Climbing device with anti-fall function applicable to various environmental working conditions and its use method

Abstract

The present invention discloses a climbing device with an anti-fall function suitable for various environmental working conditions and a method of use. The climbing device mainly consists of four parts: a track system, a manned walking device, an anti-fall braking system and a safety monitoring system. The track system is made of high-strength alloy steel or stainless steel, and includes a straight track system and a corner track system. Both are standard parts and are installed by extending the length of docking connectors and fixed in areas where climbing or passage is required. The manned walking device is divided into a walking drive device and a carrying device, the former provides power and the latter is for people to stand. The anti-fall braking system is integrated on the manned walking device and cooperates with the track anti-fall platform to brake the device when the drive mechanism fails to prevent falling. The safety monitoring system monitors the device status, personnel posture and environment to ensure safe operation and predict faults. The device has a simple structure, light weight, and is easy to disassemble and use. It is suitable for vertical climbing, slope passage, horizontal edge passage or multi-working condition combination environment, providing safe and reliable labor-saving passage protection for operators, and is suitable for safe use under different working conditions.

Description

Technical Field

[0001] The present invention relates to the technical field of high-altitude manned passage, and in particular to a climbing device with an anti-falling function applicable to various environmental working conditions and a method for using the same. Background Art

[0002] When navigating high-risk environments during daily work, especially those involving vertical climbing, navigating slopes, or a combination of multiple working conditions, personnel frequently climb and navigate these environments, exposing themselves to the risk of falling from heights. To ensure the safety of climbing personnel, effective protective measures are generally mandatory for these personnel before they can navigate these environments. For example, during equipment maintenance, these environments often require frequent daily navigation, placing high demands on the physical fitness of personnel. In today's modern world, effectively ensuring the safety of workers, reducing the amount of energy they consume during the climbing process, and preserving sufficient energy for subsequent operations, are issues that our managers urgently need to address.

[0003] At present, in order to reduce the excessive physical exertion of workers during climbing, there are some climbing aids on the market to assist in the passage of vertical parts. However, such climbing aids have the following defects:

[0004] 1. Limited travel. For example, wire rope climbing aids are operated by pulling and lifting the wire rope. The wire rope reciprocates between the upper and lower guide wheels. When the travel distance is too large, the wire rope is prone to shaking. In addition, the equipment is located in an outdoor environment with a large temperature difference between day and night, resulting in thermal expansion and contraction. This makes it very easy for the rope to come off, which poses certain risks to the device.

[0005] Second, the application range is narrow and can only be used in dry and comfortable environments. It cannot be used in humid environments, especially in areas where some traffic areas may be submerged under water due to hydropower operation conditions, so wire rope climbing equipment cannot be used;

[0006] 3. The device itself does not have a fall prevention function. Currently, the climbing assistance devices on the market do not have a fall prevention function. If the braking device fails under extreme working conditions, the device itself cannot brake and stop at the fault position in a timely and safe manner, and cannot protect the safety of passengers.

[0007] Fourth, the application scenarios are limited. Mainstream products on the market only provide solutions for climbing in vertical working conditions. However, in actual working environments, there are many inclined working conditions or combinations of multiple working conditions. For these working conditions, there is no solution that can solve the above-mentioned problem of continuous manned access. It is urgent to find a method that can simultaneously solve vertical working conditions, inclined working conditions, and multiple working conditions to reduce the volume of personnel and ensure the safe and efficient implementation of maintenance work. Summary of the Invention

[0008] The technical problem to be solved by the present invention is to provide a climbing device with an anti-fall function suitable for a variety of environmental working conditions and a method of use. It is used for workers in high-risk environments such as vertical climbing, slope passage or alternating combinations of multiple working conditions to provide a safe and reliable manned climbing assistance safety protection for workers, realize the safety protection of people climbing and passing in complex and dangerous environments, and ensure the safety of workers. The system device has a simple structure, light weight, and is easy and quick to use. The guide rail can be set up according to the actual situation on site, and can meet the requirements of safe use in different environmental working conditions.

[0009] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0010] A climbing device with an anti-fall function suitable for various environmental working conditions, characterized by comprising a track system, a manned walking device, an anti-fall braking system and a safety monitoring system;

[0011] The track system includes a straight track system and a corner track system, wherein:

[0012] The straight track system consists of a track base support frame, a rack, an anti-fall guide rail and mounting fasteners. The track base support frame provides a walking base support for the device. The track base support frame is provided with a mounting plate, a limit track and a cross bar. The rack is welded and installed on the inner side of the limit track to cooperate with the driving gear of the manned walking device to move up and down. The anti-fall guide rail is installed in the middle position of the cross bar and cooperates with the anti-fall braking system in the device to realize the braking of the device;

[0013] The corner track system consists of a corner track base support frame, a rack, an anti-fall guide rail and mounting fasteners. The corner track base support frame provides the device with a walking base support at the corner position. The corner track base support frame is provided with a mounting plate, a limiting track and a cross bar. The rack is welded and installed on the inner side of the limiting track to cooperate with the driving gear of the manned walking device to perform up and down walking movement. The anti-fall guide rail is installed in the middle position of the cross bar and cooperates with the anti-fall braking system in the device to realize the braking of the device.

