column 405 will be driven to rotate accordingly;
[0076] The axial movement of the adjustment column 405 will clamp or loosen the magnetic core;
[0077] The axial movement of the adjusting column 405 is completed by the cooperation and control of the annular limiting groove 406 and the axis control ring 407. When the axis control ring 407 moves axially, it will drive the annular limiting groove 406 to follow the axial movement.
[0078] When the annular limiting groove 406 rotates, it cannot affect the axis control ring 407. Therefore, the axis control ring 407 only affects the axial movement of the annular limiting groove 406, but cannot affect the circumferential rotation movement of the annular limiting groove 406, so that the adjustment column 405 at different axial positions can rotate synchronously with the rotor assembly 401.
[0079] The extension and retraction of the push rod motor 409 is made according to the terminal visual analysis, and the qualified magnetic core will remain in the extended state to keep the clamping and conveying of the magnetic core;
[0080] When it fails or reaches the end point, it will shrink, automatically remove the magnetic core and drop it into the discharge channel 607 to be sent to the defective product area (the magnetic core that reaches the end point will loosen and enter the good product area).
[0081] The angle control mechanism 6 of the present invention comprises a fixed annular wall 601 arranged on the second base 201, the fixed annular wall 601 is sleeved on the outer side of the annular conveying plate 202, a limited annular groove 602 is arranged in the middle of the fixed annular wall 601, a limited square column 603 and a driving gear 604 are arranged on the outer end surface of the rotor assembly 401, an arc-shaped rack 605 and a clearance slot 606 are arranged on the fixed annular wall 601 between two adjacent camera mechanisms 5; a discharge channel 607 is arranged below the magnetic core positioning slot 3 between two adjacent camera mechanisms 5;
[0082] The width and height dimensions of the limiting square column 603 are equal to the width dimension of the limiting annular groove 602. When the limiting square column 603 enters the limiting annular groove 602, it cannot rotate, ensuring the correct angle of the magnetic core when taking pictures. The limiting square column 603 that enters the position of the making way slot 606 and the arc-shaped rack 605 will adjust the angle. The limiting square column 603 will leave the limiting annular groove 602 and enter the making way slot 606 for adjustment. After the adjustment is completed, it will enter the limiting annular groove 602 again to limit rotation.
[0083] In the present invention, when the rotor assembly 401 rotates to the position of the limiting annular groove 602, the limiting square column 603 is installed in the limiting annular groove 602 to limit the angular rotation of the rotor assembly 401;
[0084] When the rotor assembly 401 rotates to the position of the arc-shaped rack 605, the arc-shaped rack 605 cooperates with the driving gear 604 to drive the limiting square column 603 to rotate at the position of the yielding slot 606, and rotates 90° along with the rotor assembly 401;
[0085] After the rotation is completed, the limiting square column 603 enters the limiting annular groove 602 again to limit the rotation of the rotor assembly 401 .
[0086] The elastic downward pressing mechanism 9 of the present invention comprises a vertical shaft support 901 arranged on the horizontal channel 7, the vertical shaft support 901 is provided with a vertical shaft hole 902, a vertical push rod 903 is movably arranged in the vertical shaft hole 902, and an elastic downward pressing member 904 is arranged at the lower end of the vertical push rod 903;
[0087] A support plate 100 is provided on the fixed annular wall 601 below the blanking through hole 10;
[0088] The connecting rod mechanism 12 includes a first hinge seat 121 arranged at the upper end of the vertical push rod 903, a second hinge seat 122 is arranged at the outer end of the horizontal push member 8, and a connecting rod 123 is hinged between the first hinge seat 121 and the second hinge seat 122.
[0089] The reciprocating connecting rod mechanism 13 of the present invention comprises a rotating gear 131 arranged on the inner wall of the vertical shaft support 901, an eccentric shaft 132 is arranged on the end face of the rotating gear 131, a hinge shaft 133 is arranged on the rear end face of the first hinge seat 121, a reciprocating rod 134 is hinged between the eccentric shaft 132 and the hinge shaft 133, and a ring gear 135 is arranged on the annular conveying plate 202, and the ring gear 135 and the rotating gear 131 are meshed for transmission;
[0090] When the ring gear 135 completes a 30° rotation, the ring gear 135 just completes a 360° rotation.
