A single-port product drying method, system, intelligent terminal and storage medium

By combining top dehumidification and directional drying devices during the drying process, a unidirectional airflow is formed, which solves the problem of inconsistent dryness inside and outside the single-port product, effectively removes internal moisture and rapidly evaporates surface humidity, thus improving the drying effect.

CN119353912BActive Publication Date: 2026-02-13CIXI HUILI MASCH & ELECTRIC CO LTD
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Patent Information

Application Number
CN202411753637.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2026-02-13
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

In existing technologies, single-port products cannot effectively remove internal moisture during the drying process, resulting in inconsistent dryness between the inside and outside.

Method used

When a drying trigger signal is detected, the top dehumidifier is controlled to dry the surface of the single-port product. After initial drying, a directional drying device is used to form a unidirectional airflow, which discharges the internal moisture through the opening of the single-port product. Combined with the adjustment of the airflow speed based on the depth of the product cavity and its placement position, the airflow effectively dries the interior.

Benefits of technology

It achieves consistency in surface and internal humidity of single-port products, improving the consistency and efficiency of drying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a single-port product drying method and system, an intelligent terminal and a storage medium, and relates to the field of drying technology.The application comprises the following steps: obtaining a drying trigger signal of a single-port product; controlling a preset drying door to close a preset drying room according to the drying trigger signal, and obtaining a drying room closing trigger signal; controlling a preset top dehumidifying device to perform surface drying on the single-port product according to the drying room closing trigger signal; obtaining a preliminary drying humidity of the drying room; judging whether the preliminary drying humidity meets the requirement of a preset preliminary drying humidity range; if not, continuing to control the top dehumidifying device to perform surface drying on the single-port product, and continuing to obtain the preliminary drying humidity for cyclic judgment; and if yes, controlling a preset directional drying device to perform internal drying on the single-port product by blowing air on the opening of the single-port product to form a one-way directional airflow. The application has the effect of improving the consistency of the internal and external drying degrees of the single-port product.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of drying technology, in particular to a single-port product drying method, system, intelligent terminal and storage medium. BACKGROUND

[0002] Single-port products refer to products that are cylindrical and have only one open end in lost foam casting and other industrial fields.

[0003] In related technologies, single-port products usually need to be dried after manufacturing to remove internal and surface moisture. The opening of the single-port product is placed downward in the drying room, the internal moisture of the product is allowed to flow out naturally, and then the top dehumidification system of the drying room is turned on, so that the top dehumidification system reduces the humidity in the drying room to speed up the evaporation of moisture on the single-port product.

[0004] For the above-mentioned related technology, for single-port products with a deep depth, only relying on the top dehumidification system in the drying room can dry the surface of the product, but it cannot effectively remove the internal moisture of the product, resulting in inconsistent internal and external dryness of the single-port product, and there is still room for improvement. SUMMARY

[0005] In order to improve the consistency of the internal and external dryness of the single-port product, the present application provides a single-port product drying method, system, intelligent terminal and storage medium.

[0006] In a first aspect, the present application provides a single-port product drying method, which adopts the following technical solution:

[0007] A single-port product drying method, comprising:

[0008] Obtaining a drying trigger signal of a single-port product;

[0009] According to the drying trigger signal, a preset drying door is controlled to close a preset drying room, and a drying room closing trigger signal is obtained;

[0010] According to the drying room closing trigger signal, a preset top dehumidification device is controlled to dry the surface of the single-port product;

[0011] Obtaining the preliminary drying humidity of the drying room;

[0012] Judging whether the preliminary drying humidity meets the requirement of the preset preliminary drying humidity range;

[0013] If not, continue to control the top dehumidification device to dry the surface of the single-port product, and continue to obtain the preliminary drying humidity for cyclic judgment;

[0014] If the condition is met, the preset directional drying device is controlled to blow air on the opening of the single-port product to form a unidirectional directional airflow for internal drying.

[0015] By adopting the above technical solution, when the drying trigger signal of the single-port product is detected, the top dehumidifying device is controlled to dry the surface of the single-port product, and after the preliminary drying is completed, the directional drying device is controlled to blow air on the opening of the single-port product to form a unidirectional directional airflow, so that a low-pressure area is formed at the opening of the single-port product, the airflow quickly flows through the inner cavity of the single-port product, the internal humidity is discharged, and at the same time, the dry air enters the interior to accelerate evaporation, so that the surface and internal humidity of the single-port product are consistent, and the consistency of the internal and external dryness of the single-port product is improved.

