A spraying mechanism for centrifugal aluminum casting machine
By designing a centrifugal cast aluminum machine spraying mechanism including a mobile device, a telescopic support device, a regulating device and a spraying device, the problems of single functions and limited application scope of traditional spraying mechanisms are solved, and flexible adaptation to pipe molds of different pipe diameters and lengths is achieved, and cost and material waste are reduced.
Patent Information
- Application Number
- CN202411952746.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The spraying mechanism of traditional centrifugal cast aluminum machines has a single function and a fixed spraying range. It cannot be flexibly adjusted according to the actual size of the pipe mold, resulting in waste of materials and can only be used in vertical or horizontal centrifugal cast aluminum machines, increasing cost and space occupation.
A centrifugal cast aluminum machine spraying mechanism including a mobile device, a telescopic support device, a adjustment device and a spraying device is designed. Through components such as hydraulic telescopic rod, a adjustment servo motor and a spraying servo motor, a flexible adjustment of the spraying device is realized to adapt to pipe molds of different pipe diameters and lengths.
The spraying mechanism can adjust the spray range and position according to actual needs, and is suitable for different types of centrifugal aluminum casting machines, reducing material waste, reducing costs, and improving the adaptability and flexibility of the equipment.
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Figure CN119346320B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of aluminum casting machines, and in particular relates to a spraying mechanism of a centrifugal aluminum casting machine. Background Art
[0002] During the centrifugal aluminum casting process, a spraying mechanism is required in the cavity preparation stage. The specific spraying steps are as follows:
[0003] Cavity preparation: Prepare a suitable cavity and preheat it; then, you need to apply paint or spray a release agent, and a spraying mechanism will be used at this time to facilitate demolding of the casting;
[0004] Pouring and other steps: After spraying is completed, pouring, cooling and solidification, demoulding and post-processing steps are carried out to finally complete the centrifugal aluminum casting process.
[0005] The traditional centrifugal aluminum casting machine's spraying mechanism has a single function and a fixed spraying range. It cannot be flexibly adjusted according to the actual size of the pipe mold, which leads to material waste. In addition, the traditional spraying mechanism can only be used for spraying on either the vertical or horizontal centrifugal aluminum casting machine. When a factory processing castings needs to spray both the vertical and horizontal centrifugal aluminum casting machines, it is generally necessary to prepare matching spraying mechanisms for different centrifugal aluminum casting machines. This not only increases costs, but also takes up factory space.
[0006] In order to solve the above problems, a centrifugal aluminum casting machine spraying mechanism is proposed. Summary of the invention
[0007] The object of the present invention is to provide a centrifugal aluminum casting machine spraying mechanism to solve the problems that the existing centrifugal aluminum casting machine spraying mechanism has a single function and a fixed spraying range and cannot be flexibly adjusted according to the size of the actual pipe mold, thereby causing material waste, and the traditional spraying mechanism can only be used for spraying on either the vertical or horizontal centrifugal aluminum casting machine. When a factory processing castings needs to spray both the vertical centrifugal aluminum casting machine and the horizontal centrifugal aluminum casting machine, it is generally necessary to prepare matching spraying mechanisms for different centrifugal aluminum casting machines, which not only increases costs but also occupies factory space.
[0008] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0009] The present invention is a centrifugal aluminum casting machine spraying mechanism, comprising a moving device, a telescopic support device, an adjusting device and a spraying device, wherein one side of the upper surface of the moving device is hinged with the telescopic support device, one end of the telescopic support device is provided with an adjusting device, and the adjusting device is provided with a spraying device;
[0010] The telescopic support device comprises a fixed plate, a hydraulic telescopic rod is arranged on one end surface of the fixed plate, a connecting plate is fixed to the output end of the hydraulic telescopic rod, a rotating shaft and a threaded hole are arranged on the upper surface of the connecting plate, two spring holes are arranged inside the connecting plate, a through hole is arranged on the inner wall of the spring hole, the through hole penetrates the connecting plate, a movable rod is arranged in the through hole and the spring hole, a limit baffle is arranged on the peripheral side of the movable rod, the limit baffle is located inside the spring hole, a spring is sleeved on the peripheral side of the movable rod, one end of the spring is fixedly connected to the limit baffle, the other end of the spring is fixedly connected to the inner wall of the spring hole, a connecting plate is fixed to one end of the movable rod, and a handle is arranged on one surface of the connecting plate;
