Energy-saving variable-speed internal mixer for mixing rubber

By using a rotating rod and transmission cylinder system driven by a double-head motor in the internal mixer, the rubber and compounding agents are fully mixed, and the gas is filtered and purified to solve the existing internal mixer's poor mixing effect and pollution problems. , improving the mixing effect and environmental protection.

CN119347986AInactive Publication Date: 2025-01-24SHANGHAI YISHUN MACHINERY CO LTD

Patent Information

Application Number
CN202411395909.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When mixing rubber in existing mixers, it is difficult for the mixing paddle to achieve uniform mixing of rubber and compounding agent in the mixing box, resulting in poor mixing effect.

Method used

A energy -saving variable -speed dense refiner is designed. The dual -header -driven rotor rotor is used to drive the mixing rod to rotate, and the material at the bottom of the dense refining box is transmitted to the top through the transmission cylinder and spiral rod to achieve fully mixing. At the same time, the filter component and purification component are used to treat the gas to reduce impurities and odors.

Benefits of technology

The fully mixed mix of rubber and cooperative agent in the dense alchemy is achieved, which improves the mixed effect, and improves environmental protection and production efficiency through filtering and purification treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of chemical equipment, and discloses an energy-saving variable-speed internal mixer for mixing rubber, the energy-saving variable-speed internal mixer comprises an internal mixing box and four supporting legs fixedly connected to the bottom surface of the internal mixing box, a mixing mechanism and an exhaust mechanism are arranged in the internal mixing box, and the exhaust mechanism is located above the mixing mechanism; the mixing mechanism comprises a mixing assembly and a feeding assembly. Through the mixing mechanism and the mixing assembly, a rotating rod is used for driving a stirring rod to rotate to mix and stir rubber and compounding ingredients in the internal mixing box, and meanwhile, a conveying barrel and a screw rod are used for conveying the rubber and the compounding ingredients at the bottom of the internal mixing box to the upper layer of the internal mixing box, so that the rubber and the compounding ingredients in the internal mixing box are fully mixed and stirred; according to the feeding assembly, raw materials can be conveniently added into the internal mixing box through an inclined plate and a feeding frame, the one-way feeding and one-way air inlet effects of a feeding pipe are achieved in cooperation with a trapezoidal block, gas in the internal mixing box is prevented from being exhausted through the feeding pipe, and the production effect of the internal mixer on mixed rubber is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of chemical equipment, in particular to an energy-saving variable-speed internal mixer for mixing rubber. Background Art

[0002] Closed rubber mixer is also called internal mixer, which is mainly used for rubber plasticizing and mixing. Internal mixer is a machine with a pair of rotors of specific shape and relative rotation, which intermittently plasticizes and mixes polymer materials under a closed state with adjustable temperature and pressure. Rubber plasticizing and mixing are two important rubber processing processes. At present, the most widely used and effective plasticizing method for raw rubber plasticizing is mechanical plasticizing. Its principle is to use the high shear force of the machine to destroy and degrade the rubber macromolecular chain to obtain plasticity. Mixing is another rubber mixing process based on plasticizing, which can be achieved through a mixer. By adding the corresponding compounding agent in the mixer and fully mixing and reacting with the plastic, the physical and chemical properties of the plastic are changed to meet the standards required by the industry.

[0003] According to a Chinese patent, an energy-saving variable-speed internal mixer for mixing rubber is disclosed, with publication number CN217573594U, comprising an internal mixing box, the upper end face of the mounting plate is fixedly connected to a water tank, the upper end face of the water tank is penetrated with an opening, the upper end face of the processing shell is connected with an air outlet pipe, the interior of the processing shell is fixedly connected with a mesh plate, and the upper end face of the mesh plate is provided with activated carbon particles; the upper end face of the internal mixing box is penetrated with an exhaust port located on the left side of the motor, the upper end face of the internal mixing box is installed with a mounting shell matching the exhaust port, the interior of the mounting shell is installed with an exhaust fan, and the upper end face of the mounting shell is connected with an air supply pipe, so that the device is convenient for adsorbing and discharging the irritating odor generated by the reaction during rubber processing, avoiding the problem that a large amount of irritating odor generated during the processing reaction affects the working environment, and is convenient for filtering and cooling impurities carried in the generated gas.