[0016] Optionally, the step of controlling the preset directional drying device to blow air on the opening of the single-port product to form a unidirectional directional airflow for internal drying comprises:

[0017] The blowing detection distance of the single-port product and the product inner cavity depth are obtained;

[0018] The basic drying airflow speed is determined according to the product inner cavity depth and a preset depth-speed relationship;

[0019] The airflow reduction speed is determined according to the blowing detection distance and a preset distance reduction relationship;

[0020] The airflow reduction speed and the basic drying airflow speed are analyzed to determine an actual drying airflow speed;

[0021] The directional drying device is controlled to blow air on the opening of the single-port product according to the actual drying airflow speed and a preset airflow parameter, and a drying completion trigger signal is obtained;

[0022] The directional drying device is controlled to stop according to the drying completion trigger signal, and the drying door is controlled to close the drying room.

[0023] By adopting the above technical solution, the product inner cavity depth is analyzed to determine the basic drying airflow speed for effectively drying the product, then the basic drying airflow speed is corrected according to the blowing detection distance to obtain the actual drying airflow speed, and the directional device is controlled to blow air on the single-port product according to the actual drying airflow speed, so that the airflow speed flowing through the opening of the single-port product can effectively dry the inner cavity of the product, and the efficiency of internal drying of the single-port product is improved.

[0024] Optionally, the step of controlling the directional drying device to blow air on the opening of the single-port product according to the actual drying airflow speed and a preset airflow parameter comprises:

[0025] The top dehumidifying device is controlled to be closed, and the drying door is controlled to open the drying room;

[0026] acquire the specific placement position of the single-port product;

[0027] determine the starting device parameters according to the specific placement position and the preset position device relationship;

[0028] control the starting of the directional drying device according to the starting device parameters;

[0029] control the opening blowing of the single-port product by the starting directional drying device according to the actual drying air flow wind speed and the air flow parameters.

[0030] By adopting the above technical solutions, the top dehumidifying device is controlled to be closed, and the drying door is controlled to be opened to dry the drying room, so as to ensure that the top dehumidifying device does not cause the directional air flow to be unable to form when the directional drying device blows, and the directional air flow flows out of the drying room through the drying door, and the air flow exchange is completed, and then the directional drying device corresponding to the position is started according to the specific placement position of the single-port product to blow the single-port product, and the accuracy of the internal drying of the single-port product is improved.

[0031] Optionally, the step of controlling the opening blowing of the single-port product by the starting directional drying device according to the actual drying air flow wind speed and the air flow parameters comprises:

[0032] acquire the port detection distance of the single-port product;

[0033] determine whether the port detection distance meets the requirement of the preset port downward distance;

[0034] if yes, control the opening blowing of the single-port product by the starting directional drying device according to the actual drying air flow wind speed and the air flow parameters;

[0035] if no, acquire the reverse placement serial number of the single-port product;

[0036] control the preset fixed frame device to adjust the opening orientation of the single-port product according to the reverse placement serial number and the preset reverse adjustment trigger signal, and acquire an adjustment completion trigger signal;

[0037] control the opening blowing of the single-port product by the starting directional drying device according to the actual drying air flow wind speed and the air flow parameters according to the adjustment completion trigger signal.

[0038] By adopting the above technical solutions, when it is determined that the port detection distance does not meet the requirement of the port downward distance, it is indicated that the single-port product is placed reversely, and therefore the reverse placement serial number is collected, so as to control the fixed device to adjust the orientation of the single-port product corresponding to the reverse placement serial number, and after the adjustment is completed, the directional drying device is controlled to blow the opening of the single-port product, so as to ensure that the directional air flow is formed at the opening of the single-port product, and the effectiveness of the internal drying of the single-port product is improved.

[0039] Optionally, the step of acquiring the blowing detection distance of the single-port product comprises:

[0040] acquiring a placement position sequence number of the single-port product;

[0041] determining a product extension distance according to the placement position sequence number and a preset sequence number distance relationship;

[0042] acquiring a direct detection distance of the single-port product and the directional drying device;

[0043] analyzing the direct detection distance and the product extension distance to determine the blowing detection distance.

[0044] By adopting the above technical solution, the product extension distance of the single-port product placed on the fixing frame device is determined according to the placement position sequence number of the single-port product, and then the direct detection distance is acquired, so that the blowing detection distance is obtained by adding the two distances, thereby improving the accuracy of the blowing detection distance.

