A soil conditioner granule drying apparatus
By setting up a primary drying tank and a rotary feeding mechanism in the drying tank, and utilizing the coordination of air flow suspension and forming material guide cloth, the problems of low drying efficiency and poor quality caused by material particle aggregation in existing equipment are solved, and efficient and fragmentation-free particle drying and forming are achieved.
Patent Information
- Application Number
- CN202411723073.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-11-28
AI Technical Summary
When existing drum drying equipment is used to dry soil conditioner particles, the aggregation of material particles causes airflow obstruction, making it difficult to remove moisture, affecting drying efficiency. In addition, the particles are easily squeezed and broken during movement, resulting in poor appearance quality.
The primary drying tank and rotary feeding mechanism are arranged in a drying tank with a vertical axis. The airflow from the primary drying nozzle and the drying barrel is used to suspend and dry the material. Combined with the air jet discharging mechanism and the drying and forming mechanism, the uniform drying and forming of the material is achieved through the cooperation of airflow suspension and forming guide cloth.
It improves the drying efficiency, reduces the extrusion and fragmentation of material particles, and ensures the molding quality of particles.
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Figure CN119353894B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of soil conditioner processing, in particular to a soil conditioner particle drying device. Background Art
[0002] Soil conditioners are primarily used to improve the physical, chemical, and biological properties of soil, making it more suitable for plant growth. They retain moisture and increase temperature, effectively increasing soil moisture and ground temperature in the cultivated layer. They also improve soil structure, coordinate the relationships between soil water, fertilizer, air, heat, and organisms, prevent soil erosion, enhance channel anti-seepage capacity, inhibit secondary salinization, and improve the development and utilization of sandy wasteland.
[0003] Soil conditioners can be prepared from ores, burnt acid slag, mineral shale, etc. through processes such as calcination, grinding, mixing, and granulation. The soil conditioner particles formed by granulation need to be dried before packaging and transportation. At present, drum-type drying equipment is generally used. During the use of this drying equipment, a large number of material particles gather together, affecting the movement of airflow between the material particles, resulting in difficulty in removing moisture between the material particles, affecting the drying efficiency. Moreover, since the material particles are in a state of high moisture content and roll with the movement of the drying drum, the inner wall of the drying drum is hard, and particles are easily squeezed and broken, resulting in poor appearance quality of the soil conditioner. Summary of the Invention
[0004] In view of the deficiencies in the prior art, the present invention provides a soil conditioner granule drying device, which is beneficial to improving the drying efficiency of material granules and ensuring the granule forming quality.
[0005] According to an embodiment of the present invention, a soil conditioner granule drying device is provided, comprising a drying tank with a vertical axis, a primary drying tank coaxially fixedly disposed within the drying tank, and further comprising:
[0006] A primary drying mechanism, comprising a plurality of primary drying nozzles fixedly disposed in the primary drying tank, wherein the plurality of primary drying nozzles are evenly distributed along the circumference of the primary drying tank;
[0007] A rotary feeding mechanism, comprising a feeding pipe that sequentially passes through the top of the drying tank and the top of the primary drying tank from top to bottom, a plurality of drying cylinders connected to the feeding pipe, and a driving assembly drivingly connected to the feeding pipe. The primary drying nozzle directs air jets upward, and the plurality of drying cylinders are evenly distributed along the circumference of the primary drying tank. The drying cylinders, the primary drying nozzles, and the axis of the primary drying tank are equidistant from each other. The drying cylinders are provided with openings at the tops and vents at the bottoms.
[0008] An air jet discharging mechanism, which is arranged between the plurality of drying cylinders and located above the drying cylinders, and has a plurality of discharge nozzles in a horizontal direction;
[0009] A drying and forming mechanism is provided at the bottom of the primary drying tank with a discharge pipe, and the drying and forming mechanism is arranged below the discharge pipe.
[0010] Preferably, the feed pipe includes a feed part coaxially arranged with the drying tank, a discharge part fixed to the bottom of the feed part and arranged horizontally, and a plurality of distribution parts connected to the side of the discharge part and arranged obliquely, and the plurality of distribution parts are respectively connected to each of the drying cylinders.
[0011] Further preferably, the bottom of the drying cylinder is provided with an annular eaves extending outward.
[0012] Further preferably, the jet discharging mechanism also includes a discharge air inlet pipe that passes through the top of the drying tank and the top of the primary drying tank from top to bottom, and a mounting seat fixedly sleeved on the bottom of the discharge air inlet pipe. A plurality of the discharge nozzles are fixed on the mounting seat and evenly distributed along its circumference. The feed pipe coaxially passes through the discharge air inlet pipe and is rotatably connected thereto.
