A coating device for producing electric vehicle wiring harnesses
By designing a cladding device that includes cleaning rotating components, heating extrusion components and flushing mechanisms, the problems of dust and debris cleaning and wiring harness rotation on the outer surface of the electric vehicle wiring harness are solved, and high-quality cladding and wiring harness performance improvements are achieved.
Patent Information
- Application Number
- CN202411726544.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-28
AI Technical Summary
The prior art cannot effectively clean up dust and debris attached to the outer surface of the electric vehicle wiring harness, and at the same time, it cannot drive the wiring harness to rotate, affecting the quality of the coating.
A cladding device is designed, including a cleaning rotating assembly, a heating extrusion assembly and a flushing mechanism. The cleaning rotating assembly rotates and cleanses the wire harness through the clamping rotating mechanism and the conveying mechanism, the flushing mechanism is used for comprehensive flushing, and the heat extrusion assembly is used for drying and coating.
It has achieved a comprehensive cleaning of dust and debris on the outer surface of the electric vehicle wiring harness, driving the wiring harness to rotate, improving the cladding quality, ensuring the tight fit of the heat shrink tube, reducing gaps and bubbles, and improving the overall strength and heat dissipation performance of the wiring harness.
Smart Images

Figure CN119340034B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric vehicle wiring harness production, and in particular to a covering device used in electric vehicle wiring harness production. Background Art
[0002] The coating process in the production of electric vehicle wiring harnesses is one of the key steps to ensure the quality and performance of the wiring harnesses. The main purpose of the coating of electric vehicle wiring harnesses is to protect the wiring harnesses from mechanical damage, moisture erosion, chemical corrosion, and electrical interference, thereby improving the durability and safety of the wiring harnesses. The coating materials of electric vehicle wiring harnesses usually include tapes, heat shrink tubes, corrugated tubes, wear-resistant self-rolling tubes, etc. These materials have good insulation, wear resistance, corrosion resistance, and anti-aging properties, and can effectively protect the wiring harnesses.
[0003] Chinese patent announcement number CN117410035B discloses a wrapping device for automobile wiring harness production, including a tape ring, the inner cavity of the tape ring is fixedly sleeved with a fixed wheel, the inner cavity of the fixed wheel is movably equipped with five adjustment wheels, and the inner cavity tops of the five adjustment wheels are movably equipped with force plates. The present invention effectively avoids the deviation of the wire body and affects the normal tape wrapping work by setting an adjustment wheel, a force plate, a spring, a movable block, an airbag bag, a telescopic rod, and an adjustment pressure plate. At the same time, it effectively reduces the force of the wire body due to centrifugal outward impact, thereby avoiding the surface of the wire body from hard collision and serious wear. By setting an adjustment pressure plate, the surface of the wire body can be fully flattened when passing through the inner cavity of the fixed wheel, effectively avoiding the wire body from being wrapped with tape due to the uneven wrinkles of the outer skin of the wire body itself, thereby avoiding the problem of bulging; However, the above patent document still has the following defects during implementation:
[0004] Although the above patent can avoid bulging during implementation, it is unable to completely clean the dust and debris attached to the outer surface of the electric vehicle wiring harness, and it is also unable to drive the electric vehicle wiring harness to rotate. Summary of the invention
[0005] The main purpose of the present invention is to provide a covering device for the production of electric vehicle wiring harnesses, which can effectively solve the problem that dust and debris attached to the outer surface of the electric vehicle wiring harness cannot be completely cleaned and the electric vehicle wiring harness cannot be driven to rotate.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a covering device for the production of electric vehicle wire harnesses, comprising a base, support legs are fixedly connected at the four corners of the lower end of the base, a control box is fixedly installed at the middle of the front end of the base, a cleaning rotating assembly is jointly provided at the inner cavity and the upper end of the base, and a heating extrusion assembly is provided at the rear of the upper end of the base.
[0007] Preferably, the cleaning rotation assembly includes a concave frame fixedly connected to the upper end of the base, a slide groove is symmetrically provided on the upper end of the base, a conveying mechanism is provided on the inner surface of the slide groove, a clamping rotation mechanism is symmetrically provided on the upper end of the conveying mechanism, a cleaning structure is provided on the inner surface of the concave frame, and a flushing mechanism is provided on the inner surface of the concave frame behind the cleaning structure.
[0008] Preferably, the conveying mechanism includes two rotating rods 1 rotatably connected to the inner surface of the base, the outer surfaces of the two rotating rods 1 are symmetrically fixedly connected to rollers, the outer surfaces of the rollers on the same side are commonly wound and connected with cables, the left end of the rotating rod 1 located in the front is fixedly connected to a dual-axis motor fixedly connected to the base, the outer surfaces of the two cables are fixedly connected to sliders slidably connected to the inner surface of the slide groove, and the left output end of the dual-axis motor is fixedly connected to the rotating rod 2 through a coupling.