[0045] Optionally, the step of acquiring the drying completion trigger signal comprises:

[0046] acquiring a real-time detection humidity of the drying room;

[0047] judging whether the real-time detection humidity meets the requirement of a preset reference drying humidity;

[0048] if not, continuing to acquire the real-time detection humidity of the drying room for cyclic judgment;

[0049] if yes, acquiring a product detection humidity of the single-port product;

[0050] judging whether the product detection humidity meets the requirement of the reference drying humidity;

[0051] if not, supplementally drying the single-port product, and continuing to acquire the product detection humidity of the single-port product for cyclic judgment;

[0052] if yes, outputting the drying completion trigger signal.

[0053] By adopting the above technical solution, the drying completion trigger signal is outputted when the real-time detection humidity of the drying room and the product detection humidity of the single-port product both meet the reference drying humidity, so that the drying is stopped only when the single-port product is dried inside and outside, thereby improving the rationality of outputting the drying completion trigger signal.

[0054] Optionally, the step of supplementally drying the single-port product comprises:

[0055] acquiring a product humidity abnormal sequence number and an abnormal humidity corresponding to the product humidity abnormal sequence number;

[0056] According to the abnormal humidity, the product humidity abnormal sequence number is sorted to determine the adjustment drying sequence order;

[0057] According to the adjustment drying sequence order, the sequence of the preset fixed frame device adjusting the single-port product is controlled, and a sequence completion trigger signal is obtained;

[0058] According to the sequence completion trigger signal, the directional drying device is controlled to blow the opening of the single-port product with the actual drying air flow speed and air flow parameters.

[0059] By adopting the above technical solution, the product humidity abnormal sequence number and the corresponding abnormal humidity are detected, so that the adjustment drying sequence order is obtained according to the abnormal humidity, and the single-port product with higher humidity is adjusted to a position closer to the directional drying device by the fixed frame device according to the adjustment drying sequence order, thereby improving the drying efficiency of the single-port product.

[0060] In a second aspect, the application provides a single-port product drying system, which adopts the following technical solution:

[0061] A single-port product drying system comprises:

[0062] An acquisition module is configured to acquire a drying trigger signal, a drying room closing trigger signal, and a preliminary drying humidity;

[0063] A memory is configured to store a program of the single-port product drying method according to any one of the above aspects;

[0064] A processor, and the program in the memory can be loaded and executed by the processor, and the single-port product drying method according to any one of the above aspects is implemented.

[0065] By adopting the above technical solution, the processor is controlled to load and execute the program of the single-port product drying method stored in the memory, so that the acquisition module acquires a series of data related to the single-port product drying, so that when the drying trigger signal of the single-port product is detected, the top dehumidifying device is controlled to dry the surface of the single-port product, and after the preliminary drying is completed, the directional drying device is controlled to blow the opening of the single-port product, thereby forming a unidirectional directional air flow, forming a low-pressure area at the opening of the single-port product, and making the air flow quickly flow through the inner cavity of the single-port product to discharge the internal humidity, while the dry air enters the inside to accelerate evaporation, thereby achieving the effect that the surface and internal humidity of the single-port product are consistent, and improving the consistency of the internal and external dryness of the single-port product.

[0066] In a third aspect, the application provides an intelligent terminal, which adopts the following technical solution:

[0067] An intelligent terminal comprises a memory and a processor, and the memory stores a computer program capable of being loaded and executed by the processor to implement the single-port product drying method according to any one of the above.

[0068] By using the above technical solution, the processor loads and executes the computer program of the single-port product drying method in the memory by operating the intelligent terminal, so that when the drying trigger signal of the single-port product is detected, the top dehumidifying device is controlled to dry the surface of the single-port product, and after the preliminary drying is completed, the directional drying device is controlled to blow air on the opening of the single-port product, so as to form a unidirectional directional airflow, form a low-pressure area at the opening of the single-port product, and make the airflow quickly flow through the inner cavity of the single-port product to discharge the internal moisture, while the dry air enters the inside to accelerate evaporation, so as to achieve the effect that the surface and internal humidity of the single-port product are consistent, and further improve the consistency of the internal and external dryness of the single-port product.

[0069] In the fourth aspect, the present application provides a computer storage medium capable of storing a corresponding program, which has the characteristics of facilitating the improvement of the consistency of the internal and external dryness of the single-port product, and adopts the following technical solution:

[0070] A computer readable storage medium stores a computer program capable of being loaded and executed by the processor to implement the single-port product drying method.

