Numerical control die gear machining machine tool and method
By designing the clamping mechanism and processing agency for CNC mold gear processing machine tools, the problems of clamping accuracy and cooling systems in existing technologies have been solved, and more efficient gear processing and higher accuracy are achieved.
Patent Information
- Application Number
- CN202411592612.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing CNC mold gear processing machine tools have shortcomings in clamping accuracy and cooling systems, resulting in low machining accuracy and efficiency.
A CNC mold gear processing machine tool that includes clamping mechanisms and processing agencies is designed. The clamping mechanism achieves accurate clamping through limited rails and clamping plates. The processing agency achieves processing and cooling through cutting heads and cooling.
The accuracy and processing accuracy of the gear are improved, the processing errors and wear are reduced, and more efficient cooling and resource saving are achieved.
Smart Images

Figure CN119346997A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear processing, in particular to a CNC die gear processing machine tool and a method. Background Art
[0002] Gears are a widely used mechanical transmission component, mainly including cylindrical gears, bevel gears, gear rings, etc. They can be divided into gear hobbing, gear shaping, gear shaving, gear honing, gear grinding, gear extrusion, chamfering machines, etc. according to different processing techniques. China's gear processing machine tools have basically formed a relatively complete series, and have developed six-axis CNC grinders for spiral bevel gears with international technical content. However, the overall manufacturing level of gear machine tools is far behind that of Europe and the United States in terms of precision, life, stability, and application of CNC technology.
[0003] The existing CNC mold gear processing machine tools have the following problems: 1. During the fixing process of the gear, the low clamping accuracy of the clamping tool may lead to problems such as over-clamping or incomplete clamping; 2. The existing cooling nozzle is always kept in the open state during use, which not only affects the line of sight of the processed gear, but also causes waste. Summary of the invention
[0004] The present invention provides a numerically controlled die gear machining machine tool and method to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a CNC die gear processing machine tool, comprising a clamping mechanism, the clamping mechanism is used for clamping and limiting the gear;
[0006] A processing mechanism, which is used for processing and cooling the gears;
[0007] The clamping mechanism is fixedly mounted on the outside of the processing mechanism;
[0008] The processing mechanism includes a folding plate, the inner side of the folding plate is fixedly connected to a vertical rail, a first screw rod is arranged inside the vertical rail, the first screw rod passes through the top of the vertical rail, and is connected to a motor through a coupling, the motor is fixedly installed on the top of the vertical rail, and a sliding bar is threadedly connected to the outer side of the first screw rod;
[0009] The side of the slide bar away from the first screw rod is fixedly connected to the center console, the center console is internally slidably adapted with a load-bearing column, the side of the center console away from the slide bar is fixedly connected to an external sliding plate, the side of the external sliding plate away from the center console is slidably adapted with a moving block, the internal rotation of the moving block is connected to the second screw rod, the top of the second screw rod is connected to a driver through a coupling, and the driver is fixedly installed on the top of the center console;
[0010] The inner side of the shift block is fixedly connected with a regulating box, and the central part of the outer side of the regulating box is provided with a cutting head.
[0011] Preferably, the clamping mechanism includes a fixed rail, the fixed rail is fixedly connected to the inner end of the supporting plate, the inner side of the fixed rail is slidably adapted with a movable plate, the top of the movable plate is rotatably connected to a rotating disk, the top of the rotating disk is fixedly connected to a compensation block, the top of the compensation block is fixedly connected to a limiting rail, the outer side of the limiting rail is slidably adapted with a clamping plate, and the outer side of the clamping plate is extruded and adapted with a processed part.
[0012] Preferably, both ends of the clamping plate are slidably adapted to limit sliding rods, the end of the limit sliding rod away from the clamping plate is fixedly connected to the outer side of the limit rail, the outer side of the limit sliding rod is fixedly connected to a magnetic block, the end of the magnetic block away from the limit sliding rod is provided with a magnetic strip, and the magnetic strip is fixedly connected to the inside of the clamping plate.
[0013] Preferably, the top of the limiting rail is fixedly connected to an electric telescopic rod, the end of the electric telescopic rod away from the limiting rail is fixedly connected to a bearing, the side of the bearing away from the electric telescopic rod is extruded and adapted with an internal gear sleeve, the inner side of the internal gear sleeve is threadedly connected with an extrusion cone, and the outer side of the extrusion cone is extruded and adapted with the inner side of the clamping plate.
