A scraping device for processing ceramic products
By designing a multi-place plate edge scraping device, the problem of low processing efficiency of ceramic products in the prior art is solved, and the simultaneous operation and dust treatment of multiple blanks are realized, which improves work efficiency and environmental protection.
Patent Information
- Application Number
- CN202411884878.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The existing edge scraping device for processing ceramic products can only support and scrape one ceramic body, resulting in low working efficiency.
A side scraping device for processing ceramic products is designed. By setting a base, a support box and a top disk below the edge scraping mechanism, and four support seats, a rotating motor and a placement plate inside the top disk, the simultaneous operation of multiple ceramic blanks is achieved.
Without stopping the machine, the ceramic blank is loaded, scraped, observed and unloaded, which improves working efficiency and treats dust through the air extraction mechanism to protect the processing environment.
Smart Images

Figure CN119347936B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic processing, in particular to a scraping device for processing ceramic products. Background Art
[0002] During the processing of ceramic products, the scraping device is a device used to remove excess material from the edge of the blank and trim the shape and size of the product. This step is very important to ensure the quality, appearance and specification consistency of the finished product. The scraping device can be used in the production of many types of ceramic products such as pottery, stoneware and porcelain, especially on round products or products with specific edge shapes such as plates, bowls and cups.
[0003] At present, the patent with announcement number CN211891448U discloses a scraping device for ceramic product processing, including a scraping mechanism, a conveying mechanism is arranged below the scraping mechanism, a dust removal mechanism is arranged below the conveying mechanism, the conveying mechanism includes a conveying frame, a No. 1 motor, and a conveyor belt, the No. 1 motor is installed at the front of the conveying frame, the conveyor belt is installed inside the conveying frame, a placement seat is arranged on the conveyor belt, a No. 1 electric telescopic column is arranged above the placement seat, and a clamping block is installed on the No. 1 electric telescopic column. The device has a simple structure, reasonable design, low production cost, great labor saving, and is suitable for mass production. At the same time, it can effectively reduce dust and protect the health of workers.
[0004] However, the above-mentioned scraping device still has the following problems in actual use:
[0005] When scraping the edges of the formed ceramic body, it is usually necessary to place the body naturally for a period of time to allow it to reach a "leather hard" state (also known as a semi-dry body). At this time, the body is partially dry, but still has a certain degree of flexibility, which is not easy to break and easy to trim. Then the semi-dry body is placed on the turntable of the scraping device, and the excess part of the body is scraped off by the scraper (or scraping rope) on one side of the turntable.
[0006] However, the above-mentioned scraping device can only support and clamp one blank at a time, which results in that when scraping the blank, the next blank can only be placed after the scraping of the previous blank is completed and removed, resulting in low work efficiency. Summary of the invention
[0007] In view of the deficiencies in the prior art, the present invention provides a scraping device for processing ceramic products, which can be used to pick up and place ceramic products from other positions while scraping the edge of one of the green bodies, thereby improving work efficiency.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a scraping device for processing ceramic products, comprising four support seats, four rotating motors respectively installed inside the four support seats, four placement plates respectively installed at the output ends of the four rotating motors and a plurality of extrusion blocks respectively installed on the four placement plates, a base is arranged under the four support seats at the same time, a support box is fixedly connected to the upper surface of the base, an operating cavity is opened on the upper surface of the support box, a top plate is rotatably connected to the inner wall of the top surface of the operating cavity, four movable openings are opened through the upper surface of the top plate, two support blocks are fixedly connected to the inner walls of the four movable openings, and the four support seats are fixedly connected to the inner walls of the four movable openings. They are respectively located in the four movable openings, and the lower ends of the support seats are fixedly connected to the two support blocks respectively. A scraping mechanism is connected to one side of the outer wall of the support box, and the upper end of the scraping mechanism is located above one of the placement plates. The bottom surface of the operating cavity is connected to a power mechanism, and the output end of the power mechanism is connected to a rotating component, and the output end of the power mechanism is also connected to the middle of the top plate. The other four ends of the rotating component are simultaneously connected to the lifting component, and the upper end of the lifting component is connected to four protective components, and the four protective components are matched with four support seats respectively. The upper end of the rotating component is also connected to an exhaust mechanism, and the output end of the exhaust mechanism is connected to all four protective components.
[0009] Furthermore, the power mechanism includes a power motor and a center rod, a motor cavity is opened on the upper surface of the base, the outer wall of the power motor is fixedly connected to the inner wall of the motor cavity, the output shaft of the power motor is fixedly connected to the lower end of the center rod, the upper end of the center rod passes through the bottom surface of the support box, the middle part of the rotating assembly and the middle part of the top plate, and the outer wall of the upper end of the center rod is fixedly connected to the inner wall of the top plate at the penetration point, and the outer wall of the center rod is rotatably connected to the inner wall of the support box at the penetration point.