[0004] In the device, the motor drives the rotating shaft to rotate, and the rotating shaft drives multiple stirring paddles to stir and mix the rubber and the compounding agent. However, the existing device still has the following problems: it is difficult to evenly stir and mix the rubber and the compounding agent in the mixing box only by the stirring paddle, and the rubber and the compounding agent at the bottom of the mixing box are difficult to mix with the rubber and the compounding agent at the upper layer of the mixing box, resulting in a general mixing effect. Therefore, an energy-saving variable speed internal mixer for mixing rubber is proposed. Summary of the invention

[0005] The object of the present invention is to provide an energy-saving variable-speed internal mixer for mixing rubber, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: an energy-saving variable-speed internal mixer for mixing rubber, comprising an internal mixer box and four supporting legs fixedly connected to the bottom surface of the internal mixer box, wherein a mixing mechanism and an exhaust mechanism are arranged inside the internal mixer box, and the exhaust mechanism is located above the mixing mechanism; The mixing mechanism comprises a mixing component and a feeding component; The feed assembly is located to the right of the mixing assembly; The exhaust mechanism includes a filter component and a purification component; The purification component is located on the left side of the filter component.

[0007] Preferably, the mixing assembly includes a double-headed motor, the bottom surface of the double-headed motor is fixedly connected to the top surface of the mixing box, the top surface of the output rod on the double-headed motor is fixedly connected to a support frame, a gear ring is arranged below the support frame, the bottom surface of the support frame is fixedly connected to the top surface of the gear ring, four rotating rods are arranged on the inner side of the gear ring, the surface of the rotating rod is fixedly sleeved with a gear, the side surface of the gear is meshed with the inner side surface of the gear ring, the bottom end surface of the rotating rod passes through the top surface of the mixing box and extends to the inside of the mixing box, the surface of the rotating rod is rotatably connected to the inner wall of the mixing box through a bearing seat, the surface of the rotating rod is fixedly connected to a stirring rod, and the bottom surface of the inner part of the mixing box is fixed A transmission cylinder is connected, the stirring rod is located outside the transmission cylinder, the bottom end surface of the lower output rod of the double-head motor penetrates the top surface of the internal mixing box and the top surface of the transmission cylinder to extend to the inside of the transmission cylinder, the bottom end surface of the lower output rod of the double-head motor is fixedly connected with a spiral rod, and the bottom end surface of the spiral rod is rotatably connected to the bottom surface of the transmission cylinder through a bearing seat, and a material transfer pipe and a material discharge pipe are respectively provided on the left and right sides of the transmission cylinder, and the end surfaces of the material transfer pipe and the material discharge pipe are respectively fixedly penetrated through the surface of the transmission cylinder and extend to the inside of the transmission cylinder, and the material transfer pipe is located at the lower left of the discharge pipe, and the transmission cylinder and the spiral rod are used to transfer the material at the bottom of the internal mixing box to the top of the internal mixing box to achieve mixing of the materials.

[0008] Preferably, the feed assembly includes a feed pipe, the left end face of the feed pipe is fixedly passed through the right side face of the internal mixing box and extends to the inside of the internal mixing box, a feed frame is arranged above the feed pipe, the top end face of the feed pipe is fixedly passed through the bottom face of the feed frame and extends to the inside of the feed frame, a discharge pipe is arranged below the internal mixing box, the top end face of the discharge pipe is fixedly passed through the bottom face of the internal mixing box and extends to the inside of the internal mixing box, a valve is arranged inside the discharge pipe, and two inclined plates are arranged inside the feed frame, the two inclined plates are symmetrically arranged, and the side faces of the two inclined plates are aligned with the inside of the feed frame. The sides of the feed frame are fixedly connected, a trapezoidal block is arranged between the inclined plates, the left and right sides of the trapezoidal block are respectively slidably connected to the sides of the two inclined plates, a support plate is arranged below the trapezoidal block, the front and rear sides of the support plate are fixedly connected to the front and rear sides inside the feed frame, a first spring is arranged between the support plate and the trapezoidal block, the upper and lower end surfaces of the first spring are respectively fixedly connected to the bottom surface of the trapezoidal block and the top surface of the support plate, the first spring, the trapezoidal block and the two inclined plates are utilized to realize one-way feeding of the feed frame, and at the same time prevent the gas in the mixing box from being discharged from the feed pipe.

[0009] Preferably, the four rotating rods are respectively arranged around the outside of the transmission cylinder.

[0010] Preferably, four support columns are fixedly connected to the bottom surface of the gear ring, and the bottom surfaces of the four support columns are in contact with the top surface of the mixing box. The support columns improve the stability of the gear ring when it rotates.

[0011] The filter element is connected with the filter element at the bottom of the filter element, and the filter element is connected with the filter element at the bottom of the filter element, so that the filter element can pass through the filter element and filter the filter element to filter the filter element.