[0071] By using the above technical solution, the computer readable storage medium stores a computer program of the single-port product drying method, so that the processor loads and executes the computer program in the storage medium, so that when the drying trigger signal of the single-port product is detected, the top dehumidifying device is controlled to dry the surface of the single-port product, and after the preliminary drying is completed, the directional drying device is controlled to blow air on the opening of the single-port product, so as to form a unidirectional directional airflow, form a low-pressure area at the opening of the single-port product, and make the airflow quickly flow through the inner cavity of the single-port product to discharge the internal moisture, while the dry air enters the inside to accelerate evaporation, so as to achieve the effect that the surface and internal humidity of the single-port product are consistent, and further improve the consistency of the internal and external dryness of the single-port product.

[0072] In summary, the present application has at least one of the following beneficial technical effects:

[0073] 1. By controlling the top dehumidification device to dry the surface of the single-port product when detecting the drying trigger signal of the single-port product, and controlling the directional drying device to blow on the opening of the single-port product after completing the preliminary drying, a one-way directional airflow is formed, a low-pressure area is formed at the opening of the single-port product, the airflow quickly flows through the inner cavity of the single-port product, the internal humidity is discharged, and at the same time, the dry air enters the interior to accelerate evaporation, thereby achieving the effect that the surface and internal humidity of the single-port product are consistent, and further improving the consistency of the internal and external dryness of the single-port product;

[0074] 2. By analyzing the depth of the product inner cavity, the effective drying airflow speed for drying the product is determined, and then the actual drying airflow speed is obtained by correcting the basic drying airflow speed according to the blowing detection distance, so as to control the directional device to blow on the single-port product according to the actual drying airflow speed, thereby ensuring that the gas flow rate flowing through the opening of the single-port product can effectively dry the inner cavity of the product, and further improving the efficiency of drying the inner part of the single-port product;

[0075] 3. When it is determined that the port detection distance does not meet the requirement of the port downward distance, it is indicated that the single-port product is placed reversely, therefore the reverse placement serial number is collected, so as to control the fixed device to adjust the orientation of the single-port product corresponding to the reverse placement serial number, and after the adjustment is completed, the directional drying device is controlled to blow on the opening of the single-port product, so as to ensure that the directional airflow is formed at the opening of the single-port product, and further improve the effectiveness of drying the inner part of the single-port product. BRIEF DESCRIPTION OF DRAWINGS

[0076] Figure 1 It is a flowchart of a single-port product drying method in the embodiment of the present application.

[0077] Figure 2 It is a flowchart of the step of controlling the preset directional drying device to blow on the opening of the single-port product to form a one-way directional airflow for internal drying in the embodiment of the present application.

[0078] Figure 3 It is a flowchart of the step of controlling the directional drying device to blow on the opening of the single-port product according to the actual drying airflow speed and the preset airflow parameter in the embodiment of the present application.

[0079] Figure 4 It is a flowchart of the step of controlling the directional drying device to blow on the opening of the single-port product according to the actual drying airflow speed and the airflow parameter in the embodiment of the present application.

[0080] Figure 5 It is a flowchart of the step of obtaining the blowing detection distance of the single-port product in the embodiment of the present application.

[0081] Figure 6This is a flowchart of the steps for obtaining the drying completion trigger signal in an embodiment of this application.

[0082] Figure 7 This is a flowchart of the steps for supplementing drying of a single-port product in an embodiment of this application. Detailed Implementation

[0083] To make the purpose, technical solution, and advantages of this application clearer, the following description is provided in conjunction with the appendix. Figures 1-7 The present application will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the application.

[0084] This application discloses a drying method for a single-port product, specifically a controller, a drying door, a top dehumidifier, and a directional drying device. The controller is connected to the drying door, the top dehumidifier, and the directional drying device via data cables to achieve data interaction and control. When the controller receives a drying trigger signal from the single-port product, it controls the drying door to close the drying chamber, thereby ensuring stable humidity inside the drying chamber. Then, it controls the top dehumidifier to dry the surface of the single-port product and detects the initial drying humidity. When it is determined that the initial drying humidity meets the requirements of the initial drying humidity range, it controls the directional drying device to blow air through the opening of the single-port product to form a directional airflow to dry the interior of the single-port product, thereby ensuring the consistency of dryness inside and outside the single-port product.