[0010] Furthermore, the rotating assembly includes an inner gear ring, a cross plate, four gears and four anti-slip rings. The middle part of the cross plate is sleeved and fixedly connected to the outer wall of the center rod. The bottom surfaces of the other four ends of the cross plate are provided with anti-slip openings. The four anti-slip rings are respectively located in the four anti-slip openings, and the outer walls of the four anti-slip rings are respectively rotatably connected to the inner walls of the four anti-slip openings. The bottom surfaces of the four anti-slip rings are respectively fixedly connected to the upper surfaces of the four gears. The outer wall of the inner gear ring is fixedly connected to the inner wall of the operating chamber. The four gears are all meshed with the inner gear ring. The ends of the four lifting assemblies away from the protective assembly are respectively located inside the four gears, and the end of the exhaust mechanism away from the protective assembly is connected to the upper surface of the cross plate.
[0011] Furthermore, the lifting assembly includes a chassis, four reciprocating screw rods and four rectangular rods. The middle part of the chassis is sleeved with and fixedly connected to the outer wall of the lower end of the center rod. The upper surface of the chassis is fixedly connected to the lower ends of the four rectangular rods. Rectangular openings are opened inside the four reciprocating screw rods. The upper ends of the four reciprocating screw rods respectively penetrate four gears and are threadedly connected to the inner walls of the four gears. One end of the four reciprocating screw rods penetrating the gears is also connected to four protective assemblies respectively. The upper end of the rectangular rod is located in the rectangular opening, and the outer wall of the rectangular rod is slidably connected to the inner wall of the rectangular opening.
[0012] Furthermore, the protection assembly includes a protection box, a docking tube and two elastic baffles. The bottom surface of the outer wall of the protection box is fixedly connected to the upper end of the reciprocating screw rod, the side wall of the protection box is slidably connected to the inner wall of the movable opening, and sliding openings are opened on both sides of the protection box. The inner walls of the two sliding openings are slidably connected to the outer walls of the two support blocks in the same movable opening, the upper ends of the two elastic baffles are fixedly connected to the top surfaces of the two sliding openings, and the lower ends of the two elastic baffles are fixedly connected to the upper surfaces of the two support blocks, one end of the docking tube is fixedly connected to the lower end of the protection box, and the other end of the docking tube is connected to the exhaust mechanism. The docking tube is located below the top plate and the support blocks, an exhaust cavity is opened inside the protection box, and a plurality of ash suction holes are opened on the inner side wall of the upper end of the protection box. The plurality of ash suction holes, the exhaust cavity, the docking tube and the exhaust mechanism are internally connected, and the inner side wall of the protection box is slidably connected to the support seat and the outer wall of the placement plate.
[0013] Furthermore, the exhaust mechanism includes an ash discharge pipe, an exhaust fan, a diversion assembly and an ash discharge assembly. The outer wall of the exhaust fan is fixedly connected to the upper surface of the cross plate, the input end of the exhaust fan is connected to one end of the diversion assembly, and the other four ends of the diversion assembly are respectively connected to four docking tubes. The output end of the exhaust fan is fixedly connected to one end of the ash discharge pipe, and the other end of the ash discharge pipe is connected to the ash discharge assembly. A number of ash outlets are penetrated through the side wall of the support box, and the ash discharge assembly is matched and aligned with the number of ash outlets. The docking tube, the diversion assembly, the exhaust fan, the ash discharge pipe, the ash discharge assembly and the ash outlet are internally connected.
[0014] Furthermore, the diversion assembly includes a five-way pipe and four exhaust pipes, one end of the five-way pipe is fixedly connected to the input end of the exhaust fan, the other four ends of the five-way pipe are respectively fixedly connected to one end of the four exhaust pipes, the other ends of the four exhaust pipes are respectively fixedly connected to one end of four docking pipes away from the protective box, and the docking pipes, the exhaust pipes, the five-way pipe and the exhaust fan are internally connected.
[0015] Furthermore, the ash discharge assembly includes a connecting ring and four connecting blocks, one ends of the four connecting blocks are fixedly connected to the inner wall of the connecting ring, the other ends of the four connecting blocks are respectively fixedly connected to the four ends of the cross plate, the end of the ash discharge pipe away from the exhaust fan passes through and is fixedly connected to the inner wall of the connecting ring, and the outer wall of the connecting ring is slidably connected to the inner wall of the operating chamber.
[0016] Furthermore, an L-shaped cover is fixedly connected to the outer wall of the support box, the opening of the L-shaped cover faces downward, and the opening of the L-shaped cover is matched and aligned with the ash outlet.
[0017] Furthermore, the scraping mechanism includes an L-shaped bracket, an electric push rod and a scraper. The lower end of the L-shaped bracket is fixedly connected to the outer wall of the support box, the upper end of the L-shaped bracket is fixedly connected to the outer wall of the electric push rod, the output end of the electric push rod passes through the L-shaped bracket and is fixedly connected to the upper end of the scraper, the electric push rod and the scraper are located above the placement plate, and the electric push rod and the scraper are located inside the protective box.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. This kind of scraping device for processing ceramic products has a base, a support box and a top plate arranged below the scraping mechanism, and then four support seats, a rotating motor and a placement plate are arranged inside the top plate. When the scraping mechanism is scraping the ceramic body, other operations can be performed on other ceramic bodies on the other three placement plates, thereby realizing loading, scraping, observation (checking for defects) and unloading of the body without stopping the machine, thereby improving work efficiency.