[0012] Preferably, the purification component includes a purification box, the bottom surface of the purification box is fixedly connected to the top surface of the fixed plate, the top surface of the ventilation pipe is fixedly penetrated through the bottom surface of the fixed plate and the bottom surface of the purification box and extends to the interior of the purification box, the top surface of the purification box is provided with a slide groove, an activated carbon adsorption plate is arranged above the purification box, the bottom surface of the activated carbon adsorption plate slides through the top surface of the purification box and extends to the interior of the slide groove, the activated carbon adsorption plate is located on the left side of the ventilation pipe, the inner wall of the activated carbon adsorption plate is threadedly connected to the inner wall of the purification box by bolts, an outlet pipe is arranged on the left side of the activated carbon adsorption plate, the left end surface of the outlet pipe is fixedly penetrated through the left side of the interior of the purification box and extends to the left side of the purification box, the activated carbon adsorption plate adsorbs the exhausted gas to prevent the irritating odor from polluting the air.

[0013] Preferably, a conical bucket is provided inside the air outlet pipe, and the side surface of the conical bucket is fixedly connected to the inner side surface of the air outlet pipe, a sealing ball is provided inside the conical bucket, and the right end surface of the sealing ball slides through the left side surface inside the conical bucket and extends to the right side of the conical bucket, and a connecting plate is provided on the right side of the conical bucket, and the front and rear end surfaces of the connecting plate are respectively fixedly connected to the inner side surface of the air outlet pipe, and a second spring is fixedly connected to the left side surface of the connecting plate, and the left end surface of the second spring is fixedly connected to the right end surface of the sealing ball, and the second spring, the conical bucket and the sealing ball are utilized to realize a one-way air outlet effect of the air outlet pipe.

[0014] Preferably, four connecting rods are fixedly connected to the bottom surface of the filter cartridge, and the bottom end surfaces of the four connecting rods are slidably connected to the bottom surface of the interior of the filter box. A cleaning brush is provided on the left side of the filter cartridge, and the left side of the cleaning brush is fixedly connected to the left side of the interior of the filter box. The right end surface of the cleaning brush is slidably connected to the surface of the filter cartridge. The cleaning brush cleans the surface of the filter cartridge to prevent dust and impurities from clogging the surface of the filter cartridge.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The energy-saving variable-speed internal mixer for mixing rubber has a mixing mechanism. The mixing component uses a rotating rod to drive a stirring rod to rotate to mix and stir the rubber and compounding agent in the internal mixer. At the same time, the rubber and compounding agent at the bottom of the internal mixer are transferred to the upper layer of the internal mixer by a transmission cylinder and a spiral rod, so that the rubber and compounding agent in the internal mixer are fully mixed and stirred. The feeding component uses an inclined plate and a feeding frame to facilitate the addition of raw materials into the internal mixer, and cooperates with a trapezoidal block to achieve a one-way feeding and one-way air intake effect on the feeding pipe, thereby avoiding the gas in the internal mixer from being discharged through the feeding pipe, and improving the production effect of the internal mixer on mixing rubber.

[0016] 2. The energy-saving variable-speed internal mixer for mixing rubber uses an exhaust mechanism. The filter component uses a filter cartridge to filter the gas entering the filter box to reduce impurities carried in the gas. The purification component uses an activated carbon adsorption plate to adsorb odors in the gas through activated carbon particles, thereby filtering and adsorbing the irritating odor generated during the rubber processing reaction, avoiding the problem of a large amount of irritating odor generated during the processing reaction affecting the working environment, and improving the environmental friendliness of the internal mixer during the production of mixed rubber.

[0017] 3. The energy-saving variable-speed internal mixer for mixing rubber drives the filter cartridge and blades to rotate through a motor. The blades discharge the gas from the filter cartridge, thereby accelerating the gas in the internal mixer to enter the filter box. When the filter cartridge rotates, it contacts the cleaning brush, which cleans the impurities attached to the surface of the filter cartridge, thereby preventing the filter holes of the filter cartridge from being blocked and affecting the filtering effect.

[0018] 4. The energy-saving variable-speed internal mixer for mixing rubber realizes a one-way exhaust effect of the air outlet pipe through a conical bucket, a sealing ball, a connecting plate and a second spring, thereby preventing external air from entering the purification box through the air outlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front cutaway perspective view of the spiral rod of the present invention; Figure 2 It is the overall main stereoscopic diagram of the present invention; Figure 3 This is a front perspective view of the gear ring of the present invention; Figure 4 It is a front cutaway perspective view of the inclined plate of the present invention; Figure 5 This is a front perspective view of the filter box of the present invention; Figure 6 This is a front perspective view of the filter cartridge of the present invention; Figure 7 This is a front cutaway stereoscopic view of the filter cartridge of the present invention. Figure 8 For the present invention Figure 7 Enlarged stereogram of area A in the middle.

