High-speed injection molding equipment and use method thereof
By designing a mobile continuous injection molding structure of high-speed injection molding equipment and an optimized demoulding and auxiliary discharging system, the problems of low efficiency and stability of existing equipment in injection molding processing are solved, and efficient and stable continuous injection molding operations are achieved.
Patent Information
- Application Number
- CN202411922381.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During injection molding processing operations, existing injection molding equipment lacks high-speed injection molding structures, and cannot make full use of the time during the material cooling and demolding to perform continuous injection molding operations, and does not have auxiliary mold release and material collection structures, resulting in a decrease in processing efficiency and stability. .
Designed a high -speed injection molding equipment, using a mobile continuous injection structure, and the cooperation of sliding card seats and injection molding to achieve continuous transportation and injection molding of the materials. ; And the discharge board and the rotary board, realize the auxiliary discharge operation.
The high -speed injection structure of the equipment is realized, the processing efficiency and stability are improved, the phenomenon of the material is avoided in the mold, the recovery and discharge of multiple sets of materials are simultaneously completed, and the use of the equipment is improved.
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Figure CN119348043A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of injection molding equipment, and more specifically relates to high-speed injection molding equipment and a use method thereof. Background Art
[0002] Injection molding equipment, also known as injection molding machine or injection machine, is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting materials. Injection molding machines are usually composed of injection systems, clamping systems, hydraulic transmission systems, electrical control systems, lubrication systems, heating and cooling systems, safety monitoring systems, etc.
[0003] The patent application with the publication number CN117734096A records an injection molding device, including: a frame, a plurality of clamping mechanisms arranged in a ring along the central axis of the frame, and an injection molding mechanism corresponding to the clamping mechanisms one by one; the plurality of clamping mechanisms can close and open the mold in sequence, the clamping mechanisms form a molding cavity when closing the mold, and the injection molding mechanism is used to inject the injection material into the molding cavity. By adopting the above technical scheme, the ring arrangement of a plurality of small injection modules is equivalent to a plurality of small injection modules working in parallel. In this way, compared with disassembling the traditional large multi-cavity mold into a single-cavity mold ring arrangement, the injection amount of each injection module is small, the flow channel is short, the required injection pressure and injection speed are low, the requirements for the mold are reduced, the mold structure is simple, the design and production cycle is short, the opening and closing of the mold, the cooling cycle, etc. are greatly shortened, the injection efficiency is improved, the injection energy consumption is reduced, and the equipment cost is correspondingly reduced.
[0004] The above-mentioned equipment has certain shortcomings when performing injection molding operations. When performing injection molding operations, the above-mentioned equipment needs to perform multiple steps such as mold closing, injection molding, cooling, shaping and demolding. The injection molding operation of subsequent products can only be carried out after one group of products has been processed. It does not have a high-speed injection molding structure, and cannot fully utilize the time of material cooling and demolding to perform continuous injection molding operations, which reduces its processing efficiency; secondly, the above-mentioned equipment does not have an auxiliary demolding structure. When performing high-speed injection molding operations, the cooled material is easily stuck inside the mold, making it impossible for the injection molding equipment to complete the demolding operation normally, affecting the stability of the injection molding equipment during use; secondly, when performing high-speed injection molding operations, the equipment continuously performs injection molding operations on multiple groups of molds, and after injection molding, it needs to complete material recovery operations for multiple groups of molds. It does not have an auxiliary material collection structure, and cannot complete the recovery of multiple groups of materials at the same time, which reduces its use effect. Summary of the invention
[0005] The purpose of the present invention is to provide a high-speed injection molding device and a method of using the same, which can solve the existing problems.
[0006] The problem to be solved by the present invention is: 1. When the above equipment is performing injection molding operations, it is necessary to carry out multiple steps such as mold closing, injection molding, cooling, shaping and demoulding. The injection molding operation of subsequent products can only be carried out after a group of products has been processed. It does not have a high-speed injection molding structure and cannot make full use of the time when the material is cooled and demoulded for continuous injection molding operations, which reduces its processing efficiency; 2. Secondly, the above equipment does not have an auxiliary demoulding structure. During high-speed injection molding, the cooled material is easily stuck inside the mold, making it impossible for the injection molding equipment to complete the demoulding operation normally, affecting the stability of the injection molding equipment during use; 3. Secondly, when performing high-speed injection molding operations, the equipment continuously performs injection molding operations on multiple sets of molds. After injection molding, it is necessary to complete material recovery operations on multiple sets of molds. It does not have an auxiliary material collection structure and cannot complete the recovery of multiple sets of materials at the same time, which reduces its use effect.