[0020] 2. This type of scraping device for processing ceramic products can protect the four support seats, the rotating motor and the placement plate by arranging four protective components in the four movable openings of the top plate and arranging an exhaust mechanism in the operating chamber of the support box, thereby absorbing and treating the dust generated by the scraping mechanism during scraping to avoid affecting the processing environment.
[0021] 3. This type of scraping device for processing ceramic products has a rotating component set inside the operating chamber of the support box, and the rotating component is connected to the lifting component. Finally, the lifting component controls the lifting of four protective components respectively. It can absorb dust when scraping the edges, and lower the protective components when not scraping the edges, which is convenient for observing, unloading and loading the ceramic blanks. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall appearance of the present invention;
[0023] Figure 2 It is a schematic diagram of the internal structure of the base and the support box of the present invention;
[0024] Figure 3 For the present invention Figure 2 Another perspective diagram of each component;
[0025] Figure 4 It is a detailed connection diagram of the base, support box and scraping mechanism of the present invention;
[0026] Figure 5It is a detailed connection diagram of the power mechanism, rotating assembly and protective assembly of the present invention;
[0027] Figure 6 For the present invention Figure 5 Exploded diagram of each component in the diagram;
[0028] Figure 7 For the present invention Figure 6 Another perspective schematic diagram of each component;
[0029] Figure 8 It is an exploded schematic diagram of the rotating assembly and the lifting assembly of the present invention;
[0030] Fig. 9 For the present invention Figure 8 The enlarged schematic diagram of point A in the middle;
[0031] Fig.10 It is a schematic diagram of the explosion structure of the air extraction mechanism of the present invention;
[0032] Fig.11 It is a detailed connection diagram of the protection assembly, the support seat, the placement plate and other components of the present invention;
[0033] Fig.12 For the present invention Fig.11 Exploded diagram of the various components.
[0034] In the figure: 1, base; 101, motor cavity; 2, support box; 201, operating cavity; 202, ash outlet; 3, center rod; 4, top plate; 401, movable port; 5, L-shaped cover; 6, protection box; 601, sliding port; 602, ash suction hole; 603, exhaust cavity; 7, elastic baffle; 8, extrusion block; 9, L-shaped bracket; 10, electric push rod; 11, scraper; 12, support seat; 13, connection Block; 14, power motor; 15, chassis; 16, inner gear ring; 17, connecting ring; 18, ash discharge pipe; 19, reciprocating screw; 191, rectangular mouth; 20, rectangular rod; 21, gear; 22, cross plate; 221, anti-slip mouth; 23, support block; 24, exhaust fan; 25, butt pipe; 26, exhaust pipe; 27, anti-slip ring; 28, five-way pipe; 29, rotating motor; 30, placement plate. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] See also Figure 1-Figure 12A scraping device for processing ceramic products, comprising four support seats 12, four rotating motors 29 respectively installed inside the four support seats 12, four placement plates 30 respectively installed at the output ends of the four rotating motors 29, and a plurality of extrusion blocks 8 respectively installed on the four placement plates 30, a base 1 is arranged under the four support seats 12, a support box 2 is fixedly connected to the upper surface of the base 1, an operating cavity 201 is opened on the upper surface of the support box 2, a top plate 4 is rotatably connected to the inner wall of the top surface of the operating cavity 201, four movable openings 401 are opened through the upper surface of the top plate 4, and two support blocks 23 are fixedly connected to the inner walls of the four movable openings 401, the four support seats 12 They are respectively located in the four movable openings 401, and the lower ends of the support seats 12 are respectively fixedly connected to the two support blocks 23, a scraping mechanism is connected to one side of the outer wall of the support box 2, and the upper end of the scraping mechanism is located above one of the placement plates 30, and the bottom surface of the operating chamber 201 is connected to a power mechanism, and the output end of the power mechanism is connected to a rotating component, and the output end of the power mechanism is also connected to the middle of the top plate 4, and the other four ends of the rotating component are simultaneously connected to the lifting component, and the upper end of the lifting component is connected to four protective components, and the four protective components are respectively matched with the four support seats 12, and the upper end of the rotating component is also connected to an exhaust mechanism, and the output end of the exhaust mechanism is connected to the four protective components.
[0037] like Figures 1 to 12 As shown, the ceramic product processing scraping device of the present invention can be used in the following steps:
[0038] 1. First, place the first ceramic body on the placement plate 30 in the loading area, and then use a number of extrusion blocks 8 to restrict the body on the placement plate 30 so that it will not get loose, and then start the power mechanism through an external controller.
[0039] 2. After the power mechanism is started, the output end can rotate with the top plate 4 at the top of the operating chamber 201.