[0085] Reference Figure 1 This application discloses a single-port product drying method, including the following steps:

[0086] Step S100: Obtain the drying trigger signal for the single-port product.

[0087] The drying trigger signal is the signal that starts drying the single-port product. The operator presses the start button to send the drying trigger signal to the controller.

[0088] Step S101: Control the preset drying door to close the preset drying chamber according to the drying trigger signal, and obtain the drying chamber closing trigger signal.

[0089] Upon receiving the drying trigger signal, the controller responds by sending a closing command to the drying door, causing the drying door to close the drying chamber. This ensures that the humidity inside the chamber is not affected by external factors during the initial drying process. The controller also detects the drying chamber closing trigger signal to provide data support for subsequent drying of single-port products.

[0090] The drying room refers to a space for drying single-port products. A top dehumidifying device is installed on the top of the drying room, and a directional drying device is installed on the side wall of the drying room. The drying door refers to the door of the drying room, which is used to control the opening and closing of the drying room. An automatic door can be used. The drying door is opposite to the directional drying device to ensure that the directional drying device can timely take out the moisture from the drying room through the drying door when forming a directional airflow.

[0091] The drying room closing trigger signal refers to a signal that the drying door closes the drying room. After the drying door is closed, a feedback signal is sent to the controller.

[0092] Step S102: Control the preset top dehumidifying device to dry the surface of the single-port product according to the drying room closing trigger signal.

[0093] After the controller receives the drying room closing trigger signal, the controller responds to the drying room closing trigger signal to send an instruction to control the top dehumidifying device to remove the moisture in the drying room, so that the moisture on the surface of the single-port product evaporates, thereby preliminarily drying the surface of the single-port product.

[0094] The top dehumidifying device refers to a device for drying the surface of the single-port product, which includes a fan, a condenser, and an evaporator. The fan extracts air in the drying room, the condenser condenses the moisture in the air into liquid water, and the evaporator adjusts the air temperature and then circulates the air back into the drying room, thereby creating a dry and hot environment in the drying room to accelerate the evaporation of moisture on the surface of the single-port product.

[0095] Step S103: Obtain the preliminary drying humidity of the drying room.

[0096] The preliminary drying humidity refers to the humidity of the drying room during the dehumidifying process of the top dehumidifying device, which is detected by a humidity sensor installed in the drying room and sent to the controller.

[0097] Step S104: Determine whether the preliminary drying humidity meets the requirements of the preset preliminary drying humidity range.

[0098] The preliminary drying humidity range refers to the humidity range in the drying room when the surface of the single-port product is preliminarily dried. The specific value is determined by the operator according to the actual situation. The requirement of the preliminary drying humidity range refers to being within the preliminary drying humidity range.

[0099] The controller determines whether the preliminary drying humidity is within the preliminary drying humidity range to determine whether the top dehumidifying device has completed the preliminary drying of the surface of the single-port product.

[0100] Step S1041: If not, continue to control the top dehumidifying device to dry the surface of the single-port product, and continue to obtain the preliminary drying humidity for cyclic determination.

[0101] If the controller determines that the preliminary drying humidity is not within the preliminary drying humidity range, it indicates that the top dehumidifying device has not completed the surface drying of the single-port product, so the top dehumidifying device continues to control the surface drying of the single-port product, and the preliminary drying humidity continues to be detected, so as to continuously monitor the drying of the single-port product by the top dehumidifying device.

[0102] Step S1042: If it is consistent, control the preset directional drying device to blow air on the opening of the single-port product to form a one-way directional airflow for internal drying.

[0103] If the controller determines that the preliminary drying humidity is within the preliminary drying humidity range, it indicates that the top dehumidifying device has completed the surface drying of the single-port product, and the internal drying of the single-port product can be performed, so the directional drying device is controlled to blow air on the opening of the single-port product, and the specific method is referred to the step of Figure 2 Because the single-port product is placed with the opening facing down, and the blowing direction of the directional drying device is perpendicular to the orientation direction of the opening, the directional drying device forms a one-way directional airflow at the opening of the single-port product, so that the one-way directional airflow carries away the moisture inside the single-port product, and the dry airflow enters the interior of the single-port product to accelerate the evaporation of moisture, thereby ensuring that the internal and external drying degrees of the single-port product are consistent.