[0013] Further preferably, the primary drying mechanism further includes a primary drying air inlet pipe, which passes through the bottom of the drying tank from bottom to top and extends from the discharge pipe into the primary drying tank, and the primary drying nozzle is connected to the primary drying air inlet pipe through a pipeline.
[0014] Further preferably, the drying and molding mechanism includes a material distribution platform fixed below the discharge pipe, the bottom of the material distribution platform is provided with a material guide platform extending in a horizontal direction, the material guide platform is provided with evenly distributed drying and molding nozzles, and an inclined molding guide cloth is provided above the drying and molding nozzles.
[0015] Further preferably, the discharge pipe is coaxially arranged with the primary drying tank, an annular connecting seat is provided on the discharge pipe, an annular material guide seat is provided in the drying tank, the formed material guide cloth is an elastic annular structure and the inner and outer sides are respectively connected to the connecting seat and the material guide seat, and a vertical telescopic component is fixed on the drying tank and connected to the material guide seat.
[0016] Further preferably, the material distribution platform is a conical structure and its bottom extends to the outside of the discharge pipe, and the edge of the material guide platform is fixedly connected to a partition cylinder located on the inner side of the material guide seat.
[0017] Further preferably, the material guide seat is coaxially connected with a sliding seat connected with the vertical telescopic assembly on the outside, the material guide seat is provided with transmission gear teeth on the outside, the sliding seat is fixed with a rotating driving member engaged with the transmission gear teeth, the connecting seat is rotatably connected with the discharge pipe, and a plurality of synchronous assemblies are arranged between the material guide seat and the connecting seat.
[0018] Still further preferably, the synchronous assembly comprises a first connecting rod rotatably connected with the material guide seat and a second connecting rod rotatably connected with the connecting seat, the first connecting rod is rotatably connected with the second connecting rod, the rotation axes of the first connecting rod and the second connecting rod are horizontal, the first connecting rod, the second connecting rod and the discharge pipe axis are located in the same vertical plane, and the first connecting rod and the second connecting rod only rotate in the vertical plane.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] The initial drying tank, the initial drying mechanism in the initial drying tank and the drying and forming mechanism at the discharge pipe of the initial drying tank are arranged in the drying tank, the airflow effect of the drying cylinder and the initial drying nozzle in the drying tank facilitates the drying of the material in a suspended state in the drying cylinder, effectively accelerates the moisture discharge, and the material particles evaporating a certain amount of moisture can be discharged from the top opening of the drying cylinder and then subjected to re-drying and re-shaping by the drying and forming mechanism. When the material particles evaporating a certain amount of moisture are reshaped, the phenomenon of material particle extrusion and breakage can be obviously reduced through the action of airflow and the forming guide cloth, and the material particle shaping quality is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structure schematic view of the soil conditioner granule drying device of the present application;
[0022] Figure 2 It is a structure schematic view of the soil conditioner granule drying device of the present application; Figure 1 It is a structure schematic view of the local part A in the present application;
[0023] Figure 3 It is a structure schematic view of the soil conditioner granule drying device of the present application; Figure 1 It is a structure schematic view of the local part B in the present application;
[0024] Figure 4 It is a structure schematic view of the soil conditioner granule drying device of the present application; Figure 1 It is a structure schematic view of the local part C in the present application;
[0025] In the above drawings: 1, drying tank; 2, preliminary drying tank; 201, discharge pipe; 202, connecting seat; 3, preliminary drying mechanism; 301, preliminary drying nozzle; 302, preliminary drying air inlet pipe; 4, rotary feeding mechanism; 410, feeding pipe; 411, feeding part; 412, discharging part; 413, distributing part; 420, drying cylinder; 421, opening; 422, air hole; 423, eave body; 430, driving assembly; 5, air jet discharging mechanism; 501, discharging nozzle; 502, discharging air inlet pipe; 503, mounting seat; 6, drying and forming mechanism; 601, distributing table; 602, material guiding table; 603, drying and forming nozzle; 604, forming material guiding cloth; 605, material guiding seat; 606, vertical telescopic assembly; 607, separating cylinder; 608, sliding seat; 609, transmission gear; 610, rotary driving part; 611, first connecting rod; 612, second connecting rod. DETAILED DESCRIPTION
[0026] The technical solutions in the present application will be further described below in combination with the drawings and examples.
