A fork abrasive jetting device with burr removal function
By designing a fork abrasive injection device that includes abrasive deburring, roughness detection and abrasive cleaning functions, the problem of the inability to detect and accurately remove the fork surface burrs in the prior art is solved, and more efficient fork surface treatment and abrasive utilization are achieved.
Patent Information
- Application Number
- CN202411899108.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing abrasive spray deburring technology cannot realize the roughness detection and precise jet abrasive removal of the fork surface after deburring, and the abrasive powder will fall into the operating room after removing the burrs and needs to be cleaned in time.
A fork abrasive injection device is designed, including a main body mechanism, an abrasive deburring mechanism, a roughness detection mechanism and an abrasive cleaning mechanism. The device realizes deburring and detection of the forks through rotary grab clips and mobile devices. The abrasive cleaning mechanism filters the abrasive through a filter screen to realize the recycling of the abrasive.
The roughness detection and precise jet abrasive removal of the fork surface are realized, which improves the quality and safety of the fork surface, and reduces abrasive waste and maintenance costs through abrasive cleaning and recycling.
Smart Images

Figure CN119347651B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fork spraying and grinding to remove burrs, in particular to a fork abrasive spraying device with a burr removing function. Background Art
[0002] With the rapid development of manufacturing industry and the widespread application of logistics equipment, the performance and quality requirements for logistics equipment such as forks are getting higher and higher. As an important part of logistics equipment, the surface quality of forks directly affects the service life and safety of the equipment. The abrasive jet processing technology can effectively remove burrs on the surface of forks, improve surface quality, and reduce safety hazards and maintenance costs caused by burrs.
[0003] Abrasive jet processing technology is a process that mixes abrasive powder (such as quartz sand, corundum, glass beads) with a certain pressure of gas (such as air, nitrogen or carbon dioxide), and then sprays it at high speed from a nozzle hole of a specific diameter. The impact and destructive effect of the abrasive is used to remove material from the workpiece. This technology is mainly used for deburring, polishing, engraving and other processing types.
[0004] The abrasive jet deburring methods commonly used at present mostly only perform a single deburring of the fork, and are unable to detect the roughness of the fork after deburring, as well as perform subsequent precise abrasive jet deburring. In addition, since the abrasive jet deburring technology is to spray a mixture of abrasive powder and gas with a certain pressure at high speed, after the burrs are removed, the powder will fall into the operating room and need to be cleaned up in time. Summary of the invention
[0005] The object of the present invention is to provide a fork abrasive jetting device with a burr removal function to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solution: a fork abrasive jetting device with burr removal function.
[0007] The fork abrasive jet device deburrs the fork body. The fork abrasive jet device comprises a main body mechanism, an abrasive deburring mechanism, a roughness detection mechanism and an abrasive cleaning mechanism. The main body mechanism is connected to the abrasive deburring mechanism, the main body mechanism is connected to the roughness detection mechanism, the main body mechanism is connected to the abrasive cleaning mechanism, the abrasive deburring mechanism moves to deburr the fork body, the roughness detection mechanism is used to perform roughness detection on the fork body after the burrs are removed, and the abrasive cleaning mechanism is used to screen the used abrasive.
[0008] In the fork abrasive jetting device, the device is used to deburr the fork body. The burrs on the fork body will affect the service life and safety of the fork body to a certain extent, so deburring is required. The main mechanism is the framework of the entire device, serving as the installation basis for other mechanisms. The abrasive deburring mechanism is used to jet abrasives to remove burrs on the fork body. After the fork body completes the deburring operation, the roughness is detected by the roughness detection mechanism. For areas with greater roughness, the abrasive deburring mechanism will perform a secondary deburring operation to make the roughness of the fork body meet the standard. The abrasive cleaning mechanism is used to clean and collect the ejected used abrasives, and filter out the abrasives that can be used again through filtering operations to achieve recycling.
[0009] Furthermore, the main mechanism includes a gantry and a base plate. The gantry is connected to an abrasive deburring mechanism, the gantry is connected to a roughness detection mechanism, the base plate is connected to a roughness detection mechanism, the base plate is connected to an abrasive cleaning mechanism, the gantry is firmly connected to the base plate, a collecting trough is provided on the base plate, and the base plate collecting trough is located directly below the fork body. The gantry includes a gantry side frame and a gantry top frame. The gantry side frame is connected to the abrasive deburring mechanism, the gantry side frame is connected to a roughness detection mechanism, the gantry top frame is connected to the abrasive deburring mechanism, two gantry side frames are provided, one end of the two gantry side frames is firmly connected to the base plate, and the ends of the two gantry side frames away from the base plate are firmly connected to the gantry top frame. A mounting groove is provided on the side of the gantry top frame facing the base plate, and the mounting groove is connected to the abrasive deburring mechanism.
