Hot riveting welding device with cleaning function
By designing a hot riveting welding device with a cleaning function and using the combined technology of an air compressor and an electric switching valve, the problem of impurity residues during the welding process is solved, achieving efficient cleaning and improving welding quality.
Patent Information
- Application Number
- CN202411403414.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing thermal riveting welding technology is easy to weld impurities on the steel structure together during the welding process, affecting the strength of the rivets.
Design a hot riveting welding device with a cleaning function, combined with the box, thermal riveting welding device, positioning device and cleaning device. Low -temperature gases are preheated and cooling rivets.
Effectively clean up the impurities in the steel structure, improve the intensity and welding quality of the rivets, while improving welding efficiency and safety.
Smart Images

Figure CN119347068A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to a hot riveting welding device with a cleaning function. Background Art
[0002] Hot riveting welding is an advanced connection technology, which is particularly suitable for the processing of complex structures such as ship steel structures. It uses the Joule heat generated by pulse current passing through high-resistance materials to quickly heat the welding area, softening and fusing the materials. Hot riveting welding has the advantages of precise temperature control, high welding strength, and stable process, which can effectively improve welding efficiency and quality. In shipbuilding, hot riveting welding technology is widely used in the connection of various steel structures, providing a strong guarantee for the safety and reliability of ships. The existing hot riveting welding will weld impurities on the workpiece and rivets together during the welding process, affecting the strength of the rivets. Summary of the invention
[0003] The invention aims to solve the technical problem of how to clean impurities on steel structures, and proposes a hot riveting welding device with a cleaning function. The technical solution of the invention is as follows: A hot riveting welding device with a cleaning function comprises: a box, a hot riveting welding device, a positioning device, and a cleaning device. The hot riveting welding device is arranged in the box and fixedly connected to the box. The positioning device is arranged inside the box, arranged inside the hot riveting welding device, and connected to the hot riveting welding device. The cleaning device is arranged inside the box, arranged on the side of the hot riveting welding device, arranged above the positioning device, and connected to the positioning device.
[0004] When the work starts, the staff puts the steel structure on the positioning device, then turns on the hot riveting welding device and the cleaning device. The hot riveting welding device welds the steel structure and drives the cleaning device to clean the surface of the steel structure. When the welding is completed, the hot riveting welding device drives the positioning device to move the steel structure, and drives the cleaning device to clean the surface of the steel structure and cool it down at the same time.
[0005] Furthermore, the hot riveting welding device includes: a fixed platform, four fixed rods, a fixed plate, a clamping plate, four first springs, a first telescopic rod, an upper mold, a second telescopic rod, a lower mold, and a bearing plate. The fixed platform is arranged inside the box body and fixedly connected to the bottom surface inside the box body. The four fixed rods are arranged vertically and arranged above the fixed platform. The lower ends of the four fixed rods are fixedly connected to the upper surface of the fixed platform, and the four fixed rods are arranged in a grid shape. The fixed plate is sleeved on the four fixed rods and arranged above the fixed platform. The fixed plate is slidably connected to the four fixed rods in the vertical direction. The clamping plate is arranged horizontally and sleeved on the four fixed rods, arranged below the fixed plate, and arranged above the fixed platform. The clamping plate is slidably connected to the four fixed rods in the vertical direction. The four first springs are arranged vertically and sleeved on the four fixed rods respectively, arranged below the fixed plate, and arranged above the clamping plate. The upper ends of the four first springs are fixedly connected to the fixed plate, and the lower ends are fixedly connected to the clamping plate. The first telescopic rod is vertically arranged and arranged above the fixed plate. The lower end of the first telescopic rod is fixedly connected to the upper surface of the fixed plate, and the upper end is fixedly connected to the top surface inside the box. The upper mold is arranged below the fixed plate and above the clamping plate. The upper end of the upper mold is fixedly connected to the lower surface of the fixed plate. The second telescopic rod is arranged directly below the upper mold and above the fixed platform. The lower end of the second telescopic rod is fixedly connected to the driving fixed platform. The lower mold is arranged above the second telescopic rod and directly below the upper mold. The lower mold is fixedly connected to the upper end of the second telescopic rod. The bearing plate is horizontally arranged, sleeved on the lower mold, arranged above the fixed platform, arranged below the clamping plate, and the bearing plate is fixedly connected to the lower mold.
[0006] When the staff opens the first telescopic rod, the first telescopic rod is extended and retracted, and the extension of the first telescopic rod drives the fixing plate, the first spring, the clamping plate and the upper mold to move up and down, thereby fixing the steel structure and welding the steel structure at the same time. When the staff opens the second telescopic rod, the second telescopic rod is extended and retracted, and the extension of the second telescopic rod drives the lower mold and the bearing plate to move up and down, thereby fixing the steel structure.
[0007] Furthermore, the first spring is fixedly connected to the fixing plate and the clamping plate by welding.
[0008] The first spring is fixedly connected with the fixing plate and the clamping plate by welding, which is convenient for workers to process.
[0009] Furthermore, the bearing plate is fixedly connected to the lower mold by welding.
[0010] The bearing plate is fixedly connected to the lower mold by welding to facilitate processing by the staff.
[0011] Furthermore, the positioning device includes: two connecting plates, a driving shaft, a driven shaft, two driving gears, two driven gears, two chains, a clutch, a transmission gear, a first connecting rod, a second connecting rod, and a first rack.