[0014] In a preferred embodiment, the manned walking device includes an upper guide mechanism, which is composed of an upper guide frame, a protective cover, a limiting wheel and a connecting shaft locking nut. Mounting slots for the limiting wheels are symmetrically provided on both sides of the upper end of the upper guide frame body, and a limiting wheel is installed in each mounting slot. Mounting bolt holes are evenly distributed on the outer side of the upper guide frame for mounting a protective cover of the device. The upper guide frame is also provided with two mounting holes for the power rotation shaft of the driving device. An anti-fall braking system and a mounting shaft for the carrying device are provided at the center of the upper guide frame. The mounting shaft is used in conjunction with the locking nut for mounting and connecting with the carrying device in the manned walking device. A lower follower mechanism mounting hole is processed just below the mounting shaft, and a battery mounting slot is provided at the bottom of the upper guide frame.

[0015] The protective cover is processed with mounting bolt holes around it, and the middle part is provided with an anti-fall braking system and a mounting shaft avoidance hole for the carrying device.

[0016] In the preferred solution, the rail system is provided with a lower follower mechanism, which consists of a lower follower frame, a fastening nut and a lock nut. Mounting slots for installing limiting wheels are symmetrically provided on both sides of the lower follower frame, and a limiting wheel is installed in each mounting slot. An installation connecting shaft is provided in the middle of the lower follower frame, and the installation connecting shaft is installed in the mounting hole of the upper guide mechanism and is connected by fastening nuts and lock nuts.

[0017] In a preferred embodiment, the passenger-carrying walking device includes a drive mechanism, which is composed of a storage power supply, a motor, an active bevel gear, a driven bevel gear, a support shaft, a mounting bearing and an output gear;

[0018] There are two motors, and active bevel gears are provided on the driving shafts of the two motors. The active bevel gears are engaged with the driven bevel gears passing through the driving mechanism. An output gear is provided on one end of the shaft where the driven bevel gear is located, and the output gear is engaged with the rack in the track system.

[0019] In the preferred scheme, the manned walking device includes a carrying device, which is composed of a support plate, a self-lubricating bearing, a foot pedal and an operating platform. The support plate is provided with an operating rod guide rod of a balance linkage of an anti-fall braking system, an operating link guide hole and an operating rod mounting support frame. The self-lubricating bearing and the support plate are installed with an interference fit, and the inner ring of the self-lubricating bearing is installed in conjunction with the passenger device mounting shaft of the upper guide frame to achieve effective connection between the guide mechanism, drive mechanism and carrying device of the manned walking device. The foot pedal is connected to the support plate by a hinge type, and the top of the operating platform is provided with a video display screen mounting slot, a power display screen mounting position, a human-machine communication screen mounting slot, an operating rotary mounting slot and an operating rod avoidance hole.

[0020] In a preferred solution, the anti-fall braking system is used in conjunction with the anti-fall guide rail to achieve safety protection for the device and passers-by;

[0021] The anti-fall braking system consists of an anti-fall braking rod, a return spring, a sliding sleeve, a balance rod, an operating link and an operating rod. The anti-fall braking rod in the anti-fall braking system is installed inside the anti-fall braking system and the carrying device mounting shaft of the upper guide frame, and the anti-fall braking rod is kept in a locked position under the action of the return spring. A sliding sleeve is provided for the anti-fall braking rod away from the end of the anti-fall guide rail, and a balance rod is ball-hinged on the sliding sleeve. Operating links are installed at both ends of the balance rod, and the lower end of the operating link is connected to the operating rod. The operating rod is installed on the operating rod mounting support frame through a connecting shaft, and can swing up and down around its own mounting shaft to achieve unlocking and braking of the device.

[0022] In a preferred embodiment, the safety monitoring system is composed of upper and lower high-definition cameras, upper and lower laser radars, a locking lever status monitoring device, a foot sensor, a handle position monitoring device, and a battery charge detector;

[0023] The upper and lower high-definition cameras and the upper and lower laser radars are installed on the upper guide frame, and the foot sensor is installed on the foot pedal.

[0024] In a preferred solution, the safety monitoring system is used to monitor whether the safety devices provided on the climbing device are safe and reliable, and dynamically monitor whether the surrounding environment before and after the climbing device is safe during operation;

[0025] The monitored data information is sent to the monitoring system, and the system makes a judgment on whether the equipment is powered on or off based on the detection situation, thereby controlling the operation or shutdown of the equipment;

[0026] Passengers can also manually determine whether the equipment is running or not by looking at the operating status on the video display screen.