[0011] The adjusting device comprises a bearing plate, which is an "L"-shaped plate structure, and is rotatably connected to a connecting plate via a rotating shaft, and jacks are provided on both sides of the lower surface of the bearing plate, and a fixing hole is provided on one surface of the bearing plate, and a fixing screw is provided in the fixing hole, and the fixing screw is threadedly matched with a threaded hole on the upper surface of the connecting plate; a sliding groove is provided on one surface of the bearing plate, and slide rails are provided on both sides of the sliding groove, and an adjusting servo motor is fixed on the upper surface of the bearing plate, and a lead screw is rotatably provided in the sliding groove, and the lead screw One end passes through the bearing plate and is fixedly connected with the output end of the adjusting servo motor, and the threaded side surface of the lead screw is provided with a spraying device; a storage box is fixedly installed on the other side of the bearing plate, and a feed port is provided on the left side of the upper surface of the storage box, and a discharge pipe is provided and connected to one side of the storage box, one end of the discharge pipe is provided in the storage box, and a gravity ball is provided at one end of the discharge pipe provided inside the storage box, and the other end of the discharge pipe is connected to the spraying device, and a booster pump is provided on the side surface of the discharge pipe, and the booster pump is fixed on one side of the storage box;
[0012] The spraying device comprises a slider, wherein the slider is threadedly matched with the lead screw, a guide plate is arranged on one surface of the slider, a spraying servo motor is arranged on one surface of the guide plate, a driving shaft is fixed to the output end of the spraying servo motor, a transition bin is rotatably connected to the peripheral side of the driving shaft, the transition bin is an annular tubular structure, the transition bin is fixedly connected to the spraying servo motor, the transition bin is communicated with the discharge pipe, a plurality of communicating holes are provided on the peripheral side of the driving shaft located at the transition bin part, a fixed disk, an adjusting disk and a baffle are arranged on the peripheral side of the driving shaft in sequence, the fixed disk and the baffle are fixedly connected to the driving shaft, the adjusting disk is rotatably connected to the driving shaft, and a plurality of connecting ports are provided on one end face of the driving shaft;
[0013] A plurality of convex grooves are provided on one surface of the fixed plate, a sliding seat is slidably provided in the convex groove, a plug rod is fixed on one surface of the sliding seat, a plug tube is plugged into the peripheral side of the plug rod, an arc plate is fixed at one end of the plug tube, a plurality of the arc plates form a ring structure, three feeding pipes are provided on the outer arc surface of the arc plate, a cavity is provided inside the arc plate near one end of the driving shaft, the cavity is connected with the feeding pipe, a connecting tooth is provided on the end surface of the arc plate near the driving shaft, and the connecting tooth is connected with the connecting port through a telephone line telescopic hose;
[0014] A plurality of arc grooves are provided on one surface of the adjusting disk; the insertion rod passes through the arc groove and slides with the arc groove; a plurality of adjusting protrusions are provided on one surface of the adjusting disk, and saw teeth are provided on the peripheral side of the adjusting disk; a locking groove is provided on one surface of the fixing disk, a screw hole is provided on one surface of the locking groove, an adjusting screw is connected to the inner thread of the screw hole, one end of the adjusting screw is rotatably connected to a locking slider, and a locking block is provided on one surface of the locking slider;
[0015] A plurality of movable holes are linearly opened on one surface of the feed pipe, an atomizing nozzle is fixedly connected to the upper surface of the movable hole, the movable hole passes through the feed pipe, a threaded adjustment hole is opened in the middle of the inner arc surface of the arc plate, smooth adjustment holes are opened on both sides of the threaded adjustment hole, the threaded adjustment hole and the two smooth adjustment holes are connected with the movable hole, a threaded column is threadedly connected to the inner thread of the threaded adjustment hole, a synchronous arc plate is rotatably connected to the peripheral side of the threaded column, spherical nuts are embedded on both sides of the arc surface of the synchronous arc plate, an auxiliary screw is threadedly connected to the inner thread of the spherical nut, the spherical nut and the synchronous arc plate are movably connected, the auxiliary screw and the smooth adjustment hole are movably connected, and a spherical plug is fixed to one end of the threaded column and the auxiliary screw.
[0016] Furthermore, the moving device includes a vehicle plate, which is an "L"-shaped plate structure, a track groove is opened in the middle of the upper surface of the vehicle plate, a hydraulic cylinder is fixed to one side of the track groove, a fixed extrusion block is fixed to the output end of the hydraulic cylinder, support legs are installed on the lower surfaces of the vehicle plate and the connecting plate, a counterweight frame is provided on the lower surface of the vehicle plate, a counterweight block is provided in the counterweight frame, a universal wheel is installed at the lower end of the support leg, and the universal wheel has a self-locking structure.
[0017] Furthermore, the shape and size of the socket are adapted to the movable rod, and the socket is plugged into the movable rod.
[0018] Furthermore, the guide plate is a "C"-shaped plate structure, the shape and size of the guide plate are adapted to the slide rail, and the guide plate and the slide rail are slidably matched.
[0019] Furthermore, the plurality of arc-shaped plates, feed pipes and atomizing nozzles are arranged in a circular array, and the straight lines where the spraying directions of the plurality of atomizing nozzles are located intersect with the center of the circular array.
[0020] Furthermore, the insert rod is symmetrically provided with limit grooves, a compression spring is fixed in the limit groove, a limit clamping column is fixed at one end of the compression spring, and the insert tube is provided with a limit hole on the side surface, the shape and size of the limit hole are adapted to the limit clamping column, and the limit hole is snap-fitted with the limit clamping column.