[0012] The two connecting plates are vertically arranged, arranged above the fixed platform, and respectively arranged on both sides of the lower mold, and the lower parts of the two connecting plates are fixedly connected to the upper surface of the fixed platform. The driving shaft is perpendicular to the two connecting plates, passes through the two connecting plates, and is arranged on the side of the lower mold. The driving shaft is rotatably connected to the two connecting plates, and its rotation axis is arranged horizontally. The passive shaft is parallel to the driving shaft, arranged between the two connecting plates, and arranged on the side of the lower mold away from the driving shaft. The passive shaft is rotatably connected to the two connecting plates, and its rotation axis is parallel to the rotation axis of the driving shaft. Two driving gears are sleeved on the driving shaft, arranged between the two connecting plates, and fixedly connected to the driving shaft. Two passive gears are sleeved on the passive shaft, and the two passive gears are fixedly connected to the passive shaft. Two chains are respectively sleeved on the two driving gears and the two passive gears, and are respectively arranged on both sides of the lower mold. The two chains are meshed with the two driving gears and the two passive gears respectively. The clutch is sleeved on the driving shaft, arranged on the side of the two connecting plates away from the driving gears, and the clutch is fixedly connected to the driving shaft. The transmission gear is sleeved on the clutch and fixedly connected to the clutch. The first connecting rod is horizontally arranged on the side of the clamping plate and above the transmission gear, and one end of the first connecting rod is fixedly connected to the clamping plate. The second connecting rod is vertically arranged, arranged below the first connecting rod and above the transmission gear, and the upper end of the second connecting rod is fixedly connected to the first connecting rod. The first rack is vertically arranged, arranged below the second connecting rod and on the side of the transmission gear, and the upper end of the first rack is fixedly connected to the lower end of the second connecting rod and meshes with the transmission gear.
[0013] When the clamping plate moves upward, the clamping plate drives the first connecting rod to move upward, the first connecting rod drives the second connecting rod to move upward, the second connecting rod drives the first rack to move upward, the first rack drives the transmission gear to rotate, the transmission gear drives the clutch to rotate, the clutch drives the driving shaft to rotate, the driving shaft drives the driving gear to rotate, the driving gear drives the chain to rotate, thereby driving the steel structure to move to the left.
[0014] Furthermore, the clutch is a one-way overrunning clutch.
[0015] The clutch is a one-way overrunning clutch, which can prevent the steel structure from moving when the clamping plate is lowered, thereby preventing the steel structure from being dislocated.
[0016] Furthermore, the driving shaft is rotatably connected to the two connecting plates via bearings.
[0017] The driving shaft is rotatably connected to the two connecting plates through bearings, so that the horizontal movement of the driving shaft can be limited.
[0018] Furthermore, the cleaning device includes: a rotating rod, a driven gear, a fixed cylinder, a second spring, a third connecting rod, a second rack, a third rack, a bracket, a plurality of nozzles, an air compressor, a plurality of vortex tubes, an electric switching valve, a cold air pipe, a hot air pipe, an intake pipe, an exhaust pipe, and a photoelectric sensor. The rotating rod is parallel to the driving shaft and is arranged in the box body. The two ends of the rotating rod are respectively rotatably connected to the two side surfaces inside the box body, and its rotation axis is parallel to the rotation axis of the driving shaft. The driven gear is sleeved on the rotating shaft and arranged above the transmission gear. The driven gear is fixedly connected to the rotating rod. The fixed cylinder is arranged above the fixed platform and below the transmission gear. The fixed cylinder is fixedly connected to the upper surface of the fixed platform. The second spring is vertically arranged and arranged in the fixed cylinder. The lower end of the second spring is fixedly connected to the bottom surface inside the fixed cylinder. The third connecting rod is vertically arranged and arranged on the side of the transmission gear close to the rotating rod. It is arranged above the second spring. The lower end of the third connecting rod is fixedly connected to the upper end of the second spring. The second rack is arranged above the third connecting rod, arranged on the side of the transmission gear close to the third connecting rod, and arranged on the side of the driven gear close to the third connecting rod. The lower end of the second rack is fixedly connected to the upper end of the third connecting rod and meshes with the transmission gear. The third rack is arranged above the second rack, arranged on the side of the driven gear close to the second rack, and the lower end of the third rack is fixedly connected to the upper end of the second rack and meshes with the driven gear. The bracket is sleeved on the rotating rod, arranged on the side of the driven gear, and fixedly connected to the rotating rod. A plurality of nozzles are arranged on the bracket, and a plurality of nozzles are fixedly connected to the bracket. The air compressor is arranged inside the box, arranged above the rotating rod, and the air compressor is fixedly connected to the top surface inside the box. A plurality of vortex tubes are arranged inside the box, arranged on the side of the air compressor, and a plurality of vortex tubes are fixedly connected to the top surface inside the box, and a plurality of vortex tube intake pipes are connected to the air compressor. The electric switching valve is arranged inside the box, arranged on the side of the plurality of vortex tubes away from the compressor, and fixedly connected to the top surface inside the box. The cold air pipe is arranged between a plurality of vortex tubes and an electric switching valve, one end of the cold air pipe is connected to the cold air outlet of the vortex tube, and the other end is connected to the electric switching valve. The hot air pipe is arranged between a plurality of vortex tubes and an electric switching valve, and is arranged on the side of the cold air pipe. One end of the hot air pipe is connected to the cold air outlet of the vortex tube, and the other end is connected to the electric switching valve. The air intake pipe is arranged between the electric switching valve and a plurality of nozzles, the upper end of the air intake pipe is connected to the electric switching valve, and the lower end is connected to a plurality of nozzles. The exhaust pipe runs through the side of the box, one end of the exhaust pipe is connected to the electric switching valve, and the other end is connected to the outside air. The photoelectric sensor is arranged in the box, and is arranged on the side of the two connecting plates. The photoelectric sensor is fixedly connected to the side of the box, and is electrically connected to the electric switching valve.