[0014] Preferably, an inner groove is provided inside the extrusion cone, a sliding plate is slidably adapted inside the inner groove, a force application rod is fixedly connected to the top of the sliding plate, and a piston head is fixedly connected to the bottom of the sliding plate.
[0015] Preferably, a receiving frame is sleeved on the outer side of the extrusion cone, and the end of the receiving frame away from the extrusion cone is fixedly connected to a folding air cushion, and the end of the folding air cushion away from the receiving frame is extruded with a positioning plate, and the positioning plate is inserted into the inner side of the clamping plate and extends to the outside thereof, and the two ends of the positioning plate are symmetrically connected to side plates, and the outer side of the side plate is fixedly connected to a return spring, and the end of the return spring away from the side plate is fixedly connected to the clamping plate.
[0016] Preferably, the side of the shift block away from the regulating box is fixedly connected to an external rod, the end of the external rod away from the shift block is fixedly connected to a No. 1 inclined plate, the bottom of the No. 1 inclined plate is extruded and adapted with a No. 2 inclined plate, the end face of the No. 2 inclined plate is fixedly connected to an adjusting rod, the outer side of the adjusting rod is slidably adapted with an arc plate, and the arc plate is fixedly connected to the outer side of the load-bearing column.
[0017] Preferably, a cooling assembly is provided inside the center console, wherein the cooling assembly includes a double-headed rod, one end of the double-headed rod is fixedly connected to the control box, the double-headed rod is slidably adapted in the center part of the center console and the external skateboard respectively, one end of the double-headed rod away from the control box is fixedly connected to a support rod frame, and oblique head rods are inserted into the interior of both ends of the support rod frame.
[0018] Preferably, the inclined end of the bevel rod is extruded with a fixed bevel material, and the fixed bevel material is fixedly connected to the inner side of the supporting folding plate. The top of the bevel rod is fixedly connected to a top plate, and the side of the top plate close to the support rod frame is fixedly connected to a spring, and the end of the spring away from the top plate is fixedly connected to the support rod frame. The plane end of the bevel rod is fixedly connected to a universal seat, and the end of the universal seat away from the bevel rod is fixedly connected to a cooling nozzle, and the bottom of the cooling nozzle is sleeved with a delivery pipe.
[0019] A method for machining a CNC die gear comprises the following steps:
[0020] Step 1: Pre-clamping treatment, by manually suspending the workpiece at the same height position as the outer side of the clamping plate, where the workpiece refers to the gear, and then manually pushing the clamping plate slightly outward along the limit rail, so that the clamping plate will pre-clamp the workpiece, and the pre-clamping can accurately fix the workpiece in a specific position;
[0021] Step 2: Precise clamping. By rotating the force rod, the sliding plate connected to the bottom end will rotate with the extrusion cone, and the outer side of the extrusion cone is threadedly connected to the internal gear sleeve. Therefore, the extrusion force between the extrusion cone and the clamped plate can be fine-tuned, so that the workpiece can be clamped more precisely.
[0022] Step 3: Processing, by starting the driver, the No. 2 screw connected to its output end through the coupling will rotate forward, and then the moving block threadedly connected to the outer side of the No. 2 screw will move downward with the control box, and then the cutting head connected to the control box will move downward together to realize the processing of the workpiece;
[0023] Step 4: Cooling. As the bevel rod moves downward, its bevel end will be squeezed by the fixed bevel material, causing the bevel rod to compress the spring and move forward. The other end of the bevel rod is connected to the universal seat, and the other end of the universal seat is connected to the cooling nozzle. Therefore, the cooling nozzle will move downward and forward to spray coolant on the processing part of the workpiece.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. Manually push the clamping plate slightly outward along the limit rail so that the clamping plate will pre-clamp the workpiece. The pre-clamping can accurately fix the workpiece in a specific position. At the same time, when the workpiece is tilted or offset, it can quickly change and reposition its position.
[0026] 2. By rotating the force rod, the sliding plate connected to its bottom end will rotate with the extrusion cone, and the outer side of the extrusion cone is threadedly connected to the internal gear sleeve. Therefore, the extrusion force between the extrusion cone and the clamping plate can be fine-tuned, thereby achieving more precise clamping of the workpiece and avoiding wear caused by excessive clamping.