[0021] Furthermore, the shape and size of the locking block are adapted to the saw teeth, and the locking block is snap-fitted with the saw teeth.
[0022] Furthermore, the diameter of the spherical plug is smaller than the diameter of the feed pipe, and the diameter of the spherical plug is larger than the diameter of the movable hole.
[0023] Furthermore, the shape and size of the locking slider are adapted to the locking groove, and the locking slider and the locking groove are interactively matched.
[0024] The present invention has the following beneficial effects:
[0025] When the mold release agent needs to be sprayed on pipe molds with different diameters, the present invention first rotates the adjusting screw to drive the locking slider back into the locking groove, so that the locking block is separated from the saw teeth of the adjusting disk, and then pulls the adjusting protrusion to rotate along the driving shaft, so that the arc groove drives the sliding seat to slide in the convex groove, so that the arc plate drives the atomizing nozzle to move to a suitable position, and then rotates the adjusting screw to make the locking block snap into the saw teeth to fix it, so that the spraying device can meet the use of pipe molds with different diameters and increase its adaptability.
[0026] When it is necessary to spray the release agent on pipe molds of different lengths, the present invention first rotates the threaded column in sequence from the direction close to the driving shaft according to the actual usage situation to drive the spherical plug to move toward the direction of the atomizing nozzle to block the movable hole, thereby closing the pipeline of the atomizing nozzle. At the same time, the synchronous arc plate cooperates with the spherical nut to drive the auxiliary screw to close the pipelines of the atomizing nozzles on both sides through the spherical plug until the spraying range of the atomizing nozzle is adjusted to a suitable length, thereby meeting the use of pipe molds of different lengths.
[0027] The present invention provides a telescopic support device and an adjustment device, which facilitates changing the shape of the spraying mechanism according to the actual use scenario, so that it can not only meet the use needs of the vertical centrifugal aluminum casting machine, but also meet the use needs of the horizontal centrifugal aluminum casting machine, thereby increasing its adaptability.
[0028] When the surface of the casting needs to be sprayed, the limit clamping column can be pressed to rotate the arc plate, so that it can be rotated 180 degrees to align the atomizing nozzle in the middle of the arc plate with the center position, and then the atomizing nozzles on both sides are closed, and then the arc plate is sleeved on the outside of the casting, and then the outer surface of the casting is sprayed; at the same time, the limit clamping column can also be pressed to remove the arc plate, and when the parts of the arc plate are damaged, it is convenient to disassemble and repair them.
[0029] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0031] Figure 1 It is a schematic diagram of the overall structure of a spraying mechanism of a centrifugal aluminum casting machine;
[0032] Figure 2 It is a right side view of a spraying mechanism of a centrifugal aluminum casting machine;
[0033] Figure 3 for Figure 2 Middle AA section;
[0034] Figure 4 for Figure 3 Middle BB section;
[0035] Figure 5 It is a partial structural schematic diagram of the spraying device in the present invention;
[0036] Figure 6 It is a schematic diagram of the structure of the adjustment disk in the present invention;
[0037] Figure 7 It is another structural schematic diagram of the spraying device in the present invention;
[0038] Figure 8 For the present invention Figure 7 Right view of;
[0039] Fig. 9 for Figure 8 Middle CC section;
[0040] Fig.10 for Fig. 9 Middle EE section;
[0041] Fig.11 for Fig. 9Enlarged view of part D in the middle;
[0042] Fig.12 It is a schematic diagram of the overall structure of the spraying mechanism of the vertical centrifugal aluminum casting machine;
[0043] Fig.13 It is a schematic diagram of the overall structure of the spraying mechanism of the horizontal centrifugal aluminum casting machine;
[0044] Fig.14 It is a structural schematic diagram of the synchronous arc plate and the ball nut in the present invention;
[0045] Fig.15 It is a cross-sectional view of the connection between the synchronous arc plate and the spherical nut in the present invention.