[0020] In the figure: internal mixing box 1, mixing mechanism 2, double-headed motor 201, support frame 202, gear ring 203, support column 204, gear 205, rotating rod 206, stirring rod 207, transmission cylinder 208, material transfer pipe 209, discharge pipe 210, screw rod 211, feed pipe 212, feed frame 213, inclined plate 214, trapezoidal block 215, support plate 216, first spring 217, discharge pipe 218, ventilation mechanism 3, fixed plate 301, filter box 302, exhaust pipe 303, motor 304, filter cylinder 305, blade 306, cleaning brush 307, connecting rod 308, ventilation pipe 309, purification box 310, activated carbon adsorption plate 311, outlet pipe 312, conical bucket 313, sealing ball 314, connecting plate 315, second spring 316, support leg 4. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1

[0022] See also Figure 1 - Figure 8 The present invention provides a technical solution: an energy-saving variable-speed internal mixer for mixing rubber, comprising an internal mixer box 1 and four supporting legs 4 fixedly connected to the bottom surface of the internal mixer box 1, a mixing mechanism 2 and an exhaust mechanism 3 are arranged inside the internal mixer box 1, and the exhaust mechanism 3 is located above the mixing mechanism 2; The mixing mechanism 2 includes a mixing component and a feeding component; The feed assembly is located to the right of the mixing assembly; The mixing assembly includes a double-headed motor 201, the bottom surface of the double-headed motor 201 is fixedly connected to the top surface of the mixing box 1, the top surface of the output rod on the double-headed motor 201 is fixedly connected to a support frame 202, a gear ring 203 is arranged below the support frame 202, the bottom surface of the gear ring 203 is fixedly connected to four support columns 204, the bottom surfaces of the four support columns 204 are in contact with the top surface of the mixing box 1, the bottom surface of the support frame 202 is fixedly connected to the top surface of the gear ring 203, four rotating rods 206 are arranged on the inner side of the gear ring 203, the surface of the rotating rod 206 is fixedly sleeved with a gear 205, the side surface of the gear 205 is meshed with the inner side surface of the gear ring 203, the bottom end surface of the rotating rod 206 passes through the top surface of the mixing box 1 and extends to the inside of the mixing box 1, the surface of the rotating rod 206 is rotatably connected to the inner wall of the mixing box 1 through a bearing seat, and the surface of the rotating rod 206 is fixed A stirring rod 207 is fixedly connected, and a transmission cylinder 208 is fixedly connected to the bottom surface of the internal mixing box 1, and the stirring rod 207 is located on the outside of the transmission cylinder 208. The bottom end surface of the output rod of the double-headed motor 201 penetrates the top surface of the internal mixing box 1 and the top surface of the transmission cylinder 208 and extends to the inside of the transmission cylinder 208. The bottom end surface of the output rod of the double-headed motor 201 is fixedly connected to a spiral rod 211, and the bottom end surface of the spiral rod 211 is rotatably connected to the bottom surface of the transmission cylinder 208 through a bearing seat. A feeding pipe 209 and a discharging pipe 210 are respectively arranged on the left and right sides of the transmission cylinder 208, and four rotating rods 206 are respectively arranged around the outside of the transmission cylinder 208. The end surfaces of the feeding pipe 209 and the discharging pipe 210 are respectively fixed through the surface of the transmission cylinder 208 and extend to the inside of the transmission cylinder 208, and the feeding pipe 209 is located at the lower left of the discharging pipe 210.