[0040] 3. As the top plate 4 rotates, the support base 12 and the placement plate 30 located in the four movable openings 401 of the top plate 4 will rotate in a clockwise direction.
[0041] 4. When the top plate 4 rotates clockwise, the blank just placed on the placement plate 30 in the loading area will be rotated to the position of the scraping area, and the scraping mechanism will be started through the external controller.
[0042] 5. After the scraping mechanism is started, the output end moves downward to match the blank on the placement plate 30, and then the rotating motor 29 located in the support seat 12 is started.
[0043] 6. After the rotating motor 29 is started, its output shaft can rotate with the placing plate 30, and during the rotation, the blank is brought into contact with the scraping mechanism, so that the excess part of the top or edge of the blank can be scraped off by the scraping mechanism.
[0044] 7. When the scraping mechanism is scraping the blank, a certain degree of dust will be generated. In order not to affect the working environment and product quality, before the rotating motor 29 is started, the exhaust mechanism located in the operating chamber 201 can be started by an external controller.
[0045] 8. After the exhaust mechanism is started, the input end can extract air from the inside of the protective component outside the placement plate 30 located in the scraping area, and then the dust generated in the scraping area can be discharged to the external designated location through the output end of the exhaust mechanism for collection and subsequent treatment.
[0046] 9. While the first blank is being scraped in the scraping area, the staff can continue to place the second blank on the placement plate 30 in the loading area and squeeze it tightly through the extrusion block 8.
[0047] 10. Then start the power mechanism again, the power mechanism will repeat the above steps, continue to rotate the second blank to the bottom of the scraping mechanism, and continue to repeat the above steps. At the same time, the first blank that has been scraped will follow the top plate 4 to rotate to the observation area.
[0048] 11. At this time, the staff in the observation area can observe whether there are defects on the first platform where the scraping is completed. If there are defects, they can mark them and rotate them once under the top plate 4. When they are rotated to the unloading area, they can take them out and discard them or rework them.
[0049] 12. Repeat the above steps and start the power mechanism for the third time. At this time, the power mechanism controls the top plate 4 to rotate again, and transfers the blanks in the observation area to the unloading area. At this time, the workers in the unloading area can scrap or rework the blanks according to the marks in the observation area (defective products). If there are no marks or the marks are normal, the blanks can be taken out and enter the next process (such as drying, shaping, finishing, etc.).
[0050] 13. At this point, the scraping process of a blank is completed. The blank can be loaded, scraped, observed (checked for defects) and unloaded without stopping the machine, thus improving work efficiency.
[0051] 14. Continuing from the above, while the power mechanism drives the top plate 4 to rotate, it also drives the rotating assembly to rotate in the operating chamber 201 of the support box 2.
[0052] 15. After the rotating assembly rotates, it can rotate with the lifting assembly, and after the lifting assembly rotates, it can lift and lower the four protective assemblies located in the four movable openings 401.
[0053] 16. As the protective components rise and fall, the four protective components will be controlled to be at different heights:
[0054] A: The protective component located in the scraping edge area is higher, which can absorb the dust generated by the scraping edge;
[0055] B: The protective components of the observation area and the loading area can be flush with or slightly higher than the surface of the placement plate 30, which can facilitate the observation and placement of the blanks and the limitation of the extrusion block 8.
[0056] C: The height of the unloading area protection assembly is lower than the surface of the placement plate 30, so that when the limit of the extrusion block 8 is released and the blank is removed from the placement plate 30, it is not easily disturbed by foreign objects.
[0057] Special mention should be made here:
[0058] 1. To facilitate the description and understanding of the above and subsequent contents, the four placement plates 30 are counted from the scraping mechanism and rotated counterclockwise to divide them into four areas, namely the scraping area, the observation area, the unloading area and the loading area.
[0059] 2. The four rotating motors 29, four movable openings 401, etc. mentioned above and below are all references. For the convenience of description and understanding, they are not limited to four, and their number can be unlimited, including the number of scraping mechanisms is not limited to one group, and can be more groups.
[0060] 3. The support base 12, placement plate 30, rotating motor 29 and several extrusion blocks 8 mentioned in the above content are all existing mature technologies, so their connection relationship, working principle, etc. are not described in detail here.
[0061] 4. The external controller mentioned in the above content is also a prior art, so it will not be described in detail.
[0062] As a preferred solution of the present invention, the power mechanism includes a power motor 14 and a center rod 3. A motor cavity 101 is opened on the upper surface of the base 1. The outer wall of the power motor 14 is fixedly connected to the inner wall of the motor cavity 101. The output shaft of the power motor 14 is fixedly connected to the lower end of the center rod 3. The upper end of the center rod 3 passes through the bottom surface of the support box 2, the middle of the rotating assembly and the middle of the top plate 4, and the outer wall of the upper end of the center rod 3 is fixedly connected to the inner wall of the top plate 4 at the penetration point, and the outer wall of the center rod 3 is rotatably connected to the inner wall of the support box 2 at the penetration point.
