Pipe pile construction hammering pile cap

By designing a hammered pile cap that includes a pile cap mechanism and a clamping mechanism, the problem of the existing hammered piles that the impact force is too large when hammering the pile causes the pile head to burst when sinking the pile is solved, and the impact force is evenly transmitted. Stable clamping with the pile body prolongs the service life of the equipment and improves construction safety.

CN119352514AActive Publication Date: 2025-01-24ANHUI CONSTR ENG JIAHE CONSTR IND CO LTD +1
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Patent Information

Application Number
CN202411572757.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-01-24
Estimated Expiration
2044-11-06

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Abstract

The invention discloses a pipe pile construction hammering pile cap, and relates to the technical field of building construction equipment, the pipe pile construction hammering pile cap comprises a pile cap mechanism, the bottom and the outer side of the pile cap mechanism are provided with clamping mechanisms, the pile cap mechanism comprises a hammering pile cap, and the top of the hammering pile cap is provided with a top cover. A through hole is formed in the bottom of the hammering pile cap, the hammering pile cap is arranged at the top of a sunk pile in a sleeving mode, hard rubber is arranged at the joint of the interior of the hammering pile cap and the top of the sunk pile to serve as a flexible support, the top of the hammering pile cap is further limited and installed through an inner supporting plate and kept stable, and in addition, the top is sealed and covered with a top cover to facilitate hammering; meanwhile, a steel plate and a reinforcing pad are used for facilitating internal supporting force and strength increasing, the using effect is further guaranteed, the pile cap can evenly transmit the concentrated impact force to the pile top, buffering materials are usually arranged in the pile cap, the buffering materials can elastically deform when being impacted, and therefore the buffering effect is improved. And the impact force is more uniformly distributed on the pile top.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction equipment, in particular to a pile cap for hammered piles in pipe pile construction. Background Art

[0002] In construction projects, hammering is often used in pipe pile construction. The pile cap is an important component in the construction process of hammered piles. Its function is to evenly transfer the impact force of the pile hammer to the top of the pipe pile to prevent the top of the pipe pile from being damaged due to excessive local force.

[0003] In the prior art, such as the patent application number: CN202022990622.7, "A pipe pile cap suitable for hammer pile construction", the top of the pile cap is a circular steel plate with an exhaust hole in the center. The circular steel plate is welded concentrically with the inner and outer steel ring guard plates at its lower part. The stiffening steel ribs support and reinforce the circular steel plate and the steel ring guard plates. The outer stiffening steel ribs are provided with hanging holes. A steel fiber rubber annular gasket is provided in the annular groove between the inner and outer steel ring guard plates. The pipe pile cap of the utility model can play a buffering role in the process of hammer pile construction, so that the top of the pipe pile is evenly stressed and the pile body is prevented from tilting. The pile cap itself has a strong impact resistance, and it also solves the problem that the pile body is easily damaged during the construction of hammer pile.

[0004] The existing hammer piles are prone to pile head explosion due to excessive impact force when hammering the piles, which in turn causes the pile head to be unable to be used normally, affecting the operation effect. To address the above problems, a pile cap for hammer pile construction is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a pile cap for hammer piles in pipe pile construction, so as to solve the problem that in the prior art operation proposed by the above background technology, the pile head may explode due to excessive impact force when the hammer pile is hammered, thereby causing the pile head to be unable to be used normally and affecting the operation effect.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pile cap of a hammer pile in pipe pile construction, comprising a pile cap mechanism, a clamping mechanism is arranged at the bottom and the outer side of the pile cap mechanism, the pile cap mechanism comprises a hammer pile cap, a top cover is arranged at the top of the hammer pile cap, a steel plate is arranged inside the hammer pile cap, a reinforcing pad is arranged at the bottom of the steel plate, an inner support plate is arranged at the bottom of the reinforcing pad, and hard rubber is arranged at the bottom of the inner support plate, the reinforcing pad and the inner support plate are both connected to the inner side of the hammer pile cap, screw holes are opened through both sides of the hammer pile cap, a through hole is opened at the bottom of the hammer pile cap, the hammer pile cap is sleeved on the top of the pile, and a hard rubber is arranged at the connection between the inside of the hammer pile cap and the top of the pile. The rubber is used as a flexible support, and the inner support plate is further installed on the top to keep it stable. In addition, the top cover is used to seal the top for easy hammering. At the same time, the use of steel plates and reinforcing pads is conducive to increasing the support force and strength inside, thereby ensuring the use effect. The pile cap can transfer this concentrated impact force to the pile top more evenly. The pile cap is usually equipped with buffer materials. These buffer materials will undergo elastic deformation when impacted, making the impact force more evenly distributed on the pile top, avoiding the pile top from being broken, crushed, and damaged due to excessive local force. The pile cap can effectively reduce the occurrence of such deformation through its own structural strength and buffer mechanism. The pile cap is usually equipped with a centering device to ensure that the pile cap is accurately aligned with the pile top. In the process of pile sinking, centering is very critical. If the pile cap is not aligned with the pile top, eccentric force will be generated when hammering. The centering device of the pile cap can adapt to piles of different diameters, so that it can be accurately positioned at the center of the pile top, ensuring that the hammer force acts vertically on the pile top, thereby ensuring that the direction of pile sinking is vertical, meeting the project's requirements for the verticality of the pile foundation. When the pile hammer hits the pile top, the pile body will generate a reaction force. The pile cap can buffer the damage to the pile hammer caused by this reaction force. The buffer device in the pile cap will produce elastic deformation when subjected to the reaction force of the pile body, absorbing part of the energy, thereby reducing the impact of the reaction force on the pile hammer and extending the service life of the pile hammer.

[0007] Preferably, the clamping mechanism includes a first rotating seat, a clamping plate and a clamping ring, the first rotating seat is symmetrically connected to the outer wall of the hammer pile cap, the inner side of the first rotating seat is movably connected to a pneumatic telescopic rod, and the pneumatic telescopic rod is rotatably connected to the first rotating seat, which facilitates the installation of the pneumatic telescopic rod and provides a pneumatic telescopic adjustment function, thereby facilitating the simultaneous rotation and adjustment of the second rotating seat.

[0008] Preferably, one end of the pneumatic telescopic rod is movably connected to a second rotating seat, the bottom end of the second rotating seat is connected to a connecting plate, one end of the connecting plate is fixedly connected to a connecting block, and side support bars are symmetrically fixedly installed on one side of the connecting plate and the connecting block. The connecting plate is driven to rotate by controlling the extension and retraction of the pneumatic telescopic rod, which is beneficial to drive the connecting block to rotate and adjust, thereby achieving the effect of high-efficiency transmission, wherein the side support bars can provide stable supporting force to ensure stable clamping.

[0009] Preferably, one end of the connecting block is movably connected to a third rotating seat, and the side surface of the third rotating seat is fixedly connected to the outer side of the hammer pile cap. The third rotating seat facilitates the rotation and support of the connecting block, thereby improving stability.

[0010] Preferably, the other end of the connecting block is movably connected to a fourth rotating seat, and the side of the fourth rotating seat is fixedly connected to an inclined plate. The fourth rotating seat facilitates the connection between the connecting block and the inclined plate, thereby achieving quick and convenient operation.

[0011] Preferably, the outer wall of the inclined plate is provided with a threaded thread opening, and the outer side of the inclined plate is sleeved with a fastening ring. The inner wall of the fastening ring is threadedly connected to the threaded thread opening. Through the connection between the threaded thread opening and the fastening ring, the inclined plate and the threaded thread opening are distributed in an oblique inverted trapezoidal shape, which is conducive to providing further fastening effect and ensuring stability.

[0012] Preferably, the clamping plate is arranged on the inner side of the inclined plate, and a plurality of anti-slip strips are evenly distributed on the inner side of the clamping plate. The anti-slip strips are distributed inside the clamping plate to provide an efficient protective treatment effect to ensure stability after clamping.

[0013] Preferably, the bottom of the clamping ring is fixedly connected to the top of the clamping plate, and a plurality of anti-slip rings are evenly distributed on the inner side of the clamping ring. The distribution of the anti-slip rings on the clamping ring is beneficial to provide further stable anti-slip limiting effect after the clamping ring is clamped.

[0014] Preferably, the height of the hammer pile cap is 41-45 cm.

[0015] Preferably, the thickness of the hard rubber is 5 cm.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, a through hole is opened at the bottom of the pile cap of the hammer pile, which is sleeved on the top of the pile, and hard rubber is provided at the connection between the inside of the pile cap and the top of the pile as a flexible support, and the top is further limited and installed by an inner support plate to maintain stability. In addition, the top is sealed by a top cover to facilitate hammering. At the same time, the use of steel plates and reinforcing pads is beneficial to increase the supporting force and strength inside, thereby ensuring the use effect. The pile cap can transfer this concentrated impact force to the pile top more evenly. Buffer materials are usually provided inside the pile cap. These buffer materials will undergo elastic deformation when impacted, so that the impact force is more evenly distributed on the pile top, avoiding the pile top from being broken, crushed or other damages due to excessive local force. The pile cap has its own structural strength and buffer mechanism. The occurrence of this deformation can be effectively reduced. The pile cap is usually equipped with a centering device to ensure that the pile cap and the pile top are accurately aligned. During the pile sinking process, alignment is very critical. If the pile cap and the pile top are not aligned, eccentric force will be generated during hammering. The centering device of the pile cap can adapt to piles of different diameters and accurately position them at the center of the pile top to ensure that the hammering force acts vertically on the pile top, thereby ensuring that the direction of pile sinking is vertical and meeting the project's requirements for the verticality of the pile foundation. When the pile hammer hits the pile top, the pile body will generate a reaction force, and the pile cap can buffer the damage of this reaction force to the pile hammer. The buffer device in the pile cap will produce elastic deformation when subjected to the reaction force of the pile body, absorbing part of the energy, thereby reducing the impact of the reaction force on the pile hammer and extending the service life of the pile hammer.

[0017] 2. In the present invention, during the process of hammering piles, the pile body is easily affected by external factors and deviates in the horizontal direction. The clamping mechanism can hold the pile body tightly to limit the lateral movement of the pile body. The clamping mechanism helps to maintain the axial force state of the pile. If there is no clamping mechanism, the hammering force may not be completely transmitted along the axial direction of the pile due to the shaking of the pile body during hammering, and a part of the force will be decomposed into lateral force. The clamping mechanism stabilizes the pile body to ensure that the hammering force is transmitted to the foundation along the axial direction of the pile as much as possible, ensuring that the pile can effectively transfer the upper structure load to the deep foundation and play its bearing role. During the pile sinking process, especially in the lifting and initial hammering stages, the pile body may fall off from the pile cap, causing a safety accident. The clamping mechanism can firmly fix the pile body to prevent it from accidentally falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a pile cap of a hammer pile in pipe pile construction according to the present invention; Figure 2 It is a schematic structural diagram of a pile cap of a hammer pile in pipe pile construction according to the present invention from another angle; Figure 3 For the present invention Figure 2 A is an enlarged structural diagram; Figure 4It is a schematic cross-sectional structure diagram of a pile cap for hammer pile construction of a pipe pile according to the present invention; Figure 5 It is a structural schematic diagram of a clamping mechanism for a pile cap of a hammer pile in pipe pile construction according to the present invention; Figure 6 For the present invention Figure 5 The enlarged structural diagram at B in FIG.

[0019] In the figure: 1. Pile cap mechanism; 101. Hammer pile cap; 102. Top cover; 103. Steel plate; 104. Reinforcement pad; 105. Inner support plate; 106. Hard rubber; 107. Screw hole; 2. Clamping mechanism; 201. First rotating seat; 202. Pneumatic telescopic rod; 203. Second rotating seat; 204. Connecting plate; 205. Side support bar; 206. Connecting block; 207. Third rotating seat; 208. Fourth rotating seat; 209. Inclined plate; 210. Threaded thread; 211. Fastening ring; 212. Clamping plate; 213. Anti-skid strip; 214. Clamping ring; 215. Anti-skid ring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example 1: Reference Figure 1-Figure 6As shown: a pile cap of a hammer pile in pipe pile construction, comprising a pile cap mechanism 1, a clamping mechanism 2 is arranged at the bottom and the outer side of the pile cap mechanism 1, the pile cap mechanism 1 comprises a hammer pile cap 101, a top cover 102 is arranged at the top of the hammer pile cap 101, a steel plate 103 is arranged inside the hammer pile cap 101, a reinforcing pad 104 is arranged at the bottom of the steel plate 103, an inner support plate 105 is arranged at the bottom of the reinforcing pad 104, a hard rubber 106 is arranged at the bottom of the inner support plate 105, the reinforcing pad 104 and the inner support plate 105 are both connected to the inner side of the hammer pile cap 101, screw holes 107 are opened through both sides of the hammer pile cap 101, a through hole is opened at the bottom of the hammer pile cap 101, it is sleeved on the top of the pile, and the inside of the hammer pile cap 101 is connected to the top of the pile A hard rubber 106 is provided as a flexible support, and an inner support plate 105 is further installed on the top to keep it stable. In addition, the top cover 102 is used to cover the top for easy hammering. At the same time, the steel plate 103 and the reinforcing pad 104 are used to increase the support force and strength inside, thereby ensuring the use effect. The pile cap can transfer this concentrated impact force to the pile top more evenly. The pile cap is usually provided with a buffer material. These buffer materials will undergo elastic deformation when impacted, so that the impact force is more evenly distributed on the pile top, avoiding the pile top from being broken, crushed, or damaged due to excessive local force. The pile cap can effectively reduce the occurrence of such deformation through its own structural strength and buffer mechanism. The pile cap is usually equipped with a centering device to ensure that the pile cap is accurately aligned with the pile top. In the process of pile sinking, centering is very critical. If the pile cap is not aligned with the pile top, eccentric force will be generated when hammering. The centering device of the pile cap can adapt to piles of different diameters, so that it can be accurately positioned at the center of the pile top, ensuring that the hammer force acts vertically on the pile top, thereby ensuring that the direction of pile sinking is vertical, meeting the project's requirements for the verticality of the pile foundation. When the pile hammer hits the pile top, the pile body will generate a reaction force. The pile cap can buffer the damage to the pile hammer caused by this reaction force. The buffer device in the pile cap will produce elastic deformation when subjected to the reaction force of the pile body, absorbing part of the energy, thereby reducing the impact of the reaction force on the pile hammer and extending the service life of the pile hammer.

[0022] like Figure 3 As shown, the clamping mechanism 2 includes a first rotating seat 201, a clamping plate 212 and a clamping ring 214. The first rotating seat 201 is symmetrically connected to the outer wall of the hammer pile cap 101. The inner side of the first rotating seat 201 is movably connected with a pneumatic telescopic rod 202. The pneumatic telescopic rod 202 is rotatably connected through the first rotating seat 201, which facilitates the installation of the pneumatic telescopic rod 202 and provides the function of pneumatic telescopic adjustment, thereby facilitating the simultaneous rotation and adjustment of the second rotating seat 203.

[0023] like Figure 3 and Figure 5As shown, one end of the pneumatic telescopic rod 202 is movably connected to the second rotating seat 203, the bottom end of the second rotating seat 203 is connected to a connecting plate 204, one end of the connecting plate 204 is fixedly connected to a connecting block 206, and one side of the connecting plate 204 and the connecting block 206 are symmetrically fixedly installed with a side support bar 205. The pneumatic telescopic rod 202 is telescopically controlled to rotate and drive the connecting plate 204 to rotate, which is beneficial to drive the connecting block 206 to rotate and adjust, thereby achieving the effect of high-efficiency transmission, wherein the side support bar 205 can provide a stable supporting force to ensure stable clamping.

[0024] like Figure 5 As shown, one end of the connecting block 206 is movably connected to a third rotating seat 207, and the side of the third rotating seat 207 is fixedly connected to the outer side of the hammer pile cap 101. The third rotating seat 207 facilitates the rotation and support of the connecting block 206, thereby improving stability.

[0025] like Figure 5 As shown, the other end of the connecting block 206 is movably connected to a fourth rotating seat 208, and the side of the fourth rotating seat 208 is fixedly connected to an inclined plate 209. The fourth rotating seat 208 facilitates the connection between the connecting block 206 and the inclined plate 209, thereby achieving quick and convenient operation.

[0026] like Figure 5 As shown, the outer wall of the inclined plate 209 is provided with a threaded thread 210, and the outer side of the inclined plate 209 is sleeved with a fastening ring 211, and the inner wall of the fastening ring 211 is threadedly connected to the threaded thread 210. Through the connection between the threaded thread 210 and the fastening ring 211, the inclined plate 209 and the threaded thread 210 are distributed in an oblique inverted trapezoidal shape, which is conducive to providing a further fastening effect and ensuring stability.

[0027] like Figure 5 As shown, the clamping plate 212 is arranged on the inner side of the inclined plate 209, and a plurality of anti-slip strips 213 are evenly distributed on the inner side of the clamping plate 212. The anti-slip strips 213 are distributed inside the clamping plate 212, thereby facilitating providing an efficient protective treatment effect to ensure stability after clamping.

[0028] like Figure 5 and Figure 6 As shown, the bottom of the clamping ring 214 is fixedly connected to the top of the clamping plate 212, and a plurality of anti-slip rings 215 are evenly distributed on the inner side of the clamping ring 214. The anti-slip rings 215 distributed on the clamping ring 214 are beneficial for providing further stable anti-slip limiting effect after the clamping ring 214 is clamped.

[0029] like Figure 4 As shown, the height of the hammer pile cap 101 is 41-45 cm.

[0030] like Figure 4 As shown, the thickness of the hard rubber 106 is 5 cm.