[0019] When the staff turns on the air compressor, the air compressor generates high-pressure gas, which enters the island vortex tube and turns into low-temperature gas and high-temperature gas. The low-temperature gas enters the cold air pipe, and the high-temperature gas enters the hot air pipe. When the clamping plate moves up and down, the clamping plate drives the first connecting rod to move up and down, the first connecting rod drives the second connecting rod to move up and down, the second connecting rod drives the first rack to move up and down, the first rack drives the transmission gear to rotate, the transmission gear rotation drives the second rack to move up and down, the second rack up and down movement drives the third rack up and down movement, the third rack up and down movement drives the driven gear to rotate, the driven gear rotation drives the rotating rod to rotate, the rotating rod rotation drives the bracket to rotate, the bracket rotation drives the nozzle to rotate, so that the nozzle can be uniformly directed toward the steel structure, so as to better clean the steel structure.
[0020] Furthermore, the electric switching valve is a multi-channel switching valve.
[0021] The multi-pipe switching valve can switch the gas sprayed from the nozzle between high-temperature gas and low-temperature gas to meet the needs of different stages of welding.
[0022] Furthermore, the photoelectric sensor is a reflective photoelectric sensor.
[0023] The reflective photoelectric sensor has a relatively simple structure, small size, light weight, and is easy to install and use. At the same time, due to its non-contact characteristics, it also reduces the space restrictions and requirements during installation.
[0024] Beneficial effects of the present invention: 1. Use an air compressor to eject high-pressure gas from the nozzle to flush away impurities on the steel structure for subsequent processing.
[0025] 2. Through the electric switching valve, the gas sprayed from the nozzle can be switched between high-temperature gas and low-temperature gas. Before welding, high-temperature gas is sprayed to preheat the rivet, and after welding, low-temperature gas is sprayed to cool the rivet.
[0026] 3. Through the clutch, when the clamping plate descends, the chain does not rotate to prevent the steel structure from being dislocated. When the clamping plate rises, it drives the first rack to move, thereby driving the transmission gear and the clutch to rotate. The clutch drives the driving shaft, driving gear and chain to rotate, thereby driving the steel structure to move, facilitating the welding of the next rivet. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0028] Figure 1 It is a front cross-sectional view of the present invention; Figure 2 It is a cross-sectional view of a cleaning device of the present invention.
[0029] Description of the accompanying drawings: 1, box body; 201, fixed platform; 202, fixed rod; 203, fixed plate; 204, clamping plate; 205, first spring; 206, first telescopic rod; 207, upper mold; 208, second telescopic rod; 209, lower mold; 210, bearing plate; 301, connecting plate; 302, driving shaft; 303, passive shaft; 304, driving gear; 305, passive gear; 306, chain; 307, clutch; 308, transmission gear; 309, first Connecting rod; 310, second connecting rod; 311, first rack; 401, rotating rod; 402, driven gear; 403, fixing cylinder; 404, second spring; 405, third connecting rod; 406, second rack; 407, third rack; 408, bracket; 409, nozzle; 410, air compressor; 411, vortex tube; 412, electric switching valve; 413, cold air pipe; 414, hot air pipe; 415, intake pipe; 416, exhaust pipe; 417, photoelectric sensor. DETAILED DESCRIPTION
[0030] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 2 The present invention provides a hot riveting welding device with a cleaning function, comprising: a box body 1, a hot riveting welding device, a positioning device, and a cleaning device. The hot riveting welding device is arranged in the box body 1 and is fixedly connected to the box body 1. The positioning device is arranged inside the box body 1, arranged inside the hot riveting welding device, and connected to the hot riveting welding device. The cleaning device is arranged inside the box body 1, arranged on the side of the hot riveting welding device, arranged above the positioning device, and connected to the positioning device.
[0032] When the work starts, the staff puts the steel structure on the positioning device, then turns on the hot riveting welding device and the cleaning device. The hot riveting welding device welds the steel structure and drives the cleaning device to clean the surface of the steel structure. When the welding is completed, the hot riveting welding device drives the positioning device to move the steel structure, and drives the cleaning device to clean the surface of the steel structure and cool it down at the same time.
[0033] The hot riveting welding device includes: a fixed platform 201, four fixed rods 202, a fixed plate 203, a clamping plate 204, four first springs 205, a first telescopic rod 206, an upper mold 207, a second telescopic rod 208, a lower mold 209, and a bearing plate 210. The fixed platform 201 is arranged inside the box body 1 and is fixedly connected to the bottom surface of the box body 1. The four fixed rods 202 are vertically arranged and arranged above the fixed platform 201. The lower ends of the four fixed rods 202 are fixedly connected to the upper surface of the fixed platform 201, and the four fixed rods 202 are arranged in a grid shape. The fixed plate 203 is sleeved on the four fixed rods 202 and is arranged above the fixed platform 201. The fixed plate 203 is slidably connected to the four fixed rods 202 along the vertical direction. The clamping plate 204 is horizontally arranged, sleeved on the four fixed rods 202, arranged below the fixed plate 203, and arranged above the fixed platform 201. The clamping plate 204 is slidably connected with the four fixed rods 202 in the vertical direction. The four first springs 205 are vertically arranged, sleeved on the four fixed rods 202, arranged below the fixed plate 203, and arranged above the clamping plate 204. The upper ends of the four first springs 205 are fixedly connected with the fixed plate 203, and the lower ends are fixedly connected with the clamping plate 204. The first telescopic rod 206 is vertically arranged, arranged above the fixed plate 203, the lower end of the first telescopic rod 206 is fixedly connected with the upper surface of the fixed plate 203, and the upper end is fixedly connected with the top surface of the box body 1. The upper mold 207 is arranged below the fixed plate 203 and above the clamping plate 204. The upper end of the upper mold 207 is fixedly connected with the lower surface of the fixed plate 203. The second telescopic rod 208 is arranged directly below the upper mold 207 and above the fixed platform 201, and the lower end of the second telescopic rod 208 is fixedly connected to the driving fixed platform 201. The lower mold 209 is arranged above the second telescopic rod 208 and directly below the upper mold 207, and the lower mold 209 is fixedly connected to the upper end of the second telescopic rod 208. The bearing plate 210 is arranged horizontally, sleeved on the lower mold 209, arranged above the fixed platform 201, and arranged below the clamping plate 204, and the bearing plate 210 is fixedly connected to the lower mold 209.
[0034] When the staff opens the first telescopic rod 206, the first telescopic rod 206 is extended and retracted, and the extension of the first telescopic rod 206 drives the fixing plate 203, the first spring 205, the clamping plate 204 and the upper mold 207 to move up and down, thereby fixing the steel structure and welding the steel structure. When the staff opens the second telescopic rod 208, the second telescopic rod 208 is extended and retracted, and the extension of the second telescopic rod 208 drives the lower mold 209 and the bearing plate 210 to move up and down, thereby fixing the steel structure.
[0035] The first spring 205 is fixedly connected to the fixing plate 203 and the clamping plate 204 by welding.
[0036] The first spring 205 is fixedly connected to the fixing plate 203 and the clamping plate 204 by welding, which is convenient for workers to process.
[0037] The carrying plate 210 is fixedly connected to the lower mold 209 by welding.
[0038] The carrying plate 210 is fixedly connected to the lower mold 209 by welding to facilitate processing by workers.
[0039] The positioning device includes: two connecting plates 301 , a driving shaft 302 , a driven shaft 303 , two driving gears 304 , two driven gears 305 , two chains 306 , a clutch 307 , a transmission gear 308 , a first connecting rod 309 , a second connecting rod 310 , and a first rack 311 .
[0040] The two connecting plates 301 are vertically arranged, arranged above the fixed platform 201, and respectively arranged on both sides of the lower mold 209. The lower parts of the two connecting plates 301 are fixedly connected to the upper surface of the fixed platform 201. The driving shaft 302 is perpendicular to the two connecting plates 301, penetrates the two connecting plates 301, and is arranged on the side of the lower mold 209. The driving shaft 302 is rotatably connected to the two connecting plates 301, and its rotation axis is arranged horizontally. The passive shaft 303 is parallel to the driving shaft 302, arranged between the two connecting plates 301, and arranged on the side of the lower mold 209 away from the driving shaft 302. The passive shaft 303 is rotatably connected to the two connecting plates 301, and its rotation axis is parallel to the rotation axis of the driving shaft 302. Two driving gears 304 are sleeved on the driving shaft 302, arranged between the two connecting plates 301, and fixedly connected to the driving shaft 302. Two passive gears 305 are sleeved on the passive shaft 303, and the two passive gears 305 are fixedly connected to the passive shaft 303. The two chains 306 are respectively sleeved on the two driving gears 304 and the two passive gears 305, and are respectively arranged on both sides of the lower mold 209. The two chains 306 are respectively meshed with the two driving gears 304 and the two passive gears 305. The clutch 307 is sleeved on the driving shaft 302 and is arranged on the sides of the two connecting plates 301 away from the driving gears 304. The clutch 307 is fixedly connected to the driving shaft 302. The transmission gear 308 is sleeved on the clutch 307 and is fixedly connected to the clutch 307. The first connecting rod 309 is horizontally arranged on the side of the clamping plate 204 and arranged above the transmission gear 308. One end of the first connecting rod 309 is fixedly connected to the clamping plate 204. The second connecting rod 310 is vertically arranged, arranged below the first connecting rod 309, and arranged above the transmission gear 308. The upper end of the second connecting rod 310 is fixedly connected to the first connecting rod 309. The first rack 311 is vertically arranged below the second connecting rod 310 and beside the transmission gear 308 . The upper end of the first rack 311 is fixedly connected to the lower end of the second connecting rod 310 and meshes with the transmission gear 308 .
[0041] When the clamping plate 204 moves upward, the clamping plate 204 drives the first connecting rod 309 to move upward, the first connecting rod 309 drives the second connecting rod 310 to move upward, the second connecting rod 310 drives the first rack 311 to move upward, the first rack 311 drives the transmission gear 308 to rotate, the transmission gear 308 rotates to drive the clutch 307 to rotate, the clutch 307 rotates to drive the driving shaft 302 to rotate, the driving shaft 302 rotates to drive the driving gear 304 to rotate, the driving gear 304 rotates to drive the chain 306 to rotate, thereby driving the steel structure to move left.