[0023] The feeding assembly includes a feeding pipe 212, the left end face of the feeding pipe 212 is fixed through the right side face of the internal mixing box 1 and extends to the inside of the internal mixing box 1, a feeding frame 213 is arranged above the feeding pipe 212, the top end face of the feeding pipe 212 is fixed through the bottom face of the feeding frame 213 and extends to the inside of the feeding frame 213, a discharge pipe 218 is arranged below the internal mixing box 1, the top end face of the discharge pipe 218 is fixed through the bottom face of the internal mixing box 1 and extends to the inside of the internal mixing box 1, a valve is arranged inside the discharge pipe 218, two inclined plates 214 are arranged inside the feeding frame 213, the two inclined plates 214 are symmetrically arranged, the side faces of the two inclined plates 214 are fixedly connected to the inner side faces of the feeding frame 213, a trapezoidal block 215 is arranged between the inclined plates 214, the left and right sides of the trapezoidal block 215 are respectively slidably connected to the side faces of the two inclined plates 214, a support plate 216 is arranged below the trapezoidal block 215, and the front and rear sides of the support plate 216 are connected to the feeding frame 213 The front and back surfaces of the interior are fixedly connected, and a first spring 217 is arranged between the support plate 216 and the trapezoidal block 215. The upper and lower end surfaces of the first spring 217 are respectively fixedly connected to the bottom surface of the trapezoidal block 215 and the top surface of the support plate 216. Through the mixing mechanism 2, the mixing component uses the rotating rod 206 to drive the stirring rod 207 to rotate to mix and stir the rubber and compounding agent in the mixing box 1. At the same time, the rubber and compounding agent at the bottom of the mixing box 1 are transmitted to the upper layer of the mixing box 1 by the transmission cylinder 208 and the spiral rod 211, so as to achieve full mixing and stirring of the rubber and compounding agent in the mixing box 1. The feeding component uses the inclined plate 214 and the feeding frame 213 to facilitate the addition of raw materials into the mixing box 1, and cooperates with the trapezoidal block 215 to achieve the one-way feeding and one-way air intake effect of the feeding pipe 212, thereby avoiding the gas in the mixing box 1 from being discharged through the feeding pipe 212, and improving the production effect of the mixing machine on the mixed rubber. Embodiment 2

[0024] On the basis of the first embodiment, a preferred embodiment of an energy-saving variable speed internal mixer for mixing rubber provided by the present invention is as follows: Figure 1 , Figure 5 - Figure 8 As shown: the exhaust mechanism 3 includes a filter component and a purification component; The purification component is located on the left side of the filtration component; The filter assembly includes a filter box 302 and a filter cartridge 305. The filter cartridge 305 is located inside the filter box 302. The bottom surface of the filter box 302 is fixedly connected to a fixing plate 301. The right side of the fixing plate 301 is fixedly connected to the left side of the internal mixing box 1. An exhaust pipe 303 is arranged above the filter cartridge 305. The bottom surface of the right end of the exhaust pipe 303 is fixedly penetrated through the top surface of the filter box 302 and the top surface of the internal mixing box 1 and extends to the inside of the internal mixing box 1. The top surface of the filter cartridge 305 is fixedly connected to a motor 304. The bottom end surface of the output rod of the motor 304 penetrates the top surface of the filter box 302 and the top surface of the filter cartridge 305 and extends to the inside of the filter cartridge 305. The surface of the output rod of the motor 304 is fixedly connected to the surface of the filter cartridge 305. The bottom end surface of the output rod of the motor 304 is fixedly connected to the surface of the filter cartridge 305. The bottom end surface of the output rod of the motor 304 is fixedly connected to the blade 306. A vent pipe 309 is arranged below the fixing plate 301. The filter cartridge 305 and the blade 306 are driven to rotate by the motor 304. The blade 306 discharges the gas from the filter cartridge 305, thereby accelerating the internal mixing. The gas in box 1 enters the filter box 302, and the filter cartridge 305 contacts the cleaning brush 307 when rotating. The cleaning brush 307 cleans the impurities attached to the surface of the filter cartridge 305, thereby preventing the filter holes of the filter cartridge 305 from being blocked and affecting the filtering effect. The top surface of the right end of the ventilation pipe 309 penetrates the bottom surface of the fixed plate 301, the filter box 302 and the bottom surface of the filter cartridge 305 and extends to the inside of the filter cartridge 305. The surface of the ventilation pipe 309 is rotatably connected to the inner wall of the filter cartridge 305 through the bearing seat. The surface of the ventilation pipe 309 is fixedly connected to the inner wall of the fixed plate 301 and the inner wall of the filter box 302. Four connecting rods 308 are fixedly connected to the bottom surface of the filter cartridge 305. The bottom end surfaces of the four connecting rods 308 are all slidably connected to the bottom surface of the inner part of the filter box 302. A cleaning brush 307 is arranged on the left side of the filter cartridge 305. The left side surface of the cleaning brush 307 is fixedly connected to the left side surface of the inner part of the filter box 302, and the right end surface of the cleaning brush 307 is slidably connected to the surface of the filter cartridge 305.