[0031] In the present invention, when the pile cap of the pile construction hammer pile is in use, first, a through hole is opened at the bottom of the pile cap 101 of the hammer pile, which is sleeved on the top of the pile, and a hard rubber 106 is provided at the connection between the inside of the pile cap 101 and the top of the pile as a flexible support, and the top is further limited and installed by the inner support plate 105 to maintain stability. In addition, the top is sealed by the top cover 102 to facilitate hammering. At the same time, the steel plate 103 and the reinforcing pad 104 are used to increase the supporting force and strength inside, thereby ensuring the use effect. The pile cap can transfer this concentrated impact force to the pile top more evenly. Buffer materials are usually provided inside the pile cap. These buffer materials will undergo elastic deformation when impacted, so that the impact force is more evenly distributed on the pile top. The pneumatic telescopic rod 202 is rotatably connected to the first rotating seat 201, which facilitates the installation of the pneumatic telescopic rod 202 and provides the function of pneumatic telescopic adjustment, thereby facilitating the simultaneous rotation and adjustment of the second rotating seat 203. The telescopic control rotation of the rod 202 drives the connecting plate 204 to rotate, which is conducive to driving the connecting block 206 to rotate and adjust, thereby achieving the effect of high-efficiency transmission, wherein the side support bar 205 can provide stable supporting force to ensure stable clamping use, and the third rotating seat 207 facilitates the rotation and support of the connecting block 206, thereby improving stability, and the fourth rotating seat 208 facilitates the connection between the connecting block 206 and the inclined plate 209, thereby achieving fast and convenient operation, and the connection through the threaded thread 210 and the fastening ring 211, wherein the inclined plate 209 and the threaded thread 210 are distributed in an oblique inverted trapezoidal shape, thereby facilitating further tightening effect and ensuring stability, and the anti-slip strip 213 is distributed inside the clamping plate 212, thereby facilitating efficient protection treatment effect to ensure stability after clamping, and the anti-slip ring 215 is distributed on the clamping ring 214, which is conducive to providing a further stable anti-slip limiting effect after the clamping ring 214 is clamped.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pile cap for hammer pile construction, comprising a pile cap mechanism (1), characterized in that: The bottom and outer side of the pile cap mechanism (1) are provided with a clamping mechanism (2). The pile cap mechanism (1) comprises a hammer pile cap (101). The top of the hammer pile cap (101) is provided with a top cover (102). The interior of the hammer pile cap (101) is provided with a steel plate (103). The bottom of the steel plate (103) is provided with a reinforcing pad (104). The bottom of the reinforcing pad (104) is provided with an inner support plate (105). The bottom of the inner support plate (105) is provided with hard rubber (106). The reinforcing pad (104) and the inner support plate (105) are both connected to the inner side of the hammer pile cap (101). Screw holes (107) are provided through both sides of the hammer pile cap (101).

2. The pile cap for hammer pile construction according to claim 1 is characterized by: The clamping mechanism (2) comprises a first rotating seat (201), a clamping plate (212) and a clamping ring (214); the first rotating seat (201) is symmetrically connected to the outer wall of the hammer pile cap (101); and a pneumatic telescopic rod (202) is movably connected to the inner side of the first rotating seat (201).

3. The pile cap for hammer pile construction according to claim 2 is characterized by: One end of the pneumatic telescopic rod (202) is movably connected to a second rotating seat (203), the bottom end of the second rotating seat (203) is connected to a connecting plate (204), one end of the connecting plate (204) is fixedly connected to a connecting block (206), and side support bars (205) are symmetrically fixedly mounted on one side of the connecting plate (204) and the connecting block (206).

4. The pile cap for hammer pile construction according to claim 3 is characterized by: One end of the connection block (206) is movably connected to a third rotating seat (207), and a side surface of the third rotating seat (207) is fixedly connected to the outer side of the hammer pile cap (101).

5. The pile cap for hammer pile construction according to claim 4 is characterized by: The other end of the connection block (206) is movably connected to a fourth rotating seat (208), and a slanted plate (209) is fixedly connected to the side of the fourth rotating seat (208).

6. The pile cap for hammer pile construction according to claim 5, characterized in that: The outer wall of the inclined plate (209) is provided with a threaded thread opening (210), the outer side of the inclined plate (209) is sleeved with a fastening ring (211), and the inner wall of the fastening ring (211) is threadedly connected to the threaded thread opening (210).

7. The pile cap for hammered pile construction according to claim 2, characterized in that: The clamping plate (212) is arranged on the inner side of the inclined plate (209), and a plurality of anti-slip strips (213) are evenly distributed on the inner side of the clamping plate (212).

8. The pile cap for hammer pile construction according to claim 2, characterized in that: The bottom of the clamping ring (214) is fixedly connected to the top of the clamping plate (212), and a plurality of anti-slip rings (215) are evenly distributed on the inner side of the clamping ring (214).

9. The pile cap for hammer pile construction according to claim 1, characterized in that: The height of the hammer pile cap (101) is 41-45 cm.

10. The pile cap for hammered pile construction according to claim 1, characterized in that: The thickness of the hard rubber (106) is 5 cm.

Citation Information

Patent Citations

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    CN211446926U

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