[0027] Please refer to Figure 1 , the present application provides the following technical solutions: a soil conditioner granule drying device, comprising a drying tank 1 arranged vertically along an axis, a preliminary drying tank 2 fixedly arranged in the drying tank 1 and coaxial with the drying tank 1;
[0028] a preliminary drying mechanism 3, comprising a plurality of preliminary drying nozzles 301 fixedly arranged in the preliminary drying tank 2 and uniformly distributed circumferentially along the preliminary drying tank 2;
[0029] a rotary feeding mechanism 4, comprising a feeding pipe 410 penetrating the top of the drying tank 1 and the top of the preliminary drying tank 2 from top to bottom, a plurality of drying cylinders 420 in communication with the feeding pipe 410, and a driving assembly 430 drivingly connected with the feeding pipe 410, wherein the air jet direction of the preliminary drying nozzle 301 is upward, the plurality of drying cylinders 420 are uniformly distributed circumferentially along the preliminary drying tank 2, the axis of the drying cylinder 420 is parallel to the preliminary drying nozzle 301, and the distance between the drying cylinder 420, the preliminary drying nozzle 301 and the axis of the preliminary drying tank 2 is the same, as shown in Figure 1 、 Figure 3 The top of the drying cylinder 420 is provided with an opening 421, and the bottom thereof is provided with an air hole 422; when the drying cylinder 420 rotates to a position corresponding to the preliminary drying nozzle 301, the hot air flow blows the material in the interior of the drying cylinder 420 through the through hole, the material particles are affected by the air flow, part of the moisture evaporates, the gravity becomes lighter and moves upward to present a suspended state, until the material moves to the upper part of the drying cylinder 420;
[0030] The air jet discharging mechanism 5 is arranged between the plurality of drying cylinders 420 and located above the drying cylinders 420. The air jet discharging mechanism 5 has a plurality of discharge nozzles 501 in the horizontal direction. The material moving above the drying cylinders 420 is acted upon by the discharge nozzles 501 and moves outward into the primary drying tank 2.
[0031] A drying and forming mechanism 6 is provided at the bottom of the primary drying tank 2 with a discharge pipe 201, and the drying and forming mechanism 6 is provided below the discharge pipe 201;
[0032] The material entering the primary drying tank 2 moves downward along the inner wall of the primary drying tank 2 and is discharged from the discharge pipe 201. The material is then dried again by the drying and forming mechanism 6, which helps the material form a dry granular form with a compact structure.
[0033] In order to facilitate the dispersion of materials into each drying cylinder 420, in a further embodiment, as Figure 2 As shown, the feed pipe 410 includes a feed portion 411 coaxially arranged with the drying tank 1, a discharge portion 412 fixed to the bottom of the feed portion 411 and horizontally arranged, and a plurality of distribution portions 413 connected to the side of the discharge portion 412 and obliquely arranged. The feed portion 411 is a tubular structure with the top located outside the drying tank 1, the discharge portion 412 is a circular box-shaped structure and coaxially connected to the feed portion 411, the discharge portion 412 is a tubular structure, and the plurality of distribution portions 413 are respectively connected to each of the drying cylinders 420. The material enters the discharge portion 412 from the feed portion 411, and under the action of the rotating centrifugal force, the material enters the drying cylinder 420 through the distribution portion 413;
[0034] In order to ensure that there is sufficient airflow into the drying cylinder 420, in a further embodiment, as Figure 3 As shown, the bottom of the drying cylinder 420 is provided with an annular eaves 423 extending outward, which can gather and collect the airflow generated by the primary drying nozzle 301;
[0035] In order to facilitate the sorting and discharge of the pre-baked materials, in a further embodiment, as Figure 2 As shown, the jet discharging mechanism 5 further includes a discharging air inlet pipe 502 that passes through the top of the drying tank 1 and the top of the primary drying tank 2 from top to bottom, and a mounting base 503 fixedly sleeved on the bottom of the discharging air inlet pipe 502. The discharging air inlet pipe 502 is fixedly connected to the drying tank 1. A plurality of discharging nozzles 501 are fixed on the mounting base 503 and evenly distributed along the circumference thereof. The feeding pipe 410 coaxially passes through the discharging air inlet pipe 502 and is rotatably connected thereto. When the material in the drying cylinder 420 is acted upon by the airflow of the primary drying nozzle 301, the evaporated water rises to a certain height and is then blown to one side by the discharging nozzle 501 and falls into the primary drying tank 2.
[0036] Specifically, as shown in the figure, the primary drying mechanism 3 further includes a primary drying air inlet pipe 302, which passes through the bottom of the drying tank 1 from bottom to top and extends from the discharge pipe 201 into the primary drying tank 2. The primary drying nozzle 301 is connected to the primary drying air inlet pipe 302 through a pipe.