[0009] Preferably, the clamping and rotating mechanism includes a fixed block fixedly connected to the upper end of the slider, the inner surface of the fixed block is rotatably connected to a hollow rod, the left end of the hollow rod is fixedly connected to a concave block, the lower ends of the two sliders are commonly fixedly connected to an oil tank, the inner surface of the hollow rod is rotatably connected to a ring, the upper part of the inner surface of the oil tank penetrates and extends to the left end of the ring and is fixedly connected to a connecting pipe 1, the lower end of the connecting pipe is fixedly installed with an oil pump, the inner surface of the connecting pipe 1 is fixedly connected to a connecting pipe 2, and an electromagnetic valve 1 is commonly fixedly installed at the intersection of the outer surface of the connecting pipe 1 and the outer surface of the connecting pipe 2, the upper end of the hollow rod is symmetrically provided with flow channels, the inner surfaces of the two flow channels are both slidably connected to piston rods, the ends of the two piston rods close to each other are fixedly connected to a fixing plate, the outer surfaces of the two piston rods are each sleeved with a spring 1, and the two ends of the two springs 1 are respectively fixedly connected to the piston on the piston rod and the inner surface of the flow channel.
[0010] Preferably, a rack 1 is fixedly connected to the inner surface of the concave frame 1 in a bilaterally symmetrical manner, and a gear meshing with the rack 1 is fixedly connected to the outer surface of the hollow rod.
[0011] Preferably, the cleaning structure includes two transmission rods rotatably connected to the inner surface of a concave frame, the outer surfaces of the two transmission rods are commonly wound with a cleaning brush, the outer surfaces of the rotating rods are commonly fixedly connected to a pulley group 1, and the outer surfaces of the two transmission rods are commonly fixedly connected to a pulley group 2.
[0012] Preferably, the flushing mechanism includes a water tank fixedly connected to the lower end of the base, the upper inner surface of the water tank penetrates and extends to the inner surface of the concave frame and is fixedly connected to a water pipe, the lower end of the water pipe is fixedly connected to a water pump, and a rectangular groove is opened at the upper end of the base, and the lower inner surface of the rectangular groove penetrates and extends to the rear end of the base and is fixedly connected to a sewage pipe.
[0013] Preferably, the heating and extrusion assembly includes a concave frame 2 fixedly connected to the rear portion of the upper end of the base, a hot air mechanism is provided at the left end of the base, an extrusion mechanism is provided on the upper inner surface of the concave frame 2, and a rack 2 meshing with a gear is symmetrically fixedly connected to the upper inner surface of the concave frame 2.
[0014] Preferably, the hot air mechanism comprises a rectangular hole box fixedly connected to the left end of the base, a notch plate is fixedly connected to the inner surface of the rectangular hole box, a fan blade is rotatably connected to the inner surface of the rectangular hole box, the outer surface of the fan blade and the outer surface of a transmission rod at the rear are jointly fixedly connected to a pulley group three, a heating plate is fixedly installed on the right part of the inner surface of the rectangular hole box, a plurality of inclined plates fixedly connected to the right end of the notch plate are fixedly connected to the left end of the heating plate, the inner surface of the rectangular hole box passes through and extends to the inner surface of a concave frame one, where an air outlet pipe one is fixedly connected, the inner surface of the air outlet pipe one passes through and extends to the inner surface of a concave frame two, where an air outlet pipe two is fixedly connected, and an electromagnetic valve two is jointly fixedly connected at the intersection of the outer surface of the air outlet pipe one and the outer surface of the air outlet pipe two.
[0015] Preferably, the extrusion mechanism includes a concave plate fixedly connected to the upper inner surface of the concave frame, the inner surface of the concave plate is slidably connected with a round block rod, the lower end of the round block rod is fixedly connected to a lower pressure plate, the outer surface of the round block rod is sleeved with a spring two, the two ends of the spring two are respectively fixedly connected to the round block on the round block rod and the upper end of the concave plate, the inner surface of the concave frame two is rotatably connected with a transmission rod two rotatably connected to the concave plate, the outer surface of the transmission rod two and the outer surface of the rotating rod one at the rear are jointly fixedly connected with a pulley group four, the middle part of the outer surface of the transmission rod two is fixedly connected to a cam, and the middle side of the rear upper end of the base is fixedly connected to a placement block.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, by providing a cleaning structure, a flushing mechanism and a clamping and rotating mechanism, the electric vehicle wiring harness can be rotated during transportation, and the dust and debris attached to the outer surface of the electric vehicle wiring harness can be cleaned during the rotation process, which can be cleaned more comprehensively. Not only can the dust on the surface of the wiring harness be removed, but the bristles can also penetrate into the gaps and grooves of the wiring harness. Cleaning out the hard-to-reach dirt and dust can improve the ability of the heat shrink tube to fit the wiring harness closely during the subsequent coating process, avoid the formation of gaps or bubbles due to the presence of dust and debris, and improve the quality of coating.