[0010] In the main mechanism, this mechanism serves as the basis of the entire fork abrasive jetting device. The base plate and the gantry are fastened together to fix and support the gantry. The cross-section of the lower half of the gantry side frame is a triangular structure, which can better stabilize the entire gantry. The mounting groove at one end of the gantry top frame facing the base plate is used to install the abrasive deburring mechanism. The base plate is used to provide a foundation for the installation of the roughness detection mechanism and the abrasive cleaning mechanism.
[0011] Furthermore, the abrasive deburring mechanism includes a moving device, which is connected to the mounting groove. The moving device includes a driving motor, a moving rail and a moving mounting block. The driving motor is fastened to the inner wall of the mounting groove, the output end of the driving motor is fastened to one end of the moving rail, the end of the moving rail away from the driving motor is rotatably connected to the inner wall of the mounting groove, the surface of the moving rail is threaded, the moving mounting block is provided with a through hole, the wall surface of the through hole is threaded, and the moving rail and the moving mounting block are engaged by threads.
[0012] In the abrasive deburring mechanism, the moving device is used to drive the mechanism to move, the driving motor is fixedly installed on the wall of the mounting groove, the output end of the driving motor is tightly connected to the moving track, the other end of the moving track is rotatably connected to the wall of the mounting groove, the moving track is cylindrical, and its surface is provided with threads. After the driving motor is started, it will drive the moving track to rotate, the moving mounting block is provided with a through hole, the inner wall of the through hole is provided with threads, the moving mounting block and the moving track are engaged by threads, and after the driving motor drives the moving track to rotate, the moving track drives the moving mounting block to move left and right along the moving track through thread engagement.
[0013] Furthermore, the abrasive deburring mechanism also includes an abrasive collecting box, an air compressor, a grinding pipe, a high-speed nozzle and a rotating gripper; the moving device is connected to the grinding pipe, the abrasive collecting box is firmly connected to the gantry top frame, the air compressor is firmly connected to the gantry top frame, the abrasive collecting box and the air compressor are respectively connected to conveying pipes, the abrasive collecting box and the conveying pipes of the air compressor are firmly connected to the grinding pipe, one end of the grinding pipe away from the conveying pipe is firmly connected to the high-speed nozzle, the grinding pipe is firmly connected to the movable mounting block, the high-speed nozzle is directed downward, and the rotating gripper is rotatably connected to the gantry side frame.
[0014] In the abrasive deburring mechanism, the abrasive collecting box is fixed on the gantry top frame, the air compressor is also fixed on the gantry top frame, the abrasive collecting box and the air compressor are connected with a conveying pipeline, one end of the grinding tube is connected with the conveying pipeline, and the other end of the grinding tube is tightly connected with the high-speed nozzle. After the abrasive deburring mechanism is started, the abrasive collecting box transmits the abrasive to the conveying pipeline, the air compressor discharges the compressed air to the conveying pipeline, the compressed air drives the abrasive through the grinding tube, and finally ejects from the high-speed nozzle. The compressed air carries the abrasive and sprays onto the fork body to remove the burrs on the fork body. At the same time, the grinding tube is tightly connected to the mobile mounting block. After the mobile device is started, the mobile mounting block will move left and right along the mobile track. Therefore, the grinding tube and The high-speed nozzle tightly connected to the abrasive blasting tube will also move with it, while the fork body is held stationary by the rotating gripper, with the plane below the fork body facing upwards. At the same time, the fork body is located directly below the mobile mounting block, and the fixing direction of the abrasive blasting tube is consistent with the moving direction of the mobile mounting block. After the mobile mounting block starts to move, the high-speed nozzle continues to spray abrasive to deburr the fork body, so that the deburring of one side of the fork body can be completed. After completing the deburring of one side, the rotating gripper starts, clamping the fork body for rotation. After rotating 180°, the inclined surface of the bottom of the fork faces upwards, and the drive motor starts again to drive the mobile track to rotate. The mobile mounting block moves with the abrasive blasting tube to deburr the inclined surface of the fork body.
[0015] Furthermore, the roughness detection mechanism includes a first measuring block, a second measuring block, a variable pitch support rod, a measuring block rotating shaft rod, a measuring block moving platform, a strong electromagnet, a hydraulic cylinder and an ultrasonic velocimeter, one end of the hydraulic cylinder is fastened to the gantry side frame, the end of the hydraulic cylinder away from the gantry side frame is fastened to one side of the measuring block moving platform, the bottom of the measuring block moving platform is fastened to the bottom plate, the measuring block moving platform is an inverted "L" shape, a fixing rod is fixedly connected to the measuring block moving platform, a stopper is arranged at one end of the measuring block moving platform close to the hydraulic cylinder, and a A strong electromagnet; a second measuring block is slidably connected to the measuring block moving platform, two variable pitch support rods are provided, variable pitch support rods are fixedly connected on both sides of the second measuring block, a mounting hole is provided in the middle of the first measuring block, the measuring block rotating shaft is transmission-connected to the mounting hole of the first measuring block, both ends of the measuring block rotating shaft are tightly connected to the two variable pitch support rods, a moving groove is provided on the upper half of the variable pitch support rod, the diameter of the measuring block rotating shaft is tangent to both sides of the moving groove, the ultrasonic velocimeter is fixedly installed on the gantry side frame, and the height of the ultrasonic velocimeter is consistent with the center height of the first measuring block.