[0007] The purpose of the present invention can be achieved through the following technical solutions: A high-speed injection molding device comprises a fixed base and an injection mold, wherein a plurality of injection molds are sequentially arranged on the inner side of the upper end of the fixed base, a sliding card seat for cooperating with the plurality of injection molds is slidably mounted on the outer surface of the upper end of the fixed base, and an extruder is fixedly mounted at the middle position of the upper end of the sliding card seat, the injection mold comprises a front mold and a rear mold, the front mold is located on one side of the rear mold, and the front mold is movably mounted on the inner side of the upper end of the fixed base, and the rear mold is fixedly mounted on the inner side of the upper end of the fixed base, the plurality of front molds are slidably connected by sliding guide rods, and movable sliders for cooperating with the sliding guide rods are arranged on both sides of the front mold, and transverse push rods for cooperating with the plurality of front molds are arranged on both sides of the fixed base, the interiors of the front mold and the rear mold are provided with cooling grooves, and the surfaces of the front mold and the rear mold are provided with mold grooves.
[0008] As a further technical solution of the present invention, elastic top plates are movably installed on both sides of the rear mold, and pins used in conjunction with the elastic top plates are fixedly installed on both sides of the front mold. An elastic frame is fixedly installed between the elastic top plates on both sides. By utilizing the settings of the elastic top plates and the pins, the materials in the front mold and the rear mold can be separated when the front mold and the rear mold are demolded. The elastic top plate can be driven by the pins, so that the elastic top plate drives the elastic frame to reset.
[0009] As a further technical solution of the present invention, a plurality of groups of demolding top caps are arranged on the outer surface of one end of the elastic frame, the other end of the elastic frame is elastically connected to the rear mold by a spring, a receiving hopper is arranged at one end of the fixed base, and the elastic frame is driven by the spring. When the front mold and the rear mold are demolded and separated, the demolding top caps can be driven by the elastic frame to eject the material stuck in the rear mold to complete its discharge operation.
[0010] As a further technical solution of the present invention, the elastic frame is a frame structure as a whole, and a plurality of groups of rollers are provided on the outer surface of the side of the elastic frame. The elastic frame is movably sleeved on the inner side of the rear mold. When the elastic frame moves on the inner side of the rear mold, the friction between the elastic frame and the rear mold can be reduced by using the plurality of groups of rollers.
[0011] As a further technical solution of the present invention, infusion tubes are provided at the lower positions on both sides of the front mold and the rear mold, and several groups of infusion tubes are connected through connecting tubes. A cooler is provided at the end of the connecting tube, and a circulating pump is provided at the output end of the cooler. By using several groups of infusion tubes in conjunction with the connecting tube, the coolant can circulate in the cooling grooves of the front mold and the rear mold. During operation, the cooler is used to transport the coolant through the circulating pump, so that the coolant is transported to the infusion tube through the connecting tube, and then input into the cooling grooves of the front mold and the rear mold, and the coolant is discharged outward through the infusion tube on the other side, and the used coolant is recovered by the connecting tube and re-transported to the inside of the cooler, and the cooler is used to cool the coolant.
[0012] As a further technical solution of the present invention, two groups of sliding casters are provided at the lower end of the sliding base, a limiting slide groove used in conjunction with the sliding casters is provided at the upper end of the fixed base, an injection nozzle is provided at the middle position of the lower end of the extruder, and the sliding casters are driven to rotate by a motor in conjunction with gears, so that the sliding casters drive the sliding base to move along the limiting slide groove, thereby adjusting the docking position of the injection nozzle, moving the injection nozzle to above a group of injection molds, inserting the injection nozzle, so that the extruder introduces the molten plastic raw material into the interior of the injection mold through the injection nozzle, and after completing the injection molding operation of a group of injection molds, moving the sliding base to adjust the use position of the injection nozzle.
[0013] As a further technical solution of the present invention, the injection nozzle and the sliding card seat are movably connected by a lifting plate, the upper end of the lifting plate is driven by a hydraulic rod, and two groups of vertical guide rods are movably installed between the lifting plate and the sliding card seat. The lifting plate is driven by the hydraulic rod, so that the lifting plate drives the injection nozzle to move up and down, thereby completing the docking operation of the injection nozzle.