[0025] The purification assembly includes a purification box 310, the bottom surface of the purification box 310 is fixedly connected to the top surface of the fixed plate 301, the top surface of the ventilation pipe 309 is fixedly penetrated through the bottom surface of the fixed plate 301 and the bottom surface of the purification box 310 to extend to the inside of the purification box 310, the top surface of the purification box 310 is provided with a slide groove, and an activated carbon adsorption plate 311 is arranged above the purification box 310, and the bottom surface of the activated carbon adsorption plate 311 slides through the top surface of the purification box 310 to extend to the inside of the slide groove, and the activated carbon adsorption plate 311 is located on the left side of the ventilation pipe 309. The inner wall of the carbon adsorption plate 311 is threadedly connected to the inner wall of the purification box 310 by bolts. An air outlet pipe 312 is arranged on the left side of the activated carbon adsorption plate 311. The left end face of the air outlet pipe 312 is fixedly penetrated through the left side of the inside of the purification box 310 and extends to the left side of the purification box 310. A conical bucket 313 is arranged inside the air outlet pipe 312. The side of the conical bucket 313 is fixedly connected to the inner side of the air outlet pipe 312. A sealing ball 314 is arranged inside the conical bucket 313. The right end face of the sealing ball 314 slides through the left side of the inside of the conical bucket 313. The surface extends to the right side of the conical bucket 313. A connecting plate 315 is provided on the right side of the conical bucket 313. The front and rear end surfaces of the connecting plate 315 are fixedly connected to the inner side surfaces of the air outlet pipe 312 respectively. A second spring 316 is fixedly connected to the left side of the connecting plate 315. The left end surface of the second spring 316 is fixedly connected to the right end surface of the sealing ball 314. The one-way exhaust effect of the air outlet pipe 312 is achieved through the conical bucket 313, the sealing ball 314, the connecting plate 315 and the second spring 316 to prevent the outside air from entering the purification box 310 through the air outlet pipe 312. Through the exhaust mechanism 3, the filter component uses the filter cartridge 305 to filter the gas entering the filter box 302 to reduce the impurities carried in the gas. The purification component uses the activated carbon adsorption plate 311 to adsorb the odor in the gas through the activated carbon particles, thereby filtering and adsorbing the irritating odor generated during the rubber processing reaction, avoiding the problem that a large amount of irritating odor generated during the processing reaction affects the working environment, and improving the environmental protection of the internal mixer during the production of mixed rubber.

[0026] When in use, the degraded rubber is poured into the feed frame 213, and the rubber squeezes the trapezoidal block 215, so that the trapezoidal block 215 moves downward to squeeze the first spring 217, and the rubber in the feed frame 213 enters the mixing box 1 through the feed pipe 212, and the compounding agent is added to the mixing box 1, and the double-headed motor 201 is turned on. The output rod of the double-headed motor 201 drives the connected spiral rod 211 and the support frame 202 to rotate, and the support frame 202 drives the gear ring 203 to rotate, and the gear ring 203 drives the meshing gear 205 to rotate, so that the rotating rod 206 rotates, and the rotating rod 206 drives the stirring rod 207 to rotate. The rubber and compounding agent in the mixing box 1 are mixed and stirred, and the rubber and compounding agent at the bottom of the mixing box 1 enter the transmission cylinder 208 through the material transfer pipe 209, and the rubber and compounding agent in the transmission cylinder 208 are transferred upward by the rotation of the spiral rod 211, and discharged from the discharge pipe 210, so that the rubber and compounding agent at the bottom of the mixing box 1 and the rubber and compounding agent at the upper layer of the mixing box 1 are mixed and stirred; the heating plate (not shown in the figure) in the mixing box 1 heats the rubber in the mixing box 1, and a physical or chemical reaction occurs under certain temperature conditions. When heated and stirred, a large amount of irritating gas is generated by the rubber, which is Since the feed pipe 212 is in a one-way channel, the external air can enter the mixing box 1 in one direction (the same principle as the rubber entering), and the gas in the mixing box 1 is discharged into the filter box 302 through the exhaust pipe 303. The gas is filtered by the filter cartridge 305 and enters the ventilation pipe 309, and then enters the purification box 310. The activated carbon adsorption plate 311 adsorbs the gas in the purification box 310, and then it is discharged through the outlet pipe 312. When the gas enters the outlet pipe 312, the gas squeezes the sealing ball 314, so that the sealing ball 314 drives the second spring 316 to move to the left, so that the sealing ball 314 slides out from the conical bucket 313 to realize one-way exhaust of the air outlet pipe 312. When external air enters the air outlet pipe 312, it will squeeze the sealing ball 314. The sealing ball 314 cooperates with the conical bucket 313 to prevent external gas from entering. Turn on the motor 304, and the output rod of the motor 304 drives the filter cartridge 305 and the blade 306 to rotate. The blade 306 rotates to discharge the gas in the filter cartridge 305, so that the gas in the mixing box 1 is extracted. At the same time, the filter cartridge 305 contacts the cleaning brush 307 when it rotates, so that the cleaning brush 307 cleans the impurities attached to the surface of the filter cartridge 305.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving variable-speed internal mixer for mixing rubber, comprising an internal mixer box (1) and four supporting legs (4) fixedly connected to the bottom surface of the internal mixer box (1), characterized in that: The mixing box (1) is provided with a mixing mechanism (2) and an exhaust mechanism (3) inside, and the exhaust mechanism (3) is located above the mixing mechanism (2); The mixing mechanism (2) comprises a mixing component and a feeding component; The feed assembly is located to the right of the mixing assembly; The exhaust mechanism (3) comprises a filter component and a purification component; The purification component is located on the left side of the filter component.