[0027] 3. The inflated folding air cushion will extend outward from the receiving frame and squeeze the positioning plate outward. Then the squeezed positioning plate will pass through the clamping plate and extend outward. The extension of the positioning plate will play a role in positioning the gear tooth height to be processed.
[0028] 4. The cooling nozzle moves both downward and forward, so when the cutting head moves downward and processes the workpiece, the cooling nozzle will first move downward and then extend forward downward to achieve the purpose of cooling and cleaning the processing part of the workpiece. At the same time, it also plays a role in periodically spraying the coolant to prevent waste caused by continuous spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The figure is a schematic diagram of the external structure of a CNC mold gear processing machine tool according to the present invention.
[0030] Figure 2 It is a structural schematic diagram of the clamping mechanism of the present invention.
[0031] Figure 3 It is a schematic cross-sectional structural diagram of some components of the clamping mechanism of the present invention.
[0032] Figure 4 It is a schematic diagram of the full cross-section structure of the clamping mechanism of the present invention.
[0033] Figure 5 For the present invention Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0034] Figure 6 For the present invention Figure 4 Schematic diagram of the enlarged structure at point B in the middle.
[0035] Figure 7 It is a cross-sectional structural schematic diagram of the clamping mechanism of the present invention.
[0036] Figure 8 It is a structural schematic diagram of the processing mechanism of the present invention.
[0037] Fig. 9 It is a schematic cross-sectional structural diagram of some components of the processing mechanism of the present invention.
[0038] Fig.10 It is a schematic diagram of the oblique structure of the processing mechanism of the present invention.
[0039] Fig.11 It is an enlarged structural schematic diagram of some components of the processing mechanism of the present invention.
[0040] Fig.12 It is a schematic diagram of the partial cross-sectional structure of the cooling assembly of the present invention.
[0041] Fig.13 It is a schematic structural diagram of the cooling assembly of the present invention.
[0042] Fig.14 It is a schematic diagram of the full cross-section structure of the cooling component of the present invention.
[0043] In the figure: 1. Clamping mechanism; 2. Processing mechanism; 11. Fixed rail; 12. Moving plate; 13. Rotating disk; 14. Compensation block; 15. Limiting rail; 16. Clamping plate; 17. Limiting rod; 18. Magnetic block; 19. Magnetic strip; 10. Electric telescopic rod; 101. Bearing; 102. Internal gear sleeve; 103. Extrusion cone; 104. Inner groove; 105. Sliding plate; 106. Force rod; 107. Piston head; 108. Attachment frame; 109. Folding air cushion; 100. Positioning plate; 1001. Side plate; 1002. Return spring; 1003. Processing part; 21. Support plate; 22. Vertical rail ; 23. Screw rod No. 1; 24. Motor; 25. Slide bar; 26. Center console; 27. Load-bearing column; 28. Cooling assembly; 29. External slide plate; 20. Shift block; 201. Screw rod No. 2; 202. Driver; 203. Control box; 204. Cutting head; 205. External rod; 206. Inclined plate No. 1; 207. Inclined plate No. 2; 208. Adjustment rod; 209. Arc plate; 281. Double-headed rod; 282. Support rod rack; 283. Oblique head rod; 284. Universal seat; 285. Cooling nozzle; 286. Delivery pipe; 287. Top plate; 288. Spring; 289. Fixed oblique material. DETAILED DESCRIPTION
[0044] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. It should be noted that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0045] See also Figures 1 to 14 The present invention provides a technical solution: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, it includes a clamping mechanism 1, which is used for clamping and limiting the gear;
[0046] Processing mechanism 2, the processing mechanism 2 is used for processing and cooling the gear;
[0047] The clamping mechanism 1 is fixedly installed on the outside of the processing mechanism 2 .