[0014] As a further technical solution of the present invention, a discharge plate is movably installed inside the fixed base, and one end of the discharge plate is movably connected to the fixed base through a rotating rod. By setting the discharge plate, materials discharged from several groups of injection molds can be collected uniformly.
[0015] As a further technical solution of the present invention, a rotating plate is movably installed at the lower end of the discharge plate, and a motor is installed at the bottom of the rotating plate. The rotating plate and the motor are driven by a chain and gears. The rotation of the rotating plate can drive one end of the discharge plate to tilt up, so that the discharge plate can reciprocate, which is convenient for the discharge operation of the discharge plate.
[0016] A method for using a high-speed injection molding device comprises the following steps: Step 1: Use a motor and a gear to drive the sliding caster to rotate, so that the sliding caster drives the sliding seat to move along the limiting slide groove, move the injection nozzle to the top of a group of injection molds, insert the injection nozzle, and allow the extruder to introduce the molten plastic raw material into the interior of the injection mold through the injection nozzle; Step 2: Use the cooler to transport the coolant through the circulation pump, so that the coolant is transported to the infusion pipe through the connecting pipe, and then input into the cooling grooves of the front mold and the rear mold, and the coolant is discharged outward through the infusion pipe on the other side, and the used coolant is recovered by the connecting pipe, so that the material in the injection mold is cooled and shaped; Step three, use the lateral push rod to drive the front mold to separate the front mold and the rear mold, and complete the demoulding operation through the elastic frame and the demoulding top cap.
[0017] Beneficial effects of the present invention: 1. By setting the injection mold and the sliding card seat, when the high-speed injection molding equipment is used, it has a mobile continuous injection molding structure, and can use the time required for material cooling and demolding to perform continuous conveying operations, so that the high-speed injection molding equipment can continuously complete the output of materials, has a high-speed injection molding structure, and improves its work efficiency; During operation, the user pours plastic particles into the interior of the extruder, and the plastic particles can be extruded in a molten state through the injection nozzle of the extruder. The motor cooperates with the gear to drive the sliding caster to rotate, so that the sliding caster drives the sliding card seat to move along the limiting slide groove. Because several groups of injection molds are provided, the use position of the injection nozzle can be adjusted arbitrarily by moving the sliding card seat, and the injection nozzle is moved to the top of a group of injection molds. During injection molding, the horizontal push rod is used to drive the moving slider, so that the moving slider drives the front mold to move along the sliding guide rod, so that the front mold and the rear mold are molded together, and the hydraulic rod is used to drive the lifting plate. The lifting plate drives the injection nozzle to move up and down, completes the docking operation of the injection nozzle, inserts the injection nozzle, and allows the extruder to introduce the molten plastic raw material into the interior of the injection mold through the injection nozzle. After completing the injection operation of a group of injection molds, move the sliding card seat to adjust the use position of the injection nozzle, move the sliding card seat and the injection nozzle to the top of the next group of injection molds, and perform injection molding on the next group of injection molds. When the injection nozzle performs the injection operation of the subsequent injection mold, the injection mold that has completed the injection before can be cooled, formed and demolded, so that it has a high-speed injection molding structure and can perform injection molding operations continuously in a moving manner.
[0018] 2. By providing a demoulding top cap and an elastic frame, when the high-speed injection molding equipment and the method for using the same are used, the use of the injection mold is optimized, and the demoulding stability can be improved during the continuous injection operation to avoid the phenomenon of material jamming in the injection mold; When in use, by utilizing the settings of the elastic top plate and the top head, the material separation operation of the front mold and the rear mold can be completed when the front mold and the rear mold are demolded. The horizontal push rod is used to drive the moving slider, so that the moving slider drives the front mold to move along the sliding guide rod, so that the front mold and the rear mold are separated. At this time, the top head loses the squeeze on the elastic top plate. Secondly, when the mold is closed, the elastic top plate can be driven by the top head, so that the elastic top plate drives the elastic frame to reset. The elastic frame is driven by the spring, and when the front mold and the rear mold are demolded and separated, the elastic frame can be used to drive the demolding top cap, so that the demolding top cap can eject the material stuck in the rear mold to complete its discharge operation. When the elastic frame moves on the inner side of the rear mold, a number of groups of rollers can be used to reduce the friction between the elastic frame and the rear mold.
[0019] 3. By setting a discharge plate and a rotating plate, when the high-speed injection molding equipment is used, it has an auxiliary discharge structure, and can perform discharge operations simultaneously when several groups of injection molds are used, thereby improving its discharge efficiency; During operation, when the front mold and the rear mold are separated, the elastic frame is used to drive the demoulding top cap to eject the formed material from the mold, so that the material falls downward to the upper end of the discharge plate. The rotating plate and the motor are driven by a chain and gear. The cross-section of the rotating plate is an elliptical structure. The rotation of the rotating plate can drive one end of the discharge plate to tilt up, so that the discharge plate can reciprocate, which is convenient for the discharge operation of the discharge plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings.
[0021] Figure 1 It is a schematic diagram of the overall structure of a high-speed injection molding device of the present invention; Figure 2 It is an overall structural diagram of an injection mold in a high-speed injection molding device of the present invention; Figure 3 It is an internal structure diagram of a sliding card seat in a high-speed injection molding device of the present invention; Figure 4 It is an overall structural diagram of an elastic frame in a high-speed injection molding device of the present invention; Figure 5 It is an internal structure diagram of a fixed base in a high-speed injection molding device of the present invention; Figure 6 It is an overall structural diagram of a discharge plate in a high-speed injection molding device of the present invention.
[0022] In the figure: 1. fixed base; 2. horizontal push rod; 3. cooler; 4. collecting hopper; 5. limiting slide; 6. injection mold; 7. vertical guide rod; 8. extruder; 9. sliding card seat; 10. mold groove; 11. elastic top plate; 12. front mold; 13. rear mold; 14. sliding guide rod; 15. infusion tube; 16. connecting pipe; 17. injection nozzle; 18. lifting plate; 19. sliding caster; 20. demoulding top cap; 21. roller; 22. elastic frame; 23. spring; 24. moving slider; 25. discharge plate; 26. motor; 27. rotating plate; 28. chain; 29. rotating rod; 30. top head. DETAILED DESCRIPTION
[0023] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0024] like Figure 1-6 As shown, a high-speed injection molding equipment includes a fixed base 1 and an injection mold 6, a plurality of injection molds 6 are sequentially arranged on the inner side of the upper end of the fixed base 1, a sliding card seat 9 for cooperating with the plurality of injection molds 6 is slidably installed on the outer surface of the upper end of the fixed base 1, and an extruder 8 is fixedly installed at the middle position of the upper end of the sliding card seat 9, the injection mold 6 includes a front mold 12 and a rear mold 13, the front mold 12 is located on one side of the rear mold 13, and the front mold 12 is movably installed on the inner side of the upper end of the fixed base 1, and the rear mold 13 is fixedly installed on the inner side of the upper end of the fixed base 1, the plurality of front molds 12 are slidably connected by sliding guide rods 14, and both sides of the front mold 12 are provided with movable sliders 24 for cooperating with the sliding guide rods 14, and both sides of the fixed base 1 are provided with transverse push rods 2 for cooperating with the plurality of front molds 12, the interiors of the front mold 12 and the rear mold 13 are provided with cooling grooves, and the surfaces of the front mold 12 and the rear mold 13 are provided with mold grooves 10.
[0025] Elastic top plates 11 are movably installed on both sides of the rear mold 13, and plugs 30 used in conjunction with the elastic top plates 11 are fixedly installed on both sides of the front mold 12. An elastic frame 22 is fixedly installed between the elastic top plates 11 on both sides. By utilizing the settings of the elastic top plates 11 and the plugs 30, the materials in the front mold 12 and the rear mold 13 can be separated when the front mold 12 and the rear mold 13 are demolded. The elastic top plate 11 can be driven by the plugs 30, so that the elastic top plate 11 drives the elastic frame 22 to reset.
[0026] A plurality of demoulding top caps 20 are arranged on the outer surface of one end of the elastic frame 22, and the other end of the elastic frame 22 is elastically connected to the rear mold 13 by a spring 23. A receiving hopper 4 is arranged at one end of the fixed base 1. The elastic frame 22 is driven by the spring 23. When the front mold 12 and the rear mold 13 are demoulded and separated, the demoulding top caps 20 can be driven by the elastic frame 22, so that the demoulding top caps 20 can eject the material stuck in the rear mold 13 to complete its discharge operation.
[0027] The elastic frame 22 has a frame structure as a whole, and a plurality of rollers 21 are provided on the outer side surface of the elastic frame 22. The elastic frame 22 is movably sleeved on the inner side of the rear mold 13. When the elastic frame 22 moves on the inner side of the rear mold 13, the plurality of rollers 21 can reduce the friction between the elastic frame 22 and the rear mold 13.
[0028] Infusion tubes 15 are provided at the lower positions on both sides of the front mold 12 and the rear mold 13. Several groups of infusion tubes 15 are connected through connecting tubes 16. A cooler 3 is provided at the end of the connecting tube 16. A circulating pump is provided at the output end of the cooler 3. By using several groups of infusion tubes 15 in conjunction with the connecting tubes 16, the coolant can circulate in the cooling grooves of the front mold 12 and the rear mold 13. During operation, the cooler 3 is used to transport the coolant through the circulating pump, so that the coolant is transported to the infusion tubes 15 through the connecting tubes 16, and then input into the cooling grooves of the front mold 12 and the rear mold 13, and the coolant is discharged outward through the infusion tube 15 on the other side, and the used coolant is recovered by the connecting tube 16 and transported to the inside of the cooler 3 again, and the coolant is cooled by the cooler 3.
[0029] Two groups of sliding casters 19 are provided at the lower end of the sliding base 9, and a limiting slide groove 5 used in conjunction with the sliding casters 19 is provided at the upper end of the fixed base 1. An injection nozzle 17 is provided at the middle position of the lower end of the extruder 8. The sliding casters 19 are driven to rotate by a motor in conjunction with gears, so that the sliding casters 19 drive the sliding base 9 to move along the limiting slide groove 5, thereby adjusting the docking position of the injection nozzle 17, moving the injection nozzle 17 to above a group of injection molds 6, inserting the injection nozzle 17, so that the extruder 8 introduces the molten plastic raw material into the interior of the injection mold 6 through the injection nozzle 17, and after completing the injection molding operation of a group of injection molds 6, moving the sliding base 9 to adjust the use position of the injection nozzle 17.
[0030] The injection nozzle 17 and the sliding card seat 9 are movably connected by a lifting plate 18. The upper end of the lifting plate 18 is driven by a hydraulic rod, and two groups of vertical guide rods 7 are movably installed between the lifting plate 18 and the sliding card seat 9. The lifting plate 18 is driven by the hydraulic rod, so that the lifting plate 18 drives the injection nozzle 17 to move up and down, completing the docking operation of the injection nozzle 17.
[0031] A discharge plate 25 is movably installed inside the fixed base 1. One end of the discharge plate 25 is movably connected to the fixed base 1 through a rotating rod 29. The setting of the discharge plate 25 can collect materials discharged from several groups of injection molds 6 in a unified manner.
[0032] A rotating plate 27 is movably installed at the lower end of the discharge plate 25, and a motor 26 is installed at the bottom of the rotating plate 27. The rotating plate 27 and the motor 26 are driven by a chain 28 and gears. The rotation of the rotating plate 27 can drive one end of the discharge plate 25 to tilt up, so that the discharge plate 25 can reciprocate, which is convenient for the discharge operation of the discharge plate 25.
[0033] A method for using a high-speed injection molding device comprises the following steps: Step 1: Use a motor and a gear to drive the sliding caster 19 to rotate, so that the sliding caster 19 drives the sliding seat 9 to move along the limiting slide groove 5, and move the injection nozzle 17 to the top of a group of injection molds 6, insert the injection nozzle 17, and allow the extruder 8 to introduce the molten plastic raw material into the interior of the injection mold 6 through the injection nozzle 17; Step 2: Use the cooler 3 to transport the coolant through the circulating pump, so that the coolant is transported to the infusion pipe 15 through the connecting pipe 16, and then input into the cooling grooves of the front mold 12 and the rear mold 13, and the coolant is discharged outward through the infusion pipe 15 on the other side, and the used coolant is recovered by the connecting pipe 16, so that the material in the injection mold 6 is cooled and shaped; Step three, use the lateral push rod 2 to drive the front mold 12 to separate the front mold 12 and the rear mold 13, and complete the demoulding operation through the elastic frame 22 and the demoulding top cap 20.
[0034] When in use, by setting the injection mold 6 and the sliding card seat 9, when the high-speed injection molding equipment is used, it has a mobile continuous injection molding structure, and can use the time required for material cooling and demolding to perform continuous conveying operations, so that the high-speed injection molding equipment can continuously complete the output of materials, and has a high-speed injection molding structure to improve its work efficiency; During operation, the user pours the plastic particles into the extruder 8, and the plastic particles can be extruded in a molten state through the injection nozzle 17 of the extruder 8. The sliding caster 19 is driven to rotate by the motor in conjunction with the gear, so that the sliding caster 19 drives the sliding card seat 9 to move along the limiting slide groove 5. Because a plurality of groups of injection molds 6 are provided, the use position of the injection nozzle 17 can be adjusted arbitrarily by moving the sliding card seat 9, and the injection nozzle 17 is moved to the top of a group of injection molds 6. During injection molding, the lateral push rod 2 is used to drive the moving slider 24, so that the moving slider 24 drives the front mold 12 to move along the sliding guide rod 14, so that the front mold 12 and the rear mold 13 are molded together, and the hydraulic rod is used to drive the lifting Plate 18, so that the lifting plate 18 drives the injection nozzle 17 to move up and down, completes the docking operation of the injection nozzle 17, inserts the injection nozzle 17, and enables the extruder 8 to introduce the molten plastic raw material into the interior of the injection mold 6 through the injection nozzle 17. After completing the injection molding operation of a group of injection molds 6, move the sliding card seat 9 to adjust the use position of the injection nozzle 17, move the sliding card seat 9 and the injection nozzle 17 to the top of the next group of injection molds 6, and perform injection molding on the next group of injection molds 6. When the injection nozzle 17 performs the injection operation of the subsequent injection mold 6, the injection mold 6 that has completed the injection before can be cooled, shaped and demolded, so that it has a high-speed injection molding structure and can perform injection molding operations continuously in a moving manner.
[0035] By providing the demoulding top cap 20 and the elastic frame 22, when the high-speed injection molding device and the method for using the same are used, the use of the injection mold 6 is optimized, and the demoulding stability can be improved during the continuous injection operation to avoid the injection mold 6 from getting stuck. When in use, by using the setting of the elastic top plate 11 and the top head 30, the material separation operation of the front mold 12 and the rear mold 13 can be completed when the front mold 12 and the rear mold 13 are demoulded, and the movable slider 24 is driven by the lateral push rod 2, so that the movable slider 24 drives the front mold 12 to move along the sliding guide rod 14, so that the front mold 12 and the rear mold 13 are separated. At this time, the top head 30 loses the squeeze on the elastic top plate 11. Secondly, when the mold is closed, the elastic top plate 11 can be driven by the top head 30, so that the elastic top plate 11 drives the elastic frame 22 to reset. The elastic frame 22 is driven by the spring 23. When the front mold 12 and the rear mold 13 are demoulded and separated, the demoulding top cap 20 can be driven by the elastic frame 22, so that the material stuck in the rear mold 13 by the demoulding top cap 20 is ejected to complete its discharge operation. When the elastic frame 22 moves on the inner side of the rear mold 13, a plurality of groups of rollers 21 can be used to reduce the friction between the elastic frame 22 and the rear mold 13. By providing the discharge plate 25 and the rotating plate 27, when the high-speed injection molding device is used, it has an auxiliary discharge structure, and can perform discharge operations synchronously when several groups of injection molds 6 are used, thereby improving its discharge efficiency; During operation, when the front mold 12 and the rear mold 13 are separated, the elastic frame 22 is used to drive the demoulding cap 20 to eject the molded material from the mold, so that the material falls downward to the upper end of the discharge plate 25. The rotating plate 27 and the motor 26 are driven by a chain 28 and a gear. The cross-section of the rotating plate 27 is an elliptical structure. The rotation of the rotating plate 27 can drive one end of the discharge plate 25 to tilt up, so that the discharge plate 25 can reciprocate, which is convenient for the discharge operation of the discharge plate 25.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A high-speed injection molding device, characterized in that: The invention comprises a fixed base (1) and an injection mold (6), wherein a plurality of groups of injection molds (6) are sequentially arranged on the inner side of the upper end of the fixed base (1), a sliding card seat (9) used in conjunction with the plurality of groups of injection molds (6) is slidably mounted on the outer surface of the upper end of the fixed base (1), and an extruder (8) is fixedly mounted at the middle position of the upper end of the sliding card seat (9), and the injection mold (6) comprises a front mold (12) and a rear mold (13), wherein the front mold (12) is located on one side of the rear mold (13), and the front mold (12) is movably mounted on the upper end of the fixed base (1). On the inner side, the rear mold (13) is fixedly installed on the inner side of the upper end of the fixed base (1), and the plurality of groups of front molds (12) are slidably connected through sliding guide rods (14), and both sides of the front mold (12) are provided with movable sliders (24) used in conjunction with the sliding guide rods (14), and both sides of the fixed base (1) are provided with lateral push rods (2) used in conjunction with the plurality of groups of front molds (12), and the interiors of the front mold (12) and the rear mold (13) are provided with cooling grooves, and the surfaces of the front mold (12) and the rear mold (13) are provided with mold grooves (10).
2. A high-speed injection molding device according to claim 1, characterized in that: Elastic top plates (11) are movably mounted on both sides of the rear mold (13), and top heads (30) used in conjunction with the elastic top plates (11) are fixedly mounted on both sides of the front mold (12), and an elastic frame (22) is fixedly mounted between the elastic top plates (11) on both sides.
3. A high-speed injection molding device according to claim 2, characterized in that: A plurality of demoulding top caps (20) are provided on the outer surface of one end of the elastic frame (22), the other end of the elastic frame (22) is elastically connected to the rear mold (13) via a spring (23), and a receiving hopper (4) is provided at one end of the fixed base (1).
4. A high-speed injection molding device according to claim 2, characterized in that: The elastic frame (22) is a frame-type structure as a whole. A plurality of groups of rollers (21) are provided on the outer surface of the side of the elastic frame (22). The elastic frame (22) is movably sleeved on the inner side of the rear mold (13).
5. The high-speed injection molding equipment according to claim 1, characterized in that: Liquid infusion tubes (15) are provided at lower positions on both sides of the front mold (12) and the rear mold (13); a plurality of groups of liquid infusion tubes (15) are connected through connecting tubes (16); a cooler (3) is provided at the end of the connecting tube (16); and a circulating pump is provided at the output end of the cooler (3).
6. A high-speed injection molding device according to claim 1, characterized in that: Two sets of sliding casters (19) are arranged at the lower end of the sliding base (9), a limiting slide groove (5) used in conjunction with the sliding casters (19) is arranged at the upper end of the fixed base (1), and an injection nozzle (17) is arranged at the middle position of the lower end of the extruder (8).
7. A high-speed injection molding device according to claim 6, characterized in that: The injection nozzle (17) and the sliding seat (9) are movably connected via a lifting plate (18), the upper end of the lifting plate (18) is driven by a hydraulic rod, and two groups of vertical guide rods (7) are movably installed between the lifting plate (18) and the sliding seat (9).
8. The high-speed injection molding equipment according to claim 1, characterized in that: A discharge plate (25) is movably mounted inside the fixed base (1), and one end of the discharge plate (25) is movably connected to the fixed base (1) via a rotating rod (29).
9. A high-speed injection molding device according to claim 8, characterized in that: A rotating plate (27) is movably mounted at the lower end of the discharge plate (25), and a motor (26) is mounted at the bottom of the rotating plate (27). The rotating plate (27) and the motor (26) are driven by a chain (28) and gears.
10. A method for using a high-speed injection molding device, applicable to the high-speed injection molding device according to claim 1, characterized in that: The steps include: Step 1: Use a motor and a gear to drive the sliding caster (19) to rotate, so that the sliding caster (19) drives the sliding seat (9) to move along the limiting slide groove (5), move the injection nozzle (17) to the top of a group of injection molds (6), insert the injection nozzle (17), and allow the extruder (8) to introduce the molten plastic raw material into the interior of the injection mold (6) through the injection nozzle (17); Step 2: Use the cooler (3) to transport the coolant through a circulating pump, so that the coolant is transported to the infusion pipe (15) through the connecting pipe (16), and then input into the cooling grooves of the front mold (12) and the rear mold (13), and the coolant is discharged to the outside through the infusion pipe (15) on the other side, and the used coolant is recovered by using the connecting pipe (16), so that the material in the injection mold (6) is cooled and shaped; Step three, using the lateral push rod (2) to drive the front mold (12) so that the front mold (12) and the rear mold (13) are separated, and the demoulding operation is completed by the elastic frame (22) cooperating with the demoulding top cap (20).
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