[0104] The directional drying device refers to a device for drying the interior of the single-port product. A powerful dehumidifying fan is installed on the side wall of the drying room as required. When the powerful dehumidifying fan is working, a directional airflow is formed, a low-pressure area is formed at the opening of the single-port product, the moisture inside the single-port product is quickly discharged, and the dry airflow enters the interior of the single-port product to accelerate the evaporation of moisture.

[0105] Referring to Figure 2 , the step of controlling the preset directional drying device to blow air on the opening of the single-port product to form a one-way directional airflow for internal drying includes:

[0106] Step S200: Obtain the blowing detection distance of the single-port product and the product internal cavity depth.

[0107] The blowing detection distance refers to the farthest distance of the single-port product from the directional drying device, and the specific obtaining method is referred to the step of Figure 5 .

[0108] The product internal cavity depth refers to the specific depth value of the product internal cavity, which is input into the controller by the operator.

[0109] Step S201: Determine the basic drying airflow speed according to the product internal cavity depth and the preset depth-airflow speed relationship.

[0110] The depth and wind speed relationship refers to the corresponding relationship between the product inner cavity depth and the drying air flow wind speed. In the case of a determined drying time, the deeper the product inner cavity depth, the greater the drying air flow wind speed. The operator calls products of different depths, and increases the wind speed from small to large. The wind speed that can complete drying within the drying time is determined as the drying wind speed corresponding to the depth, and the product inner cavity depth and the drying air flow wind speed are corresponded to form a mapping table.

[0111] The basic drying air flow wind speed refers to the air flow wind speed for drying a single-port product, which is obtained by the controller according to the product inner cavity depth in the mapping table corresponding to the depth and wind speed relationship.

[0112] Step S202: Determine the air flow reduced wind speed according to the blowing detection distance and the preset distance and speed reduction relationship.

[0113] The distance and speed reduction relationship refers to the corresponding relationship between the blowing distance and the air flow reduction speed. The farther the blowing distance, the greater the air flow reduction speed. The operator measures the difference between the wind speed at different distances and the initial wind speed to obtain the reduction wind speed corresponding to the distance, and the operator corresponds the distance and the reduction wind speed to form a mapping table.

[0114] The air flow reduced wind speed is the reduced wind speed value when blowing to the farthest single-port product, which is obtained by the controller according to the blowing detection distance in the mapping table corresponding to the distance and speed reduction relationship.

[0115] Step S203: Analyze the air flow reduced wind speed and the basic drying air flow wind speed to determine the actual drying air flow wind speed.

[0116] The actual drying air flow wind speed is the wind speed for blowing to the single-port product of the drying device. The controller adds the air flow reduced wind speed to the basic drying air flow wind speed, thereby offsetting the reduced wind speed, and ensuring that each single-port product can be effectively dried.

[0117] Step S204: Control the directional drying device to blow to the opening of the single-port product according to the actual drying air flow wind speed and the preset air flow parameter, and obtain a drying completion trigger signal.

[0118] After determining the actual drying air flow wind speed, the controller sends an instruction to control the directional drying device to blow to the opening of the single-port product at the actual drying air flow wind speed and the air flow parameter. For details, refer to the steps of Figure 3 , thereby drying the inside of the single-port product, and detecting the drying completion trigger signal to provide data support for subsequent drying.

[0119] The air flow parameters are humidity and temperature of the air flow formed to the drying device, which are determined by the operator according to the actual situation. The drying completion trigger signal refers to a trigger signal for completing the internal drying of the single-port product, and the specific acquisition method refers to the steps of Figure 6 .

[0120] Step S205: controlling the directional drying device to stop according to the drying completion trigger signal, and controlling the drying door to close the drying room.

[0121] Wherein, after the controller receives the drying completion trigger signal, it indicates that the internal drying of the single-port product is completed, so the controller controls the directional drying device to stop, thereby saving energy, and controls the drying door to close the drying room, thereby maintaining the humidity and temperature in the drying room, allowing the single-port product to stand in a natural environment, and further improving the drying effect of the single-port product.

[0122] Referring to Figure 3 , the step of controlling the directional drying device to blow open to the single-port product according to the actual drying air flow speed and the preset air flow parameters includes:

[0123] Step S300: controlling the top dehumidifying device to close, and controlling the drying door to open the drying room.

[0124] Wherein, the controller sends instructions to control the top dehumidifying device to close, thereby preventing the top dehumidifying device from affecting the directional drying device to form a one-way directional air flow, and controls the drying door to open the drying room, thereby allowing the air flow to be discharged from the drying door in time when the directional drying device blows to the single-port product, thereby forming a one-way directional air flow.