[0048] The clamping mechanism 1 includes a fixed rail 11, which is fixedly connected to the inner end of the supporting plate 21, and the inner side of the fixed rail 11 is slidably adapted with a movable plate 12, and the top of the movable plate 12 is rotatably connected with a rotating disk 13, and the top of the rotating disk 13 is fixedly connected with a compensation block 14, and the top of the compensation block 14 is fixedly connected with a limited rail 15, and the outer side of the limited rail 15 is slidably adapted with a clamping plate 16, and the outer side of the clamping plate 16 is extruded and adapted with a processing piece 1003, and the processing piece 1003 is manually suspended at the same height position as the outer side of the clamping plate 16, wherein the processing piece 1003 refers to the gear, and then the clamping plate 16 is slightly manually pushed outward along the limiting rail 15, so that the clamping plate 16 will press the processing piece 1003 Pre-clamping is performed, and the pre-clamping can accurately fix the workpiece in a specific position. At the same time, when the workpiece 1003 is tilted or offset, its position can be quickly changed and repositioned. Both ends of the clamping plate 16 are slidably adapted to the limited sliding rod 17, and the end of the limited sliding rod 17 away from the clamping plate 16 is fixedly connected to the outside of the limit rail 15, and the outside of the limited sliding rod 17 is fixedly connected to a magnetic block 18, and the end of the magnetic block 18 away from the limited sliding rod 17 is provided with a magnetic strip 19, and the magnetic strip 19 is fixedly connected to the inside of the clamping plate 16, wherein the magnetic strip 19 fixedly connected to the inside of the clamping plate 16 maintains a repulsive relationship with the magnetic block 18, so the clamping plate 16 can pre-clamp the workpiece 1003.
[0049] The top of the limit rail 15 is fixedly connected with the electric telescopic rod 10, and the end of the electric telescopic rod 10 away from the limit rail 15 is fixedly connected with a bearing 101. The side of the bearing 101 away from the electric telescopic rod 10 is extruded and adapted with an inner gear sleeve 102, and the inner side of the inner gear sleeve 102 is threadedly connected with an extrusion cone 103. The outer side of the extrusion cone 103 is extruded and adapted with the inner side of the clamping plate 16. The interior of the extrusion cone 103 is provided with an inner groove 104, and the interior of the inner groove 104 is slidably adapted with a sliding plate 105. The top of the sliding plate 105 is fixedly connected with a force rod 106, and the bottom of the sliding plate 105 is fixedly connected with a piston head 107. Then the electric telescopic rod 10 is started again, so that the bearing 101 connected to the telescopic end thereof will move downward with the inner gear sleeve 102 , wherein the inner side of the inner gear sleeve 102 is threadedly connected to the extrusion cone 103, so the extrusion cone 103 will move downward and squeeze the clamping plate 16 outward, and the clamping plate 16 squeezed outward will continuously extrude, clamp and fix the workpiece 1003, wherein the contact surfaces between the extrusion cone 103 and the clamping plate 16 are both curved surfaces, and by rotating the force application rod 106, the sliding plate 105 connected to the bottom end thereof will rotate with the extrusion cone 103, and the outer side of the extrusion cone 103 is threadedly connected to the inner gear sleeve 102, so the extrusion force between the extrusion cone 103 and the clamping plate 16 can be fine-tuned, thereby achieving a more precise clamping of the workpiece 1003 and avoiding the effect of wear caused by excessive clamping.
[0050] The outer side of the extrusion cone 103 is sleeved with a receiving frame 108, and the end of the receiving frame 108 away from the extrusion cone 103 is fixedly connected to a folding air cushion 109, and the end of the folding air cushion 109 away from the receiving frame 108 is extruded and adapted with a positioning plate 100, and the positioning plate 100 is inserted into the inner side of the clamping plate 16 and extends to its outside, and the two ends of the positioning plate 100 are symmetrically connected to side plates 1001, and the outer side of the side plate 1001 is fixedly connected to a return spring 1002, and the end of the return spring 1002 away from the side plate 1001 is fixedly connected to the clamping plate 16. When the workpiece 1003 is clamped, the force rod 106 is manually pushed downward, so that the sliding plate 105 fixedly connected to the bottom end of the force rod 106 will move downward along the inner groove 104, wherein the surface of the sliding plate 105 has a large number of protrusions, so it is aligned with the inner groove 104. A large friction force will be generated between them, and the impact force of the gas accumulated inside the extrusion cone 103 is smaller than the friction force. At the same time, the piston head 107 connected to the bottom of the sliding plate 105 will move downward synchronously and compress the gas accumulated inside the extrusion cone 103, and the compressed gas will pass through the receiving frame 108 and inflate the folding air cushion 109, and then the inflated folding air cushion 109 will extend outward from the receiving frame 108 and squeeze the positioning plate 100 outward, and then the squeezed positioning plate 100 will compress the reset spring 1002 and extend outward through the clamping plate 16, wherein the reset spring 1002 plays a role in resetting the positioning plate 100, and at the same time, the extension of the positioning plate 100 plays a role in positioning the gear tooth height required for processing.
