Steel bar fixed-angle bending device based on PLC control system

Abstract

The invention relates to the technical field of steel bar bending, and discloses a PLC control system-based steel bar fixed-angle bending device which comprises a shell, an angle detector is arranged on the front surface of the shell, a fixing shell is arranged on the left side of the angle detector, and a bending plate is arranged on the right side of the angle detector; fixing clamps which are transversely distributed at equal intervals are arranged on the top of the fixing shell and the top of the bent plate. The reinforcing steel bar fixed-angle bending device based on the PLC control system has the advantages of being accurate in bending angle and the like, and the problems that in the using process of existing reinforcing steel bar angle bending equipment, due to the fact that the angle value needing to be manually adjusted is large, the production efficiency of the whole equipment is not high; and meanwhile, when the steel bars with different diameters are bent for multiple times, the operation can be continued only by readjusting angle data, so that the workload of workers is increased, and the working efficiency is influenced.

Description

Technical Field

[0001] The invention relates to the technical field of steel bar bending, and in particular to a steel bar fixed-angle bending device based on a PLC control system. Background Art

[0002] With the development of the times and the gradual advancement of technology, concrete buildings used in civil engineering will use a large number of steel bars to enhance their strength and durability. Therefore, in order to ensure the quality, safety and stability of the steel bars during later use, it is necessary to properly and reasonably process these steel bars during construction. One of the processes is to use mechanical equipment to bend and shape the steel bars so that they meet the requirements of the design drawings.

[0003] However, some problems were found in the actual operation process. For example, the existing equipment for bending steel bars has a large angle value that needs to be manually adjusted during use, resulting in low production efficiency of the entire equipment; at the same time, when performing multiple bending operations on steel bars of different diameters, the angle data needs to be readjusted before continuing to work, which increases the workload of the staff and affects the work efficiency. Therefore, a steel bar fixed-angle bending device based on a PLC control system is proposed to solve the above problems. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a steel bar fixed-angle bending device based on a PLC control system, which has the advantages of precise bending angles, etc., and solves the problem that the existing equipment for bending steel bar angles has a large angle value that needs to be manually adjusted during use, resulting in low production efficiency of the entire equipment; at the same time, when performing multiple bending operations on steel bars of different diameters, the angle data needs to be readjusted before continuing to work, which increases the workload of the staff and affects the work efficiency.

[0006] (II) Technical solution

[0007] The technical solution of the present invention to solve the above technical problems is as follows: a steel bar fixed angle bending device based on a PLC control system, comprising a shell, an angle detector is provided on the front of the shell, a fixed shell is provided on the left side of the angle detector, a bending plate is provided on the right side of the angle detector, the tops of the fixed shell and the bending plate are both provided with fixing cards distributed at equal distances in the transverse direction, a plurality of zeroing hydraulic rods hinged to the front of the shell are hinged at the bottom of the fixed shell, a fine-tuning component is provided inside the fixed shell, an inner toothed disc extending above the shell is rotatably connected inside the shell, and a plurality of hydraulic rods extending to the front of the inner toothed disc are fixedly connected to the front of the inner toothed disc. A pushing pin is fixedly connected to the bending plate on the front side of the outer shell, and the outer surface of the inner gear disk is provided with an extension component extending to the front side of the outer shell and connected to the bending plate, a mounting seat is fixedly connected to the bottom wall of the inner cavity of the outer shell, and a driving shell is fixedly connected to the top of the mounting seat, and a driving shell is fixedly connected to the front side of the driving shell and extends to the inside of the inner gear disk, and a driving component extending to the inside of the driving shell is provided inside the outer shell, and a transmission component which is symmetrically distributed on the left and right and is transmission-connected to the same driving component is provided inside the driving shell, and a driving component which is connected to the transmission rod of the transmission component and is transmission-connected to the inner gear disk is provided inside the driving shell.

[0008] The beneficial effects of the present invention are:

[0009] 1) During the use of the steel bar fixed angle bending device based on the PLC control system, the fixed shell is first driven to rotate around the angle detector through the zeroing hydraulic rod, so that the reading of the angle detector is zero, and then the steel bar is placed inside the fixed card, and the transmission component can be driven to rotate through the driving component, and the driving component can be driven to rotate through the transmission component, thereby driving the inner gear disc meshing with it to rotate, and the bending plate can be driven to rotate around the angle detector through the push pin and the extension component, and the steel bar located inside the fixed card can be bent, and the bending angle can be observed through the angle detector until the appropriate angle is reached, and the bending operation can be completed, which has the advantage of precise bending angle.