[0063] More specifically, when it is necessary to control the top plate 4 to rotate, it is only necessary to turn on the power motor 14 through an external controller, and the output shaft of the power motor 14 can drive the center rod 3 to rotate. After the center rod 3 rotates, it can drive the rotating components connected to the surface and the top plate 4 to rotate together.
[0064] As a preferred embodiment of the present invention, the rotating assembly includes an inner gear ring 16, a cross plate 22, four gears 21 and four anti-slip rings 27. The middle part of the cross plate 22 is sleeved and fixedly connected to the outer wall of the center rod 3. The bottom surfaces of the other four ends of the cross plate 22 are provided with anti-slip openings 221. The four anti-slip rings 27 are respectively located in the four anti-slip openings 221, and the outer walls of the four anti-slip rings 27 are respectively rotatably connected to the inner walls of the four anti-slip openings 221. The bottom surfaces of the four anti-slip rings 27 are respectively fixedly connected to the upper surfaces of the four gears 21. The outer wall of the inner gear ring 16 is fixedly connected to the inner wall of the operating chamber 201. The four gears 21 are all meshed with the inner gear ring 16. The ends of the four lifting assemblies away from the protective assembly are respectively located inside the four gears 21, and the end of the exhaust mechanism away from the protective assembly is connected to the upper surface of the cross plate 22.
[0065] More specifically, when the center rod 3 rotates, it will rotate with the cross plate 22. After the cross plate 22 rotates, the four gears 21 located at its four corners will also rotate with the center rod 3 as the axis. At the same time, the four gears 21 will also rotate through the anti-slip ring 27 and the anti-slip opening 221 because of the engagement with the inner gear ring 16, thereby controlling the lifting and lowering of the lifting components located inside the four gears 21.
[0066] Similarly, because the air extraction mechanism is installed on the cross plate 22, when the cross plate 22 rotates, the air extraction mechanism will also rotate together.
[0067] As a preferred embodiment of the present invention, the lifting assembly includes a chassis 15, four reciprocating screw rods 19 and four rectangular rods 20. The middle part of the chassis 15 is sleeved and fixedly connected with the outer wall of the lower end of the center rod 3. The upper surface of the chassis 15 is fixedly connected to the lower ends of the four rectangular rods 20. The interiors of the four reciprocating screw rods 19 are penetrated by rectangular openings 191. The upper ends of the four reciprocating screw rods 19 respectively penetrate four gears 21 and are threadedly connected to the inner walls of the four gears 21. The ends of the four reciprocating screw rods 19 that penetrate the gears 21 are also respectively connected to four protective assemblies. The upper ends of the rectangular rods 20 are located in the rectangular opening 191, and the outer walls of the rectangular rods 20 are slidably connected to the inner walls of the rectangular opening 191.
[0068] More specifically, the reciprocating screw 19 inside the gear 21 cannot rotate due to the restriction of the rectangular opening 191 and the rectangular rod 20. Therefore, after the gear 21 rotates, it will control the reciprocating screw 19 to rise or fall, thereby achieving lifting and lowering together with the protective component at the upper end of the reciprocating screw 19.
[0069] It should be noted here that: since the lower ends of the four rectangular rods 20 are simultaneously connected to the chassis 15, when the center rod 3 rotates, the chassis 15 will also rotate together. Therefore, the four rectangular rods 20 and the four reciprocating screw rods 19 remain relatively stationary relative to the cross plate 22, so no structural conflict will occur.
[0070] As a preferred embodiment of the present invention, the protection component includes a protection box 6, a butt joint 25 and two elastic baffles 7. The bottom surface of the outer wall of the protection box 6 is fixedly connected to the upper end of the reciprocating screw rod 19, and the side wall of the protection box 6 is slidably connected to the inner wall of the movable opening 401. Slide openings 601 are opened on both sides of the protection box 6. The inner walls of the two slide openings 601 are respectively slidably connected to the outer walls of the two support blocks 23 in the same movable opening 401. The upper ends of the two elastic baffles 7 are respectively fixedly connected to the top surfaces of the two slide openings 601. The two elastic baffles 7 The lower end is fixedly connected to the upper surfaces of the two support blocks 23 respectively, one end of the docking tube 25 is fixedly connected to the lower end of the protective box 6, and the other end of the docking tube 25 is connected to the exhaust mechanism. The docking tube 25 is located below the top plate 4 and the support block 23. An exhaust cavity 603 is opened inside the protective box 6, and a plurality of ash suction holes 602 are opened on the inner side wall of the upper end of the protective box 6. The plurality of ash suction holes 602, the exhaust cavity 603, the docking tube 25 and the exhaust mechanism are connected internally, and the inner side wall of the protective box 6 is slidably connected to the outer wall of the support seat 12 and the placement plate 30.