[0018] 2. In the present invention, a hot air mechanism is provided so that the cleaned electric vehicle wiring harness can be dried under the cooperation of the fan blades and the heating plate, and heated and coated at the same time, which can reduce the temperature difference between the electric vehicle wiring harness and the heat shrink tube, and the thermal stress between the two will also be reduced accordingly, which helps the heat shrink tube to better fit the wiring harness, reduces gaps and bubbles caused by thermal stress, and allows the heat shrink tube to better coat the outer surface of the electric vehicle wiring harness, thereby improving the sealing and quality.
[0019] 3. In the present invention, by providing an extrusion mechanism, the lower pressure plate can extrude the wrapped electric vehicle wiring harness, and the electric vehicle wiring harness can be fully extruded in conjunction with the rotation of the electric vehicle wiring harness. The extrusion process can make the various parts of the wiring harness more closely combined together to form a unified whole, which helps to improve the overall strength and stability of the wiring harness, making it more able to withstand the pressure and impact of the external environment. The gaps and bubbles inside the wiring harness can be effectively eliminated, making the heat dissipation channel of the wiring harness more unobstructed, improving the heat dissipation performance of the wiring harness, and preventing failures or damage caused by overheating. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention;
[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of a rectangular groove of the present invention;
[0023] Figure 4 It is a schematic diagram of the structure of the cleaning rotating assembly and the heating extrusion assembly of the present invention;
[0024] Figure 5 It is a schematic diagram of the structure of the conveying mechanism of the present invention;
[0025] Figure 6 It is a cross-sectional schematic diagram of the clamping and rotating mechanism of the present invention;
[0026] Figure 7 For the present invention Figure 6 The enlarged structural diagram at A in the middle;
[0027] Figure 8 It is a schematic diagram of the cleaning structure of the present invention;
[0028] Fig. 9 It is a schematic diagram of the cross-sectional structure of the flushing mechanism of the present invention;
[0029] Fig.10 It is a cross-sectional structural schematic diagram of the hot air mechanism of the present invention;
[0030] Fig.11It is a schematic diagram of the structure of the extrusion mechanism of the present invention.
[0031] In the figure: 1. base; 2. support leg; 3. control box; 5. cleaning rotating assembly; 51. slide; 52. concave frame 1; 53. conveying mechanism; 531. rotating rod 1; 532. roller; 533. double-axis motor; 534. cable; 535. slider; 536. rotating rod 2; 54. clamping rotating mechanism; 541. fixed block; 542. hollow rod; 543. concave block; 544. oil tank; 545. oil pump; 546. connecting pipe 1; 547. ring; 548. connecting pipe 2; 549. solenoid valve 1; 5410. flow channel; 5411. piston rod; 5412. spring 1; 5413. fixed plate; 5414. gear; 55. cleaning structure; 551. transmission rod 1; 552. pulley group 1; 553, pulley group two; 554, cleaning brush; 56, flushing mechanism; 561, water tank; 562, water pipe; 563, water pump; 564, rectangular groove; 565, sewage pipe; 57, rack one; 6, heating extrusion assembly; 61, concave frame two; 62, hot air mechanism; 621, rectangular hole box; 622, notch plate; 623, fan blade; 624, pulley group three; 625, heating plate; 626, inclined plate; 627, air outlet pipe one; 628, air outlet pipe two; 629, solenoid valve two; 63, extrusion mechanism; 631, concave plate; 632, transmission rod two; 633, pulley group four; 634, cam; 635, round block rod; 636, lower pressure plate; 637, spring two; 638, placement block; 64, rack two. DETAILED DESCRIPTION
[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0033] Embodiment 1, as Figure 1 and Figure 2 As shown, a covering device for electric vehicle wiring harness production includes a base 1, support legs 2 are fixedly connected at the four corners of the lower end of the base 1, a control box 3 is fixedly installed at the middle of the front end of the base 1, a cleaning rotating component 5 is jointly provided at the inner cavity and the upper end of the base 1, and a heating extrusion component 6 is provided at the rear of the upper end of the base 1.