[0016] In the roughness detection mechanism, the first measuring block and the second measuring block are both hollow metal blocks, a mounting hole is provided in the middle of the first measuring block, the measuring block rotating shaft is transmission-connected to the first measuring block, the measuring block rotating shaft is fastened to the variable pitch support rod, the first measuring block and the second measuring block are connected through the measuring block rotating shaft and the variable pitch support rod, the upper and lower ends of the variable pitch support rod are semicircular, the center of the lower end of the variable pitch support rod coincides with the center of the side surface of the second measuring block, a moving groove of the same shape as the variable pitch support rod is provided on the variable pitch support rod, the inner wall of the moving groove is tangent to the measuring block rotating shaft, such a design allows the first measuring block to move up and down along the moving groove of the variable pitch support rod, and when the measuring block rotates When the shaft and the bottom of the moving groove are tangent, the distance between the first measuring block and the second measuring block is the shortest, which is the minimum height of the end of the fork body. The powerful electromagnet is set at the end of the measuring block moving platform. The roughness of the measuring block moving platform is small and will not affect the movement of the measuring block. After the fork body completes the initial deburring operation, the hydraulic cylinder pushes the measuring block moving platform to move. When the end of the measuring block moving platform and the fork body are in contact, they stop and the powerful electromagnet is powered on to generate magnetic force, attracting the second measuring block to move in the direction of the powerful electromagnet. The second measuring block drives the first measuring block to move together. Due to the gradual increase in the height of the fork body on both sides in the direction of the powerful electromagnet, In addition, the distance between the first measuring block and the second measuring block can be automatically adjusted by the variable distance support rod and the measuring block rotating shaft rod. After reaching the position of the strong electromagnet, the power is stopped, and the ultrasonic speed meter is turned on. Since the upper surface of the fork body is an inclined surface, the first measuring block will slide along the inclined surface, driving the second measuring block together. The roughness of the measuring block moving platform is relatively small and will not affect the second measuring block, but only provide a supporting force for the second measuring block. During the sliding process, the measuring block moving platform supports the second measuring block so that the upper surface of the second measuring block is always connected to the fork body in a sliding manner. In the process of the first measuring block and the second measuring block sliding down, due to the fork body The distance between the upper and lower sides of the fork body gradually decreases, and the distance between the first measuring block and the second measuring block will gradually decrease until the fork body slides out. At this time, the measuring block rotating shaft connected to the first measuring block just fits the bottom of the moving groove on the variable pitch support rod. During the movement, the ultrasonic velocimeter continuously detects the first measuring block. When a low speed or no movement is detected, it proves that the friction coefficient at this location is large, and there are burrs that have not been cleaned up. The electrical signal is transmitted to the abrasive deburring mechanism, the motor drive device is driven to move, and the high-speed nozzle sprays abrasive to perform deburring operation. After completion, the hydraulic cylinder drives the measuring block moving platform back to the initial position.
[0017] Furthermore, the abrasive cleaning mechanism includes a side filter, a bottom filter and a support plate. There are two side filters, which are symmetrically arranged on both sides of the fork body. One end of the side filter is fastened to the bottom plate, and the side filter is inclined. One end of the support plate is fastened to the bottom plate, and the end of the support plate away from the bottom plate is fastened to the side filter. The bottom filter is placed on the collecting trough of the bottom plate.
[0018] In the abrasive cleaning mechanism, the device is used to clean the abrasive splashed after deburring. The abrasive is filtered through the side filter. Smaller burrs will pass through the side filter, while the abrasive cannot pass through. At the same time, since the side filter is placed at an angle, the abrasive and burrs will move downward while being filtered until they reach the bottom filter. The bottom filter performs secondary filtering on the abrasive and the filtered burrs, so that the burrs fall into the collection groove of the bottom plate, while the abrasive remains on the bottom filter. After the device has worked for a period of time, the used abrasive on the bottom filter can be collected and re-polished so that it can be used as an abrasive to remove the burrs again.