[0125] Step S301: obtaining the specific placement position of the single-port product.

[0126] Wherein, the specific placement position refers to the specific placement position of the single-port product in the drying room, and the drying room is provided with a placement position corresponding to the directional drying device and a corresponding position serial number. The camera in the drying room takes a photo and identifies the inside of the drying room, thereby determining the placement position of the single-port product according to the position serial number.

[0127] Step S302: determining the start device parameters according to the specific placement position and the preset position-device relationship.

[0128] Wherein, the position-device relationship refers to the corresponding relationship between the placement position and the device. Each placement position corresponds to a directional drying device, and the operator maps the placement position and the device according to the actual situation to form a mapping table.

[0129] The start device parameters refer to the directional drying device that needs to be started, which is found by the controller in the mapping table corresponding to the position-device relationship according to the specific placement position.

[0130] Step S303: controlling the start-up of the directional drying device according to the start-up device parameter.

[0131] Wherein, after the controller obtains the start-up device parameter, the controller controls the start-up of the directional drying device corresponding to the start-up device parameter, thereby providing a basis for subsequent blowing of the single-port product.

[0132] Step S304: controlling the open blowing of the single-port product by the started directional drying device according to the actual drying air flow speed and air flow parameter.

[0133] Wherein, after the controller controls the start-up of the directional drying device, the controller controls the open blowing of the single-port product by the started directional drying device according to the temperature and humidity corresponding to the actual drying air flow speed and air flow parameter, and the specific method is referred to the step of Figure 4 , thereby drying the inside of the single-port product.

[0134] Referring to Figure 4 , the step of controlling the open blowing of the single-port product by the started directional drying device according to the actual drying air flow speed and air flow parameter includes:

[0135] Step S400: obtaining the port detection distance of the single-port product.

[0136] Wherein, the port detection distance refers to the distance between the single-port product and the distance meter when the single-port product is fixed on the fixing frame device and the distance meter above the fixing frame device detects the distance.

[0137] Step S401: judging whether the port detection distance meets the requirement of the preset port downward distance.

[0138] Wherein, the port downward distance refers to the distance between the single-port product and the distance meter when the single-port product is placed with the opening downward, and the requirement of the port downward distance refers to being equal to the port downward distance.

[0139] The controller judges whether the port detection distance is equal to the port downward distance, thereby determining whether the single-port product is placed with the opening downward when the personnel fix the single-port product on the fixing frame device.

[0140] Step S4011: if yes, controlling the open blowing of the single-port product by the started directional drying device according to the actual drying air flow speed and air flow parameter.

[0141] Wherein, if the controller determines that the port detection distance is equal to the port downward distance, it indicates that the personnel fix the single-port product on the fixing frame device with the opening downward, and therefore the controller directly controls the open blowing of the single-port product by the started directional drying device according to the gas temperature and humidity corresponding to the actual drying air flow speed and air flow parameter, thereby drying the inside of the single-port product.

[0142] Step S4012: If not, the reverse placement sequence number of the single-port product is obtained.

[0143] If the controller determines that the port detection distance is not equal to the port downward distance, it indicates that the opening of the single-port product is upward, and therefore the reverse placement sequence number of the single-port product is detected to provide data support for subsequent adjustment of the single-port product.

[0144] The direction placement sequence number refers to the position sequence number of the reverse placement single-port product. When the range finder detects the port detection distance, the corresponding sequence number is marked after the port detection distance. When the port detection distance is determined to be abnormal, the sequence number of the suffix is defined as the reverse placement sequence number.

[0145] Step S402: According to the reverse placement sequence number and the preset reverse adjustment trigger signal, the preset fixed frame device adjusts the opening direction of the single-port product, and obtains an adjustment completion trigger signal.

[0146] After determining the reverse placement sequence number, the controller controls the fixed frame device corresponding to the reverse placement sequence number to adjust the opening direction of the single-port product, so as to ensure that the opening of the single-port product is downward, and to detect the adjustment completion trigger signal to provide data support for subsequent drying of the single-port product.