[0091] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A magnetic core detection device for realizing multi-directional visual comparison and identification, comprising a magnetic core alignment conveying component and a turntable conveying mechanism, characterized in that: The turntable conveying mechanism is provided with a plurality of magnetic core positioning grooves evenly distributed around the central circumference of the turntable conveying mechanism, and a control structure for clamping or adjusting the magnetic core is arranged in the magnetic core positioning groove, and a plurality of photographing mechanisms for photographing different surfaces of the magnetic core are arranged on the turntable conveying mechanism, and an angle control mechanism for driving the control structure to drive the magnetic core to rotate for adjustment is arranged on the turntable conveying mechanism, a transverse channel is arranged above one of the magnetic core positioning grooves, a longitudinal channel connected to the output end of the magnetic core straightening conveying assembly is vertically arranged in the middle of the transverse channel, a blanking through hole that can be connected to one of the magnetic core positioning grooves is arranged at one end of the transverse channel, an elastic pressing mechanism is arranged above the blanking through hole, a transverse pushing piece is arranged at the other end of the transverse channel, a connecting rod mechanism that can move in turn toward the direction of the blanking through hole is arranged between the elastic pressing mechanism and the transverse pushing piece, and a reciprocating connecting rod mechanism is arranged between the turntable conveying mechanism and the elastic pressing mechanism; When the turntable conveying mechanism rotates, the reciprocating connecting rod mechanism is driven to move and the elastic pressing mechanism is driven to reciprocate up and down; The magnetic core alignment conveying assembly comprises a first base, a screening disc and a material discharge funnel assembly are arranged on the first base, a feeding inclined channel is arranged between the material discharge funnel assembly and the screening disc, an output channel and a vortex channel are arranged on the screening disc, the output channel and the vortex channel are connected, and a screening identification device for detecting whether the chip is aligned is arranged on the screening disc; The turntable conveying mechanism includes a second base, a driving motor is arranged on the second base, and a ring conveying plate is arranged on the driving motor; there are four photographing mechanisms, which are respectively used to photograph four surfaces of the magnetic core rotating around the X-axis; the four photographing mechanisms are respectively arranged on one side of different magnetic core positioning grooves, and are arranged at intervals of one magnetic core positioning groove; The control structure includes a rotor assembly disposed in a magnetic core positioning slot; The angle control mechanism comprises a fixed annular wall arranged on the second base, the fixed annular wall is sleeved on the outer side of the annular conveying plate, a limited annular groove is arranged in the middle of the fixed annular wall, a limited square column and a driving gear are arranged on the outer end surface of the rotor assembly, an arc-shaped rack and a clearance slot are arranged on the fixed annular wall between two adjacent camera mechanisms; a discharge channel is arranged below the magnetic core positioning groove between two adjacent camera mechanisms; The elastic downward pressing mechanism comprises a vertical shaft rod bracket arranged on the transverse channel, the vertical shaft rod bracket is provided with a vertical shaft hole, a vertical push rod is movably arranged in the vertical shaft hole, and an elastic downward pressing member is arranged at the lower end of the vertical push rod; the connecting rod mechanism comprises a first hinge seat arranged at the upper end of the vertical push rod; The reciprocating connecting rod mechanism includes a rotating gear arranged on the inner wall of the vertical shaft rod bracket, an eccentric shaft is arranged on the end face of the rotating gear, a hinge shaft is arranged on the rear end face of the first hinge seat, a reciprocating rod is hinged between the eccentric shaft and the hinge shaft, and an annular gear is arranged on the annular conveying plate, and the annular gear and the rotating gear are meshed for transmission.
2. According to claim 1, a magnetic core detection device for realizing multi-directional visual comparison and identification is characterized in that: The screening and identification device comprises a first photographing device and an air blowing device, and a magnet block, which are arranged on the vortex channel; The first photographing device and the blowing device are communicatively connected with a comparison module; A vibration mechanism is arranged on the vortex channel.
3. The magnetic core detection device for realizing multi-directional visual comparison and identification according to claim 2 is characterized in that: The vibration mechanism provides vibration for the vortex channel, so that the multiple magnetic cores on the vortex channel gradually move toward the output channel; The magnetic core will pass through the magnet block and the first camera device during the movement; When the magnetic core reaches the magnet block, the front and back sides of the magnetic core are judged, and like poles repel each other, while opposite poles attract each other; the repelling magnetic cores are pushed back into the screening plate for re-screening; When the magnetic core reaches the first photographing device, the standard picture preset by the first comparison module is compared with the photographed picture, and an algorithm is used to determine whether they are the same. If the pictures are not the same, the blowing device is activated to blow the magnetic cores with incorrect placement angles out to the screening tray for re-screening.
4. The magnetic core detection device for realizing multi-directional visual comparison and identification according to claim 3 is characterized in that: The inner end surface of the rotor assembly is provided with a first clamping surface, the inner side of the magnetic core positioning groove is provided with a spacer plate, the spacer plate is provided with a circular through hole, an adjusting column is movably provided in the circular through hole, an annular limiting groove is provided on the circumferential outer wall of the adjusting column, an axis control ring is rotatably installed in the annular limiting groove, a driving rod is provided at the bottom of the axis control ring, a push rod motor is provided on the lower surface of the magnetic core positioning groove, the output end of the push rod motor is fixedly connected to the driving rod, and a second clamping surface is provided on the outer wall of the adjusting column; The first clamping surface and the second clamping surface are provided with anti-slip material; The adjusting column can move axially in the circular through hole to cooperate with the rotor assembly to clamp or loosen the magnetic core; The adjusting post can perform circular rotational motion in the circular through hole; when in a state of clamping the magnetic core, the adjusting post, the magnetic core and the rotor assembly rotate synchronously.
5. The magnetic core detection device for realizing multi-directional visual comparison and identification according to claim 4 is characterized in that: When the rotor assembly rotates to the position of the limiting annular groove, the limiting square column is installed in the limiting annular groove to limit the angular rotation of the rotor assembly; When the rotor assembly rotates to the position of the arc-shaped rack, the arc-shaped rack cooperates with the driving gear to drive the limiting square column to rotate at the position of the yielding slot and rotate 90° along with the rotor assembly; After the rotation is completed, the limiting square column enters the limiting annular groove again to limit the rotation of the rotor assembly.
6. The magnetic core detection device for realizing multi-directional visual comparison and identification according to claim 5 is characterized in that: A support plate is provided on the fixed annular wall below the blanking through hole; A second hinged seat is arranged at the outer end of the transverse push member, and a connecting rod is hinged between the first hinged seat and the second hinged seat.
7. The magnetic core detection device for realizing multi-directional visual comparison and identification according to claim 6 is characterized in that: When the ring gear completes an angular rotation of 30°, the ring gear just completes a 360° rotation.
Citation Information
Patent Citations
High-speed visual detection equipment of soft magnetic core
CN107782730A
Lock cylinder installation detection equipment with visual detection function
CN214132827U
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