[0046] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0047] 1. Moving device; 2. Telescopic support device; 3. Adjusting device; 4. Spraying device; 101. Counterweight frame; 102. Car plate; 103. Support leg; 104. Track groove; 105. Hydraulic cylinder; 106. Fixed extrusion block; 201. Fixed plate; 202. Hydraulic telescopic rod; 203. Connecting plate; 204. Spring hole; 205. Through hole; 206. Movable rod; 207. Limit baffle; 208. Spring spring; 209, connecting plate; 210, rotating shaft; 301, bearing plate; 302, jack; 303, fixing screw; 304, slideway; 305, lead screw; 306, adjusting servo motor; 307, storage box; 308, feed port; 309, discharge pipe; 310, gravity ball; 311, booster pump; 312, slide rail; 403, slider; 404, guide plate; 405, spray servo motor; 406, drive Moving shaft; 407, transition chamber; 408, spherical plug; 409, auxiliary screw; 410, connecting hole; 411, fixed plate; 412, adjusting plate; 413, baffle; 414, connecting port; 415, convex groove; 416, sliding seat; 417, plug rod; 418, limit groove; 419, compression spring; 420, limit clamping column; 421, insert tube; 422, limit plug hole; 423, arc plate; 424 , feed pipe; 425, cavity; 426, connecting thread; 427, arc groove; 428, adjusting protrusion; 429, locking groove; 430, adjusting screw; 431, locking slider; 432, locking block; 433, serration; 434, movable hole; 435, threaded adjustment hole; 436, smooth adjustment hole; 437, atomizing nozzle; 438, threaded column; 439, synchronous arc plate; 440, spherical nut. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0050] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1
[0051] See also Figure 1-Figure 11 As shown, the present invention is a centrifugal aluminum casting machine spraying mechanism, comprising a moving device 1, a telescopic support device 2, an adjusting device 3 and a spraying device 4, wherein the telescopic support device 2 is hingedly connected to one side of the upper surface of the moving device 1, the adjusting device 3 is arranged at one end of the telescopic support device 2, and the spraying device 4 is arranged on the adjusting device 3;
[0052] The telescopic support device 2 includes a fixed plate 201, a hydraulic telescopic rod 202 is arranged on one end face of the fixed plate 201, a connecting plate 203 is fixed to the output end of the hydraulic telescopic rod 202, a rotating shaft 210 and a threaded hole are arranged on the upper surface of the connecting plate 203, two spring holes 204 are arranged inside the connecting plate 203, a through hole 205 is arranged on the inner wall of the spring hole 204, the through hole 205 penetrates the connecting plate 203, a movable rod 206 is arranged in the through hole 205 and the spring hole 204, a limited baffle 207 is arranged on the side surface of the movable rod 206, the limited baffle 207 is located inside the spring hole 204, a spring 208 is sleeved on the side surface of the movable rod 206, one end of the spring 208 is fixedly connected to the limited baffle 207, and the other end of the spring 208 is fixedly connected to the inner wall of the spring hole 204, a connecting plate 209 is fixed to one end of the movable rod 206, and a handle is arranged on one surface of the connecting plate 209;
[0053] The adjusting device 3 includes a bearing plate 301, which is an "L"-shaped plate structure. The bearing plate 301 is rotatably connected to the connecting plate 203 through the rotating shaft 210. Both sides of the lower surface of the bearing plate 301 are provided with jacks 302. A fixing hole is provided on one surface of the bearing plate 301. A fixing screw 303 is provided in the fixing hole. The fixing screw 303 is threadedly matched with the threaded hole on the upper surface of the connecting plate 203; a slide groove 304 is provided on one surface of the bearing plate 301. Slide rails 312 are provided on both sides of the slide groove 304. An adjusting servo motor 306 is fixed to the upper surface of the bearing plate 301. A lead screw 305 is rotatably provided in the slide groove 304. One end of the lead screw 305 penetrates The bearing plate 301 is fixedly connected with the output end of the regulating servo motor 306, and the side surface of the lead screw 305 is threadedly provided with a spraying device 4; a storage box 307 is fixedly installed on the other side of the bearing plate 301, and a feed port 308 is provided on the left side of the upper surface of the storage box 307, and a discharge pipe 309 is provided and connected to one side of the storage box 307, one end of the discharge pipe 309 is arranged in the storage box 307, and a gravity ball 310 is provided at one end of the discharge pipe 309 arranged inside the storage box 307, and the other end of the discharge pipe 309 is communicated with the spraying device 4, and a booster pump 311 is provided on the side surface of the discharge pipe 309, and the booster pump 311 is fixed to one side of the storage box 307;
[0054] The spraying device 4 includes a slider 403, which is threadedly matched with the lead screw 305. A guide plate 404 is provided on one surface of the slider 403, and a spraying servo motor 405 is provided on one surface of the guide plate 404. A driving shaft 406 is fixed to the output end of the spraying servo motor 405. A transition bin 407 is rotatably connected to the side of the driving shaft 406. The transition bin 407 is an annular tubular structure. The transition bin 407 is fixedly connected to the spraying servo motor 405. The transition bin 407 is connected to the discharge pipe 309. A plurality of connecting holes 410 are provided on the side of the driving shaft 406 located at the transition bin 407. A fixed disk 411, an adjusting disk 412 and a baffle 413 are sequentially provided on the side of the driving shaft 406. The fixed disk 411 and the baffle 413 are fixedly connected to the driving shaft 406. The adjusting disk 412 is rotatably connected to the driving shaft 406. A plurality of connecting ports 414 are provided on one end face of the driving shaft 406.