[0019] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: after starting, the rotating gripper clamps the fork body in the positive direction so that the inclined surface of the fork body faces downward, the driving motor drives the moving track to rotate, and the moving mounting block is driven to move left and right through the threaded engagement, and the blasting tube and the high-speed nozzle will also move with it to deburr the fork body. After completion, the rotating gripper clamps the fork body for 180° rotation, the inclined surface of the bottom of the fork faces upward, and the driving motor drives another deburring operation. After completion, the hydraulic cylinder pushes the measuring block moving platform to move, and the end of the measuring block moving platform fits the fork body. The powerful electromagnet is powered on to generate magnetic force, attracting the second measuring block to move in the direction of the powerful electromagnet, and the second measuring block drives the first measuring block to move together. After reaching the position of the powerful electromagnet, the power is stopped, the ultrasonic speed meter is turned on, the upper surface of the fork body is an inclined surface, and the first measuring block will move along The inclined plane slides, driving the second measuring block together. The measuring block moving platform will not affect the second measuring block. In the process of the first measuring block and the second measuring block sliding down, the distance between the first measuring block and the second measuring block will gradually decrease. Finally, the measuring block rotating shaft connected to the first measuring block just fits the bottom of the moving groove on the variable pitch support rod. During the movement, the ultrasonic velocimeter continuously detects the first measuring block. When it detects a low speed or no movement, it proves that the friction coefficient at this location is large, and there are burrs that have not been cleaned up. The electrical signal is transmitted to the abrasive deburring mechanism for precise deburring. After that, the hydraulic cylinder drives the measuring block moving platform back to the initial position. The abrasive cleaning mechanism cleans the abrasive splashed after burr removal. The abrasive is retained on the filter screen through two filter screens while the burrs are filtered out. The abrasive can be collected and re-polished so that it can be used as a burr removal tool again. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, and the above and / or other advantages of the present invention will become more clear.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 is a front view of the present invention;
[0023] Figure 3 It is the enlarged view of local A;
[0024] Figure 4 This is a diagram of the fork body being turned over and sprayed with abrasives;
[0025] Figure 5 It is a schematic diagram of hydraulic cylinder propulsion of the present invention;
[0026] Figure 6 is a roughness detection schematic diagram of the present invention;
[0027] Figure 7 is a transverse cross-sectional view of the present invention;
[0028] In the figure: 1. fork body; 2. main body mechanism; 21. gantry; 211. gantry side frame; 212. gantry top frame; 2121. mounting groove; 22. bottom plate; 3. abrasive deburring mechanism; 31. moving device; 311. driving motor; 312. moving track; 313. moving mounting block; 32. abrasive collecting box; 33. air compressor; 34. abrasive jetting tube; 35. high-speed nozzle; 36. rotating gripper; 4. roughness detection mechanism; 41. first measuring block; 42. second measuring block; 43. variable pitch support rod; 44. measuring block rotating shaft rod; 45. measuring block moving platform; 46. strong electromagnet; 47. hydraulic cylinder; 5. abrasive cleaning mechanism; 51. side filter; 52. bottom filter; 53. support plate. DETAILED DESCRIPTION
[0029] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0030] The present invention provides a technical solution:
[0031] like Figure 1 As shown, the fork abrasive jetting device deburrs the fork body 1, and the fork abrasive jetting device includes a main body mechanism 2, an abrasive deburring mechanism 3, a roughness detection mechanism 4 and an abrasive cleaning mechanism 5. The main body mechanism 2 is connected to the abrasive deburring mechanism 3, the main body mechanism 2 is connected to the roughness detection mechanism 4, the main body mechanism 2 is connected to the abrasive cleaning mechanism 5, the abrasive deburring mechanism 3 moves to deburr the fork body 1, the roughness detection mechanism 4 is used to perform roughness detection on the fork body 1 after the burrs are removed, and the abrasive cleaning mechanism 5 is used to screen the abrasive after use.
[0032] In the fork abrasive jetting device, the device is used to deburr the fork body 1. The burrs on the fork body 1 will affect the service life and safety of the fork body 1 to a certain extent, so deburring is required. The main mechanism 2 is the framework of the entire device, serving as the installation basis for other mechanisms. The abrasive deburring mechanism 3 is used to jet abrasives to remove the burrs on the fork body 1. After the fork body 1 completes the deburring operation, the roughness is detected by the roughness detection mechanism 4. For areas with greater roughness, the abrasive deburring mechanism 3 will perform a secondary deburring operation to make the roughness of the fork body 1 meet the standard. The abrasive cleaning mechanism 5 is used to clean and collect the ejected used abrasives, and filter out the abrasives that can be used again through filtering operations to achieve recycling.
[0033] like Figure 1 As shown, the main mechanism 2 includes a gantry 21 and a bottom plate 22. The gantry 21 is connected to the abrasive deburring mechanism 3, the gantry 21 is connected to the roughness detection mechanism 4, the bottom plate 22 is connected to the roughness detection mechanism 4, the bottom plate 22 is connected to the abrasive cleaning mechanism 5, the gantry 21 and the bottom plate 22 are tightly connected, a collecting groove is provided on the bottom plate 22, and the collecting groove of the bottom plate 22 is located directly below the fork body 1. The gantry 21 includes a gantry side frame 211 and a gantry top frame 212. The gantry side frame 21 1 is connected to the abrasive deburring mechanism 3, the gantry side frame 211 is connected to the roughness detection mechanism 4, the gantry top frame 212 is connected to the abrasive deburring mechanism 3, two gantry side frames 211 are provided, one end of the two gantry side frames 211 is fastened to the bottom plate 22, one end of the two gantry side frames 211 away from the bottom plate 22 is fastened to the gantry top frame 212, and a mounting groove 2121 is provided on a side of the gantry top frame 212 facing the bottom plate 22, and the mounting groove 2121 is connected to the abrasive deburring mechanism 3.