[0051] like Figure 8 , Fig. 9 , Fig.10 and Fig.11As shown, the processing mechanism 2 includes a supporting folding plate 21, the inner side of the supporting folding plate 21 is fixedly connected to a vertical rail 22, a first screw rod 23 is arranged inside the vertical rail 22, the first screw rod 23 runs through the top of the vertical rail 22, and is connected to a motor 24 through a coupling, the motor 24 is fixedly installed on the top of the vertical rail 22, the outer side of the first screw rod 23 is threadedly connected to a slide bar 25, the side of the slide bar 25 away from the first screw rod 23 is fixedly connected to a central console 26, and the inner sliding adapter of the central console 26 is equipped with a load-bearing column 27, the side of the central console 26 away from the slide bar 25 is fixedly connected with an external slide plate 29, the side of the external slide plate 29 away from the central console 26 is slidably adapted with a shift block 20, the internal rotation of the shift block 20 is connected with a second screw rod 201, the top of the second screw rod 201 is connected with a driver 202 through a coupling, the driver 202 is fixedly installed on the top of the central console 26, the inner side of the shift block 20 is fixedly connected with a control box 203, and the central part of the outer side of the control box 203 is provided with a cutting head 204. After the position of the workpiece 1003 is determined, the motor 24 is started, so that the No. 1 screw rod 23 connected to its output end through the coupling will rotate forward, and then the slide bar 25 threadedly connected to the outer side of the No. 1 screw rod 23 will move downward with the center console 26, wherein the above operation is to fuzzily locate the position of the cutting head 204, and then the driver 202 is started again, so that the No. 2 screw rod 201 connected to its output end through the coupling will rotate forward, wherein the working principle of the driver 202 is the same as that of the servo motor, and then the shifting block 20 threadedly connected to the outer side of the No. 2 screw rod 201 will move downward with the regulating box 203, and then the cutting head 204 connected to the regulating box 203 will move downward together, at this time, the start-up of the driver 202 and the downward movement of the regulating box 203 are the feeding distance of the cutting head 204 to the workpiece 1003, wherein the cutting head 204 is regulated on the regulating box 203, and it can be deflected.
[0052] An external rod 205 is fixedly connected to one side of the shift block 20 away from the regulating box 203, and an end of the external rod 205 away from the shift block 20 is fixedly connected to a No. 1 inclined plate 206, and a No. 2 inclined plate 207 is extruded and adapted at the bottom of the No. 1 inclined plate 206, and an adjustment rod 208 is fixedly connected to the end face of the No. 2 inclined plate 207, and an outer side of the adjustment rod 208 is slidably adapted to be equipped with an arc plate 209, and the arc plate 209 is fixedly connected to the outer side of the load-bearing column 27.
[0053] like Fig.12 , Fig.13 and Fig.14As shown, a cooling assembly 28 is provided inside the center console 26, wherein the cooling assembly 28 includes a double-headed rod 281, one end of the double-headed rod 281 is fixedly connected to the control box 203, and the double-headed rod 281 is slidably adapted in the center of the center console 26 and the external slide plate 29, respectively, and the end of the double-headed rod 281 away from the control box 203 is fixedly connected to a support rod frame 282, and both ends of the support rod frame 282 are inserted into the interior of the inclined rod 283, and the inclined end of the inclined rod 283 is squeezed and adapted with a fixed oblique material 289, and the fixed oblique material 289 is fixedly connected to the inner side of the supporting folding plate 21, and the top of the inclined rod 283 is fixedly connected to a top plate 287, and the side of the top plate 287 close to the support rod frame 282 is fixedly connected to a spring 288. In addition, as the control box 203 moves downward, the double-headed rod 281 connected to its back will move downward with the support rod frame 282, The bevel rod 283, therefore, as the bevel rod 283 moves downward, its bevel end will be squeezed by the fixed bevel material 289, wherein the contact surfaces between the bevel rod 283 and the fixed bevel material 289 are both beveled surfaces, causing the bevel rod 283 to compress the spring 288 and move forward, wherein the spring 288 plays a role in resetting the bevel rod 283, and the other end of the bevel rod 283 is connected to the universal seat 284, and the other end of the universal seat 284 is connected to the cooling nozzle 285, so the cooling nozzle 285 will move downward and forward, so that when the cutting head 204 moves downward and processes the workpiece 1003, the cooling nozzle 285 will first move downward, and then turn downward and extend forward to achieve the purpose of cooling and cleaning the processing part of the workpiece 1003, and at the same time, it also plays a role in periodically spraying the coolant to