[0055] A plurality of convex grooves 415 are provided on one surface of the fixed disk 411, a sliding seat 416 is slidably provided in the convex groove 415, a plug rod 417 is fixed on one surface of the sliding seat 416, a plug tube 421 is plugged into the side surface of the plug rod 417, an arc plate 423 is fixed on one end of the plug tube 421, and a plurality of arc plates 423 form a ring structure, three feeding pipes 424 are provided on the outer arc surface of the arc plate 423, a cavity 425 is provided inside the end of the arc plate 423 close to the driving shaft 406, the cavity 425 and the feeding pipe 424 are both connected, a connecting tooth 426 is provided on one end surface of the arc plate 423 close to the driving shaft 406, and the connecting tooth 426 is connected to the connecting port 414 through a telephone line telescopic hose;
[0056] A plurality of arc grooves 427 are provided on one surface of the adjusting disk 412; the insertion rod 417 passes through the arc groove 427 and slides with the arc groove 427; a plurality of adjusting protrusions 428 are provided on one surface of the adjusting disk 412, and saw teeth 433 are provided on the side surface of the adjusting disk 412; a locking groove 429 is provided on one surface of the fixing disk 411, and a screw hole is provided on one surface of the locking groove 429, and an adjusting screw 430 is threadedly connected to the inner thread of the screw hole; a locking slider 431 is rotatably connected to one end of the adjusting screw 430, and a locking block 432 is provided on one surface of the locking slider 431;
[0057] A plurality of movable holes 434 are linearly provided on a surface of the feed pipe 424, an atomizing nozzle 437 is fixedly connected to the upper surface of the movable hole 434, the movable hole 434 runs through the feed pipe 424, a threaded adjustment hole 435 is provided in the middle of the inner arc surface of the arc plate 423, smooth adjustment holes 436 are provided on both sides of the threaded adjustment hole 435, the threaded adjustment hole 435 and the two smooth adjustment holes 436 are both connected with the movable hole 434, a threaded column 438 is connected to the inner thread of the threaded adjustment hole 435, a synchronous arc plate 439 is rotatably connected to the side surface of the threaded column 438, spherical nuts 440 are movably embedded on both sides of the arc surface of the synchronous arc plate 439, and an auxiliary screw 409 is connected to the inner thread of the spherical nut 440, such as Fig.13 and Fig.14 As shown, sliding grooves are provided on both sides of the spherical nut 440, the spherical nut 440 and the synchronous arc plate 439 are movably connected, the auxiliary screw 409 and the smooth adjustment hole 436 are movably connected, and a spherical plug 408 is fixed to one end of the threaded column 438 and the auxiliary screw 409.
[0058] In one of the embodiments, the mobile device 1 includes a vehicle plate 102, which is an "L"-shaped plate structure. A track groove 104 is opened in the middle of the upper surface of the vehicle plate 102, and a hydraulic cylinder 105 is fixed to one side of the track groove 104. A fixed extrusion block 106 is fixed to the output end of the hydraulic cylinder 105. Support legs 103 are installed on the lower surfaces of the vehicle plate 102 and the connecting plate 203. A counterweight frame 101 is arranged on the lower surface of the vehicle plate 102, and a counterweight block is arranged in the counterweight frame 101, so that the nozzle mechanism can flexibly change its shape according to the use scenario to avoid the vehicle plate 102 being pressed and tilted when in use; a universal wheel is installed at the lower end of the support leg 103, and the universal wheel has a self-locking structure.
[0059] In one embodiment, the shape and size of the plug hole 302 are adapted to the movable rod 206 , and the plug hole 302 and the movable rod 206 are plugged into each other.
[0060] In one embodiment, the guide plate 404 is a "C"-shaped plate structure, pointers are set on both sides of the guide plate 404, and scale markings are correspondingly set on both sides of a surface of the supporting plate 301, so as to facilitate more precise adjustment of the position of the spraying device 4; the shape and size of the guide plate 404 are adapted to the slide rail 312, and the guide plate 404 and the slide rail 312 are slidably matched.
[0061] In one embodiment, a plurality of arc plates 423, a feed pipe 424 and atomizing nozzles 437 are arranged in a circular array, and the straight line where the spraying directions of the plurality of atomizing nozzles 437 are located intersects with the center of the circular array, so that the spraying direction of the atomizing nozzle 437 is always perpendicular to the tangent of the outer wall of the tube mold during use.
[0062] In one of the embodiments, a limiting groove 418 is symmetrically provided on the side of the insertion rod 417, a compression spring 419 is fixed in the limiting groove 418, a limiting clamping column 420 is fixed at one end of the compression spring 419, and a limiting hole 422 is provided on the side of the insertion tube 421, the shape and size of the limiting hole 422 are adapted to the limiting clamping column 420, and the limiting hole 422 and the limiting clamping column 420 are snap-fitted together.
[0063] In one embodiment, the shape and size of the locking block 432 are adapted to the saw teeth 433 , and the locking block 432 and the saw teeth 433 are snap-fitted together.
[0064] In one embodiment, the diameter of the spherical plug 408 is smaller than the diameter of the feed pipe 424 , and the diameter of the spherical plug 408 is larger than the diameter of the movable hole 434 .