[0010] 2) After the bending is completed, the steel bar fixed-angle bending device based on the PLC control system can gradually push the steel bar located above the fixed shell upward through fine adjustment, thereby reducing the consequences of the steel bar recovering its deformation and rebounding after bending, thereby changing the bending angle, and has the advantage of enhancing the bending accuracy.

[0011] Based on the above technical solution, the present invention can also be improved as follows.

[0012] Furthermore, the fine-tuning assembly includes a fine-tuning electric cylinder, a fine-tuning seat and a fine-tuning roller. The left side of the fixed shell is fixedly connected to a fine-tuning electric cylinder whose output end extends to the interior of the fixed shell. The output end of the fine-tuning electric cylinder is fixedly connected to a fine-tuning seat that is slidably connected to the fixed shell. The interior of the fine-tuning seat is rotatably connected to a fine-tuning roller that is adapted to the fixed shell.

[0013] The beneficial effect of adopting the above further scheme is that the output end of the fine-tuning electric cylinder pushes the fine-tuning seat to move horizontally, thereby driving the fine-tuning roller to fit closely with the bent steel bar, thereby pushing the bent steel bar upward, thereby reducing the consequences of the steel bar recovering its deformation and rebounding after bending, thereby changing the bending angle.

[0014] Furthermore, the extension assembly includes an extension plate and an extension pin, the outer surface of the inner gear disc is fixedly connected with the extension plate adapted to the outer shell, and the front surface of the extension plate is fixedly connected with the extension pin fixedly connected to the bending plate.

[0015] The beneficial effect of adopting the above further solution is that when the inner gear disc rotates, the bending plate can be driven to rotate around the angle detector through the extension pin.

[0016] Furthermore, the driving assembly includes a driving motor and a driving gear. The bottom wall of the inner cavity of the outer shell is fixedly connected to the driving motor whose output end extends to the inside of the driving shell. The output end of the driving motor is fixedly connected to the driving gear.

[0017] The beneficial effect of adopting the above further solution is that the drive gear can be driven to rotate through the output end of the drive motor.

[0018] Furthermore, the transmission assembly includes a transmission shaft, a first transmission gear and a second transmission gear. The internal rotation of the drive shell is connected to a transmission shaft that is symmetrically distributed on the left and right and extends to the inside of the drive shell. The back of the transmission shaft is fixedly connected to a first transmission gear that meshes with the same drive gear, and the front of the transmission shaft is fixedly connected to a second transmission gear.

[0019] The beneficial effect of adopting the above further solution is that the driving gear can drive the first transmission gear to rotate, thereby driving the second transmission gear to rotate through the transmission shaft.

[0020] Furthermore, the driving assembly includes a driving shaft and a driving gear, the driving shell is internally rotatably connected with a plurality of driving shafts, and the outer surfaces of the driving shafts are fixedly connected with driving gears meshing with the adjacent second transmission gear and with the same inner gear disk.

[0021] The beneficial effect of adopting the above further solution is that the driving gear meshing with the second transmission gear can be caused to rotate, thereby driving the inner gear disc to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 It is a top view of the structure of the present invention;

[0024] Figure 3 It is a top view cross-sectional view of the structure of the present invention;

[0025] Figure 4 It is a rear view of the extension assembly of the present invention;

[0026] Figure 5 It is a top cross-sectional view of the transmission assembly of the present invention;

[0027] Figure 6 It is a connection diagram of the transmission component and the driving component of the present invention;

[0028] Figure 7 This is a connection diagram of the drive assembly and the transmission assembly of the present invention.

[0029] In the figure: 1. outer shell; 2. angle detector; 3. fixed shell; 31. zero adjustment hydraulic rod; 4. bending plate; 5. fixing card; 6. fine-tuning assembly; 61. fine-tuning electric cylinder; 62. fine-tuning seat; 63. fine-tuning roller; 7. inner gear plate; 8. push pin; 9. extension assembly; 91. extension plate; 92. extension pin; 10. mounting seat; 11. drive shell; 12. driving shell; 13. driving assembly; 131. driving motor; 132. driving gear; 14. transmission assembly; 141. transmission shaft; 142. first transmission gear; 143. second transmission gear; 15. driving assembly; 151. driving shaft; 152. driving gear. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Embodiment 1, by Figure 1-7A steel bar fixed angle bending device based on a PLC control system is provided. The invention comprises a shell 1, an angle detector 2 is arranged on the front of the shell 1, a fixed shell 3 is arranged on the left side of the angle detector 2, a bending plate 4 is arranged on the right side of the angle detector 2, the tops of the fixed shell 3 and the bending plate 4 are both provided with fixing cards 5 which are distributed at equal distances in the transverse direction, a plurality of zeroing hydraulic rods 31 which are hinged to the front of the shell 1 are hinged to the bottom of the fixed shell 3, a fine adjustment component 6 is arranged inside the fixed shell 3, an inner toothed disc 7 which is extended to the top of the shell 1 is rotatably connected inside, and a plurality of push rods which extend to the front of the shell 1 and are fixedly connected to the bending plate 4 are fixedly connected to the front of the inner toothed disc 7. A movable pin 8, an extension component 9 is provided on the outer surface of the inner gear disk 7, which extends to the front of the outer shell 1 and is connected to the bending plate 4. A mounting seat 10 is fixedly connected to the bottom wall of the inner cavity of the outer shell 1, and a driving shell 11 is fixedly connected to the top of the mounting seat 10. A driving shell 12 is fixedly connected to the front of the driving shell 11 and extends to the inside of the inner gear disk 7. A driving component 13 is provided inside the outer shell 1 and extends to the inside of the driving shell 11. A transmission component 14 is provided inside the driving shell 11 and is symmetrically distributed and is transmission-connected to the same driving component 13. A driving component 15 is provided inside the driving shell 12 and is connected to the transmission rod of the transmission component 14 and is transmission-connected to the inner gear disk 7.