prevent waste caused by continuous spraying.One end of the spring 288 away from the top plate 287 is fixedly connected to the support rod frame 282, the plane end of the inclined rod 283 is fixedly connected to the universal seat 284, and one end of the universal seat 284 away from the inclined rod 283 is fixedly connected to the cooling nozzle 285, and the bottom of the cooling nozzle 285 is sleeved with a conveying pipe 286. Similarly, the downward movement of the control box 203 causes the external rod 205 connected to it through the shift block 20 to move downward accordingly, and the other end of the external rod 205 is connected to the first inclined plate 206, so the first inclined plate 206 will move downward and squeeze the second inclined plate 207, wherein the contact surfaces between the first inclined plate 206 and the second inclined plate 207 are both inclined surfaces, and the squeezed second inclined plate 207 will carry the adjustment rod 20 8 and moves forward along the curved plate 209, so that the adjusting rod 208 will squeeze the cooling nozzle 285, and the forward extension of the cooling nozzle 285 will also move forward along the surface of the curved plate 209. Therefore, under the action of the universal seat 284, the cooling nozzle 285 that moves downward and extends forward, its water spraying end will be deflected toward the direction of the cutting head 204, and will also be tilted upward, so as to achieve the purpose of accurately cooling and cleaning the processing position of the workpiece 1003. At the same time, the cooling nozzle 285 is extended when in use and retracted into the interior of the center console 26 when not in use, which not only protects the cooling nozzle 285, but also prevents the cooling water from mixing with the high-temperature debris, keeping the cooling water in a brand new state.
[0054] The water spraying end of the cooling nozzle 285 is initially attached to the inner wall of the center console 26 , so the cooling nozzle 285 cannot spray water initially. At the same time, the adjustment rod 208 is reset by the electronic drive component inside the arc plate 209 .
[0055] When the present invention is in use: first, the workpiece 1003 is placed at the same height as the outer side of the clamping plate 16, and then the clamping plate 16 is slightly pushed outward along the limit rail 15, so that the clamping plate 16 will pre-clamp the workpiece 1003, and then the electric telescopic rod 10 is started, so that the bearing 101 connected to the telescopic end thereof will move downward with the inner gear sleeve 102, wherein the inner side of the inner gear sleeve 102 is threadedly connected to the extrusion cone 103, so the extrusion cone 103 will move downward and squeeze the clamping plate 16 outward, and the clamping plate 16 squeezed outward will continuously squeeze, clamp and fix the workpiece 1003. When the workpiece 1003 is clamped, the force rod 106 is manually pushed downward, causing the sliding plate 105 fixedly connected to the bottom end of the force rod 106 to move downward along the inner groove 104. At the same time, the piston head 107 connected to the bottom of the sliding plate 105 will move downward synchronously and compress the gas accumulated inside the extrusion cone 103. The compressed gas will pass through the receiving frame 108 and inflate the folding air cushion 109. Then the inflated folding air cushion 109 will extend outward from the receiving frame 108 and squeeze the positioning plate 100 outward. Then the squeezed positioning plate 100 will compress the return spring 1002 and extend outward through the clamping plate 16.
[0056] When the position of the workpiece 1003 is determined, the motor 24 is started, so that the No. 1 screw rod 23 connected to its output end through a coupling will rotate forward, and then the slide bar 25 threadedly connected to the outer side of the No. 1 screw rod 23 will move downward with the center console 26, and then the driver 202 is started again, so that the No. 2 screw rod 201 connected to its output end through a coupling will rotate forward, and then the shift block 20 threadedly connected to the outer side of the No. 2 screw rod 201 will move downward with the control box 203, and then the cutting head 204 connected to the control box 203 will move downward together to process the workpiece 1003. In addition, as the control box 203 moves downward, the double-headed rod 281 connected to its back will move downward with the support rod frame 282. However, the outer sides of the two ends of the support rod frame 282 are plugged with inclined rods 283. Therefore, as the inclined rod 283 moves downward, its inclined surface end will be squeezed by the fixed inclined material 289, causing the inclined rod 283 to compress the spring 288 and move forward. The other end of the inclined rod 283 is connected to the universal seat 284, and the other end of the universal seat 284 is connected to the cooling nozzle 285. Therefore, the cooling nozzle 285 will move downward. The adjusting rod 208 will move forward along the curved plate 209, so that the adjusting rod 208 will squeeze the cooling nozzle 285, and the cooling nozzle 285 will also move forward along the surface of the curved plate 209.