[0027] The method for using the above-mentioned climbing device with anti-fall function applicable to various environmental working conditions includes the following steps:

[0028] 1) Track system installation

[0029] Install the track system along the entire length of the personnel passage area, and simultaneously install anti-fall rails along the entire length of the guide rails;

[0030] 2) Installation of climbing device

[0031] Install the climbing device onto the track system in the right direction, and adjust the balance of the device to ensure that the output gear of the device is effectively engaged with the rack of the track system, and the anti-fall brake rod of the fall brake system is installed into the anti-fall guide rail in the forward direction;

[0032] 3) Installation of personnel fall protection device

[0033] Install the personnel fall protection device onto the fall protection guide rail in the forward direction, and then install the anti-return plate on the fall protection guide rail to prevent the personnel fall protection device from sliding out of the fall protection guide rail. Process the overlapping brake platform, the safety brake rod avoidance groove and the thrust plate installation threaded hole on the guide rail body;

[0034] 4) Passengers on board

[0035] Passengers fasten their seat belts, stand on the footrests with both feet, effectively connect the seat belts to the personnel fall protection device, and hold the operating levers tightly with both hands;

[0036] 5) People going up and down

[0037] 5.1) The personnel fall protection device is released from the braking state

[0038] The passenger pulls the personnel anti-fall device backward through the chest hanging point of the anti-fall safety belt, so that the personnel anti-fall device is effectively separated from the anti-fall platform of the guide rail, and the passenger can climb down to pass;

[0039] 5.2) The device's anti-fall system is released from the braking state

[0040] The personnel lift both hands upwards to effectively separate the anti-fall brake rod from the anti-fall guide rail, and press the power button with both hands. The system will perform a self-check. After the self-check equipment is normal, the device will be powered on and move;

[0041] Based on the above-mentioned method for using a climbing device with an anti-fall function applicable to various environmental working conditions, it also includes fall braking protection;

[0042] The fall arrest protection process specifically includes the following steps:

[0043] When an accident occurs to the passing equipment or personnel, the anti-fall system will be automatically activated to protect the personnel and equipment:

[0044] 1) Braking status of personnel fall protection device

[0045] When the personnel fall protection device loses the external force and the personnel falls downward, the functional parts of the personnel fall protection device are restricted to the falling position by the anti-fall platform of the anti-fall guide rail, thereby achieving reliable protection for the falling personnel;

[0046] 2) Braking status of the device's anti-fall system

[0047] When the device loses power and cannot stop, the passengers will naturally press down the operating lever with both hands according to the situation, so that the anti-fall brake rod of the device is close to the anti-fall platform of the anti-fall guide rail, thereby effectively preventing the device from falling. At the same time, the anti-fall device can also effectively prevent the device from falling under the action of the anti-fall brake system's own weight and the spring reset function.

[0048] The present invention provides a climbing device with a fall prevention function applicable to various environmental working conditions and a method of use. By adopting the above structure and method, the following beneficial effects are achieved:

[0049] (1) The climbing device and method of the present invention are cleverly designed, simplified in structure, and easy to install. It adopts a modular design, which makes the installation process more convenient, reduces installation time and cost, and also facilitates subsequent maintenance and repair;

[0050] (2) Due to the design that combines the straight track system and the corner track system, it can not only be used in vertical working conditions, but also adapt to slopes or environments with a combination of various working conditions, meeting the traffic needs of workers in various working environments on site;

[0051] (3) The anti-fall braking system integrates safety brake parts, automatic reset torsion springs and manual unlocking linkage parts, etc., which can effectively brake the device when a failure occurs, prevent falling accidents and ensure the safety of users;

[0052] (4) The manned walking device adopts a split structure, which is convenient for on-site transportation and installation. At the same time, the device has a light weight, is easy to operate, has high reliability, can quickly respond to user needs, and improve work efficiency;

[0053] (5) The safety monitoring system can monitor the position status, safety lock status, passenger posture and changes in the surrounding environment of the device in real time, provide fault warnings through intelligent analysis, and help maintenance personnel to carry out maintenance and repairs in a timely manner to ensure that the equipment is always in the best working condition;

[0054] (6) It solves the defects of traditional wire rope climbing aids, such as travel limitations and restricted operating environments, so that workers do not need to expend too much physical energy during the climbing process, retaining sufficient physical strength for subsequent operations, ensuring the safe and efficient implementation of on-site operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0055] The present invention will be further described below with reference to the accompanying drawings and examples:

[0056] Figure 1 It is a schematic diagram of the straight track foundation support frame structure of the present invention.

[0057] Figure 2 Schematic diagram of the straight track system structure of the present invention.

[0058] Figure 3 It is a schematic diagram of the corner track base support structure of the present invention.

[0059] Figure 4 It is a schematic structural diagram of the corner track system of the present invention.

[0060] Figure 5 It is a schematic structural diagram of the upper guide frame of the present invention.

[0061] Figure 6 It is a schematic diagram of the protective cover structure of the present invention.

[0062] Figure 7 This is a schematic diagram of the upper guide mechanism structure of the present invention. (with protective cover)

[0063] Figure 8 It is a schematic structural diagram of the lower follower frame of the present invention.

[0064] Figure 9 This is a schematic diagram of the lower follower mechanism structure of the present invention. (with limiting wheel)

[0065] Figure 10 This is a schematic diagram of the installation of the drive mechanism of the present invention.

[0066] Figure 11 This is a schematic diagram of the support plate structure of the present invention.