[0034] During the implementation of this embodiment, both ends of the wiring harness of the electric vehicle are placed in the cleaning rotating assembly 5. At this time, the control box 3 is operated so that the control box 3 controls the cleaning rotating assembly 5 to fix the two ends of the wiring harness of the electric vehicle by hydraulic means, and then moves backward on the base 1, and rotates the wiring harness of the electric vehicle during the movement. During the rotation, the debris and dust attached to the outer surface of the wiring harness of the electric vehicle are cleaned, and then it is flipped and rinsed. After the rinsing operation is completed, the moisture attached to the outer surface of the wiring harness of the electric vehicle is dried by the heating and extrusion assembly 6, and the heat shrink tube is put on the outer surface of the wiring harness of the electric vehicle. Then, the wiring harness of the electric vehicle is clamped and fixed again, and the heat shrink tube is heated by the heating and extrusion assembly 6 so that the heat shrink tube can be coated on the outer surface of the wiring harness of the electric vehicle. After heating, the heat shrink tube coated on the wiring harness of the electric vehicle is extruded.
[0035] The control box 3 mentioned above is a mature control technology means and equipment in the prior art. In this solution, its controllable functions are utilized, and its internal structure, principle and connection method are not further explained.
[0036] The heat shrink tubing mentioned above is a mature material for covering the wiring harness of existing electric vehicles.
[0037] Specifically, in order to achieve the cleaning of the wiring harness by rotation, refer to Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 In this embodiment, the cleaning rotation assembly 5 includes a concave frame 52 fixedly connected to the upper end of the base 1, a slide groove 51 is symmetrically provided on the upper end of the base 1, a conveying mechanism 53 is provided on the inner surface of the slide groove 51, a clamping rotation mechanism 54 is symmetrically provided on the upper end of the conveying mechanism 53, a cleaning structure 55 is provided on the inner surface of the concave frame 52, and a flushing mechanism 56 is provided on the inner surface of the concave frame 52 behind the cleaning structure 55.
[0038] For further information, see Figure 4 and Figure 5 In this embodiment, the conveying mechanism 53 includes two rotating rods 531 rotatably connected to the inner surface of the base 1, the outer surfaces of the two rotating rods 531 are symmetrically fixedly connected with rollers 532, the outer surfaces of the rollers 532 on the same side are commonly wound and connected with cables 534, the left end of the front rotating rod 531 is fixedly connected to a double-axis motor 533 fixedly connected to the base 1, the outer surfaces of the two cables 534 are fixedly connected to sliders 535 slidably connected to the inner surface of the slide groove 51, and the left end output end of the double-axis motor 533 is fixedly connected to the rotating rod 2 536 through a coupling.
[0039] For further information, see Figure 4 , Figure 6 and Figure 7 In this embodiment, the clamping rotation mechanism 54 includes a fixed block 541 fixedly connected to the upper end of the slider 535, the inner surface of the fixed block 541 is rotatably connected to a hollow rod 542, the left end of the hollow rod 542 is fixedly connected to a concave block 543, the lower ends of the two sliders 535 are commonly fixedly connected to an oil tank 544, the inner surface of the hollow rod 542 is rotatably connected to a ring 547, the upper part of the inner surface of the oil tank 544 penetrates and extends to the left end of the ring 547 and is fixedly connected to a connecting pipe 546, the lower end of the connecting pipe 546 is fixedly installed with an oil pump 545, and the inner surface of the connecting pipe 546 is fixedly connected to It is connected to a connecting pipe 2 548, and a solenoid valve 1 549 is fixedly installed at the intersection of the outer surfaces of the connecting pipe 1 546 and the outer surfaces of the connecting pipe 2 548. The flow channels 5410 are symmetrically opened on the upper end of the hollow rod 542, and the inner surfaces of the two flow channels 5410 are slidably connected to piston rods 5411, and the ends of the two piston rods 5411 that are close to each other are fixedly connected to a fixing plate 5413, and the outer surfaces of the two piston rods 5411 are sleeved with springs 1 5412, and the two ends of the two springs 1 5412 are fixedly connected to the piston on the piston rod 5411 and the inner surface of the flow channel 5410 respectively.
[0040] For further information, see Figure 4 , Figure 6 and Figure 7 In this embodiment, a rack 57 is fixedly connected to the inner surface of the concave frame 52 in a symmetrical manner, and a gear 5414 meshing with the rack 57 is fixedly connected to the outer surface of the hollow rod 542.
[0041] During the implementation process, the two ends of the wiring harness of the electric vehicle are placed in the concave block 543, and then the oil pump 545 is started to extract the hydraulic oil in the oil tank 544 into the connecting pipe 546. The hydraulic oil enters the flow channel 5410 through the hollow rod 542, and then pushes the two piston rods 5411 on the concave block 543 to move closer to the middle, and exhausts through the circular hole on the concave block 543. The spring 5412 is in a compressed state, so that the rubber blocks on the two fixing plates 5413 can be tightly attached to the two ends of the wiring harness of the electric vehicle.
[0042] Secondly, after the fixing operation is completed, the right end output end of the dual-axis motor 533 is started to drive the rotating rod 531 located at the front to rotate through the coupling, so that the two rollers 532 rotate, and the cable 534 moves backward under the action of the winding connection, driving the slider 535 to slide on the inner surface of the slide groove 51, so that the wiring harness of the electric vehicle fixed on the concave block 543 moves backward, and when the gear 5414 is engaged with the rack 57, the hollow rod 542 is rotated to flip the wiring harness of the electric vehicle fixed on the concave block 543, which can cooperate with the subsequent comprehensive cleaning operation of the wiring harness of the electric vehicle.
[0043] The hollow rod 542 and the fixed block 541 are rotationally connected, and there is a certain resistance between the two, so that the hollow rod 542 can rotate only after the gear 5414 is meshed with the rack 57.
[0044] For further information, see Figure 4 and Figure 8 In this embodiment, the cleaning structure 55 includes two transmission rods 551 rotatably connected to the inner surface of the concave frame 52, the outer surfaces of the two transmission rods 551 are commonly wound and connected with a cleaning brush 554, the outer surface of the rotating rod 2 536 is commonly fixedly connected with a pulley group 1 552, and the outer surfaces of the two transmission rods 551 are commonly fixedly connected with a pulley group 2 553.
[0045] During the implementation process, the electric vehicle wiring harness is conveyed to the rear through the clamping rotating mechanism 54 and the electric vehicle wiring harness is turned over. At this time, the left end output end of the dual-axis motor 533 is started to drive the rotating rod 2 536 to rotate through the coupling. Under the coordinated transmission action of the pulley group 1 552 and the pulley group 2 553, the cleaning brushes 554 on the two transmission rods 1 551 rotate to clean the dust attached to the outer surface of the electric vehicle wiring harness. The cleaning brush 554 directly contacts the outer surface of the electric vehicle wiring harness by rotating, and can effectively brush off the dust attached to the surface of the electric vehicle wiring harness. Dust, at the same time, the rotation of the electric vehicle wiring harness can be cleaned more comprehensively. It can not only remove the dust on the surface of the wiring harness, but also penetrate the bristles into the gaps and grooves of the wiring harness to clean out the hard-to-reach dirt and dust. This comprehensive cleaning method helps to improve the cleaning quality of the wiring harness, ensuring that its surface and interior are kept clean, and can improve the ability of the heat shrink tube to fit the wiring harness tightly during the subsequent coating process to avoid the formation of gaps or bubbles due to the presence of dust and debris. The tight fit can improve the protective effect of the heat shrink tube, so that it can better protect the wiring harness from damage from the external environment.
[0046] The cleaning brush 554 mentioned above is made of soft material.
[0047] The dual-axis motor 533 mentioned above is a mature driving technology means and equipment in the prior art. In this solution, the couplings on both sides thereof can rotate independently and stop in time after rotating a set number of circles. Its internal structure, connection method and principle will not be elaborated any more.
[0048] For further information, see Figure 3 , Figure 4 and Fig. 9In this embodiment, the flushing mechanism 56 includes a water tank 561 fixedly connected to the lower end of the base 1, the upper inner surface of the water tank 561 penetrates and extends to the inner surface of the concave frame 52 and is fixedly connected to a water pipe 562, the lower end of the water pipe 562 is fixedly connected to a water pump 563, a rectangular groove 564 is opened at the upper end of the base 1, and the lower inner surface of the rectangular groove 564 penetrates and extends to the rear end of the base 1 and is fixedly connected to a sewage pipe 565.
[0049] From the above, it can be seen that the cleaned electric vehicle wiring harness continues to move backward. At this time, the water pump 563 is started to draw water from the water tank 561 into the water pipe 562, and the water is sprayed out through the water pipe 562 and cooperated with the rotation of the electric vehicle wiring harness to perform a comprehensive flushing operation on the outer surface of the electric vehicle wiring harness. The water during the flushing process is discharged from the base 1 through the cooperation of the rectangular groove 564 and the drain pipe 565, which can further clean the debris and dust attached to the outer surface of the electric vehicle wiring harness.
[0050] Embodiment 2: Based on Embodiment 1, this embodiment adds a heating and extrusion component 6 for covering and extruding the electric vehicle wiring harness, so as to achieve the purpose of covering and extruding the electric vehicle wiring harness.
[0051] Specifically, in order to cover and extrude the electric vehicle wiring harness, refer to Figure 4 , Fig.10 and Fig.11 In this embodiment, the heating and extrusion assembly 6 includes a concave frame 61 fixedly connected to the rear portion of the upper end of the base 1, a hot air mechanism 62 is provided at the left end of the base 1, an extrusion mechanism 63 is provided at the upper inner surface of the concave frame 61, and a rack 64 meshing with the gear 5414 is symmetrically fixedly connected to the upper inner surface of the concave frame 61.
[0052] For further information, see Figure 4 and Fig.10 In this embodiment, the hot air mechanism 62 includes a rectangular hole box 621 fixedly connected to the left end of the base 1, a notch plate 622 is fixedly connected to the inner surface of the rectangular hole box 621, a fan blade 623 is rotatably connected to the inner surface of the rectangular hole box 621, the outer surface of the fan blade 623 and the outer surface of the rear transmission rod 551 are jointly fixedly connected with a pulley group 3 624, a heating plate 625 is fixedly installed on the right part of the inner surface of the rectangular hole box 621, a plurality of inclined plates 626 fixedly connected to the right end of the notch plate 622 are fixedly connected to the left end of the heating plate 625, an air outlet pipe 1 627 is fixedly connected to the inner surface of the concave frame 1 52 on the inner surface of the rectangular hole box 621, an air outlet pipe 1 627 is fixedly connected to the inner surface of the concave frame 2 61 on the inner surface of the air outlet pipe 1 627 is fixedly connected to the inner surface of the concave frame 2 61, and an electromagnetic valve 2 629 is fixedly connected to the intersection of the outer surface of the air outlet pipe 1 627 and the outer surface of the air outlet pipe 2 628.
[0053] During the implementation process, after the electric vehicle wiring harness is flushed, the rotation of the transmission rod 551 at the rear is transmitted through the pulley group 3 624, which can drive the fan blade 623 to rotate, and the air is sucked into the inner cavity of the rectangular hole box 621 through the rectangular holes on the rectangular hole box 621, and enters the space formed by the heating plate 625, the notch plate 622 and the rectangular hole box 621 through the notch plate 622 at any time, and the temperature of the air is heated by the heating plate 625. At the same time, under the action of the inclined plate 626, the air form path is extended, so that the air can be blown out through the air outlet pipe 627, and the electric vehicle wiring harness is rotated for drying, so as to remove moisture during the flushing process and avoid affecting the coating quality of the electric vehicle wiring harness during subsequent coating.
[0054] Secondly, after the drying operation is completed, the hydraulic oil in the left concave block 543 is refluxed under the compression reaction force of the spring 1 5412 through the cooperation of the solenoid valve 1 549 and the connecting pipe 2 548. At this time, the fixing plate 5413 in the left concave block 543 no longer fixes the wiring harness of the electric vehicle. The staff can put the heat shrink tube on the wiring harness of the electric vehicle, and then fix the wiring harness again through the fixing plate 5413.
[0055] In addition, when the electric vehicle wiring harness moves backward, the outer surface of the heat shrink tube is heated through the cooperation of the solenoid valve 2 629 and the air outlet pipe 2 628, so that the heat shrink tube can gradually shrink on the outer surface of the electric vehicle wiring harness. At the same time, during the rotation process, the heat shrink tube can be evenly heated. The previous drying can also reduce the temperature difference between the electric vehicle wiring harness and the heat shrink tube, and the thermal stress between the two will also be reduced accordingly, which helps the heat shrink tube to better fit the wiring harness, reduce gaps and bubbles caused by thermal stress, and allow the heat shrink tube to better cover the outer surface of the electric vehicle wiring harness, thereby improving the sealing and quality.
[0056] The solenoid valve 1 549 and the solenoid valve 2 629 mentioned above are both mature control technology means and equipment in the prior art. In this solution, they are used to control the flow direction of liquid or gas, and their internal structure, principle and connection method are not further explained.
[0057] The heating plate 625 mentioned above is a mature heating technology means and equipment in the prior art. In this solution, its heating function is utilized, and its internal structure, principle and connection method are not further explained.
[0058] For further information, see Figure 3 , Figure 4 and Fig.11In this embodiment, the squeezing mechanism 63 includes a concave plate 631 fixedly connected to the upper inner surface of the concave frame 61, a round block rod 635 is slidably connected to the inner surface of the concave plate 631, a lower pressure plate 636 is fixedly connected to the lower end of the round block rod 635, a spring 637 is sleeved on the outer surface of the round block rod 635, and the two ends of the spring 637 are respectively fixedly connected to the round block on the round block rod 635 and the upper end of the concave plate 631, a transmission rod 632 rotatably connected to the concave plate 631 is rotatably connected to the inner surface of the concave frame 61, a pulley group 633 is fixedly connected to the outer surface of the transmission rod 632 and the outer surface of the rotating rod 1 531 located at the rear, a cam 634 is fixedly connected to the middle part of the outer surface of the transmission rod 632, and a placement block 638 is fixedly connected to the middle side of the rear upper end of the base 1.