[0065] In one embodiment, the shape and size of the locking slider 431 are adapted to the locking slot 429 , and the locking slider 431 and the locking slot 429 interact with each other. Embodiment 2
[0066] This embodiment is a method for using the spraying mechanism of a centrifugal aluminum casting machine:
[0067] See also Fig.12 As shown, when the pipe mold of the vertical centrifugal aluminum casting machine needs to be sprayed and demoulded, the spraying mechanism is first moved to a suitable position by the moving device 1, and then the telescopic support device 2 is flipped to make it vertical to the vehicle plate 102 (the flip telescopic support device 2 can be flipped manually or with the help of other equipment. In this application, it is a small spraying mechanism, and the weight can be flipped manually), and then the hydraulic cylinder 105 is started to push the fixed extrusion block 106 to fix the telescopic support device 2, and then the hydraulic telescopic rod 202 is opened according to the height of the pipe mold to drive the bearing plate 301 to rise to a suitable height, and then Then push the moving device 1 so that the spraying device 4 is directly above the pipe mold, and then the hydraulic telescopic rod 202 falls to make the arc plate 423 extend into the pipe mold, and then turn on the booster pump 311 and the spray servo motor 405, so that the release agent in the storage box 307 is sprayed out from the atomizing nozzle 437, and the atomizing nozzle 437 is driven to rotate by the spray servo motor 405, so that the inside of the pipe mold is evenly sprayed. After the spraying is completed, the hydraulic telescopic rod 202 is raised to make the atomizing nozzle 437 detach from the pipe mold, and then it is moved to the next pipe mold by the moving device 1 to repeat the above operation to spray it.
[0068] See also Fig.13 As shown, when it is necessary to spray and demould the pipe mold of the horizontal centrifugal aluminum casting machine, first unscrew the fixed screw 303, then pull the handle to make the connecting plate 209 drive the movable rod 206 to disengage from the socket 302, then rotate the carrier plate 301 180 degrees, then release the handle, insert the movable rod 206 into the socket 302 to limit the carrier plate 301, move the spray device 4 to a suitable position through the moving device 1 to lock it, and then raise the spray device 4 to a suitable height by controlling and adjusting the servo motor 306, and then Turn on the hydraulic telescopic rod 202 to extend the atomizing nozzle 437 into the pipe mold, then turn on the booster pump 311 and the spray servo motor 405, so that the release agent in the storage box 307 is sprayed out from the atomizing nozzle 437, and the atomizing nozzle 437 is driven to rotate by the spray servo motor 405, so that the inside of the pipe mold is evenly sprayed. After the spraying is completed, the hydraulic telescopic rod 202 is retracted to separate the atomizing nozzle 437 from the pipe mold, and then it is moved to the next pipe mold by the moving device 1 to repeat the above operation to spray it.
[0069] See also Fig. 9 and Fig.11As shown, when it is necessary to spray the surface of the casting, first adjust the spray device 4 to a point where the middle space is larger than the size of the casting by the above method, then press the limit clamp 420 to rotate the arc plate 423, and rotate it 180° so that the atomizing nozzle 437 in the middle of the arc plate 423 is aligned with the center position, then close the atomizing nozzles 437 on both sides, and then put the arc plate 423 on the outside of the casting, and then spray the outer surface of the casting; at the same time, pressing the limit clamp 420 can also remove the arc plate 423, so that when the parts of the arc plate 423 are damaged, it is easy to disassemble and repair them.
[0070] It should be further explained that when the present invention is in use, the circumference of the atomizing nozzle 437 is concentric with the tube mold, ensuring that during spraying, the distance between each atomizing nozzle 437 and the inner wall of the tube mold is the same, so that the sprayed release agent is more uniform.
[0071] Positioning of the spraying device 4: A laser pen can be set at the center position of one end face of the driving shaft 406, and a cross bar can be movably set at the inlet of the tube mold for auxiliary positioning. There is a center point on the surface of the cross bar, and this center point is the center of the tube mold. When the laser line is perpendicular to the center point, the positioning is completed. After the positioning is completed, the cross bar can be removed for the next spraying work. Embodiment 3
[0072] This embodiment is a method for using the spraying device 4 in the present invention:
[0073] See also Figure 5-Figure 7 As shown, when it is necessary to spray the release agent on the pipe molds with different pipe diameters, firstly rotate the adjusting screw 430 to drive the locking slider 431 back into the locking groove 429, so that the locking block 432 is separated from the sawtooth 433 of the adjusting disk 412, and then pull the adjusting protrusion 428 to rotate along the driving shaft 406, so that the arc groove 427 drives the sliding seat 416 to slide in the convex groove 415, so that the arc plate 423 drives the atomizing nozzle 437 to move to a suitable position, and then rotate the adjusting screw 430 to make the locking block 432 snap into the sawtooth 433 to fix it, so that the spraying device 4 can meet the use of pipe molds with different pipe diameters and increase its adaptability;
[0074] See also Figure 9-11As shown, when it is necessary to spray the release agent on pipe molds of different lengths, first rotate the threaded column 438 in sequence from the direction close to the drive shaft 406 according to the actual usage, so that it drives the spherical plug 408 to move toward the direction of the atomizing nozzle 437 to block the movable hole 434, thereby closing the pipeline of the atomizing nozzle 437. At the same time, the synchronous arc plate 439 cooperates with the spherical nut 440, thereby driving the auxiliary screw 409 to close the pipelines of the atomizing nozzles 437 on both sides through the spherical plug 408, until the spraying range of the atomizing nozzle 437 is adjusted to a suitable length, thereby meeting the use of pipe molds of different lengths.