[0147] The reverse adjustment trigger signal refers to a signal for controlling the fixed frame device to adjust the direction of the single-port product to the reverse direction, which is stored in the controller by the operator. The fixed frame device refers to a device for fixing the single-port product, including the overall fixed frame and the clamping assembly uniformly arranged on the fixed frame. The clamping assembly includes a clamp for fixing the single-port product, a horizontal movement module for controlling the movement of the clamp, a vertical movement module, and a motor for controlling the turning of the clamp. The opening direction of the single-port product is adjusted by the rotation of the motor. The adjustment completion trigger signal refers to a signal indicating that the adjustment of the direction of the single-port product is completed. After the adjustment of the fixed frame device is completed, the adjustment completion trigger signal is fed back to the controller.

[0148] Step S403: According to the adjustment completion trigger signal, the activated directional drying device blows air at the opening of the single-port product at the actual drying air flow speed and the gas temperature and humidity corresponding to the air flow parameters.

[0149] After the controller receives the adjustment completion trigger signal, the controller responds to the adjustment completion trigger signal, thereby sending instructions to control the activated directional drying device to blow air at the opening of the single-port product at the actual drying air flow speed and the gas temperature and humidity corresponding to the air flow parameters, thereby drying the inside of the single-port product.

[0150] Referring to Figure 5 , the step of obtaining the blowing detection distance of the single-port product comprises:

[0151] Step S500: Obtain the placement position serial number of the single-port product.

[0152] The placement position serial number refers to the maximum serial number of the position where the single-port product is placed on the fixed frame. The closer the placement position is to the directional drying device, the smaller the serial number. The serial number is output by the activated light sensing device on the fixed frame device, and the maximum serial number is selected.

[0153] Step S501: Determine the product extension distance according to the placement position serial number and the preset serial number distance relationship.

[0154] The serial number distance relationship refers to the corresponding relationship between the placement serial number and the extension distance. The extension distance refers to the distance between the placement position and the edge of the fixed frame. Each position has a corresponding distance. The larger the serial number, the greater the distance. The operator forms a mapping table by corresponding the placement serial number and the extension distance one by one.

[0155] The product extension distance refers to the farthest distance from the edge of the fixed frame. The controller obtains it by searching the mapping table corresponding to the placement position serial number according to the serial number distance relationship.

[0156] Step S502: Obtain the direct detection distance between the single-port product and the directional drying device.

[0157] The direct detection distance refers to the closest distance between the single-port product and the directional drying device. It is obtained by the distance measuring instrument installed on the edge of the fixed frame detecting the distance between the edge and the directional drying device.

[0158] Step S503: Analyze the direct detection distance and the product extension distance to determine the blowing detection distance.

[0159] The blowing detection distance in this step is consistent with the blowing detection distance in step S200. The sum of the direct detection distance and the product extension distance is obtained by the controller.

[0160] Referring to Figure 6 , the step of obtaining the drying completion trigger signal comprises:

[0161] Step S600: Obtain the real-time detection humidity of the drying room.

[0162] The real-time detection humidity refers to the humidity in the drying room when the single-port product is dried by the directional drying device. It is obtained by detecting and sending the humidity in the drying room to the controller by the humidity sensor in the drying room.

[0163] Step S601: Determine whether the real-time detection humidity meets the requirements of the preset reference drying humidity.

[0164] The reference drying humidity refers to the maximum humidity in the drying room when the single-port product is internally dried, and the specific value is determined by the operator according to the actual situation. The requirement of the reference drying humidity refers to not greater than the reference drying humidity.

[0165] The controller determines whether the real-time detection humidity is not greater than the reference drying humidity, so as to determine whether the directional drying device completes drying of the internal part of the single-port product.

[0166] Step S6011: If not, continue to obtain the real-time detection humidity of the drying room for cyclic judgment.

[0167] If the controller determines that the real-time detection humidity is greater than the reference drying humidity, it indicates that the humidity in the drying room is still high, and the moisture in the internal part of the single-port product has not been completely discharged. Therefore, the real-time detection humidity of the drying room is continuously detected, so as to continuously monitor the humidity change in the drying room.

[0168] Step S6012: If yes, obtain the product detection humidity of the single-port product.

[0169] If the controller determines that the real-time detection humidity is not greater than the reference drying humidity, it indicates that the humidity in the drying room is low, and the moisture in the internal part of the single-port product may be completely discharged. Therefore, the product detection humidity of the single-port product is detected, which provides data support for subsequent determination of whether the single-port product is completed drying.

[0170] The product detection humidity refers to the humidity detected in the internal part of the single-port product, which is detected by the humidity sensor installed on the fixed frame device and sent to the controller.

[0171] