Network cable production equipment line and use method thereof
By designing multiple independent compartments in the network cable production equipment line, the sink box and belt driver system of independent compartments, combined with the design of the air duct and heating pipe, solve the problem of low cooling efficiency and energy waste in existing technology, and realize efficient network cables. Cooling and energy use.
Patent Information
- Application Number
- CN202411774345.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing network cable production equipment lines are prone to deformation or damage to the insulation layer during cooling, have low cooling efficiency, and fail to effectively utilize the heat provided by the network cable, resulting in waste of energy.
The design of the sink box of multiple independent compartments is used to rotate the compartment through the belt -driven partition plate. The network cable has its own heat heating water, combined with the design of the air duct and heating pipe, to achieve straight -line cooling and high -efficiency heat use.
It effectively avoids deformation or damage of the insulation layer, improves cooling efficiency, saves energy consumption, and realizes the recycling of water resources.
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Figure CN119348099A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of network cable production equipment, and in particular to a network cable production equipment line and a use method thereof. Background Art
[0002] Existing network cable production equipment generally goes through an extrusion process, a water cooling process, and an air cooling process. The outer side of the cable is covered with a rubber sleeve through the extrusion process, so that the cable inside the network cable is exposed and affects the use effect. The covered rubber sleeve is then cooled through a water cooling process to improve the network cable forming efficiency. Finally, the water stains remaining on the outer side of the rubber sleeve are removed through a water cooling process to prevent the water stains on the outer side of the network cable from affecting the service life of the network cable.
[0003] Referring to the Chinese invention patent, the publication number is: CN 118919164 A, and the name is: A network cable production equipment line. This invention patent facilitates the control of the network cable from the higher temperature water to the lower temperature water in sequence through the cooperation of the water tank and the pressure roller and the guide roller at the upper and lower ends, so as to facilitate the slow cooling of the rubber sleeve on the outside of the network cable. The guide rollers on both sides facilitate the elongation of the network cable, increase the length of the network cable in the cooling state, and maintain the low-speed cooling state, which ultimately solves the problem that the core wire becomes brittle due to rapid cooling; through the cooperation of the air cooler and the sponge block, it is convenient to remove the water stains remaining on the outside of the network cable after cooling, and when the wind is blown, the noise in the air cooling box is absorbed by the sponge block; finally, the problem of high noise during the operation of the air drying system is solved.
[0004] However, there are still some problems in actual use:
[0005] 1. After the network cable is wrapped with an insulating layer, the material is still at a high temperature and has not been fully cooled. If it is directly turned through a series of guide rollers, it is very easy to cause the newly formed insulating layer to deform or be damaged due to mechanical stress, which will adversely affect the electrical performance, physical strength and overall quality of the network cable;
[0006] 2. For the process of using large water tanks for cooling network cables, the design limitation is that it is difficult to construct a wide temperature gradient change area. The water outlet design of the water tank is concentrated, and there is a lack of effective fluid mixing devices, which leads to poor water flow dynamics inside the water tank and limited fluidity, which in turn causes the problem of uneven water temperature distribution. This uneven temperature environment slows down the effective heat loss rate of the network cable and affects the cooling efficiency;
[0007] 3. In addition, the high-temperature energy carried by the network cable after being wrapped in the insulation layer has not been reasonably recycled and utilized, which constitutes a potential waste of energy. If we continue to rely on external heat sources to supplement production needs, it will not only increase energy consumption, but also directly push up production costs, which is not conducive to energy conservation and emission reduction in the production process and the improvement of economic benefits. Summary of the invention
[0008] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a network cable production equipment line and a method of using the same which is convenient for cooling with a wide temperature range, linear cooling and high heat utilization rate.
[0009] In order to achieve the above object, the present invention adopts the following technical solutions:
[0010] A mesh cable production equipment line, comprising a water tank box, an extruder and a mesh cable, wherein the mesh cable passes through the extrusion end of the extruder, the water tank box is connected to a cooling mechanism, the cooling mechanism comprises a belt, a pair of parallel belts are rotatably connected in a water tank at the top of the water tank box, a plurality of partition plates equidistantly distributed are fixedly connected to the outer surface of the belt, the partition plates between two of the belts are close to each other, and a plurality of independent compartments are formed between the plurality of pairs of the partition plates close to each other, the mesh cable passes through the two partition plates close to each other, the water tank box is connected to a driving assembly for driving a pair of belts to rotate, and the water tank box is connected to a water storage assembly for water injection;
[0011] The water tank box is connected with a mixing mechanism, the mixing mechanism includes an impeller, the bottom end of the water tank of the water tank box is rotatably connected with a plurality of embedded impellers, the impellers are connected with one of the belts, and the impellers are driven by the belts;
[0012] The water tank box is connected to a drying mechanism, the drying mechanism includes an air duct, the bottom end of the water tank box is provided with an air duct, the end of the water tank box located in the air duct close to the extruder is equipped with a fan and a heating pipe, the water tank box is connected to a guide assembly, and the network cable passes through the air duct through the guide assembly;
[0013] The water tank box is connected to a water heating mechanism, which includes an air trough. The water tank box is provided with an air trough, which is connected to one end of the air duct close to the heating pipe. The water tank box is provided with a heat conducting block at one end of each impeller, and both ends of the heat conducting block extend into the water tank box and the air trough respectively.