[0071] More specifically, when the reciprocating screw rod 19 is lifted and lowered under the action of the gear 21, the protective box 6 at its upper end will be lifted and lowered together. However, the protective box 6 will not rotate due to the restrictions of the slide 601 and the support block 23, and can only slide up and down. At the same time, the vacuum mechanism is started, and the dust generated when the blank is scraped on the plate 30 inside the protective box 6 will be absorbed through the docking tube 25, the vacuum chamber 603 and the ash absorption hole 602. In order to prevent dust from flowing out from the slide 601, an elastic baffle 7 is provided between the slide 601 and the support block 23, so that this part of the dust can be blocked.
[0072] Special mention should be made here:
[0073] 1. When the vacuum mechanism is started, because the heights of the four protective components are different, at this time, except for the ash suction holes 602 on the protective box 6 in the scraping area which are located above the placement plate 30, the ash suction holes 602 of the protective boxes 6 in the other three areas are all located below the placement plate 30, so as to avoid dispersing the suction force of the ash suction holes 602 in the scraping area.
[0074] 2. When scraping the edges, some dust will not be sucked away by the dust suction holes 602, but will fall on the placement plate 30. At this time, because the top plate 4 needs to rotate the protective box 6 in the scraping area to the observation area, and the protective box 6 will be in a descending process when moving from the scraping area to the observation area, when the dust suction holes 602 move to be flush with the placement plate 30, the dust that has previously fallen on the placement plate 30 can be sucked in again.
[0075] As a preferred embodiment of the present invention, the exhaust mechanism includes an ash outlet pipe 18, an exhaust fan 24, a diversion assembly and an ash discharge assembly. The outer wall of the exhaust fan 24 is fixedly connected to the upper surface of the cross plate 22, the input end of the exhaust fan 24 is connected to one end of the diversion assembly, and the other four ends of the diversion assembly are respectively connected to four docking pipes 25. The output end of the exhaust fan 24 is fixedly connected to one end of the ash outlet pipe 18, and the other end of the ash outlet pipe 18 is connected to the ash discharge assembly. A plurality of ash outlet ports 202 are formed through the side wall of the support box 2, and the ash discharge assembly is matched and aligned with the plurality of ash outlet ports 202. The docking pipes 25, the diversion assembly, the exhaust fan 24, the ash outlet pipe 18, the ash discharge assembly and the ash outlet ports 202 are internally connected.
[0076] More specifically, when it is necessary to absorb the dust of the scraping area blank, it is only necessary to turn on the exhaust fan 24 through the external controller. After the exhaust fan 24 is started, the input end will extract dust from the exhaust chamber 603 and the ash suction hole 602 through the diversion component and the docking tube 25. The extracted dust will be discharged into the ash discharge component along the ash discharge pipe 18, and then discharged to the outside of the operating chamber 201 through the ash outlet 202. At this time, it is only necessary to set a collection box, a collection bag, etc. outside the ash outlet 202 to collect this part of the dust. It is simple and easy to operate.
[0077] Special mention should be made here:
[0078] 1. The exhaust fan 24 is an existing mature technology, so its principle and internal structure are not described in detail here.
[0079] 2. The exhaust fan 24 can be any model with strong suction power commonly used in the market, and the specific model is not limited.
[0080] As a preferred solution of the present invention, the diversion component includes a five-way pipe 28 and four exhaust pipes 26, one end of the five-way pipe 28 is fixedly connected to the input end of the exhaust fan 24, the other four ends of the five-way pipe 28 are respectively fixedly connected to one end of the four exhaust pipes 26, the other ends of the four exhaust pipes 26 are respectively fixedly connected to one end of four docking pipes 25 away from the protective box 6, the docking pipes 25, the exhaust pipes 26, the five-way pipe 28 and the exhaust fan 24 are internally connected.
[0081] More specifically, after the exhaust fan 24 is started, the input end will draw air from the inside of the four exhaust pipes 26 through the five-way pipe 28. Because except for the dust suction holes 602 in the scraping area that are exposed to the outside, the dust suction holes 602 in the other three areas are all located below the placement plate 30 and are blocked by the support seat 12. Therefore, the suction force generated by the exhaust fan 24 can only be drawn from the dust suction holes 602 in the scraping area, and the dust generated in this part can be extracted.
[0082] As a preferred solution of the present invention, the ash discharge assembly includes a connecting ring 17 and four connecting blocks 13, one end of each of the four connecting blocks 13 is fixedly connected to the inner side wall of the connecting ring 17, and the other ends of the four connecting blocks 13 are respectively fixedly connected to the four ends of the cross plate 22, and the end of the ash discharge pipe 18 away from the exhaust fan 24 passes through and is fixedly connected to the inner wall of the connecting ring 17, and the outer side wall of the connecting ring 17 is slidably connected to the inner wall of the operating chamber 201. The outer wall of the support box 2 is fixedly connected with an L-shaped cover 5, the opening of the L-shaped cover 5 faces downward, and the opening of the L-shaped cover 5 is matched and aligned with the ash outlet 202.