[0034] In the main mechanism 2, the mechanism serves as the basis of the entire fork abrasive jetting device. The base plate 22 and the gantry 21 are fastened together to fix and support the gantry 21. The cross-section of the lower half of the gantry side frame 211 is a triangular structure, which can better stabilize the entire gantry 21. The mounting groove 2121 at one end of the gantry top frame 212 facing the base plate 22 is used to install the abrasive deburring mechanism 3. The base plate 22 is used to provide a foundation for the installation of the roughness detection mechanism 4 and the abrasive cleaning mechanism 5.
[0035] like Figure 7As shown, the abrasive deburring mechanism 3 includes a moving device 31, which is connected to the mounting groove 2121. The moving device 31 includes a driving motor 311, a moving rail 312 and a moving mounting block 313. The driving motor 311 is fastened to the inner wall of the mounting groove 2121, the output end of the driving motor 311 is fastened to one end of the moving rail 312, the end of the moving rail 312 away from the driving motor 311 is rotatably connected to the inner wall of the mounting groove 2121, the surface of the moving rail 312 is threaded, the moving mounting block 313 is provided with a through hole, the wall surface of the through hole is threaded, and the moving rail 312 and the moving mounting block 313 are engaged by threads.
[0036] In the abrasive deburring mechanism 3, the moving device 31 is used to drive the mechanism to move, the driving motor 311 is fixedly installed on the wall of the mounting groove 2121, the output end of the driving motor 311 is tightly connected to the moving track 312, and the other end of the moving track 312 is rotatably connected to the wall of the mounting groove 2121. The moving track 312 is cylindrical and has a thread on its surface. After the driving motor 311 is started, it will drive the moving track 312 to rotate, the moving mounting block 313 is provided with a through hole, and the inner wall of the through hole is provided with a thread. The moving mounting block 313 and the moving track 312 are engaged through the thread. After the driving motor 311 drives the moving track 312 to rotate, the moving track 312 drives the moving mounting block 313 to move left and right along the moving track 312 through the thread engagement.
[0037] like Figure 1~2 As shown, the abrasive deburring mechanism 3 also includes an abrasive collecting box 32, an air compressor 33, a grinding pipe 34, a high-speed nozzle 35 and a rotating gripper 36. The moving device 31 is connected to the grinding pipe 34, the abrasive collecting box 32 is tightly connected to the gantry top frame 212, the air compressor 33 is tightly connected to the gantry top frame 212, the abrasive collecting box 32 and the air compressor 33 are respectively connected with conveying pipes, the conveying pipes of the abrasive collecting box 32 and the air compressor 33 are tightly connected to the grinding pipe 34, the end of the grinding pipe 34 away from the conveying pipe is tightly connected to the high-speed nozzle 35, the grinding pipe 34 is tightly connected to the movable mounting block 313, the high-speed nozzle 35 is directed downward, and the rotating gripper 36 is rotatably connected to the gantry side frame 211.
[0038] In the abrasive deburring mechanism 3, the abrasive collecting box 32 is fixed on the gantry top frame 212, and the air compressor 33 is also fixed on the gantry top frame 212. The abrasive collecting box 32 and the air compressor 33 are both connected with a conveying pipeline. One end of the grinding pipe 34 is connected with the conveying pipeline, and the other end of the grinding pipe 34 is tightly connected with the high-speed nozzle 35. After the abrasive deburring mechanism 3 is started, the abrasive collecting box 32 conveys the abrasive to the conveying pipeline, and the air compressor 33 discharges the compressed air to the conveying pipeline. The compressed air drives the abrasive through the grinding pipe 34 and is finally ejected from the high-speed nozzle 35. The compressed air carries the abrasive and is sprayed onto the fork body 1 to remove the burrs on the fork body 1. At the same time, the grinding pipe 34 is tightly connected with the movable mounting block 313. After the moving device 31 is started, the movable mounting block 313 will move left and right along the movable track 312. The tube 34 and the high-speed nozzle 35 fastened to the grinding tube 34 will also move with it, and the fork body 1 is clamped and kept stationary by the rotating gripper 36, with the plane below the fork body 1 facing upwards, and the fork body 1 is located directly below the movable mounting block 313, and the fixing direction of the grinding tube 34 is consistent with the moving direction of the movable mounting block 313. After the movable mounting block 313 starts to move, the high-speed nozzle 35 continues to spray abrasive to deburr the fork body 1, so that the deburring of one surface of the fork body 1 can be completed. After the deburring of one side is completed, the rotating gripper 36 is started, holding the fork body 1 for rotation. After rotating 180°, the inclined surface of the bottom of the fork faces upwards, and the driving motor 311 is started again to drive the movable track 312 to rotate, and the movable mounting block 313 moves with the grinding tube 34 to deburr the inclined surface of the fork body 1.