[0042] The clutch 307 is a one-way overrunning clutch.
[0043] The clutch 307 is a one-way overrunning clutch that can prevent the steel structure from moving when the clamping plate 204 is lowered, thereby preventing the steel structure from being dislocated.
[0044] The driving shaft 302 is rotatably connected to the two connecting plates 301 via bearings.
[0045] The driving shaft 302 is rotatably connected to the two connecting plates 301 via bearings, so that the horizontal movement of the driving shaft 302 can be limited.
[0046] The cleaning device includes: a rotating rod 401, a driven gear 402, a fixed cylinder 403, a second spring 404, a third connecting rod 405, a second rack 406, a third rack 407, a bracket 408, a plurality of nozzles 409, an air compressor 410, a plurality of vortex tubes 411, an electric switching valve 412, a cold air pipe 413, a hot air pipe 414, an intake pipe 415, an exhaust pipe 416, and a photoelectric sensor 417. The rotating rod 401 is parallel to the driving shaft 302 and is arranged in the box body 1. The two ends of the rotating rod 401 are respectively rotatably connected to the two side surfaces inside the box body 1, and its rotation axis is parallel to the rotation axis of the driving shaft 302. The driven gear 402 is sleeved on the rotating shaft and arranged above the transmission gear 308. The driven gear 402 is fixedly connected to the rotating rod 401. The fixed cylinder 403 is arranged above the fixed platform 201 and below the transmission gear 308, and the fixed cylinder 403 is fixedly connected to the upper surface of the fixed platform 201. The second spring 404 is arranged vertically, arranged in the fixed cylinder 403, and the lower end of the second spring 404 is fixedly connected to the inner bottom surface of the fixed cylinder 403. The third connecting rod 405 is arranged vertically, arranged on the side of the transmission gear 308 close to the rotating rod 401, and arranged above the second spring 404, and the lower end of the third connecting rod 405 is fixedly connected to the upper end of the second spring 404. The second rack 406 is arranged above the third connecting rod 405, arranged on the side of the transmission gear 308 close to the third connecting rod 405, and arranged on the side of the driven gear 402 close to the third connecting rod 405, and the lower end of the second rack 406 is fixedly connected to the upper end of the third connecting rod 405, and meshes with the transmission gear 308. The third rack 407 is arranged above the second rack 406 and on the side of the driven gear 402 close to the second rack 406. The lower end of the third rack 407 is fixedly connected to the upper end of the second rack 406 and meshes with the driven gear 402. The bracket 408 is sleeved on the rotating rod 401, arranged on the side of the driven gear 402, and fixedly connected to the rotating rod 401. A plurality of nozzles 409 are arranged on the bracket 408, and a plurality of nozzles 409 are fixedly connected to the bracket 408. The air compressor 410 is arranged inside the box body 1, arranged above the rotating rod 401, and the air compressor 410 is fixedly connected to the top surface inside the box body 1. A plurality of vortex tubes 411 are arranged inside the box body 1, arranged on the side of the air compressor 410, and a plurality of vortex tubes 411 are fixedly connected to the top surface inside the box body 1, and a plurality of vortex tubes 411 intake pipes 415 are connected to the air compressor 410. The electric switching valve 412 is arranged inside the box body 1, and is arranged on the side of the vortex tubes 411 away from the compressor, and is fixedly connected to the top surface inside the box body 1. The cold air pipe 413 is arranged between the vortex tubes 411 and the electric switching valve 412, and one end of the cold air pipe 413 is connected to the cold air outlet of the vortex tube 411, and the other end is connected to the electric switching valve 412.The hot air pipe 414 is arranged between the vortex tubes 411 and the electric switching valve 412, and is arranged on the side of the cold air pipe 413. One end of the hot air pipe 414 is connected to the cold air outlet of the vortex tube 411, and the other end is connected to the electric switching valve 412. The air intake pipe 415 is arranged between the electric switching valve 412 and the nozzles 409. The upper end of the air intake pipe 415 is connected to the electric switching valve 412, and the lower end is connected to the nozzles 409. The exhaust pipe 416 runs through the side of the box 1. One end of the exhaust pipe 416 is connected to the electric switching valve 412, and the other end is connected to the external air. The photoelectric sensor 417 is arranged in the box 1, and is arranged on the side of the two connecting plates 301. The photoelectric sensor 417 is fixedly connected to the side of the box 1 and is electrically connected to the electric switching valve 412.
[0047] When the staff turns on the air compressor 410 , the air compressor 410 generates high-pressure gas, which enters the island vortex tube 411 and turns into low-temperature gas and high-temperature gas. The low-temperature gas enters the cold air pipe 413 , and the high-temperature gas enters the hot air pipe 414 . When the clamping plate 204 moves up and down, the clamping plate 204 drives the first connecting rod 309 to move up and down, the first connecting rod 309 drives the second connecting rod 310 to move up and down, the second connecting rod 310 drives the first rack 311 to move up and down, the first rack 311 drives the transmission gear 308 to rotate, the transmission gear 308 rotates and drives the second rack 406 to move up and down, the second rack 406 moves up and down and drives the third rack 407 to move up and down, the third rack 407 moves up and down and drives the driven gear 402 to rotate, the driven gear 402 rotates and drives the rotating rod 401 to rotate, the rotating rod 401 rotates and drives the bracket 408 to rotate, the bracket 408 rotates and drives the nozzle 409 to rotate, so that the nozzle 409 can be uniformly directed toward the steel structure, thereby better cleaning the steel structure.
[0048] The electric switching valve 412 is a multi-channel switching valve.
[0049] The multi-channel switching valve can switch the gas sprayed by the nozzle 409 between high-temperature gas and low-temperature gas to meet the needs of different welding stages.
[0050] The photoelectric sensor 417 is a reflective photoelectric sensor.
[0051] The reflective photoelectric sensor has a relatively simple structure, small size, light weight, and is easy to install and use. At the same time, due to its non-contact characteristics, it also reduces the space restrictions and requirements during installation.
[0052] Working principle: When working, the staff puts the steel structure to be welded on the chain 306 and puts the rivets on it. Then the staff opens the second telescopic rod 208, the first telescopic rod 206 and the compressor. When the staff opens the second telescopic rod 208, the second telescopic rod 208 extends, and the extension of the second telescopic rod 208 drives the lower mold 209 and the bearing plate 210 to move upward until they contact the steel structure. When the staff opens the first telescopic rod 206, the first telescopic rod 206 extends, and the extension of the first telescopic rod 206 drives the fixed plate 203, the first spring 205, the clamping plate 204 and the upper mold 207 to move downward first, until the clamping plate 204 contacts the steel structure, and the clamping plate 204 and the bearing plate 210 play a role in fixing the steel structure. Then the upper mold 207 continues to move downward and the lower mold 209 shapes the rivet, thereby completing the hot riveting welding of the steel structure.
[0053] When the staff turns on the air compressor 410, the air compressor 410 generates high-pressure gas, which enters the island vortex tube 411 and becomes low-temperature gas and high-temperature gas. The low-temperature gas enters the cold air pipe 413, and the high-temperature gas enters the hot air pipe 414. When the clamping plate 204 moves downward, the clamping plate 204 drives the first connecting rod 309 to move downward, the first connecting rod 309 drives the second connecting rod 310 to move downward, the second connecting rod 310 drives the first rack 311 to move downward, the first rack 311 drives the transmission gear 308 to rotate, the transmission gear 308 rotates and drives the second rack 406 to move upward, the second rack 406 moves upward and drives the third rack 407 to move upward, the third rack 407 moves upward and drives the driven gear 402 to rotate, the driven gear 402 rotates and drives the rotating rod 401 to rotate, the rotating rod 401 rotates and drives the bracket 408 to rotate, the bracket 408 rotates and drives the nozzle 409 to rotate until the nozzle 409 is aligned with the steel structure being processed. When the clamping plate 204 moves downward, the clamping plate 204 will block the photoelectric sensor 417, and the photoelectric sensor 417 will open the electric switching valve 412, so that the hot air pipe 414 is connected with the intake pipe 415, and the cold air pipe 413 is connected with the exhaust pipe 416, so that the high-temperature gas enters the nozzle 409 from the intake pipe 415, and then flows out from the nozzle 409 to clean the steel structure, and at the same time, the rivets on the steel structure can be preheated.
[0054] When welding is completed, the staff opens the second telescopic rod 208 and the first telescopic rod 206. When the staff opens the second telescopic rod 208, the second telescopic rod 208 shortens, and the shortening of the second telescopic rod 208 drives the lower mold 209 and the bearing plate 210 to move downward and separate from the steel structure. When the staff opens the first telescopic rod 206, the first telescopic rod 206 shortens, and the shortening of the first telescopic rod 206 drives the fixing plate 203, the first spring 205, the clamping plate 204 and the upper mold 207 to move downward first and separate from the steel structure. When the clamping plate 204 moves upward, the clamping plate 204 drives the first connecting rod 309 to move upward, the first connecting rod 309 drives the second connecting rod 310 to move upward, the second connecting rod 310 drives the first rack 311 to move upward, the first rack 311 drives the transmission gear 308 to rotate, the transmission gear 308 rotates to drive the clutch 307 to rotate, the clutch 307 rotates to drive the driving shaft 302 to rotate, the driving shaft 302 rotates to drive the driving gear 304 to rotate, the driving gear 304 rotates to drive the chain 306 to rotate, thereby driving the steel structure to move left. When the transmission gear 308 rotates, the transmission gear 308 drives the second rack 406 to move downward, the second rack 406 moves downward, the second rack 406 moves downward and drives the third rack 407 to move downward, the third rack 407 moves downward and drives the driven gear 402 to rotate, the driven gear 402 rotates and drives the rotating rod 401 to rotate, the rotating rod 401 rotates and drives the bracket 408 to rotate, the bracket 408 rotates and drives the nozzle 409 to rotate, so that the nozzle 409 can always face the steel structure. When the clamping plate 204 moves upward, the clamping plate 204 no longer blocks the photoelectric sensor 417, and the photoelectric sensor 417 opens the electric switching valve 412, so that the cold air pipe 413 is connected to the intake pipe 415, and the hot air pipe 414 is connected to the exhaust pipe 416, so that the low-temperature gas enters the nozzle 409 from the intake pipe 415, and then flows out from the nozzle 409 to clean the steel structure, and at the same time, the rivets on the steel structure can be cooled.