2. The energy-saving variable-speed internal mixer for mixing rubber according to claim 1, characterized in that: The mixing assembly comprises a double-headed motor (201), the bottom surface of the double-headed motor (201) is fixedly connected to the top surface of the mixing box (1), the top surface of the output rod on the double-headed motor (201) is fixedly connected to a support frame (202), a gear ring (203) is arranged below the support frame (202), the bottom surface of the support frame (202) is fixedly connected to the top surface of the gear ring (203), four rotating rods (206) are arranged on the inner side of the gear ring (203), the surface of the rotating rod (206) is fixedly sleeved with a gear (205), the side surface of the gear (205) is meshed with the inner side surface of the gear ring (203), the bottom end surface of the rotating rod (206) passes through the top surface of the mixing box (1) and extends to the inside of the mixing box (1), the surface of the rotating rod (206) is rotatably connected to the inner wall of the mixing box (1) through a bearing seat, and the surface of the rotating rod (206) is fixedly connected to a stirring rod (207), a transmission cylinder (208) is fixedly connected to the inner bottom surface of the internal mixing box (1), the stirring rod (207) is located outside the transmission cylinder (208), the bottom end surface of the output rod of the double-headed motor (201) penetrates the top surface of the internal mixing box (1) and the top surface of the transmission cylinder (208) and extends to the inside of the transmission cylinder (208), the bottom end surface of the output rod of the double-headed motor (201) is fixedly connected to a spiral rod (211), the bottom end surface of the spiral rod (211) is rotatably connected to the inner bottom surface of the transmission cylinder (208) through a bearing seat, and a material transfer pipe (209) and a material discharge pipe (210) are respectively arranged on the left and right sides of the transmission cylinder (208), the end surfaces of the material transfer pipe (209) and the material discharge pipe (210) are respectively fixedly penetrate the surface of the transmission cylinder (208) and extend to the inside of the transmission cylinder (208), and the material transfer pipe (209) is located at the lower left of the material discharge pipe (210).

3. The energy-saving variable-speed internal mixer for mixing rubber according to claim 1, characterized in that: The feed assembly comprises a feed pipe (212), the left end face of the feed pipe (212) being fixedly passed through the right side face of the internal mixing box (1) and extending into the internal mixing box (1), a feed frame (213) being arranged above the feed pipe (212), the top end face of the feed pipe (212) being fixedly passed through the bottom face of the feed frame (213) and extending into the internal mixing box (213), a discharge pipe (218) being arranged below the internal mixing box (1), the top end face of the discharge pipe (218) being fixedly passed through the bottom face of the internal mixing box (1) and extending into the internal mixing box (1), a valve being arranged inside the discharge pipe (218), and two inclined plates (214) being arranged inside the feed frame (213), the two inclined plates (21 4) symmetrically arranged, the side surfaces of the two inclined plates (214) are fixedly connected to the inner side surfaces of the feed frame (213), a trapezoidal block (215) is arranged between the inclined plates (214), the left and right side surfaces of the trapezoidal block (215) are respectively slidably connected to the side surfaces of the two inclined plates (214), a support plate (216) is arranged below the trapezoidal block (215), the front and rear side surfaces of the support plate (216) are fixedly connected to the inner front and rear surfaces of the feed frame (213), a first spring (217) is arranged between the support plate (216) and the trapezoidal block (215), and the upper and lower end surfaces of the first spring (217) are respectively fixedly connected to the bottom surface of the trapezoidal block (215) and the top surface of the support plate (216).

4. The energy-saving variable-speed internal mixer for mixing rubber according to claim 2, characterized in that: The four rotating rods (206) are respectively arranged around the outside of the transmission cylinder (208).