[0032] The extension assembly 9 includes an extension plate 91 and an extension pin 92. The outer surface of the inner gear plate 7 is fixedly connected with the extension plate 91 adapted to the outer shell 1, and the front surface of the extension plate 91 is fixedly connected with the extension pin 92 fixedly connected to the bending plate 4.

[0033] When the inner gear disc 7 rotates, the bending plate 4 can be driven to rotate around the angle detector 2 through the extension pin 92;

[0034] The driving assembly 13 includes a driving motor 131 and a driving gear 132. The bottom wall of the inner cavity of the housing 1 is fixedly connected to the driving motor 131 whose output end extends to the inside of the driving housing 11. The output end of the driving motor 131 is fixedly connected to the driving gear 132.

[0035] The output end of the driving motor 131 can drive the driving gear 132 to rotate;

[0036] The transmission assembly 14 includes a transmission shaft 141, a first transmission gear 142 and a second transmission gear 143. The interior of the driving housing 11 is rotatably connected to the transmission shaft 141 which is symmetrically distributed and extends to the interior of the driving housing 12. The back of the transmission shaft 141 is fixedly connected to the first transmission gear 142 meshing with the same driving gear 132, and the front of the transmission shaft 141 is fixedly connected to the second transmission gear 143.

[0037] The driving gear 132 can drive the first transmission gear 142 to rotate, thereby driving the second transmission gear 143 to rotate through the transmission shaft 141;

[0038] The driving assembly 15 includes a driving shaft 151 and a driving gear 152. The driving housing 12 is internally rotatably connected with a plurality of driving shafts 151. The outer surfaces of the driving shafts 151 are all fixedly connected with driving gears 152 that mesh with the adjacent second transmission gears 143 and the same inner gear plate 7.

[0039] The second transmission gear 143 can be used to cause the driving gear 152 meshing therewith to rotate, thereby driving the inner gear plate 7 to rotate.

[0040] Embodiment 2, on the basis of embodiment 1, the fine-tuning assembly 6 comprises a fine-tuning electric cylinder 61, a fine-tuning seat 62 and a fine-tuning roller 63, the left side of the fixed shell 3 is fixedly connected with the fine-tuning electric cylinder 61 whose output end extends to the inside of the fixed shell 3, the output end of the fine-tuning electric cylinder 61 is fixedly connected with the fine-tuning seat 62 which is slidably connected with the fixed shell 3, and the fine-tuning seat 62 is rotatably connected with the fine-tuning roller 63 which is adapted to the fixed shell 3;

[0041] The output end of the fine-tuning electric cylinder 61 pushes the fine-tuning seat 62 to move horizontally, thereby driving the fine-tuning roller 63 to fit closely with the bent steel bar, thereby pushing the bent steel bar upward, thereby reducing the consequence of the steel bar recovering its deformation and rebounding after bending, thereby changing the bending angle.