[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hot riveting welding device with a cleaning function, characterized in that: include: A box body (1), a hot riveting welding device, a positioning device, and a cleaning device; the hot riveting welding device is arranged in the box body (1) and is fixedly connected to the box body (1); the positioning device is arranged inside the box body (1), inside the hot riveting welding device, and is connected to the hot riveting welding device; the cleaning device is arranged inside the box body (1), arranged on the side of the hot riveting welding device, arranged above the positioning device, and is connected to the positioning device.
2. The hot riveting welding device with cleaning function according to claim 1, characterized in that: The hot riveting welding device comprises: a fixing platform (201), four fixing rods (202), a fixing plate (203), a clamping plate (204), four first springs (205), a first telescopic rod (206), an upper mold (207), a second telescopic rod (208), a lower mold (209), and a bearing plate (210); the fixing platform (201) is arranged inside the box body (1) and is fixedly connected to the bottom surface of the box body (1); the four fixing rods (202) are vertically arranged above the fixing platform (201), the lower ends of the four fixing rods (202) are fixedly connected to the upper surface of the fixing platform (201), and the four fixing rods (202) are in a mesh shape. The fixing plate (203) is sleeved on the four fixing rods (202) and is arranged above the fixing platform (201). The fixing plate (203) is slidably connected to the four fixing rods (202) in a vertical direction. The clamping plate (204) is horizontally arranged and sleeved on the four fixing rods (202). It is arranged below the fixing plate (203) and is arranged above the fixing platform (201). The clamping plate (204) is slidably connected to the four fixing rods (202) in a vertical direction. The four first springs (205) are vertically arranged and sleeved on the four fixing rods (202) respectively. They are arranged below the fixing plate (203). The four first springs (205) are arranged above the clamping plate (204), the upper ends of the four first springs are fixedly connected to the fixed plate (203), and the lower ends are fixedly connected to the clamping plate (204); the first telescopic rod (206) is arranged vertically, and is arranged above the fixed plate (203); the lower end of the first telescopic rod (206) is fixedly connected to the upper surface of the fixed plate (203), and the upper end is fixedly connected to the internal top surface of the box body (1); the upper mold (207) is arranged below the fixed plate (203) and above the clamping plate (204); the upper end of the upper mold (207) is fixedly connected to the lower surface of the fixed plate (203); the second telescopic rod (206) is arranged vertically, and is arranged above the fixed plate (203); the lower end of the first telescopic rod (206) is fixedly connected to the upper surface of the fixed plate (203), and the upper end is fixedly connected to the internal top surface of the box body (1); The rod (208) is arranged directly below the upper mold (207) and above the fixed platform (201), and the lower end of the second telescopic rod (208) is fixedly connected to the driving fixed platform (201); the lower mold (209) is arranged above the second telescopic rod (208) and directly below the upper mold (207), and the lower mold (209) is fixedly connected to the upper end of the second telescopic rod (208); the supporting plate (210) is arranged horizontally, sleeved on the lower mold (209), arranged above the fixed platform (201), and arranged below the clamping plate (204), and the supporting plate (210) is fixedly connected to the lower mold (209).
3. The hot riveting welding device with cleaning function according to claim 2, characterized in that: The first spring (205) is fixedly connected to the fixing plate (203) and the clamping plate (204) by welding.
4. The hot riveting welding device with cleaning function according to claim 2, characterized in that: The carrying plate (210) is fixedly connected to the lower mold (209) by welding.
5. The hot riveting welding device with cleaning function according to claim 2, characterized in that: The positioning device comprises: two connecting plates (301), a driving shaft (302), a driven shaft (303), two driving gears (304), two driven gears (305), two chains (306), a clutch (307), a transmission gear (308), a first connecting rod (309), a second connecting rod (310), and a first rack (311); the two connecting plates (301) are vertically arranged above the fixed platform (201) and are respectively arranged on both sides of the lower mold (209); the lower parts of the two connecting plates (301) are fixedly connected to the upper surface of the fixed platform (201); the driving shaft (302) is perpendicular to the two connecting plates (301) and penetrates through the connecting plates (301). The two connecting plates (301) are arranged on the side of the lower mold (209); the driving shaft (302) is rotatably connected to the two connecting plates (301), and its rotation axis is arranged horizontally; the passive shaft (303) is parallel to the driving shaft (302), and is arranged between the two connecting plates (301), and is arranged on the side of the lower mold (209) away from the driving shaft (302); the passive shaft (303) is rotatably connected to the two connecting plates (301), and its rotation axis is parallel to the rotation axis of the driving shaft (302); the two driving gears (304) are sleeved on the driving shaft (302), and are arranged between the two connecting plates (301). The two driven gears (305) are sleeved on the driven shaft (303), and the two driven gears (305) are fixedly connected to the driven shaft (303); the two chains (306) are sleeved on the two driving gears (304) and the two driven gears (305), and are respectively arranged on both sides of the lower mold (209), and the two chains (306) are respectively meshed with the two driving gears (304) and the two driven gears (305); the clutch (307) is sleeved on the driving shaft (302), and is arranged at a position where the two connecting plates (301) are away from the driving gears (3 04), the clutch (307) is fixedly connected to the driving shaft (302); the transmission gear (308) is sleeved on the clutch (307) and fixedly connected to the clutch (307); the first connecting rod (309) is horizontally arranged on the side of the clamping plate (204) and above the transmission gear (308), and one end of the first connecting rod (309) is fixedly connected to the clamping plate (204); the second connecting rod (310) is vertically arranged, arranged below the first connecting rod (309) and above the transmission gear (308), and the upper end of the second connecting rod (310) is fixedly connected to the first connecting rod (309);The first rack (311) is vertically arranged below the second connecting rod (310) and on the side of the transmission gear (308); the upper end of the first rack (311) is fixedly connected to the lower end of the second connecting rod (310) and meshes with the transmission gear (308).