5. The energy-saving variable-speed internal mixer for mixing rubber according to claim 2, characterized in that: Four support columns (204) are fixedly connected to the bottom surface of the gear ring (203), and the bottom surfaces of the four support columns (204) are in contact with the top surface of the mixing box (1).

6. The energy-saving variable-speed internal mixer for mixing rubber according to claim 1, characterized in that: The filter assembly comprises a filter box (302) and a filter cartridge (305), wherein the filter cartridge (305) is located inside the filter box (302), the bottom surface of the filter box (302) is fixedly connected to a fixing plate (301), the right side surface of the fixing plate (301) is fixedly connected to the left side surface of the internal mixing box (1), an exhaust pipe (303) is arranged above the filter cartridge (305), the bottom surface of the right end of the exhaust pipe (303) is fixedly penetrated through the internal top surface of the filter box (302) and the top surface of the internal mixing box (1) and extends into the internal mixing box (1), the top surface of the filter cartridge (305) is fixedly connected to a motor (304), the bottom end surface of an output rod of the motor (304) penetrates through the top surface of the filter box (302) and the filter cartridge ( The top surface of the motor (304) extends into the interior of the filter cartridge (305), the surface of the output rod of the motor (304) is fixedly connected to the surface of the filter cartridge (305), the bottom end surface of the output rod of the motor (304) is fixedly connected to a blade (306), a vent pipe (309) is arranged below the fixed plate (301), the top surface of the right end of the vent pipe (309) penetrates the bottom surface of the fixed plate (301), the filter box (302) and the bottom surface of the filter cartridge (305) and extends into the interior of the filter cartridge (305), the surface of the vent pipe (309) is rotatably connected to the inner wall of the filter cartridge (305) through a bearing seat, and the surface of the vent pipe (309) is fixedly connected to the inner wall of the fixed plate (301) and the inner wall of the filter box (302).

7. The energy-saving variable-speed internal mixer for mixing rubber according to claim 6, characterized in that: The purification component comprises a purification box (310), the bottom surface of the purification box (310) is fixedly connected to the top surface of the fixing plate (301), the top surface of the ventilation pipe (309) is fixedly penetrated through the bottom surface of the fixing plate (301) and the bottom surface of the purification box (310) and extends into the interior of the purification box (310), the top surface of the purification box (310) is provided with a slide groove, and an activated carbon adsorption plate (311) is arranged above the purification box (310), and the activated carbon adsorption plate (311) The bottom surface slides through the top surface of the purification box (310) and extends to the inside of the slide groove. The activated carbon adsorption plate (311) is located on the left side of the ventilation pipe (309). The inner wall of the activated carbon adsorption plate (311) is threadedly connected to the inner wall of the purification box (310) through bolts. An air outlet pipe (312) is provided on the left side of the activated carbon adsorption plate (311). The left end face of the air outlet pipe (312) is fixedly passed through the left side face of the purification box (310) and extends to the left side of the purification box (310).

8. The energy-saving variable-speed internal mixer for mixing rubber according to claim 7, characterized in that: A conical bucket (313) is arranged inside the air outlet pipe (312), and the side surface of the conical bucket (313) is fixedly connected to the inner side surface of the air outlet pipe (312). A sealing ball (314) is arranged inside the conical bucket (313), and the right end surface of the sealing ball (314) slides through the inner left side surface of the conical bucket (313) and extends to the right side of the conical bucket (313). A connecting plate (315) is arranged on the right side of the conical bucket (313), and the front and rear end surfaces of the connecting plate (315) are respectively fixedly connected to the inner side surface of the air outlet pipe (312). A second spring (316) is fixedly connected to the left side surface of the connecting plate (315), and the left end surface of the second spring (316) is fixedly connected to the right end surface of the sealing ball (314).

9. The energy-saving variable-speed internal mixer for mixing rubber according to claim 6, characterized in that: Four connecting rods (308) are fixedly connected to the bottom surface of the filter cartridge (305), and the bottom end surfaces of the four connecting rods (308) are all slidably connected to the bottom surface of the inside of the filter box (302). A cleaning brush (307) is provided on the left side of the filter cartridge (305), and the left side surface of the cleaning brush (307) is fixedly connected to the left side surface of the inside of the filter box (302), and the right end surface of the cleaning brush (307) is slidably connected to the surface of the filter cartridge (305).

Citation Information

Patent Citations

  • Energy-saving variable-speed internal mixer for mixing rubber

    CN217573594U

Cited By

  • Regenerated plastic internal mixer

    CN120396155A

  • Rapid mixing equipment for rubber production and capable of recycling waste materials

    CN121083801A