[0039] like Figures 2~6As shown, the roughness detection mechanism 4 includes a first measuring block 41, a second measuring block 42, a variable pitch support rod 43, a measuring block rotating shaft rod 44, a measuring block moving platform 45, a strong electromagnet 46, a hydraulic cylinder 47 and an ultrasonic velocimeter. One end of the hydraulic cylinder 47 is fastened to the gantry side frame 211, and the end of the hydraulic cylinder 47 away from the gantry side frame 211 is fastened to one side of the measuring block moving platform 45. The bottom of the measuring block moving platform 45 is fastened to the bottom plate 22. The measuring block moving platform 45 is an inverted "L" shape. A fixed rod is fixedly connected to the measuring block moving platform 45. A stopper is provided at the end of the measuring block moving platform 45 close to the hydraulic cylinder 47. A strong electromagnet 46 is provided at the other end; a second measuring block 42 is slidably connected to the measuring block moving platform 45, two variable pitch support rods 43 are provided, and variable pitch support rods 43 are fixedly connected on both sides of the second measuring block 42, a mounting hole is provided in the middle of the first measuring block 41, a measuring block rotating shaft 44 is transmission-connected to the mounting hole of the first measuring block 41, both ends of the measuring block rotating shaft 44 are fastened to the two variable pitch support rods 43, a moving groove is provided on the upper half of the variable pitch support rod 43, the diameter of the measuring block rotating shaft 44 is tangent to both sides of the moving groove, and the ultrasonic velocimeter is fixedly installed on the gantry side frame 211, and the height of the ultrasonic velocimeter is consistent with the center height of the first measuring block 41.
[0040] In the roughness detection mechanism 4, the first measuring block 41 and the second measuring block 42 are both hollow metal blocks, a mounting hole is provided in the middle of the first measuring block 41, the measuring block rotating shaft 44 is transmission-connected to the first measuring block 41, the measuring block rotating shaft 44 is fastened to the variable pitch support rod 43, the first measuring block 41 and the second measuring block 42 are connected by the measuring block rotating shaft 44 and the variable pitch support rod 43, the upper and lower ends of the variable pitch support rod 43 are semicircular, the center of the lower end of the variable pitch support rod 43 coincides with the center of the side of the second measuring block 42, the variable pitch support rod 43 is provided with a moving groove of the same shape as the variable pitch support rod 43, the inner wall of the moving groove is tangent to the measuring block rotating shaft 44, and such a design allows the first measuring block 41 to move up and down along the moving groove of the variable pitch support rod 43 When the measuring block rotating shaft 44 is tangent to the bottom of the moving groove, the distance between the first measuring block 41 and the second measuring block 42 is the shortest, which is the minimum height of the end of the fork body 1. The strong electromagnet 46 is arranged at the end of the measuring block moving platform 45. The roughness of the measuring block moving platform 45 is small and will not affect the movement of the measuring block. After the fork body 1 completes the initial deburring operation, the hydraulic cylinder 47 pushes the measuring block moving platform 45 to move. When the end of the measuring block moving platform 45 and the fork body 1 are in contact, they stop. The strong electromagnet 46 is powered on to generate magnetic force, attracting the second measuring block 42 to move in the direction of the strong electromagnet 46. The second measuring block 42 drives the first measuring block 41 to move together. Since the fork body 1 moves in the direction of the strong electromagnet 46, the 1 The heights on both sides gradually increase, and the distance between the first measuring block 41 and the second measuring block 42 can be automatically adjusted by the variable distance support rod 43 and the measuring block rotating shaft rod 44. After reaching the position of the strong electromagnet 46, the power is stopped, and the ultrasonic speed meter is turned on. Since the upper surface of the fork body 1 is an inclined surface, the first measuring block 41 will slide along the inclined surface, driving the second measuring block 42 together. The roughness of the measuring block moving platform 45 is relatively small, and will not affect the second measuring block 42, but only provide a supporting force for the second measuring block 42. In the sliding process, the measuring block moving platform 45 supports the second measuring block 42 so that the upper surface of the second measuring block 42 is always connected to the fork body 1 in a sliding manner. When the first measuring block 41 and the second measuring block 42 move downward, the measuring block moving platform 45 supports the second measuring block 42 so that the upper surface of the second measuring block 42 is always connected to the fork body 1 in a sliding manner. During the sliding process, as the distance between the upper and lower sides of the fork body 1 gradually decreases, the distance between the first measuring block 41 and the second measuring block 42 will gradually decrease until it slides out of the fork body 1. At this time, the measuring block rotating shaft 44 connected to the first measuring block 41 just fits the bottom of the moving groove on the variable pitch support rod 43. During the movement, the ultrasonic velocimeter continuously detects the first measuring block 41. When a low speed or no movement is detected, it proves that the friction coefficient at this location is large, and there are burrs that have not been cleaned up. The electrical signal is transmitted to the abrasive deburring mechanism 3, the driving motor 311 drives the device to move, and the high-speed nozzle 35 sprays abrasives to perform deburring operations. After completion, the hydraulic cylinder 47 drives the measuring block moving platform 45 back to the initial position.