[0042] Working principle:

[0043] Step 1: First, the fixed housing 3 is driven to rotate around the angle detector 2 by the zero adjustment hydraulic rod 31, so that the reading of the angle detector 2 is zero;

[0044] Step 2: Place the steel bar inside the fixing card 5, and then drive the driving gear 132 to rotate through the output end of the driving motor 131, and the driving gear 132 can drive the first transmission gear 142 to rotate, thereby driving the second transmission gear 143 to rotate through the transmission shaft 141, and the second transmission gear 143 can make the driving gear 152 meshing with it rotate, thereby driving the inner gear plate 7 to rotate, and the bending plate 4 can be driven to rotate around the angle detector 2 through the pushing pin 8 and the extension pin 92, so that the steel bar inside the fixing card 5 can be bent, and the bending angle can be observed through the angle detector 2 until the appropriate angle is reached, and the bending operation can be completed;

[0045] Step 3: After the bending is completed, the fine-tuning seat 62 can be pushed to move horizontally through the output end of the fine-tuning electric cylinder 61, thereby driving the fine-tuning roller 63 to fit closely with the bent steel bar, thereby pushing the bent steel bar upward, thereby reducing the consequence of the steel bar recovering its deformation and rebounding after bending, thereby changing the bending angle.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel bar fixed angle bending device based on a PLC control system, comprising a housing (1), characterized in that: The front of the housing (1) is provided with an angle detector (2), the left side of the angle detector (2) is provided with a fixed housing (3), the right side of the angle detector (2) is provided with a bending plate (4), the tops of the fixed housing (3) and the bending plate (4) are both provided with fixing clips (5) which are distributed at equal distances in the transverse direction, the bottom of the fixed housing (3) is hinged with a plurality of zeroing hydraulic rods (31) which are hinged with the front of the housing (1), the interior of the fixed housing (3) is provided with a fine adjustment component (6), the interior of the housing (1) is rotatably connected with an inner toothed disc (7) extending above the housing, the front of the inner toothed disc (7) is fixedly connected with a plurality of push pins (8) which extend to the front of the housing (1) and are fixedly connected with the bending plate (4), the outer surface of the inner toothed disc (7) is An extension component (9) is provided which extends to the front of the outer shell (1) and is connected to the bending plate (4); a mounting seat (10) is fixedly connected to the bottom wall of the inner cavity of the outer shell (1); a driving shell (11) is fixedly connected to the top of the mounting seat (10); a driving shell (12) is fixedly connected to the front of the driving shell (11) and extends to the interior of the inner gear disk (7); a driving component (13) is provided inside the outer shell (1) and extends to the interior of the driving shell (11); a transmission component (14) is provided inside the driving shell (11) and is symmetrically distributed on the left and right and is transmission-connected to the same driving component (13); a driving component (15) is provided inside the driving shell (12) and is connected to a transmission rod of the transmission component (14) and is transmission-connected to the inner gear disk (7).

2. A steel bar fixed angle bending device based on a PLC control system according to claim 1, characterized in that: The fine-tuning assembly (6) comprises a fine-tuning electric cylinder (61), a fine-tuning seat (62) and a fine-tuning roller (63); the left side of the fixed shell (3) is fixedly connected to a fine-tuning electric cylinder (61) whose output end extends into the interior of the fixed shell (3); the output end of the fine-tuning electric cylinder (61) is fixedly connected to a fine-tuning seat (62) slidably connected to the fixed shell (3); the interior of the fine-tuning seat (62) is rotatably connected to a fine-tuning roller (63) adapted to the fixed shell (3).

3. The steel bar fixed angle bending device based on a PLC control system according to claim 1 is characterized in that: The extension assembly (9) comprises an extension plate (91) and an extension pin (92); the outer surface of the inner toothed disc (7) is fixedly connected to an extension plate (91) adapted to the outer shell (1); the front surface of the extension plate (91) is fixedly connected to an extension pin (92) fixedly connected to the bending plate (4).

4. The steel bar fixed angle bending device based on a PLC control system according to claim 1 is characterized in that: The driving assembly (13) comprises a driving motor (131) and a driving gear (132); the bottom wall of the inner cavity of the outer shell (1) is fixedly connected to the driving motor (131) whose output end extends into the interior of the driving shell (11); and the output end of the driving motor (131) is fixedly connected to the driving gear (132).

5. A steel bar fixed angle bending device based on a PLC control system according to claim 4, characterized in that: The transmission assembly (14) comprises a transmission shaft (141), a first transmission gear (142) and a second transmission gear (143); the interior of the drive housing (11) is rotatably connected to a transmission shaft (141) which is symmetrically distributed on the left and right and extends to the interior of the driving housing (12); the back of the transmission shaft (141) is fixedly connected to a first transmission gear (142) meshing with the same driving gear (132); and the front of the transmission shaft (141) is fixedly connected to a second transmission gear (143).

6. A steel bar fixed angle bending device based on a PLC control system according to claim 5, characterized in that: The driving assembly (15) comprises a driving shaft (151) and a driving gear (152); the driving housing (12) is internally rotatably connected with a plurality of driving shafts (151); the outer surfaces of the driving shafts (151) are fixedly connected with driving gears (152) that mesh with the adjacent second transmission gear (143) and the same inner gear disk (7).

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