[0057] The above-mentioned embodiments are only preferred embodiments of the present invention, and cannot be used to limit the scope of protection of the present invention. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work all fall within the scope of protection of the present invention.
Claims
1. A CNC die gear processing machine tool, characterized in that: include: A clamping mechanism (1), the clamping mechanism (1) is used for clamping and limiting the gear; A processing mechanism (2), the processing mechanism (2) is used for processing and cooling the gear; The clamping mechanism (1) is fixedly mounted on the outside of the processing mechanism (2); The processing mechanism (2) comprises a supporting folding plate (21), the inner side of the supporting folding plate (21) is fixedly connected to a vertical rail (22), a first screw rod (23) is arranged inside the vertical rail (22), the first screw rod (23) passes through the top of the vertical rail (22) and is connected to a motor (24) through a coupling, the motor (24) is fixedly installed on the top of the vertical rail (22), and a sliding bar (25) is threadedly connected to the outer side of the first screw rod (23); The side of the slide bar (25) away from the first screw rod (23) is fixedly connected to the center console (26), the center console (26) is internally slidably adapted with a load-bearing column (27), the side of the center console (26) away from the slide bar (25) is fixedly connected to an external sliding plate (29), the side of the external sliding plate (29) away from the center console (26) is slidably adapted with a moving block (20), the interior of the moving block (20) is rotatably connected to the second screw rod (201), the top of the second screw rod (201) is connected to a driver (202) via a coupling, and the driver (202) is fixedly installed on the top of the center console (26); The inner side of the shifting block (20) is fixedly connected with a regulating box (203), and the central part of the outer side of the regulating box (203) is provided with a cutting head (204).
2. The CNC mold gear processing machine tool according to claim 1, characterized in that: The clamping mechanism (1) comprises a fixed rail (11), the fixed rail (11) is fixedly connected to the inner end of the supporting plate (21), the inner side of the fixed rail (11) is slidably adapted to be equipped with a movable plate (12), the top of the movable plate (12) is rotatably connected to a rotating disk (13), the top of the rotating disk (13) is fixedly connected to a compensation block (14), the top of the compensation block (14) is fixedly connected to a limiting rail (15), the outer side of the limiting rail (15) is slidably adapted to be equipped with a clamping plate (16), and the outer side of the clamping plate (16) is extrusion-adapted to be equipped with a processing piece (1003).
3. The CNC mold gear processing machine tool according to claim 2, characterized in that: Both ends of the clamping plate (16) are slidably adapted to limit sliding rods (17); one end of the limit sliding rod (17) away from the clamping plate (16) is fixedly connected to the outer side of the limit rail (15); a magnetic block (18) is fixedly connected to the outer side of the limit sliding rod (17); one end of the magnetic block (18) away from the limit sliding rod (17) is provided with a magnetic strip (19); and the magnetic strip (19) is fixedly connected to the inside of the clamping plate (16).
4. The CNC mold gear processing machine tool according to claim 2, characterized in that: The top of the limit rail (15) is fixedly connected to an electric telescopic rod (10), one end of the electric telescopic rod (10) away from the limit rail (15) is fixedly connected to a bearing (101), a side of the bearing (101) away from the electric telescopic rod (10) is extruded and fitted with an internal gear sleeve (102), the inner side of the internal gear sleeve (102) is threadedly connected to an extrusion cone (103), and the outer side of the extrusion cone (103) is extruded and fitted with the inner side of the clamping plate (16).
5. The CNC mold gear processing machine tool according to claim 4, characterized in that: An inner groove (104) is provided inside the extrusion cone (103), a sliding plate (105) is slidably adapted inside the inner groove (104), a force application rod (106) is fixedly connected to the top of the sliding plate (105), and a piston head (107) is fixedly connected to the bottom of the sliding plate (105).