[0059] During the implementation process, when the wrapped electric vehicle wiring harness continues to move backward to the upper end of the placement block 638, the transmission rod 2 632 rotates under the transmission action of the pulley group 4 633, thereby driving the cam 634 to rotate, so that the cam 634 can intermittently squeeze the round block rod 635, so that the downward movement of the lower pressure plate 636 will cooperate with the rotation of the electric vehicle wiring harness to comprehensively squeeze the electric vehicle wiring harness. The extrusion process can make the various parts of the wiring harness more closely combined to form a unified whole, which helps to improve the overall strength and stability of the wiring harness, so that it can better withstand the pressure and impact of the external environment, and the gaps and bubbles inside the wiring harness can be effectively eliminated, so that the heat dissipation channel of the wiring harness is more unobstructed, thereby improving the heat dissipation performance of the wiring harness and preventing failures or damage caused by overheating.
[0060] The above-mentioned pulley group 1 552, pulley group 2 553, pulley group 3 624 and pulley group 4 633 are all prior art and are composed of two pulleys and a belt.
[0061] Working process: When in use, the two ends of the electric vehicle wiring harness are clamped by the clamping and rotating mechanism 54, and then the electric vehicle wiring harness is rotated while moving backward under the cooperation of the conveying mechanism 53 and the clamping and rotating mechanism 54, and the dust and debris attached to the outer surface of the electric vehicle wiring harness are cleaned by the cleaning structure 55 and the flushing mechanism 56, and the hot air mechanism 62 is used to dry it, and then the heat shrink tube is put on and heated by the hot air mechanism 62, and the heat shrink tube is covered on the outer surface of the electric vehicle wiring harness, and finally the extrusion operation is continued by the extrusion mechanism 63.
[0062] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A coating device for producing electric vehicle wiring harnesses, comprising a base (1), characterized in that: Support legs (2) are fixedly connected at the four corners of the lower end of the base (1); a control box (3) is fixedly installed at the middle of the front end of the base (1); a cleaning rotating assembly (5) is provided in the inner cavity and the upper end of the base (1); and a heating extrusion assembly (6) is provided at the rear of the upper end of the base (1); The cleaning rotating assembly (5) comprises a concave frame (52) fixedly connected to the upper end of the base (1); a slide groove (51) is symmetrically provided on the upper end of the base (1); a conveying mechanism (53) is provided on the inner surface of the slide groove (51); a clamping rotating mechanism (54) is symmetrically provided on the upper end of the conveying mechanism (53); and a sliding block (535) is slidably connected to the inner surfaces of the two slide grooves (51); The clamping rotation mechanism (54) comprises a fixed block (541) fixedly connected to the upper end of the slider (535); the inner surface of the fixed block (541) is rotatably connected to a hollow rod (542); and the outer surface of the hollow rod (542) is fixedly connected to a gear (5414); The heating and extrusion assembly (6) comprises a second concave frame (61) fixedly connected to the rear portion of the upper end of the base (1); an extrusion mechanism (63) is provided on the upper portion of the inner surface of the second concave frame (61); a second rack (64) is fixedly connected to the upper portion of the inner surface of the second concave frame (61) in a symmetrical manner; the gear (5414) is meshedly connected to the second rack (64); the meshing of the gear (5414) and the second rack (64) drives the electric vehicle wiring harness to rotate during the conveying process; The squeezing mechanism (63) comprises a concave plate (631) fixedly connected to the upper inner surface of the concave frame (61); a round block rod (635) is slidably connected to the inner surface of the concave plate (631); a lower pressing plate (636) is fixedly connected to the lower end of the round block rod (635); a spring (637) is sleeved on the outer surface of the round block rod (635); two ends of the spring (637) are respectively fixedly connected to the round block on the round block rod (635) and the upper end of the concave plate (631); a transmission rod (632) rotatably connected to the inner surface of the concave frame (61) and rotatably connected to the concave plate (631); a pulley group (633) is fixedly connected to the outer surface of the transmission rod (632) and the outer surface of the rotating rod (531) at the rear; a cam (634) is fixedly connected to the middle part of the outer surface of the transmission rod (632); and a placement block (638) is fixedly connected to the middle side of the rear upper end of the base (1).