[0041] like Figure 1 , 7As shown, the abrasive cleaning mechanism 5 includes a side filter 51, a bottom filter 52 and a support plate 53. Two side filters 51 are provided, and the two side filters 51 are symmetrically arranged on both sides of the fork body 1. One end of the side filter 51 is fastened to the bottom plate 22, and the side filter 51 is inclined. One end of the support plate 53 is fastened to the bottom plate 22, and the end of the support plate 53 away from the bottom plate 22 is fastened to the side filter 51, and the bottom filter 52 is placed on the collecting trough of the bottom plate 22.
[0042] In the abrasive cleaning mechanism 5, the device is used to clean the abrasive splashed after deburring. The abrasive is filtered through the side filter 51. Smaller burrs will pass through the side filter 51, while the abrasive cannot pass through. At the same time, since the side filter 51 is placed at an angle, the abrasive and burrs will move downward while being filtered until they reach the bottom filter 52. The bottom filter 52 performs secondary filtering on the abrasive and the filtered burrs, so that the burrs fall into the collection groove of the bottom plate 22, while the abrasive remains on the bottom filter 52. After the device has worked for a period of time, the used abrasive on the bottom filter 52 can be collected and re-polished so that it can be used as an abrasive to remove the burrs again.
[0043] Working principle of the present invention: after starting, the present invention rotates and grips the fork body 1 in the positive direction, so that the inclined surface of the fork body 1 faces downward, and the driving motor 311 drives the moving track 312 to rotate, and drives the moving mounting block 313 to move left and right through the threaded engagement, and the blasting tube 34 and the high-speed nozzle 35 also move with it to deburr the fork body 1. After completion, the rotating gripper 36 grips the fork body 1 and rotates 180°, so that the inclined surface of the bottom of the fork faces upward, and the driving motor 311 drives to perform another deburring operation. After completion, the hydraulic cylinder 47 pushes the measuring block moving platform 45 to move, and the end of the measuring block moving platform 45 fits with the fork body 1. The powerful electromagnet 46 is powered on to generate magnetic force, attracting the second measuring block 42 to move toward the powerful electromagnet 46, and the second measuring block 42 drives the first measuring block 41 to move together. After reaching the position of the powerful electromagnet 46, the power is stopped, and the ultrasonic speed meter is turned on. The upper surface of the fork body 1 is an inclined surface, and the first measuring block 41 will slide along the inclined surface, driving the second measuring block 42 together, and the measuring block moving platform 45 will not affect the second measuring block 42. In the process of the first measuring block 41 and the second measuring block 42 sliding down, the distance between the first measuring block 41 and the second measuring block 42 will gradually decrease. Finally, the measuring block rotating shaft 44 connected to the first measuring block 41 just fits the bottom of the moving groove on the variable pitch support rod 43. During the movement, the ultrasonic velocimeter continuously detects the first measuring block 41. When it detects that the speed is low or motionless, it proves that the friction coefficient at this location is large, and there are burrs that have not been cleaned up. The electrical signal is transmitted to the abrasive deburring mechanism 3 for precise deburring. After that, the hydraulic cylinder 47 drives the measuring block moving platform 45 back to the initial position. The abrasive cleaning mechanism 5 cleans the abrasive splashed after the burr is removed. The abrasive is retained on the filter screen through the two filter screens while the burrs are filtered out. The abrasive can be collected and re-polished so that it can be used as a burr removal tool again.
[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A fork abrasive jetting device with a burr removal function, the fork abrasive jetting device deburring a fork body (1), characterized in that: The fork abrasive jetting device comprises a main body mechanism (2), an abrasive deburring mechanism (3), a roughness detection mechanism (4) and an abrasive cleaning mechanism (5); the main body mechanism (2) is connected to the abrasive deburring mechanism (3); the main body mechanism (2) is connected to the roughness detection mechanism (4); the main body mechanism (2) is connected to the abrasive cleaning mechanism (5); the abrasive deburring mechanism (3) moves to deburr the fork body (1); the roughness detection mechanism (4) is used to perform roughness detection on the fork body (1) after the burrs are removed; and the abrasive cleaning mechanism (5) is used to screen the abrasive after use; The roughness detection mechanism (4) comprises a first measuring block (41), a second measuring block (42), a variable pitch support rod (43) and a measuring block rotating shaft rod (44); two variable pitch support rods (43) are provided, and the variable pitch support rods (43) are fixedly connected to both sides of the second measuring block (42); a mounting hole is provided in the middle of the first measuring block (41); the measuring block rotating shaft rod (44) is transmission-connected to the mounting hole of the first measuring block (41); both ends of the measuring block rotating shaft rod (44) are fastened to the two variable pitch support rods (43); a moving groove is provided on the upper half of the variable pitch support rod (43); and the diameter of the measuring block rotating shaft rod (44) is tangent to both sides of the moving groove; The roughness detection mechanism (4) further comprises a measuring block moving platform (45), a strong electromagnet (46), a hydraulic cylinder (47) and an ultrasonic velocimeter; the measuring block moving platform (45) is in an inverted "L" shape; the measuring block moving platform (45) is fixedly connected to a fixing rod; A stopper is provided at one end of the measuring block moving platform (45) close to the hydraulic cylinder (47), and a strong electromagnet (46) is provided at the other end of the measuring block moving platform (45); a second measuring block (42) is slidably connected to the measuring block moving platform (45).