[0014] Preferably, a blocking rod for blocking the air trough is slidably connected to the water tank box, an electric push rod is installed on the water tank box, one end of the blocking rod is fixed to the telescopic end of the electric push rod, the water tank box is located inside the air duct and is installed with a column, a wind plate is rotatably connected to the column, a blocking block is installed on the blocking rod, and a pull rod is rotatably connected between the wind plate and the blocking block.
[0015] Preferably, the partition board is connected with a closing component, the closing component includes a contact bar, the partition board is slidably connected with the contact bar, a first spring is installed between the partition board and the contact bar, two partition boards close to each other are contacted by the contact bar, a semi-arc-shaped perforation is provided at one end of the contact bar facing away from the partition board, and the network cable passes through the partition board through each pair of merged perforations.
[0016] Preferably, a pair of fixed columns are installed at the bottom of the water tank box, and the water tank box is located at both ends of the fixed columns and is rotatably connected to drive shafts. The two pairs of belts are respectively wound around the two pairs of drive shafts, and the inner sides of the belts are in contact with the outer walls of the fixed columns. The driving assembly includes a first gear, and a first gear is installed on the drive shaft at one end of the belt. The pair of first gears are meshed with each other, and a motor is installed on the water tank box, and the output shaft of the motor is installed on one of the first gears.
[0017] Preferably, the water storage assembly includes a water tank, the water tank box is equipped with a water tank, a water pump is installed at one end of the water tank, the input end of the water pump is connected to the bottom end of the water tank, the output end of the water pump is connected to the interior of the end of the water tank box away from the extruder, and the interior of the water tank box close to the extruder is connected to the top of the water tank.
[0018] Preferably, the guide assembly includes a fourth guide wheel, a third guide wheel is installed at one end of the water tank box tank facing away from the extruder, the second guide wheel and the first guide wheel are installed on the outside of the water tank box located at one end of the third guide wheel, the mesh cable passes through the fourth guide wheel, the second guide wheel and the first guide wheel and extends into the air duct, the water tank box is located inside the air duct and has a fourth guide wheel installed, the fourth guide wheel is located on the side of the wind plate facing away from the heating tube, the mesh cable passes through the fourth guide wheel, and the free end of the mesh cable located on the fourth guide wheel passes through the outer wall of the water tank box.
[0019] Preferably, a third gear is installed on the rotating shaft of the impeller, and the water tank box is rotatably connected to a second gear at each third gear, and the third gear is meshed with the second gear. One of the belts is provided with a toothed belt, and the second gear is meshed with the belt through the toothed belt.
[0020] Preferably, the sink box is connected to a closing component, the closing component includes a closing plate, the closing plate is rotatably connected to the sink box, an air duct is formed between the sink box and the closing plate, a handle is fixedly connected to the closing plate, and a knob is threadedly connected to the sink box, and the threaded end of the knob is used to interfere with the outer wall of the closing plate.
[0021] Preferably, one end of the heat conductive block extending into the water tank box is provided with a fence groove, and one end of the heat conductive block extending into the air trough is in the shape of a wavy fin.