2. The coating device for producing electric vehicle wiring harnesses according to claim 1, characterized in that: The inner surface of the concave frame (52) is provided with a cleaning structure (55), and the inner surface of the concave frame (52) is provided with a flushing mechanism (56) behind the cleaning structure (55). The conveying mechanism (53) comprises two rotating rods (531) rotatably connected to the inner surface of the base (1), and the outer surfaces of the two rotating rods (531) are both symmetrically fixedly connected to rollers (532), and the outer surfaces of the rollers (532) on the same side are both wound with cables (534) fixedly connected to the slider (535), and the inner surface of the concave frame (52) is symmetrically fixedly connected to a rack (57) meshing with a gear (5414).
3. A coating device for producing electric vehicle wiring harnesses according to claim 2, characterized in that: The left end of the rotating rod 1 (531) located at the front is fixedly connected to a double-axis motor (533) fixedly connected to the base (1), and the left output end of the double-axis motor (533) is fixedly connected to the rotating rod 2 (536) via a coupling.
4. The coating device for producing electric vehicle wiring harnesses according to claim 1, characterized in that: The left end of the hollow rod (542) is fixedly connected to a concave block (543); the lower ends of the two sliding blocks (535) are commonly fixedly connected to an oil tank (544); the inner surface of the hollow rod (542) is rotatably connected to a circular ring (547); the upper portion of the inner surface of the oil tank (544) penetrates and extends to the left end of the circular ring (547) to be fixedly connected to a connecting pipe 1 (546); an oil pump (545) is fixedly installed at the lower end of the connecting pipe 1 (546); the inner surface of the connecting pipe 1 (546) is fixedly connected to a connecting pipe 2 (548); the outer surface of the connecting pipe 1 (546) and the connecting pipe 2 (548) are fixedly connected. A solenoid valve (549) is fixedly installed at the intersection of the outer surfaces of the hollow rod (548), a flow channel (5410) is symmetrically opened at the upper end of the hollow rod (542), the inner surfaces of the two flow channels (5410) are slidably connected with piston rods (5411), the ends of the two piston rods (5411) close to each other are fixedly connected with a fixing plate (5413), the outer surfaces of the two piston rods (5411) are sleeved with a spring (5412), and the two ends of the two springs (5412) are respectively fixedly connected to the piston on the piston rod (5411) and the inner surface of the flow channel (5410).
5. The coating device for producing electric vehicle wiring harnesses according to claim 3 is characterized in that: The cleaning structure (55) comprises two transmission rods (551) rotatably connected to the inner surface of the concave frame (52); the outer surfaces of the two transmission rods (551) are commonly wound and connected with a cleaning brush (554); the outer surface of the rotating rod (536) is commonly fixedly connected to the outer surface of the rotating rod (536) with a pulley set (552); and the outer surfaces of the two transmission rods (551) are commonly fixedly connected to the pulley set (553).
6. The coating device for producing electric vehicle wiring harnesses according to claim 2, characterized in that: The flushing mechanism (56) comprises a water tank (561) fixedly connected to the lower end of the base (1); the upper portion of the inner surface of the water tank (561) penetrates and extends to the inner surface of the concave frame (52) and is fixedly connected to a water pipe (562); the lower end of the water pipe (562) is fixedly connected to a water pump (563); a rectangular groove (564) is formed at the upper end of the base (1); the lower portion of the inner surface of the rectangular groove (564) penetrates and extends to the rear end of the base (1) and is fixedly connected to a sewage pipe (565).
7. The coating device for producing electric vehicle wiring harnesses according to claim 5, characterized in that: A hot air mechanism (62) is provided at the left end of the base (1); the hot air mechanism (62) comprises a rectangular hole box (621) fixedly connected to the left end of the base (1); a notch plate (622) is fixedly connected to the inner surface of the rectangular hole box (621); a fan blade (623) is rotatably connected to the inner surface of the rectangular hole box (621); the outer surface of the fan blade (623) and the outer surface of the rear transmission rod (551) are fixedly connected to a pulley group (624); a heating plate (625) is fixedly installed on the right part of the inner surface of the rectangular hole box (621); ), the left end of the heating plate (625) is fixedly connected to a plurality of inclined plates (626) fixedly connected to the right end of the notch plate (622); the inner surface of the rectangular hole box (621) passes through and extends to the inner surface of the concave frame 1 (52) and is fixedly connected to an air outlet pipe 1 (627); the inner surface of the air outlet pipe 1 (627) passes through and extends to the inner surface of the concave frame 2 (61) and is fixedly connected to an air outlet pipe 2 (628); and the intersection of the outer surface of the air outlet pipe 1 (627) and the outer surface of the air outlet pipe 2 (628) is fixedly connected to a solenoid valve 2 (629).
Citation Information
Patent Citations
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