2. The fork abrasive jetting device with burr removal function according to claim 1, characterized in that: The main body mechanism (2) comprises a gantry (21) and a bottom plate (22); the gantry (21) is connected to an abrasive deburring mechanism (3); the gantry (21) is connected to a roughness detection mechanism (4); the bottom plate (22) is connected to a roughness detection mechanism (4); the bottom plate (22) is connected to an abrasive cleaning mechanism (5); the gantry (21) and the bottom plate (22) are tightly connected; a collecting groove is formed on the bottom plate (22); the collecting groove of the bottom plate (22) is located directly below the fork body (1); the gantry (21) comprises a gantry side frame (211) and a gantry top frame (212); the gantry The side frame (211) is connected to the abrasive deburring mechanism (3), the gantry side frame (211) is connected to the roughness detection mechanism (4), and the gantry top frame (212) is connected to the abrasive deburring mechanism (3). Two gantry side frames (211) are provided, one end of the two gantry side frames (211) is fastened to the bottom plate (22), one end of the two gantry side frames (211) away from the bottom plate (22) is fastened to the gantry top frame (212), and a mounting groove (2121) is provided on a side of the gantry top frame (212) facing the bottom plate (22), and the mounting groove (2121) is connected to the abrasive deburring mechanism (3).
3. The fork abrasive jetting device with burr removal function according to claim 2, characterized in that: The abrasive deburring mechanism (3) comprises a moving device (31), the moving device (31) being connected to the mounting groove (2121), the moving device (31) comprising a driving motor (311), a moving track (312) and a moving mounting block (313), the driving motor (311) being fastened to the inner wall of the mounting groove (2121), the output end of the driving motor (311) being fastened to one end of the moving track (312), the end of the moving track (312) away from the driving motor (311) being rotatably connected to the inner wall of the mounting groove (2121), the surface of the moving track (312) being threaded, the moving mounting block (313) being provided with a through hole, the wall surface of the through hole being threaded, and the moving track (312) and the moving mounting block (313) being threadedly meshed.
4. The fork abrasive jetting device with burr removal function according to claim 3, characterized in that: The abrasive deburring mechanism (3) further comprises an abrasive collecting box (32), an air compressor (33), a grinding pipe (34), a high-speed nozzle (35) and a rotating gripper (36); the moving device (31) is connected to the grinding pipe (34); the abrasive collecting box (32) is tightly connected to the gantry top frame (212); the air compressor (33) is tightly connected to the gantry top frame (212); the abrasive collecting box (32) and the air compressor (33) are respectively connected to a delivery pipeline; the abrasive collecting box (32) and the delivery pipeline of the air compressor (33) are tightly connected to the grinding pipe (34); one end of the grinding pipe (34) away from the delivery pipeline is tightly connected to the high-speed nozzle (35); the grinding pipe (34) is tightly connected to the movable mounting block (313); the nozzle direction of the high-speed nozzle (35) is downward; and the rotating gripper (36) is rotatably connected to the gantry side frame (211).
5. The fork abrasive jetting device with burr removal function according to claim 1, characterized in that: One end of the hydraulic cylinder (47) is fastened to the gantry side frame (211), one end of the hydraulic cylinder (47) away from the gantry side frame (211) is fastened to one side of the measuring block moving platform (45), the bottom of the measuring block moving platform (45) is fastened to the bottom plate (22), the ultrasonic velocimeter is fixedly mounted on the gantry side frame (211), and the height of the ultrasonic velocimeter is consistent with the center height of the first measuring block (41).
6. The fork abrasive jetting device with burr removal function according to claim 2, characterized in that: The abrasive cleaning mechanism (5) comprises a side filter (51), a bottom filter (52) and a support plate (53). Two side filters (51) are provided. The two side filters (51) are symmetrically arranged on both sides of the fork body (1). One end of the side filter (51) is fastened to the bottom plate (22). The side filter (51) is arranged obliquely. One end of the support plate (53) is fastened to the bottom plate (22). One end of the support plate (53) away from the bottom plate (22) is fastened to the side filter (51). The bottom filter (52) is placed on the collecting trough of the bottom plate (22).
Citation Information
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