[0083] More specifically, the dust extracted by the exhaust fan 24 will enter the cavity between the connecting ring 17 and the support box 2 through the ash outlet pipe 18. Because of the ash outlet 202, the sucked dust in this cavity will be discharged from the ash outlet 202 to the outside of the support box 2, and then flow out from the opening under the L-shaped cover 5. Before this, it is only necessary to set a collection bag or a collection box at the opening of the L-shaped cover 5 to collect and process this part of the dust.
[0084] As a preferred solution of the present invention, the scraping mechanism includes an L-shaped bracket 9, an electric push rod 10 and a scraper 11. The lower end of the L-shaped bracket 9 is fixedly connected to the outer wall of the support box 2, and the upper end of the L-shaped bracket 9 is fixedly connected to the outer wall of the electric push rod 10. The output end of the electric push rod 10 passes through the L-shaped bracket 9 and is fixedly connected to the upper end of the scraper 11. The electric push rod 10 and the scraper 11 are located above the placement plate 30, and the electric push rod 10 and the scraper 11 are located inside the protective box 6.
[0085] More specifically, when it is necessary to scrape the edges of the blank on the placement plate 30 in the scraping area, it is only necessary to turn on the electric push rod 10 through an external controller, and the output end of the electric push rod 10 can push the scraper 11 down. When the scraper 11 descends to contact the blank, as the placement plate 30 rotates, the excess part of the blank opening or side will be scraped off by the scraper 11, and the generated dust will be sucked away by the dust suction hole 602.
[0086] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A scraping device for processing ceramic products, comprising four support seats (12), four rotating motors (29) respectively mounted inside the four support seats (12), four placement plates (30) respectively mounted at output ends of the four rotating motors (29), and a plurality of extrusion blocks (8) respectively mounted on the four placement plates (30), characterized in that: A base (1) is provided below the four support seats (12) at the same time, the upper surface of the base (1) is fixedly connected to a support box (2), the upper surface of the support box (2) is provided with an operating cavity (201), the inner wall of the top surface of the operating cavity (201) is rotatably connected to a top plate (4), the upper surface of the top plate (4) is provided with four movable openings (401), the inner walls of the four movable openings (401) are fixedly connected to two support blocks (23), the four support seats (12) are respectively located in the four movable openings (401), and the lower ends of the support seats (12) are respectively fixed to the two support blocks (23). The support box (2) is connected to a scraping mechanism on one side of the outer wall, the upper end of the scraping mechanism is located above one of the placement plates (30), the bottom surface of the operating chamber (201) is connected to a power mechanism, the output end of the power mechanism is connected to a rotating assembly, and the output end of the power mechanism is also connected to the middle of the top plate (4), the other four ends of the rotating assembly are connected to the lifting assembly at the same time, the upper end of the lifting assembly is connected to four protective assemblies, the four protective assemblies are matched with four support seats (12) respectively, the upper end of the rotating assembly is also connected to an exhaust mechanism, and the output end of the exhaust mechanism is connected to the four protective assemblies; The power mechanism comprises a power motor (14) and a center rod (3); a motor cavity (101) is formed on the upper surface of the base (1); an outer wall of the power motor (14) is fixedly connected to an inner wall of the motor cavity (101); an output shaft of the power motor (14) is fixedly connected to a lower end of the center rod (3); an upper end of the center rod (3) penetrates the bottom surface of the support box (2), the middle of the rotating assembly and the middle of the top plate (4); an outer wall of the upper end of the center rod (3) is fixedly connected to an inner wall of the top plate (4) at the penetration point; and an outer wall of the center rod (3) is rotatably connected to an inner wall of the support box (2) at the penetration point. The rotating assembly comprises an inner gear ring (16), a cross plate (22), four gears (21) and four anti-slip rings (27); the middle portion of the cross plate (22) is sleeved and fixedly connected to the outer wall of the center rod (3); the bottom surfaces of the other four ends of the cross plate (22) are each provided with an anti-slip opening (221); the four anti-slip rings (27) are respectively located in the four anti-slip openings (221); the outer walls of the four anti-slip rings (27) are respectively rotatably connected to the inner walls of the four anti-slip openings (221); the bottom surfaces of the four anti-slip rings (27) are respectively fixedly connected to the upper surfaces of the four gears (21); the outer wall of the inner gear ring (16) is fixedly connected to the inner wall of the operating chamber (201); the four gears (21) are all meshed with the inner gear ring (16); the ends of the four lifting assemblies away from the protective assembly are respectively located inside the four gears (21); and the end of the air extraction mechanism away from the protective assembly is connected to the upper surface of the cross plate (22); The lifting assembly comprises a chassis (15), four reciprocating screw rods (19) and four rectangular rods (20); the outer wall of the lower end of the center rod (3) is sleeved and fixedly connected to the middle of the chassis (15); the upper surface of the chassis (15) is fixedly connected to the lower ends of the four rectangular rods (20); the insides of the four reciprocating screw rods (19) are penetrated by rectangular openings (191); the upper ends of the four reciprocating screw rods (19) respectively penetrate four gears (21) and are threadedly connected to the inner walls of the four gears (21); one end of the four reciprocating screw rods (19) that penetrate the gears (21) is also respectively connected to four protective assemblies; the upper end of the rectangular rod (20) is located in the rectangular opening (191), and the outer wall of the rectangular rod (20) is slidably connected to the inner wall of the rectangular opening (191).