[0067] Figure 12 It is a schematic diagram of the structure of the operating platform of the present invention.

[0068] Figure 13 It is a schematic diagram of the layout of the anti-fall braking system of the present invention.

[0069] Figure 14 This is a control principle diagram of the security monitoring system of the present invention.

[0070] Figure 15 This is a schematic diagram of the installation of the track system of the present invention.

[0071] Figure 16 It is a schematic diagram of the guide rail and the anti-retraction plate structure of the present invention.

[0072] Figure 17 This is a principle diagram of the state of the anti-fall braking system of the device of the present invention when it is in operation.

[0073] Figure 18 This is a principle diagram of the state of the anti-fall braking system of the device of the present invention when braking to prevent falling.

[0074] Figure 19 It is a schematic diagram of the overall structure of the present invention.

[0075] Figure 20 It is a structural schematic diagram of the practical application of the present invention.

[0076] In the figure: track system 1, track base support frame 11, mounting plate 11-1, limiting track 11-2, cross bar 11-3, corner track base support frame 12, rack 13, anti-fall guide rail 14, guide rail 14-1, anti-fall platform 14-1-1, safety brake bar avoidance passage groove 14-1-2, thrust plate mounting threaded hole 14-1-3, mounting fastener 15, upper guide mechanism 2, upper guide frame 21, mounting slot 21-1, mounting bolt hole 21-2, drive device power rotation shaft mounting hole 21-3, anti-fall brake system and carrying device mounting shaft 21-4, lower follower mechanism mounting hole 21-5, protective cover 22, carrying device mounting shaft avoidance hole 22-1, mounting bolt hole 22-2, limiting wheel 23, connecting shaft locking nut 24, lower follower frame 25, fastening nut 26, loosening nut 27, drive mechanism 3 , storage power supply 31, motor 32, active bevel gear 33, driven bevel gear 34, support shaft 35, mounting bearing 36, output gear 37, carrying device 4, support plate 41, operating link guide hole 41-1, operating lever guide rod 41-2, operating lever mounting support frame 41-3, self-lubricating bearing 42, foot pedal 43, operating platform 44, video display screen mounting slot 44-1, power display screen mounting position 44-2, human-machine communication screen mounting slot 44-3, operating rotary mounting slot 44-4, operating lever avoidance hole 44-5, anti-fall braking system 5, personnel anti-fall device 50, anti-fall brake rod 51, return spring 52, sliding sleeve 53, balance bar 54, operating link 55, operating lever 56, safety monitoring system 6, upper and lower high-definition cameras 61, upper and lower laser radar 62, foot sensor 63, manned walking device 7. DETAILED DESCRIPTION

[0077] Example 1:

[0078] The device mainly consists of four parts: track system 1, manned walking device 2, anti-fall braking system 3 and safety monitoring system 6, among which:

[0079] The track system, made of high-strength alloy steel or stainless steel, is the main supporting functional component of the present invention. It consists of a straight track system and a corner track system. The tracks are all standard parts and can be extended and connected using docking connectors according to on-site requirements. Then, they are fixed in the travel range required for climbing and passage through the mounting bracket to achieve manned passage in the climbing passage area.

[0080] The manned walking device is the main manned functional equipment and is mainly composed of two parts: a walking drive device and a carrying device. The walking drive device and the carrying device adopt a split structure to facilitate on-site transportation and installation of the device. The climbing passage user only needs to carry the device and install it on the track system to complete the installation of the manned walking device. The walking drive device mainly provides a power source for the device of the present invention, so that the device can perform the required movement under the drive. It is composed of an upper guide mechanism, a lower follower mechanism, and a driving mechanism. The carrying device mainly provides a standing position for the climbing personnel to ensure that the passengers can stand safely on the device.

[0081] The anti-fall braking system is the main braking function component, which is integrated and installed on the manned walking device. It can be used in conjunction with the anti-fall platform of the basic track. When there is a problem with the device drive mechanism, it can effectively brake the device on the guide rail to achieve the anti-fall braking function of the device. The device consists of a safety brake component, an automatic reset torsion spring for the anti-fall position, and a manual unlocking linkage component.

[0082] The safety monitoring system is the main safety monitoring component. It mainly senses the device's position status, safety lock status, passenger posture and boundary environment perception to ensure the safety of the device and passengers during operation. It can also predict and sense faults, making it convenient for maintenance personnel to carry out maintenance and inspections in a timely manner.