[0037] In order to help the material particles after the initial drying to form dry particles with a compact structure, in a further embodiment, the drying and forming mechanism 6 includes a distribution platform 601 fixed below the discharge pipe 201, and a material guide platform 602 extending horizontally is provided at the bottom of the distribution platform 601. The material guide platform 602 is provided with evenly distributed drying and forming nozzles 603, and an inclined forming guide cloth 604 is provided above the drying and forming nozzles 603;
[0038] After being discharged from the discharge pipe 201, the material is dispersed onto the guide platform 602 by the action of the distribution platform 601. The material on the guide platform 602 is affected by the airflow of the drying and forming nozzle 603. The material particles rise again and are blocked by the forming guide cloth 604. The material particles roll along the surface of the forming guide cloth 603. On the one hand, the airflow accelerates the evaporation of water during the rolling process. On the other hand, the air pressure of the airflow and the blocking effect of the forming guide cloth 604 form a compact structure during the rolling process, which reduces the breakage of particles and ensures product quality.
[0039] In order to facilitate the adjustment of the blocking effect of the forming guide cloth 604, in a further embodiment, as Figure 1 As shown, the discharge pipe 201 is coaxially arranged with the primary drying tank 2, and an annular connecting seat 202 is provided on the discharge pipe 201. Figure 4 As shown, the drying tank 1 is provided with an annular material guide seat 605, which is bent from the inside to the outside to a vertical downward shape. The molded material guide cloth 604 is an elastic annular structure and its inner and outer sides are respectively connected to the connecting seat 202 and the material guide seat 605. A vertical telescopic component 606 is fixed on the drying tank 1 and is connected to the material guide seat 605.
[0040] The annular forming guide cloth 604 has a conical structure. The vertical telescopic assembly 606 drives the guide base 605 to move vertically. The inclination between the conical structure and the horizontal plane can be adjusted, thereby changing the strength of the forming guide cloth 604's blocking effect on material particles.
[0041] In order to facilitate the discharge of the dried and formed material, in a further embodiment, as Figure 1As shown, the material distribution platform 601 is a conical structure and its bottom extends to the outside of the discharge pipe 201. The edge of the material guide platform 602 is fixedly connected to the separation cylinder 607 located on the inner side of the material guide seat 605. The material moves along the forming material guide cloth 604, and after drying and forming, it moves along the inner surface of the material guide seat 605 to between the material guide seat 605 and the separation cylinder 607 and then falls.
[0042] In order to enhance the rolling motion of the material particles, in a further embodiment, the outer side of the material guide seat 605 is coaxially connected to a sliding seat 608 connected to the vertical telescopic assembly 606, the outer side of the material guide seat 605 is provided with a transmission gear 609, and the sliding seat 608 is fixed with a rotating drive member 610 that meshes with the transmission gear 609. The connecting seat 202 is rotatably connected to the discharge pipe 201, and multiple sets of synchronization components are provided between the material guide seat 605 and the connecting seat 202;
[0043] The material guide seat 605 is driven to rotate by the rotary drive member 610, and the material guide seat 605 drives the connecting seat 202 to rotate through the synchronization component. When the connecting seat 202 and the material guide seat 605 rotate synchronously, the forming material guide cloth 604 produces a rotating effect, and the material particles are affected by the forming material guide cloth 604 to produce a more effective rolling motion.