[0022] The method for using a network cable production equipment line comprises the following steps:
[0023] S1, passing the mesh cable through the extruder, and passing the mesh cable through the perforations in the middle of a pair of partition boards, passing the mesh cable through the three guide wheels, and then passing through the second guide wheel and the first guide wheel, passing through the fourth guide wheel and being pulled out from the outer wall of the water tank box, completing the traction of the mesh cable, making the water level submerge the mesh cable, the blocking rod extends outward, the air duct will be connected with the air trough, the hot air transfers the heat to the water inside the water tank box through the heat conduction block, heating the water inside the multiple independent compartments, making the temperature of the multiple independent compartments change in a gradient, adding cold water again, making the water temperature inside each independent compartment match the temperature required for cooling, and the hot mesh cable wrapped in skin enters the independent compartments through the perforations, and the temperature gradually decreases to achieve cooling;
[0024] S2. The heat from the mesh cable heats the water inside each independent compartment. The water pump is started, and the motor drives a pair of belts to rotate in opposite directions. The two belts drive the two partition plates to approach each other and collide with each other, thereby forming an independent compartment. At the same time, the water flow is pushed to replace each independent compartment step by step. The water inside the independent compartment gradually approaches the extruder, gradually absorbs the heat from the mesh cable, and constantly approaches the newly extruded mesh cable. When the water inside the independent compartment approaches the newly extruded mesh cable, its temperature just meets the cooling temperature of the newly extruded mesh cable. The independent compartment will open when it reaches the end of the belt, and the hot water will flow into the water tank to cool down inside the water tank, and the cycle will continue.
[0025] S3. During the operation of the belt, the toothed belt drives the second gear to rotate, which drives the third gear to rotate, and the impeller to rotate. The diameter of the second gear is larger, and the impeller rotates rapidly, driving the water flow inside the independent compartment to disturb the water flow. The water flow hits the network cable, and the water flow will absorb the heat of the network cable, and the temperature of the network cable will decrease.
[0026] Compared with the prior art, the present invention provides a network cable production equipment line, which has the following beneficial effects:
[0027] 1. The network cable production equipment line completes the traction of the network cable through the third guide wheel, the second guide wheel, the first guide wheel and the fourth guide wheel, so that the water level is above the network cable, the water inside the water tank box is preliminarily preheated, the blocking rod extends outward, the air duct will be connected with the wind slot, the hot air will enter the wind slot, and the heat will be transferred to the water inside the water tank box through the heat conduction block, so as to heat the water inside multiple independent compartments. The temperature of multiple independent compartments changes in a gradient, and cold water is added again. Under the mixture of cold water and hot water, the water temperature inside each independent compartment just meets the temperature required for cooling. The wrapped hot network cable enters the independent compartments through the perforations, and the temperature gradually decreases, so that the hot network cable reaches the condition of complete cooling, and the water inside the water tank box is preheated by using the air duct, thereby saving energy consumption.
[0028] 2. The mesh cable production equipment line heats the water inside each independent compartment through the heat of the mesh cable itself, starts the water pump, and continues to inject cold water to continuously neutralize the water temperature so that it meets the cooling temperature. A pair of belts of the motor rotate in opposite directions. The two belts drive the two partition boards to approach and collide with each other, thereby forming an independent compartment, and at the same time push the water flow to replace each independent compartment step by step. The water inside the independent compartment gradually approaches the extruder and gradually absorbs the heat in the mesh cable, thereby continuously approaching the freshly extruded mesh cable. When the water inside the independent compartment approaches the freshly extruded mesh cable, its temperature just meets the cooling temperature of the freshly extruded mesh cable, thereby utilizing potential resources. The independent compartment will open when it reaches the end of the belt, and hot water will flow into the water tank and cool down inside the water tank, thereby facilitating continuous circulation and achieving the purpose of saving water resources.
[0029] 3. In the process of belt operation, the second gear is driven to rotate by the toothed belt, thereby driving the third gear to rotate and causing the impeller to rotate. The diameter of the second gear is larger, thereby achieving the purpose of acceleration. The impeller rotates quickly, thereby facilitating the driving of water flow disturbance inside the independent compartment. The water flow hits the mesh cable, thereby facilitating the absorption of heat from the mesh cable and improving the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A three-dimensional view of a network cable production equipment line and a method of using the same proposed by the present invention;
[0031] Figure 2 A view of the connection structure of the water tank of the present invention;
[0032] Figure 3 A view of a connection structure of a closure assembly of the present invention;
[0033] Figure 4 A view of a connection structure of a closing plate of the present invention;
[0034] Figure 5 A view of a connection structure of a first gear of the present invention;
[0035] Figure 6 A view of the connection structure of the heating pipe of the present invention;
[0036] Figure 7 A view of the connection structure of the air duct of the present invention;
[0037] Figure 8 A view of the connection structure of the wind plate of the present invention;
[0038] Fig. 9 A view of a connecting structure of a belt of the present invention;
[0039] Fig.10 A view of a connection structure of a third gear of the present invention;
[0040] Fig.11 A view of a connection structure of a second gear of the present invention;
[0041] Fig.12 A view of the connection structure of the interference strip of the present invention;
[0042] Fig.13 It is a view of the connection structure of the heat conducting block of the present invention.
[0043] In the figure: 1, water tank; 2, extruder; 3, cooling mechanism; 31, driving assembly; 311, first gear; 312, motor; 32, belt; 33, water storage assembly; 331, water tank; 332, water pump; 34, fixed column; 35, guide assembly; 351, first guide wheel; 352, second guide wheel; 353, third guide wheel; 354, fourth guide wheel; 36, driving shaft; 37, partition board; 38, perforation; 39, closing assembly; 391, conflict strip; 3 92. First spring; 4. Network cable; 5. Drying mechanism; 51. Air duct; 52. Closing assembly; 521. Handle; 522. Knob; 523. Closing plate; 53. Fan; 54. Heating tube; 6. Water heating mechanism; 61. Electric push rod; 62. Blocking rod; 63. Air trough; 64. Pull rod; 65. Air plate; 66. Heat transfer block; 67. Blocking block; 68. Column; 7. Mixing mechanism; 71. Impeller; 72. Second gear; 73. Third gear; 74. Toothed belt. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0045] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0046] Example 1: Reference Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 7 , Fig. 9 and Fig.12A network cable production equipment line includes a water tank box 1, an extruder 2 and a network cable 4, the network cable 4 passes through the extrusion end of the extruder 2, and a cooling mechanism 3 is connected to the water tank box 1. The cooling mechanism 3 includes a belt 32. A pair of parallel belts 32 are rotatably connected in the water tank at the top of the water tank box 1, and a plurality of equally distributed partition plates 37 are fixedly connected to the outer surface of the belt 32. The partition plates 37 between the two belts 32 are close to each other, and a plurality of independent compartments are formed between the plurality of pairs of mutually close partition plates 37. The network cable 4 runs through the two mutually close partition plates 37, and a driving component 31 for driving a pair of belts 32 to rotate is connected to the water tank box 1. A water storage component 33 for water injection is connected to the water tank box 1. Through the rotation of the belt 32, it is convenient to drive each compartment to move toward the extruder 2, so as to facilitate the gradual cooling of the network cable 4, so that the water inside the plurality of compartments gradually rises when it is close to the extruder 2, so as to avoid the network cable 4 from being damaged by excessively low temperature at one time.
[0047] In the present invention, a closing component 39 is connected to the partition plate 37, and the closing component 39 includes a resistance strip 391. The resistance strip 391 is slidably connected to the partition plate 37. A first spring 392 is installed between the partition plate 37 and the resistance strip 391. The two partition plates 37 close to each other are resisted by the resistance strip 391. The resistance strip 391 is made of rubber material, thereby improving the airtightness of the two ends of the independent compartment. A semi-arc-shaped perforation 38 is provided at the end of the resistance strip 391 away from the partition plate 37. The network cable 4 passes through the partition plate 37 through each pair of merged perforations 38, thereby preventing water from flowing quickly to the next independent compartment, thereby ensuring a step-by-step change in temperature.
[0048] In the present invention, a pair of fixed columns 34 are installed at the bottom of the water tank box 1, and the two ends of the water tank box 1 located on the fixed columns 34 are rotatably connected with drive shafts 36. Two pairs of belts 32 are respectively wound around the two pairs of drive shafts 36. The inner side of the belt 32 is in contact with the outer wall of the fixed column 34, so that the belt 32 can rotate stably. The driving component 31 includes a first gear 311. The first gear 311 is installed on the drive shaft 36 at one end of the belt 32. The pair of first gears 311 are meshed with each other. A motor 312 is installed on the water tank box 1, and the output shaft of the motor 312 is installed on one of the first gears 311. The motor 312 can make the pair of belts 32 rotate stably towards each other, thereby stably driving the movement of each independent compartment.
[0049] In the present invention, the water storage component 33 includes a water tank 331. The water tank box 1 is equipped with the water tank 331. A water pump 332 is installed at one end of the water tank 331. The input end of the water pump 332 is connected to the bottom end of the water tank 331. The output end of the water pump 332 is connected to the inside of the water tank box 1 away from the extruder 2. The inside of the water tank box 1 close to the extruder 2 is connected to the top of the water tank 331, thereby facilitating water circulation and achieving the purpose of saving water resources.
[0050] In the present invention, a drying mechanism 5 is connected to the water tank box 1, and the drying mechanism 5 includes an air duct 51. The bottom end of the water tank box 1 is provided with an air duct 51. The water tank box 1 is located in the air duct 51 and one end close to the extruder 2 is installed with a fan 53 and a heating tube 54. The mesh cable 4 passes through the air duct 51 through the guide assembly 35, so as to facilitate heating of the mesh cable 4.
[0051] In the present invention, a guide assembly 35 is connected to the water tank box 1, and the guide assembly 35 includes a fourth guide wheel 354. A third guide wheel 353 is installed at one end of the water tank box 1 away from the extruder 2, so as to facilitate the mesh cable 4 to be guided out of the water tank box 1. A second guide wheel 352 and a first guide wheel 351 are installed on the outer side of the water tank box 1 located at one end of the third guide wheel 353. The mesh cable 4 passes through the fourth guide wheel 354, the second guide wheel 352 and the first guide wheel 351 and extends into the air duct 51, so as to facilitate the mesh cable 4 to enter the air duct 51 for drying. A fourth guide wheel 354 is installed inside the water tank box 1 located in the air duct 51, and the fourth guide wheel 354 is located on the side of the wind plate 65 away from the heating tube 54. The mesh cable 4 passes through the fourth guide wheel 354, and the free end of the mesh cable 4 located at the fourth guide wheel 354 passes through the outer wall of the water tank box 1, so as to facilitate the mesh cable 4 to be pulled out and rolled up.
[0052] Example 2: Based on Example 1 Fig.10 and Fig.11 The water tank box 1 is connected with a mixing mechanism 7, which includes an impeller 71. The bottom end of the water tank of the water tank box 1 is rotatably connected with a plurality of embedded impellers 71. The impeller 71 is connected to one of the belts 32. The impeller 71 is driven by the belt 32, and the impeller 71 is driven to rotate by the belt 32, thereby facilitating the movement of water flow, causing the water flow to hit the mesh cable 4, and accelerating the water flow to absorb the heat of the mesh cable 4.
[0053] In the present invention, a third gear 73 is installed on the rotating shaft of the impeller 71, and the water tank box 1 is rotatably connected to the second gear 72 at each third gear 73, and the third gear 73 is meshed with the second gear 72. A toothed belt 74 is provided on one of the belts 32, and the second gear 72 is meshed with the belt 32 through the toothed belt 74, so as to facilitate driving the impeller 71. The diameter of the second gear 72 is larger, so as to achieve the purpose of speed change and make the impeller 71 rotate quickly.
[0054] Example 3: Based on Example 2 Figure 3 , Figure 4 , Figure 8 and Fig.13The water tank box 1 is connected to a water heating mechanism 6, which includes an air trough 63. The water tank box 1 is provided with an air trough 63, which is connected to one end of the air duct 51 close to the heating tube 54. The water tank box 1 is provided with a heat conducting block 66 at one end of each impeller 71, and the two ends of the heat conducting block 66 extend into the water tank box 1 and the air trough 63 respectively, so as to facilitate the heat inside the air duct 51 to be extracted and the water inside the water tank box 1 is heated.
[0055] In the present invention, a blocking rod 62 for blocking the wind slot 63 is slidably connected to the water tank box 1, an electric push rod 61 is installed on the water tank box 1, one end of the blocking rod 62 is fixed to the telescopic end of the electric push rod 61, and the water tank box 1 is located inside the air duct 51 and is installed with a column 68, a wind plate 65 is rotatably connected to the column 68, a blocking block 67 is installed on the blocking rod 62, and a pull rod 64 is rotatably connected between the wind plate 65 and the blocking block 67, so as to facilitate the control of the opening and closing of the wind slot 63 and make full use of the heat.
[0056] In the present invention, a closing component 52 is connected to the sink box 1, and the closing component 52 includes a closing plate 523. The closing plate 523 is rotatably connected to the sink box 1, and an air duct 51 is formed between the sink box 1 and the closing plate 523. A handle 521 is fixedly connected to the closing plate 523, and a knob 522 is threadedly connected to the sink box 1. The threaded end of the knob 522 is used to contact the outer wall of the closing plate 523, thereby facilitating the installation of the network cable 4 when the closing plate 523 is opened.
[0057] In the present invention, one end of the heat conducting block 66 extending into the water tank box 1 is provided with a fence groove, and one end of the heat conducting block 66 extending into the air slot 63 is in the shape of a wavy fin, thereby facilitating heat transfer.
[0058] Working principle: Pass the mesh cable 4 through the extruder 2, and pass the mesh cable 4 through the perforations 38 in the middle of the pairs of partition plates 37, pass the mesh cable 4 through the third guide wheel 353 to leave the water tank box 1, and then pass through the second guide wheel 352 and the first guide wheel 351 to guide the mesh cable 4 into the air duct 51, turn the knob 522, open the closing plate 523 through the handle 521, pass the mesh cable 4 through the fourth guide wheel 354 and pull it out from the outer wall of the water tank box 1, thereby completing the traction of the mesh cable 4, start the fan 53 and the heating pipe 54, and the hot air will be poured into the air duct 51, so as to facilitate the cooling of the mesh cable stained with water. 4 for drying, a section of cold water is injected into the water tank 331, and water is injected into the water tank box 1 through the water pump 332. The water in the water tank box 1 will gradually pass through the perforations 38 and accumulate in the multiple independent compartments formed between the multiple partition plates 37. The overflowing water will flow to the end of the water tank box 1 close to the extruder 2 and flow into the water tank 331 through the pipeline for circulation. Since the water in the water tank box 1 will gradually pass through the perforations 38, the water levels in the multiple independent compartments are kept below the perforations 38. After the multiple independent compartments are filled with water, the water pump 332 is turned off;
[0059] The water inside the water tank box 1 is preliminarily preheated, and the electric push rod 61 is started. The electric push rod 61 extends and pushes the blocking rod 62 to extend outward, so that the air duct 51 will be connected with the air trough 63. When the blocking rod 62 extends outward, the pull rod 64 is pulled by the blocking block 67 to drive the wind plate 65 to rotate on the column 68, so that the air duct 51 is blocked by the wind plate 65, and the hot air will enter the wind trough 63, thereby heating the end of the heat-conducting block 66 extending into the wind trough 63. The end of the heat-conducting block 66 inside the wind trough 63 is in the shape of a wavy fin, and the air flow hits the wavy fin of the heat-conducting block 66, so as to facilitate the heating of the heat-conducting block 66. The heat-conducting block 66 transfers the heat to the water inside the water tank box 1, thereby heating the water inside multiple independent compartments. The wind trough 63 is long and the heat During the flow of wind, the heat absorbed by the multiple heat-conducting blocks 66 will decrease step by step, so that the water temperature inside the multiple independent compartments will decrease step by step. The water temperature close to one end of the extruder 2 is higher, so it is convenient to preheat the water in the multiple independent compartments inside the water tank box 1, so that the water temperature is higher than the temperature required for cooling each independent compartment. The extruder 2 is started, and the network cable 4 is wrapped. The wrapped hot network cable 4 will enter the water tank box 1, and the water pump 332 is started. The water level inside the multiple independent compartments rises, so as to cover the network cable 4. Under the mixture of cold water and hot water, the water temperature inside each independent compartment just meets the temperature required for cooling. The wrapped hot network cable 4 enters the independent compartments through the perforation 38, and the temperature gradually decreases, so that the hot network cable 4 reaches the condition of complete cooling.
[0060] After the initial preheating is completed, the network cable 4 with water will enter the air duct 51, the electric push rod 61 is started, the electric push rod 61 shrinks, and the blocking rod 62 is pulled to reset. The blocking rod 62 and the blocking block 67 will block the air slot 63, and the pull rod 64 pushes the wind plate 65 to open, so that the air duct 51 is opened, and the hot air will be discharged from one end of the air duct 51, thereby drying the wet network cable 4 entering the air duct 51, which is convenient for leading out and reeling. The hot air no longer heats the water inside the water tank box 1. The temperature of the network cable 4 that has just been extruded is relatively high, and the heat is transferred to the inside of each independent compartment, so that the heat of the network cable 4 is used to heat the water inside each independent compartment, and the water pump 332 is started, and cold water continues to be injected to continuously neutralize the water temperature to meet the cooling temperature;
[0061] At the same time, the motor 312 is started to drive the first gear 311 to rotate. The pair of first gears 311 will drive the pair of belts 32 to rotate in the opposite direction through the driving shaft 36, thereby driving the independent compartments to move toward the extruder 2. At the water inlet end, the two belts 32 drive the two partition plates 37 to approach and contact each other, and a pair of contact strips 391 to approach and contact each other, thereby forming an independent compartment. Under the action of the first spring 392, the sealing between the partition plates 37 is increased, thereby promoting the water flow to replace the independent compartments step by step. The water inside the independent compartment gradually approaches the extruder 2 and gradually absorbs the heat in the mesh cable 4, thereby constantly approaching the mesh cable 4 just extruded. When the water inside the independent compartment approaches the mesh cable 4 just extruded, its temperature just meets the cooling temperature of the mesh cable 4 just extruded. The independent compartment will open when it reaches the end of the belt 32, and the hot water will flow into the water tank 331 to cool down inside the water tank 331, thereby facilitating continuous circulation.
[0062] During the operation of the belt 32, the second gear 72 is driven to rotate by the toothed belt 74, thereby driving the third gear 73 to rotate, causing the impeller 71 to rotate. The diameter of the second gear 72 is larger, thereby achieving the purpose of acceleration. The impeller 71 rotates quickly, thereby facilitating the driving of water flow disturbance inside the independent compartment. The water flow hits the mesh cable 4, thereby facilitating the absorption of heat from the mesh cable 4 and improving the cooling effect.
[0063] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A network cable production equipment line, comprising a water tank box (1), an extruder (2) and a network cable (4), wherein the network cable (4) passes through the extrusion end of the extruder (2), and a cooling mechanism (3) is connected to the water tank box (1), characterized in that: The cooling mechanism (3) comprises a belt (32), a pair of parallel belts (32) are rotatably connected in the water tank at the top of the water tank box (1), a plurality of partition plates (37) are fixedly connected to the outer surface of the belt (32) and are distributed at equal intervals, the partition plates (37) between two belts (32) are close to each other, and a plurality of independent compartments are formed between the plurality of pairs of partition plates (37) close to each other, the network cable (4) runs through the two partition plates (37) close to each other, the water tank box (1) is connected to a driving assembly (31) for driving the pair of belts (32) to rotate, and the water tank box (1) is connected to a water storage assembly (33) for water injection; The water tank box (1) is connected to a mixing mechanism (7), the mixing mechanism (7) comprising an impeller (71), a plurality of embedded impellers (71) are rotatably connected to the bottom end of the water tank of the water tank box (1), the impeller (71) is connected to one of the belts (32), and the impeller (71) is driven by the belt (32); The water tank box (1) is connected to a drying mechanism (5), the drying mechanism (5) comprises an air duct (51), the bottom end of the water tank box (1) is provided with an air duct (51), an end of the water tank box (1) located in the air duct (51) close to the extruder (2) is provided with a fan (53) and a heating pipe (54), the water tank box (1) is connected to a guide assembly (35), and the network cable (4) passes through the air duct (51) through the guide assembly (35); The water tank box (1) is connected to a water heating mechanism (6), the water heating mechanism (6) comprising an air trough (63), the water tank box (1) is provided with an air trough (63), the air trough (63) is communicated with one end of the air duct (51) close to the heating pipe (54), and a heat conducting block (66) is installed at one end of each impeller (71) of the water tank box (1), and the two ends of the heat conducting block (66) extend into the water tank box (1) and the air trough (63) respectively.
2. A network cable production equipment line according to claim 1, characterized in that: The water tank box (1) is slidably connected with a blocking rod (62) for blocking the wind slot (63), and an electric push rod (61) is installed on the water tank box (1). One end of the blocking rod (62) is fixed to the telescopic end of the electric push rod (61). The water tank box (1) is located inside the wind duct (51) and is installed with a column (68). The column (68) is rotatably connected with a wind plate (65), and a blocking block (67) is installed on the blocking rod (62). A pull rod (64) is rotatably connected between the wind plate (65) and the blocking block (67).
3. The network cable production equipment line according to claim 1, characterized in that: The partition plate (37) is connected to a closing component (39), the closing component (39) comprises a contact strip (391), the partition plate (37) is slidably connected to the contact strip (391), a first spring (392) is installed between the partition plate (37) and the contact strip (391), two partition plates (37) close to each other contact each other through the contact strip (391), a semi-arc-shaped through hole (38) is provided at one end of the contact strip (391) facing away from the partition plate (37), and the network cable (4) passes through the partition plate (37) through each pair of combined through holes (38).
4. The network cable production equipment line according to claim 1, characterized in that: A pair of fixed columns (34) are installed at the bottom of the water tank box (1), and both ends of the water tank box (1) located on the fixed columns (34) are rotatably connected to drive shafts (36). The two pairs of belts (32) are respectively wound around the two pairs of drive shafts (36), and the inner side of the belt (32) is in contact with the outer wall of the fixed column (34). The driving component (31) includes a first gear (311), and the first gear (311) is installed on the drive shaft (36) at one end of the belt (32). The pair of first gears (311) are meshed with each other. A motor (312) is installed on the water tank box (1), and the output shaft of the motor (312) is installed on one of the first gears (311).
5. The network cable production equipment line according to claim 1, characterized in that: The water storage assembly (33) comprises a water tank (331), the water tank box (1) is equipped with the water tank (331), a water pump (332) is installed at one end of the water tank (331), the input end of the water pump (332) is connected to the bottom end of the water tank (331), the output end of the water pump (332) is connected to the inside of the water tank box (1) at one end facing away from the extruder (2), and the inside of the water tank box (1) at one end close to the extruder (2) is connected to the top of the water tank (331).
6. The network cable production equipment line according to claim 1, characterized in that: The guide assembly (35) comprises a fourth guide wheel (354); a third guide wheel (353) is installed at one end of the water tank box (1) facing away from the extruder (2); a second guide wheel (352) and a first guide wheel (351) are installed on the outer side of one end of the third guide wheel (353) of the water tank box (1); the mesh cable (4) passes through the fourth guide wheel (354), the second guide wheel (352) and the first guide wheel (351) and extends into the air duct (51); the water tank box (1) is installed with a fourth guide wheel (354) located inside the air duct (51); the fourth guide wheel (354) is located on the side of the wind plate (65) facing away from the heating pipe (54); the mesh cable (4) passes through the fourth guide wheel (354); and the free end of the mesh cable (4) located on the fourth guide wheel (354) passes through the outer wall of the water tank box (1).
7. The network cable production equipment line according to claim 4, characterized in that: A third gear (73) is mounted on the rotating shaft of the impeller (71); a second gear (72) is rotatably connected to each third gear (73) of the water tank box (1); the third gear (73) is meshed with the second gear (72); a toothed belt (74) is provided on one of the belts (32); and the second gear (72) is meshed with the belt (32) via the toothed belt (74).
8. The network cable production equipment line according to claim 1, characterized in that: The sink box (1) is connected to a closing component (52), the closing component (52) comprises a closing plate (523), the closing plate (523) is rotatably connected to the sink box (1), an air duct (51) is formed between the sink box (1) and the closing plate (523), a handle (521) is fixedly connected to the closing plate (523), the sink box (1) is threadedly connected to a knob (522), and the threaded end of the knob (522) is used to abut against the outer wall of the closing plate (523).
9. The network cable production equipment line according to claim 1, characterized in that: One end of the heat conducting block (66) extending into the interior of the water tank box (1) is provided with a fence groove, and one end of the heat conducting block (66) extending into the interior of the air slot (63) is in the shape of a wavy fin.
10. A method for using a network cable production equipment line according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, passing the mesh cable (4) through the extruder (2), and passing the mesh cable (4) through the perforations (38) in the middle of the pairs of partition plates (37), passing the mesh cable (4) through the three guide wheels (353), and then passing through the second guide wheel (352) and the first guide wheel (351), the mesh cable (4) passing through the fourth guide wheel (354) and being pulled out from the outer wall of the water tank box (1), completing the traction of the mesh cable (4), making the water level submerge the mesh cable (4), the blocking rod (62) extending outward, the air duct (51) being connected with the air trough (63), the hot air transferring heat to the water inside the water tank box (1) through the heat conducting block (66), heating the water inside the multiple independent compartments, making the temperature of the multiple independent compartments change in a gradient, adding cold water again, making the water temperature inside each independent compartment match the temperature required for cooling, the wrapped hot mesh cable (4) passing through the perforations (38) into each independent compartment, the temperature gradually decreasing, and achieving cooling; S2, the heat from the mesh cable (4) heats the water in each independent compartment, the water pump (332) is started, the motor (312) drives a pair of belts (32) to rotate in opposite directions, the two belts (32) drive the two partition plates (37) to approach each other and collide with each other, thereby forming an independent compartment, and at the same time, the water flow is driven to replace each independent compartment step by step, the water in the independent compartment gradually approaches the extruder (2), gradually absorbs the heat in the mesh cable (4), and continuously approaches the newly extruded mesh cable (4), when the water in the independent compartment approaches the newly extruded mesh cable (4), its temperature just meets the cooling temperature of the newly extruded mesh cable (4), the independent compartment will open when it reaches the end of the belt (32), the hot water will flow into the water tank (331), and the temperature will be reduced inside the water tank (331), and the work will be continuously circulated; S3. During the operation of the belt (32), the toothed belt (74) drives the second gear (72) to rotate, which drives the third gear (73) to rotate, causing the impeller (71) to rotate. The diameter of the second gear (72) is relatively large, and the impeller (71) rotates rapidly, driving the water flow inside the independent compartment to be disturbed. The water flow hits the mesh cable (4), and the water flow absorbs the heat of the mesh cable (4), thereby reducing the temperature of the mesh cable (4).
Citation Information
Patent Citations
Network cable production equipment line
CN118919164A