[0083] Example 2:

[0084] Based on Example 1, a climbing device with an anti-fall function suitable for various environmental working conditions includes a track system 1, a manned walking device 2, an anti-fall braking system 3 and a safety monitoring system 6;

[0085] like Figure 1 、 2 As shown, the track system includes a straight track system and a corner track system, wherein:

[0086] The straight section track system consists of a track base support frame 11, a rack 13, an anti-fall guide rail 14 and a mounting fastener 15. The track base support frame 11 provides a walking base support for the device. The track base support frame 11 is provided with a mounting plate 11-1, a limit rail 11-2 and a cross bar 11-3. The rack 13 is welded and installed on the inner side of the limit rail 11-2 to cooperate with the driving gear of the manned walking device 2 to move up and down. The anti-fall guide rail 14 is installed in the middle position of the cross bar 11-3 and cooperates with the anti-fall braking system 5 in the device to realize the braking of the device;

[0087] like Figure 3 、 4As shown, the corner track system consists of a corner track base support frame 12, a rack 13, an anti-fall guide rail 14 and an installation fastener 15. The corner track base support frame 12 provides the device with a walking base support at the corner part. The corner track base support frame 12 is provided with a mounting plate 11-1, a limiting track 11-2 and a cross bar 11-3. The rack 13 is welded and installed on the inner side of the limiting track to cooperate with the driving gear of the manned walking device 7 to perform up and down walking movements. The anti-fall guide rail 14 is installed in the middle position of the cross bar 11-3, and cooperates with the anti-fall braking system 3 in the device to realize the braking of the device.

[0088] like Figure 5 、 6 In the embodiment, the passenger walking device 7 includes an upper guide mechanism 2, which is composed of an upper guide frame 21, a protective cover 22, a limiting wheel 23 and a connecting shaft locking nut 24. Mounting slots 21-1 for the limiting wheels 23 are symmetrically arranged on both sides of the upper end of the upper guide frame 21 main body, and a limiting wheel 23 is installed in each mounting slot 21-1. Mounting bolt holes 21-2 are evenly distributed on the outer side of the upper guide frame 21 for mounting the protective cover 22 of the device. Two driving device power rotation shaft mounting holes 21-3 are also provided on the upper guide frame 21. An anti-fall braking system and a carrying device mounting shaft 21-4 are provided at the center of the upper guide frame 21. The mounting shaft 21-4 is used in conjunction with the locking nut 24 for mounting and connecting with the carrying device 4 in the passenger walking device 7. A lower follower mechanism mounting hole 21-5 is processed just below the mounting shaft 21-4, and a battery mounting slot 21-6 is provided at the bottom of the upper guide frame 21.

[0089] The protective cover 22 is processed with mounting bolt holes 22-2 around its periphery, and an anti-fall braking system and a mounting shaft avoidance hole 22-1 for the carrying device is provided in the middle.

[0090] like Figure 7-9 In the embodiment, the rail system 1 is provided with a lower follower mechanism, which consists of a lower follower frame 25, a fastening nut 26 and a lock nut 27. The lower follower frame 25 is symmetrically provided with mounting slots 25-1 for mounting the limiting wheels 23 on both sides. A limiting wheel 23 is installed in each mounting slot 25-1. A mounting connecting shaft 25-2 is provided in the middle of the lower follower frame 25. The mounting connecting shaft 25-2 is installed in the mounting hole 21-5 of the upper guide mechanism 21 and is connected by fastening nuts 26 and lock nuts 27.

[0091] like Figure 10 In the embodiment, the passenger traveling device 7 includes a driving mechanism 3, which is composed of a storage power supply 31, a motor 32, a driving bevel gear 33, a driven bevel gear 34, a support shaft 35, a mounting bearing 36 and an output gear 37;

[0092] There are two motors 32, and active bevel gears 33 are provided on the drive shafts of the two motors 32. The active bevel gears 33 mesh with driven bevel gears 34 provided on the drive mechanism. An output gear 37 is provided on one end of the shaft where the driven bevel gears 34 are located, and the output gear 37 meshes with the rack 13 in the track system.

[0093] The above components are installed in order on the upper guide frame 21. The power of the device is set to be driven by a dual motor. The motor has a stop brake function. The forward and reverse rotation of the motor 32 is controlled by the system program to realize the rise and fall of the device.

[0094] like Figure 11-12 In the embodiment, the passenger walking device 7 includes a carrying device 4, which is composed of a support plate 41, a self-lubricating bearing 42, a foot pedal 43 and an operating platform 44. The support plate 41 is provided with an operating rod guide rod 41-2 with a balanced linkage of an anti-fall braking system, an operating rod guide hole 41-1 and an operating rod mounting support frame 41-3. The self-lubricating bearing 42 and the support plate 41 are installed with an interference fit. The inner ring of the self-lubricating bearing 42 is installed with the anti-fall braking system of the upper guide frame 21 and the carrying device mounting shaft 21-4 to realize the connection between the carrying device 4 and the passenger walking device 7. The foot pedal 43 is connected to the support plate 41 by a hinged connection and can be freely flipped between 0° and 90°, which is convenient for storage and carrying. The operating platform 44 is made by an integrated method and serves as a protective cover for the linkage mechanism of the anti-fall device of the device body. The top of the operating platform 44 is provided with a video display screen mounting slot 44-1, a power display screen mounting position 44-2, a human-machine communication screen mounting slot 44-3, an operating rotary mounting slot 44-4 and an operating lever avoidance hole 44-5, so that the passengers can fully perceive the surrounding conditions of the device and the operation status of the device body, ensuring the safety of equipment and personnel.

[0095] like Figure 13 In the embodiment, the anti-fall braking system 5 is used in conjunction with the anti-fall guide rail 14 to achieve safety prevention of the device and passing personnel from falling. The anti-fall braking system 5 is composed of an anti-fall device 5 and a personnel anti-fall device 50. The anti-fall brake rod 51 in the anti-fall device 5 is installed inside the anti-fall braking system and the carrying device mounting shaft 21-4 of the upper guide frame 21, and the anti-fall brake rod 51 is kept in a locked position under the action of the return spring 52. A sliding sleeve 53 is provided at the end of the anti-fall brake rod 51 away from the anti-fall guide rail 14. A balance rod 54 is ball-hinged on the sliding sleeve 53. Operating links 55 are installed at both ends of the balance rod 54. The lower end of the operating link 55 is connected to the operating rod 56. The operating rod 56 is installed on the operating rod mounting support frame 41-3 through a connecting shaft, and can swing up and down around its own mounting axis to achieve unlocking and braking of the device.

[0096] like Figure 14In the embodiment, the safety monitoring system 6 is composed of upper and lower high-definition cameras 61, upper and lower laser radars 62, a locking lever status monitoring device, a pedal sensor 63, a handle position monitoring device, and a battery charge detector;

[0097] The upper and lower high-definition cameras 61 and the upper and lower laser radars 62 are installed on the upper guide frame 21 , and the foot sensor 63 is installed on the foot pedal 43 .

[0098] The safety monitoring system 6 monitors the safety and reliability of the climbing device's safety components and dynamically monitors the safety of the surrounding environment along the route during operation. This information is transmitted to the monitoring system, which then determines whether the device is powered on or off based on the detected information, thereby controlling whether the device is operational or not. Passengers can also manually determine whether the device is operational or not based on the operating status displayed on the video display, ensuring the safety and reliability of the climbing device during passenger movement.

[0099] Example 3:

[0100] Combine Figure 14 As shown, a method for using a climbing device with an anti-fall function applicable to various environmental working conditions according to Example 2 includes the following steps:

[0101] 1) Track system 1 installation

[0102] Install the track system 1 along the entire length of the personnel passage area, and simultaneously install the anti-fall guide rail 14 along the entire length of the guide rail;

[0103] 2) Installation of climbing device

[0104] Install the climbing device onto the track system 1 according to the direction, and adjust the balance of the device to ensure that the output gear 37 of the device is effectively engaged with the rack 13 of the track system;

[0105] 3) Installation of personnel fall protection device 50

[0106] Install the personnel fall prevention device 50 onto the fall prevention guide rail 14 in the forward direction, and then install the anti-fall plate 14-2 on the fall prevention guide rail 14 to prevent the personnel fall prevention device 50 from sliding out of the fall prevention guide rail 14. The guide rail 14-1 body is machined with a lap brake platform 14-1-1, a safety brake rod avoidance groove 14-1-2, and a thrust plate installation threaded hole 14-1-3;

[0107] 4) Passengers on board

[0108] The passenger fastens the seat belt, stands on the footrest 43 with both feet, the seat belt is effectively connected to the personnel fall prevention device 50, and the passenger holds the operating lever 56 with both hands;

[0109] 5) People going up and down

[0110] 5.1) The personnel fall prevention device 50 is released from the braking state

[0111] The passenger pulls the personnel anti-fall device 50 backwards through the chest hanging point of the anti-fall safety belt, so that the personnel anti-fall device 50 is effectively separated from the anti-fall platform 14-1-1 of the guide rail 14, and the passenger can climb down to pass;

[0112] 5.2) The device's anti-fall system is released from the braking state

[0113] The personnel lifts both hands upwards to effectively separate the anti-fall brake rod 51 from the anti-fall guide rail 14, and presses the power button with both hands. The system performs a self-check. After the self-check equipment is normal, the device is powered on and moves;

[0114] 6) Fall braking protection

[0115] When an accident occurs to the passing equipment or personnel, the anti-fall system will be automatically activated to protect the personnel and equipment:

[0116] 6.1) Personnel fall protection device 50 braking state

[0117] When the personnel fall protection device 50 loses the external force and the personnel falls downward, the functional parts of the personnel fall protection device are restricted to the falling position by the anti-falling platform 14-1-1 of the anti-falling guide rail 14, thereby achieving reliable protection for the falling personnel;

[0118] 6.2) Braking status of the device's anti-fall system

[0119] When the device loses power, the passengers will naturally press the operating lever 56 downward with both hands according to the situation, so that the anti-fall brake rod 51 of the device is close to the anti-fall platform 14-1-1 of the anti-fall guide rail 14, thereby effectively preventing the device from falling. At the same time, the anti-fall device can also effectively prevent the device from falling under the action of the anti-fall brake system's own weight and the spring reset function.

[0120] This solution allows workers to safely and efficiently climb vertically and navigate slopes within the dam maintenance area of ​​a hydropower station. This device not only protects the lives and health of workers but also significantly reduces physical exertion, improving the safety and efficiency of maintenance work. Furthermore, the device's simple structure and convenient installation make it adaptable to a variety of complex working environments, promising broad application prospects.