[0044] Specifically, the synchronization component includes a first connecting rod 611 rotatably connected to the material guide seat 605 and a second connecting rod 612 rotatably connected to the connecting seat 202. The first connecting rod 611 and the second connecting rod 612 are rotatably connected. The rotation axes of the first connecting rod 611 and the second connecting rod 612 are horizontal. The first connecting rod 611, the second connecting rod 612 and the axis of the discharge pipe 201 are located in the same vertical plane, and the first connecting rod 611 and the second connecting rod 612 only rotate in this vertical plane.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A soil conditioner granule drying device, comprising a drying tank (1) with a vertical axis, wherein a primary drying tank (2) coaxial with the drying tank is fixedly provided inside the drying tank (1), characterized in that: Also includes: A primary drying mechanism (3), the primary drying mechanism (3) comprising a plurality of primary drying nozzles (301) fixedly arranged in the primary drying tank (2), the plurality of primary drying nozzles (301) being evenly distributed along the circumference of the primary drying tank (2); The rotary feeding mechanism (4) comprises a feeding pipe (410) which passes through the top of the drying tank (1) and the top of the primary drying tank (2) from top to bottom, a plurality of drying cylinders (420) which are connected to the feeding pipe (410), and a driving assembly (430) which is connected to the feeding pipe (410). The primary drying nozzle (301) is correspondingly arranged below the drying cylinder (420) and its jet direction is upward. The plurality of drying cylinders (420) are evenly distributed along the circumference of the primary drying tank (2). The drying cylinders (420), the primary drying nozzle (301) and the primary drying nozzle (301) are connected to the feeding pipe (410). The distance between the drying nozzle (301) and the axis of the primary drying tank (2) is the same; the top of the drying cylinder (420) is provided with an opening (421), and the bottom thereof is provided with a vent hole (422); the feeding pipe (410) comprises a feeding portion (411) coaxially arranged with the drying tank (1), a discharging portion (412) fixed to the bottom of the feeding portion (411) and arranged horizontally, and a plurality of distribution portions (413) connected to the side of the discharging portion (412) and arranged obliquely; the plurality of distribution portions (413) are respectively connected to each of the drying cylinders (420); An air jet discharging mechanism (5), the air jet discharging mechanism (5) is arranged between the plurality of drying cylinders (420) and is located above the drying cylinders (420), and the air jet discharging mechanism (5) has a plurality of discharge nozzles (501) along a horizontal direction; The jet discharging mechanism (5) further comprises a discharging air inlet pipe (502) which passes through the top of the drying tank (1) and the top of the primary drying tank (2) from top to bottom, and a mounting seat (503) which is fixedly sleeved on the bottom of the discharging air inlet pipe (502); a plurality of discharging nozzles (501) are fixed on the mounting seat (503) and are evenly distributed along the circumference thereof; and the feeding pipe (410) coaxially passes through the discharging air inlet pipe (502) and is rotatably connected thereto; A drying and forming mechanism (6), wherein a discharge pipe (201) is provided at the bottom of the primary drying tank (2), and the drying and forming mechanism (6) is arranged below the discharge pipe (201). The drying and forming mechanism (6) comprises a material distribution platform (601) fixed below the discharge pipe (201), a material guide platform (602) extending in a horizontal direction is provided at the bottom of the material distribution platform (601), and evenly distributed drying and forming nozzles (603) are provided on the material guide platform (602), and an inclined forming guide cloth (604) is provided above the drying and forming nozzles (603); The discharge pipe (201) is coaxially arranged with the primary drying tank (2), and an annular connecting seat (202) is provided on the discharge pipe (201). An annular material guide seat (605) is provided in the drying tank (1). The formed material guide cloth (604) is an elastic annular structure and is connected to the connecting seat (202) and the material guide seat (605) on its inner and outer sides respectively. A vertical telescopic component (606) is fixed on the drying tank (1) and is connected to the material guide seat (605). The material distribution platform (601) is a conical structure and its bottom extends to the outside of the discharge pipe (201). The edge of the material guide platform (602) is fixedly connected to a separation cylinder (607) located on the inner side of the material guide seat (605).
2. A soil conditioner granule drying device according to claim 1, characterized in that: The bottom of the drying cylinder (420) is provided with an annular eaves (423) extending outward.
3. The soil conditioner particle drying device according to claim 1, characterized in that: The primary drying mechanism (3) further comprises a primary drying air inlet pipe (302), the primary drying air inlet pipe (302) passing through the bottom of the drying tank (1) from bottom to top, and extending from the discharge pipe (201) into the primary drying tank (2), the primary drying nozzle (301) being connected to the primary drying air inlet pipe (302) via a pipeline.
4. The soil conditioner particle drying device according to claim 1, characterized in that: The outer side of the material guide seat (605) is coaxially connected to a sliding seat (608) connected to the vertical telescopic component (606), the outer side of the material guide seat (605) is provided with a transmission gear (609), and the sliding seat (608) is fixed with a rotating driving member (610) engaged with the transmission gear (609), the connecting seat (202) is rotatably connected to the discharge pipe (201), and multiple groups of synchronization components are provided between the material guide seat (605) and the connecting seat (202).
5. The soil conditioner particle drying device according to claim 4, characterized in that: The synchronization component includes a first connecting rod (611) rotatably connected to the material guide seat (605) and a second connecting rod (612) rotatably connected to the connecting seat (202), the first connecting rod (611) and the second connecting rod (612) are rotatably connected, the rotation axes of the first connecting rod (611) and the second connecting rod (612) are horizontal, the first connecting rod (611), the second connecting rod (612) and the axis of the discharge pipe (201) are located in the same vertical plane, and the first connecting rod (611) and the second connecting rod (612) only rotate in the vertical plane.
Citation Information
Patent Citations
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CN118664786A
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CN204404721U