[0075] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0076] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A centrifugal aluminum casting machine spraying mechanism, comprising a moving device (1), a telescopic support device (2), an adjusting device (3) and a spraying device (4), characterized in that: A telescopic support device (2) is hingedly connected to one side of the upper surface of the moving device (1); an adjustment device (3) is provided at one end of the telescopic support device (2); and a spraying device (4) is provided on the adjustment device (3); The telescopic support device (2) comprises a fixing plate (201), a hydraulic telescopic rod (202) is arranged on one end surface of the fixing plate (201), a connecting plate (203) is fixed to the output end of the hydraulic telescopic rod (202), a rotating shaft (210) and a threaded hole are arranged on the upper surface of the connecting plate (203), two spring holes (204) are arranged inside the connecting plate (203), a through hole (205) is arranged on the inner wall of the spring hole (204), the through hole (205) passes through the connecting plate (203), and the through hole (205) and the spring A movable rod (206) is disposed in the hole (204), a limit baffle (207) is disposed on the side surface of the movable rod (206), the limit baffle (207) is located inside the spring hole (204), a spring (208) is sleeved on the side surface of the movable rod (206), one end of the spring (208) is fixedly connected to the limit baffle (207), the other end of the spring (208) is fixedly connected to the inner wall of the spring hole (204), a connecting plate (209) is fixedly disposed on one end of the movable rod (206), and a handle is disposed on one surface of the connecting plate (209); The adjusting device (3) comprises a bearing plate (301), the bearing plate (301) is an "L"-shaped plate structure, the bearing plate (301) is rotatably connected to the connecting plate (203) via a rotating shaft (210), both sides of the lower surface of the bearing plate (301) are provided with plug holes (302), one surface of the bearing plate (301) is provided with a fixing hole, a fixing screw (303) is arranged in the fixing hole, and the fixing screw (303) is threadedly matched with the threaded hole on the upper surface of the connecting plate (203); one surface of the bearing plate (301) is provided with a slide groove (304), both sides of the slide groove (304) are provided with slide rails (312), an adjusting servo motor (306) is fixed to the upper surface of the bearing plate (301), a lead screw (305) is rotatably arranged in the slide groove (304), and the lead screw (305) is threadedly matched with the threaded hole on the upper surface of the connecting plate (203); ) one end of which passes through the bearing plate (301) and is fixedly connected to the output end of the regulating servo motor (306); a spraying device (4) is arranged on the side surface of the lead screw (305); a material storage box (307) is fixedly installed on the other side surface of the bearing plate (301); a feed port (308) is arranged on the left side of the upper surface of the material storage box (307); a discharge pipe (309) is arranged and connected to one side surface of the material storage box (307); one end of the discharge pipe (309) is arranged in the material storage box (307); and a gravity ball (310) is arranged on one end of the discharge pipe (309) arranged inside the material storage box (307); the other end of the discharge pipe (309) is connected to the spraying device (4); a booster pump (311) is arranged on the side surface of the discharge pipe (309); and the booster pump (311) is fixed to one side surface of the material storage box (307); The spraying device (4) comprises a slider (403), wherein the slider (403) and the lead screw (305) are threadedly matched, a guide plate (404) is arranged on one surface of the slider (403), a spraying servo motor (405) is arranged on one surface of the guide plate (404), a driving shaft (406) is fixed to the output end of the spraying servo motor (405), and a transition bin (407) is rotatably connected to the peripheral side of the driving shaft (406), and the transition bin (407) is an annular tubular structure, and the transition bin (407) is fixed to the spraying servo motor (405). The transition bin (407) is connected to the discharge pipe (309), a plurality of connecting holes (410) are provided on the peripheral side of the driving shaft (406) located in the transition bin (407), a fixed disk (411), an adjusting disk (412) and a baffle (413) are sequentially provided on the peripheral side of the driving shaft (406), the fixed disk (411) and the baffle (413) are fixedly connected to the driving shaft (406), the adjusting disk (412) is rotatably connected to the driving shaft (406), and a plurality of connecting ports (414) are provided on one end surface of the driving shaft (406); A plurality of convex grooves (415) are provided on one surface of the fixed disk (411), a sliding seat (416) is slidably arranged in the convex groove (415), an insertion rod (417) is fixed on one surface of the sliding seat (416), a plug tube (421) is inserted into the peripheral side of the insertion rod (417), an arc plate (423) is fixed on one end of the plug tube (421), and a plurality of the arc plates (423) form a ring structure, wherein the arc plates The outer arc surface (423) is provided with three material delivery pipes (424); a cavity (425) is provided inside the arc plate (423) at one end close to the drive shaft (406); the cavity (425) and the material delivery pipe (424) are both connected; a connecting thread (426) is provided on one end of the arc plate (423) close to the drive shaft (406); the connecting thread (426) and the connecting port (414) are connected via a telephone line telescopic hose; A plurality of arc grooves (427) are provided on one surface of the adjusting disk (412); the insert rod (417) passes through the arc groove (427) and is slidably matched with the arc groove (427); a plurality of adjusting protrusions (428) are provided on one surface of the adjusting disk (412); saw teeth (433) are provided on the peripheral side surface of the adjusting disk (412); a locking groove (429) is provided on one surface of the fixing disk (411); a screw hole is provided on one surface of the locking groove (429); an adjusting screw (430) is threadedly connected to the inner thread of the screw hole; one end of the adjusting screw (430) is rotatably connected to a locking slider (431); a locking block (432) is provided on one surface of the locking slider (431); A plurality of movable holes (434) are linearly formed on one surface of the feed pipe (424), an atomizing nozzle (437) is fixedly connected to the upper surface of the movable hole (434), the movable hole (434) passes through the feed pipe (424), a threaded adjustment hole (435) is formed in the middle of the inner arc surface of the arc plate (423), smooth adjustment holes (436) are formed on both sides of the threaded adjustment hole (435), the threaded adjustment hole (435) and the two smooth adjustment holes (436) are both connected to the movable hole (434), and the threaded adjustment hole (435) is provided with a plurality of movable holes (434) and a plurality of movable holes (437) are fixedly connected to the upper surface of the movable hole (434). A threaded column (438) is threadedly connected, and a synchronous arc plate (439) is rotatably connected to the peripheral side of the threaded column (438), and spherical nuts (440) are embedded on both sides of an arc surface of the synchronous arc plate (439), and an auxiliary screw rod (409) is internally threadedly connected to the spherical nut (440), and the spherical nut (440) and the synchronous arc plate (439) are movably connected, and the auxiliary screw rod (409) and the smooth surface adjustment hole (436) are movably connected, and a spherical plug (408) is fixed to one end of the threaded column (438) and the auxiliary screw rod (409); The mobile device (1) comprises a vehicle plate (102), the vehicle plate (102) being an "L"-shaped plate structure, a track groove (104) being provided in the middle of the upper surface of the vehicle plate (102), a hydraulic cylinder (105) being fixed to one side of the track groove (104), a fixed extrusion block (106) being fixed to the output end of the hydraulic cylinder (105), support legs (103) being installed on the lower surfaces of the vehicle plate (102) and the connecting plate (203), a counterweight frame (101) being provided on the lower surface of the vehicle plate (102), a counterweight block being provided in the counterweight frame (101), and a universal wheel being installed at the lower end of the support leg (103), the universal wheel having a self-locking structure.
2. A centrifugal aluminum casting machine spraying mechanism according to claim 1, characterized in that: The shape and size of the plug hole (302) are adapted to the movable rod (206), and the plug hole (302) and the movable rod (206) are plugged into each other.
3. The centrifugal aluminum casting machine spraying mechanism according to claim 1, characterized in that: The guide plate (404) is a "C"-shaped plate structure. The shape and size of the guide plate (404) are compatible with the slide rail (312). The guide plate (404) and the slide rail (312) are slidably matched.
4. The centrifugal aluminum casting machine spraying mechanism according to claim 1, characterized in that: The plurality of arc-shaped plates (423), the feed pipe (424) and the atomizing nozzles (437) are arranged in a circular array, and the straight line where the spraying directions of the plurality of atomizing nozzles (437) are located intersects with the center of the circular array.
5. The centrifugal aluminum casting machine spraying mechanism according to claim 1, characterized in that: The insert rod (417) is symmetrically provided with a limit groove (418) on its circumferential side surface, a compression spring (419) is fixed in the limit groove (418), one end of the compression spring (419) is fixed with a limit clamping column (420), and the insert tube (421) is provided with a limit insertion hole (422) on its circumferential side surface, the shape and size of the limit insertion hole (422) are adapted to the limit clamping column (420), and the limit insertion hole (422) is snap-fitted with the limit clamping column (420).
6. The centrifugal aluminum casting machine spraying mechanism according to claim 1, characterized in that: The shape and size of the locking block (432) are adapted to the saw teeth (433), and the locking block (432) and the saw teeth (433) are snap-fitted together.
7. The centrifugal aluminum casting machine spraying mechanism according to claim 1, characterized in that: The diameter of the spherical plug (408) is smaller than the diameter of the material delivery pipe (424), and the diameter of the spherical plug (408) is larger than the diameter of the movable hole (434).
8. The centrifugal aluminum casting machine spraying mechanism according to claim 1, characterized in that: The shape and size of the locking slider (431) are compatible with the locking groove (429), and the locking slider (431) and the locking groove (429) are interactively matched.
Citation Information
Patent Citations
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