2. A scraping device for processing ceramic products according to claim 1, characterized in that: The protection assembly comprises a protection box (6), a butt-jointed tube (25) and two elastic baffles (7); the bottom surface of the outer wall of the protection box (6) is fixedly connected to the upper end of the reciprocating screw rod (19); the side wall of the protection box (6) is slidably connected to the inner wall of the movable opening (401); sliding openings (601) are provided on both sides of the protection box (6); the inner walls of the two sliding openings (601) are respectively slidably connected to the outer walls of two support blocks (23) in the same movable opening (401); the upper ends of the two elastic baffles (7) are respectively fixedly connected to the top surfaces of the two sliding openings (601); the lower ends of the two elastic baffles (7) are respectively connected to the two The upper surface of the support block (23) is fixedly connected, one end of the butt joint pipe (25) is fixedly connected to the lower end of the protection box (6), the other end of the butt joint pipe (25) is connected to the exhaust mechanism, the butt joint pipe (25) is located below the top plate (4) and the support block (23), an exhaust cavity (603) is opened inside the protection box (6), a plurality of ash suction holes (602) are opened on the inner side wall of the upper end of the protection box (6), the plurality of ash suction holes (602), the exhaust cavity (603), the butt joint pipe (25) and the exhaust mechanism are connected, and the inner side wall of the protection box (6) is slidably connected to the outer wall of the support seat (12) and the placement plate (30).
3. A ceramic product processing scraping device according to claim 2, characterized in that: The air extraction mechanism comprises an ash discharge pipe (18), an exhaust fan (24), a flow splitter assembly and an ash discharge assembly. The outer wall of the exhaust fan (24) is fixedly connected to the upper surface of the cross plate (22). The input end of the exhaust fan (24) is connected to one end of the flow splitter assembly. The other four ends of the flow splitter assembly are respectively connected to four butt joint pipes (25). The output end of the exhaust fan (24) is fixedly connected to one end of the ash discharge pipe (18). The other end of the ash discharge pipe (18) is connected to the ash discharge assembly. A plurality of ash discharge openings (202) are formed through the side wall of the support box (2). The ash discharge assembly is matched and aligned with the plurality of ash discharge openings (202). The butt joint pipe (25), the flow splitter assembly, the exhaust fan (24), the ash discharge pipe (18), the ash discharge assembly and the ash discharge openings (202) are internally connected.
4. A scraping device for processing ceramic products according to claim 3, characterized in that: The flow distribution component comprises a five-way pipe (28) and four exhaust pipes (26); one end of the five-way pipe (28) is fixedly connected to the input end of the exhaust fan (24); the other four ends of the five-way pipe (28) are respectively fixedly connected to one end of the four exhaust pipes (26); the other ends of the four exhaust pipes (26) are respectively fixedly connected to one end of four butt-joint pipes (25) away from the protective box (6); the butt-joint pipes (25), the exhaust pipes (26), the five-way pipe (28) and the exhaust fan (24) are internally connected.
5. The scraping device for ceramic product processing according to claim 3, characterized in that: The ash discharge assembly comprises a connecting ring (17) and four connecting blocks (13), one end of each of the four connecting blocks (13) being fixedly connected to the inner wall of the connecting ring (17), and the other ends of the four connecting blocks (13) being fixedly connected to the four ends of the cross plate (22), respectively; one end of the ash discharge pipe (18) away from the exhaust fan (24) passes through and is fixedly connected to the inner wall of the connecting ring (17), and the outer wall of the connecting ring (17) is slidably connected to the inner wall of the operating chamber (201).
6. The scraping device for ceramic product processing according to claim 3, characterized in that: An L-shaped cover (5) is fixedly connected to the outer wall of the support box (2), the opening of the L-shaped cover (5) faces downward, and the opening of the L-shaped cover (5) is matched and aligned with the ash outlet (202).
7. The ceramic product processing scraping device according to claim 2, characterized in that: The scraping mechanism comprises an L-shaped bracket (9), an electric push rod (10) and a scraper (11); the lower end of the L-shaped bracket (9) is fixedly connected to the outer wall of the support box (2); the upper end of the L-shaped bracket (9) is fixedly connected to the outer wall of the electric push rod (10); the output end of the electric push rod (10) passes through the L-shaped bracket (9) and is fixedly connected to the upper end of the scraper (11); the electric push rod (10) and the scraper (11) are located above the placement plate (30), and the electric push rod (10) and the scraper (11) are located inside the protective box (6).
Citation Information
Patent Citations
Limit equipment of scraping of ceramic body finish bottoming
CN204725645U
Edge scraping device for ceramic product processing
CN211891448U
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