6. The CNC mold gear processing machine tool according to claim 4, characterized in that: The outer side of the extrusion cone (103) is sleeved with a receiving frame (108), and the end of the receiving frame (108) away from the extrusion cone (103) is fixedly connected to a folding air cushion (109), and the end of the folding air cushion (109) away from the receiving frame (108) is extruded and adapted with a positioning plate (100), and the positioning plate (100) is inserted into the inner side of the clamping plate (16) and extends to the outside thereof, and the two ends of the positioning plate (100) are symmetrically connected to side plates (1001), and the outer side of the side plate (1001) is fixedly connected to a return spring (1002), and the end of the return spring (1002) away from the side plate (1001) is fixedly connected to the clamping plate (16).
7. The CNC mold gear processing machine tool according to claim 1, characterized in that: The side of the shift block (20) away from the control box (203) is fixedly connected to an external rod (205), and the end of the external rod (205) away from the shift block (20) is fixedly connected to a first inclined plate (206), the bottom of the first inclined plate (206) is extruded and adapted with a second inclined plate (207), the end surface of the second inclined plate (207) is fixedly connected to an adjustment rod (208), the outer side of the adjustment rod (208) is slidably adapted with an arc plate (209), and the arc plate (209) is fixedly connected to the outer side of the load-bearing column (27).
8. The CNC mold gear processing machine tool according to claim 1, characterized in that: A cooling assembly (28) is arranged inside the central control panel (26), wherein the cooling assembly (28) comprises a double-headed rod (281), one end of the double-headed rod (281) is fixedly connected to the control box (203), the double-headed rod (281) is slidably adapted in the center of the central control panel (26) and the external slide plate (29), one end of the double-headed rod (281) away from the control box (203) is fixedly connected to a support rod frame (282), and oblique head rods (283) are inserted into the interior of both ends of the support rod frame (282).
9. The CNC mold gear processing machine tool according to claim 8, characterized in that: The inclined surface end of the bevel rod (283) is extruded with a fixed bevel material (289), and the fixed bevel material (289) is fixedly connected to the inner side of the supporting folding plate (21). The top of the bevel rod (283) is fixedly connected to a top plate (287), and the side of the top plate (287) close to the support rod frame (282) is fixedly connected to a spring (288), and the end of the spring (288) away from the top plate (287) is fixedly connected to the support rod frame (282). The plane end of the bevel rod (283) is fixedly connected to a universal seat (284), and the end of the universal seat (284) away from the bevel rod (283) is fixedly connected to a cooling nozzle (285), and the bottom of the cooling nozzle (285) is sleeved with a conveying pipe (286).
10. A method for machining a CNC mold gear, used for the CNC mold gear machining machine tool according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Pre-clamping treatment, by manually suspending the workpiece (1003) at the same height position as the outer side of the clamping plate (16), wherein the workpiece (1003) refers to the gear, and then manually pushing the clamping plate (16) slightly outward along the limit rail (15), so that the clamping plate (16) pre-clamps the workpiece (1003), and the pre-clamping can accurately fix the workpiece at a specific position; Step 2: Precise clamping: by rotating the force rod (106), the sliding plate (105) connected to the bottom end thereof will rotate with the extrusion cone (103), and the outer side of the extrusion cone (103) is threadedly connected to the inner gear sleeve (102), so the extrusion force between the extrusion cone (103) and the clamping plate (16) can be finely adjusted, so that the workpiece (1003) can be clamped more precisely; Step 3: Processing, by starting the driver (202), the second screw (201) connected to its output end through the coupling will rotate in the positive direction, and then the moving block (20) threadedly connected to the outer side of the second screw (201) will move downward with the regulating box (203), and then the cutting head (204) connected to the regulating box (203) will move downward together, so as to realize the processing of the workpiece (1003); Step 4: Cooling. As the bevel rod (283) moves downward, its bevel end will be squeezed by the fixed bevel material (289), causing the bevel rod (283) to compress the spring (288) and move forward. The other end of the bevel rod (283) is connected to the universal seat (284), and the other end of the universal seat (284) is connected to the cooling nozzle (285). Therefore, the cooling nozzle (285) will move downward and forward, and spray coolant on the processing part of the workpiece (1003).