6. The hot riveting welding device with cleaning function according to claim 5, characterized in that: The clutch (307) is a one-way overrunning clutch.
7. The hot riveting welding device with cleaning function according to claim 5, characterized in that: The driving shaft (302) is rotatably connected to the two connecting plates (301) via a bearing.
8. The hot riveting welding device with cleaning function according to claim 5, characterized in that: The cleaning device comprises: a rotating rod (401), a driven gear (402), a fixed cylinder (403), a second spring (404), a third connecting rod (405), a second rack (406), a third rack (407), a bracket (408), a plurality of nozzles (409), an air compressor (410), a plurality of vortex tubes (411), an electric switching valve (412), a cold air pipe (413), a hot air pipe (414), an air intake pipe (415), an exhaust pipe (416), and a photoelectric sensor (417); the rotating rod (401) is parallel to the driving shaft (302) and is arranged in the housing (1); the two ends of the rotating rod (401) are respectively rotatably connected to two side surfaces inside the housing (1); and the rotating rod (401) is rotatably connected to two side surfaces inside the housing (1). The axis is parallel to the rotation axis of the driving shaft (302); the driven gear (402) is sleeved on the rotating shaft and arranged above the transmission gear (308), and the driven gear (402) is fixedly connected to the rotating rod (401); the fixed cylinder (403) is arranged above the fixed platform (201) and below the transmission gear (308), and the fixed cylinder (403) is fixedly connected to the upper surface of the fixed platform (201); the second spring (404) is vertically arranged and arranged in the fixed cylinder (403), and the lower end of the second spring (404) is fixedly connected to the inner bottom surface of the fixed cylinder (403); the third connecting rod (405) is vertically arranged and arranged on the transmission gear (308) is arranged on the side of the rotating rod (401) and above the second spring (404), and the lower end of the third connecting rod (405) is fixedly connected to the upper end of the second spring (404); the second rack (406) is arranged above the third connecting rod (405), and is arranged on the side of the transmission gear (308) and near the third connecting rod (405), and is arranged on the side of the driven gear (402) and near the third connecting rod (405), and the lower end of the second rack (406) is fixedly connected to the upper end of the third connecting rod (405) and meshes with the transmission gear (308); the third rack (407) is arranged above the second rack (406) and is arranged on the driven gear (402). The wheel (402) is close to the side of the second rack (406); the lower end of the third rack (407) is fixedly connected to the upper end of the second rack (406) and meshes with the driven gear (402); the bracket (408) is sleeved on the rotating rod (401), arranged on the side of the driven gear (402), and fixedly connected to the rotating rod (401); a plurality of the nozzles (409) are arranged on the bracket (408), and a plurality of the nozzles (409) are fixedly connected to the bracket (408); the air compressor (410) is arranged inside the box (1), arranged above the rotating rod (401), and the air compressor (410) is fixedly connected to the top surface inside the box (1);A plurality of the vortex tubes (411) are arranged inside the casing (1) and on the side of the air compressor (410); the plurality of the vortex tubes (411) are fixedly connected to the top surface inside the casing (1); and the air inlet pipes (415) of the plurality of the vortex tubes (411) are in communication with the air compressor (410); the electric switching valve (412) is arranged inside the casing (1), on the side of the plurality of the vortex tubes (411) away from the compressor, and is fixedly connected to the top surface inside the casing (1); the cold air pipe (413) is arranged between the plurality of the vortex tubes (411) and the electric switching valve (412); one end of the cold air pipe (413) is in communication with the cold air outlet of the vortex tube (411), and the other end is in communication with the electric switching valve (412); the hot air pipe (414) is arranged between the plurality of the vortex tubes (411) and the electric switching valve (412). The hot air pipe (414) is arranged between the two connecting plates (301) and the cold air outlet of the vortex tube (411), one end of the hot air pipe (414) is connected to the cold air outlet of the vortex tube (411), and the other end is connected to the electric switching valve (412); the air intake pipe (415) is arranged between the electric switching valve (412) and the plurality of nozzles (409); the upper end of the air intake pipe (415) is connected to the electric switching valve (412), and the lower end is connected to the plurality of nozzles (409); the exhaust pipe (416) runs through the side of the box (1), one end of the exhaust pipe (416) is connected to the electric switching valve (412), and the other end is connected to the outside air; the photoelectric sensor (417) is arranged in the box (1), and is arranged on the side of the two connecting plates (301); the photoelectric sensor (417) is fixedly connected to the side of the box (1), and is electrically connected to the electric switching valve (412). ; 9. The hot riveting welding device with cleaning function according to claim 8, characterized in that: The electric switching valve (412) is a multi-channel switching valve.
10. The hot riveting welding device with cleaning function according to claim 8, characterized in that: The photoelectric sensor (417) is a reflective photoelectric sensor.
Citation Information
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