Claims

1. A climbing device with anti-fall function suitable for various environmental working conditions, characterized by: It includes a track system (1), a manned walking device (7), an anti-fall braking system (5) and a safety monitoring system (6); The track system includes a straight track system and a corner track system, wherein: The straight track system is composed of a track base support frame (11), a rack (13), an anti-fall guide rail (14) and a mounting fastener (15). The track base support frame (11) provides a walking base support for the device. The track base support frame (11) is provided with a mounting plate (11-1), a limit track (11-2) and a cross bar (11-3). The rack (13) is welded and mounted on the inner side of the limit track (11-2) to cooperate with the driving gear of the manned walking device (7) to perform up and down walking movement. The anti-fall guide rail (14) is mounted in the middle position of the cross bar (11-3) and cooperates with the anti-fall braking system (5) in the device to realize the braking of the device. The corner track system is composed of a corner track base support frame (12), a rack (13), an anti-fall guide rail (14) and a mounting fastener (15). The corner track base support frame (12) provides a walking base support for the device at the corner position. The corner track base support frame (12) is provided with a mounting plate (11-1), a limit track (11-2) and a cross bar (11-3). The rack (13) is welded and installed on the inner side of the limit track to cooperate with the driving gear of the manned walking device (7) to perform up and down walking movement. The anti-fall guide rail (14) is installed in the middle position of the cross bar (11-3) and cooperates with the anti-fall braking system (5) in the device to realize the braking of the device.

2. A climbing device with anti-fall function applicable to various environmental working conditions according to claim 1, characterized in that: The manned walking device (7) includes an upper guide mechanism (2), which is composed of an upper guide frame (21), a protective cover (22), a limiting wheel (23) and a connecting shaft locking nut (24). Mounting slots (21-1) for the limiting wheel (23) are symmetrically arranged on both sides of the upper end of the upper guide frame (21) body, and a limiting wheel (23) is installed in each mounting slot (21-1). Mounting bolt holes (21-2) are evenly distributed on the outer side of the upper guide frame (21) for mounting the protective cover (22) of the device. Two driving device power rotation shaft mounting holes (21-3) are also provided on the guide frame (21). An anti-fall braking system and a carrying device mounting shaft (21-4) are provided at the center of the upper guide frame (21). The mounting shaft (21-4) is used in conjunction with a locking nut (24) for mounting and connecting with the carrying device (4) in the manned walking device (7). A lower follower mechanism mounting hole (21-5) is machined directly below the mounting shaft (21-4). A battery mounting slot (21-6) is provided at the bottom of the upper guide frame (21). The protective cover (22) is machined with mounting bolt holes (22-2) on all sides, and an anti-fall braking system and a mounting shaft avoidance hole (22-1) for the carrying device is provided in the middle portion.

3. The climbing device with anti-fall function applicable to various environmental working conditions according to claim 2, characterized in that: The rail system (1) is provided with a lower follower mechanism, which is composed of a lower follower frame (25), a fastening nut (26) and a lock nut (27). The lower follower frame (25) is symmetrically provided with mounting slots (25-1) for mounting a limiting wheel (23). A limiting wheel (23) is mounted in each mounting slot (25-1). A mounting connecting shaft (25-2) is provided in the middle of the lower follower frame (25). The mounting connecting shaft (25-2) is mounted in a mounting hole (21-5) of the upper guide frame (21) and is connected by the fastening nut (26) and the lock nut (27).

4. The climbing device with anti-fall function applicable to various environmental working conditions according to claim 1, characterized in that: The passenger-carrying walking device (7) includes a driving mechanism (3), which is composed of a storage power supply (31), a motor (32), an active bevel gear (33), a driven bevel gear (34), a support shaft (35), a mounting bearing (36), and an output gear (37); There are two motors (32), and driving shafts of the two motors (32) are provided with active bevel gears (33), which mesh with driven bevel gears (34) provided on the driving mechanism, and an output gear (37) is provided on one end of the shaft where the driven bevel gear (34) is located, and the output gear (37) meshes with the rack (13) in the track system.

5. The climbing device with anti-fall function applicable to various environmental working conditions according to claim 2, characterized in that: The manned walking device (7) includes a carrying device (4), which is composed of a support plate (41), a self-lubricating bearing (42), a foot pedal (43) and an operating platform (44). The support plate (41) is provided with an operating rod guide rod (41-2) of a balanced linkage of an anti-fall braking system, an operating rod guide hole (41-1) and an operating rod mounting support frame (41-3). The self-lubricating bearing (42) and the support plate (41) are installed by interference fit. The inner ring of the self-lubricating bearing (42) is connected to the upper guide machine. The passenger device mounting shaft (21-4) of the frame (21) is installed in cooperation to realize the effective connection between the upper guide mechanism (2), the drive mechanism (3) and the passenger device (4) of the manned walking device (7). The foot pedal (43) is connected to the support plate (41) through a hinged type. The top of the operating platform (44) is provided with a video display screen mounting slot (44-1), a power display screen mounting position (44-2), a human-machine communication screen mounting slot (44-3), an operating rotary mounting slot (44-4) and an operating lever avoidance hole (44-5).

6. The climbing device with anti-fall function applicable to various environmental working conditions according to claim 5, characterized in that: The anti-fall braking system (5) is used in conjunction with the anti-fall guide rail (14) to achieve safety protection for the device and passers-by from falling; The anti-fall braking system (5) is composed of an anti-fall braking rod (51), a return spring (52), a sliding sleeve (53), a balance rod (54), an operating link (55) and an operating rod (56). The anti-fall braking rod (51) in the anti-fall braking system (5) is installed inside the anti-fall braking system and the carrying device installation shaft (21-4) of the upper guide frame (21), and the anti-fall braking rod (51) is kept in a locked position under the action of the return spring (52). A sliding sleeve (53) is provided at the end of the anti-fall braking rod (51) away from the anti-fall guide rail (14). The sliding sleeve (53) is ball-hinged with a balance rod (54). Operating links (55) are installed at both ends of the balance rod (54). The lower end of the operating link (55) is connected to the operating rod (56). The operating rod (56) is installed on the operating rod installation support frame (41-3) through a connecting shaft and can swing up and down around its own installation shaft to achieve unlocking and braking of the device.

7. The climbing device with anti-fall function applicable to various environmental working conditions according to claim 5, characterized in that: The safety monitoring system (6) is composed of upper and lower high-definition cameras (61), upper and lower laser radars (62), a locking rod state monitoring device, a pedal sensor (63), a handle position monitoring device, and a battery power detector; The upper and lower high-definition cameras (61) and the upper and lower laser radars (62) are mounted on the upper guide frame (21), and the foot sensor (63) is mounted on the foot pedal (43).

8. The climbing device with anti-fall function applicable to various environmental working conditions according to claim 7, characterized in that: The safety monitoring system (6) is used to monitor whether the safety devices provided on the climbing device are safe and reliable, and dynamically monitor whether the surrounding environment along the front and rear of the climbing device is safe during operation; The monitored data information is sent to the monitoring system, and the system makes a judgment on whether the equipment is powered on or off based on the detection situation, thereby controlling the operation or shutdown of the equipment; Passengers can also manually determine whether the equipment is running or not by looking at the operating status on the video display screen.

9. A method for using a climbing device with an anti-fall function applicable to various environmental working conditions according to any one of claims 1 to 8, characterized in that The following steps are involved: 1) Track system (1) Installation Install the track system (1) along the entire length of the personnel passage area, and simultaneously install the anti-fall guide rail (14) along the entire length of the guide rail; 2) Installation of climbing device Install the climbing device onto the track system (1) in the direction and adjust the balance of the device to ensure that the output gear (37) of the device is effectively engaged with the rack (13) of the track system, and the anti-fall brake rod (51) of the fall brake system (5) is installed into the anti-fall guide rail (14) in the forward direction; 3) Installation of personnel fall prevention device (50) The personnel anti-fall device (50) is installed on the anti-fall guide rail (14) in the forward direction, and then a stop plate (14-2) is installed on the anti-fall guide rail (14) to prevent the personnel anti-fall device (50) from sliding out of the anti-fall guide rail (14). The guide rail (14-1) body is processed with a lap brake platform (14-1-1), a safety brake rod avoidance groove (14-1-2) and a thrust plate installation threaded hole (14-1-3); 4) Passengers on board The passenger fastens the seat belt, stands with both feet on the footrest (43), the seat belt is effectively connected to the personnel anti-fall device (50), and the passenger holds the operating lever (56) with both hands; 5) People going up and down 5.1) Personnel fall prevention device (50) releases the brake state The passenger pulls the personnel anti-fall device (50) backwards through the chest suspension point of the anti-fall safety belt, so that the personnel anti-fall device (50) is effectively separated from the anti-fall platform (14-1-1) of the guide rail (14-1), and the passenger can climb down to pass; 5.2) The device's anti-fall system is released from the braking state The personnel lifts up with both hands to effectively separate the anti-fall brake rod (51) from the anti-fall guide rail (14), presses the power button with both hands, and the system performs a self-check. After the self-check equipment is normal, the device is powered on and moves.

10. The method for using a climbing device with a fall prevention function applicable to various environmental working conditions according to claim 9, characterized in that: Also includes fall arrest protection; The fall arrest protection process specifically includes the following steps: When an accident occurs to the passing equipment or personnel, the anti-fall system will be automatically activated to protect the personnel and equipment: 1) Personnel fall prevention device (50) braking state When the personnel anti-fall device (50) loses the external force and the personnel falls downward, the functional parts of the personnel anti-fall device are restricted to the falling position by the anti-fall platform (14-1-1) of the anti-fall guide rail (14), thereby achieving reliable protection for the falling personnel; 2) Braking status of the device's anti-fall system When the device loses power and cannot stop, the passenger will naturally press the operating lever (56) downward with both hands according to the situation, so that the anti-fall brake rod (51) of the device is close to the anti-fall platform (14-1-1) of the anti-fall guide rail (14), thereby effectively preventing the device from falling. At the same time, the anti-fall device can also effectively prevent the device from falling under the action of the anti-fall brake system's own weight and the spring reset function.

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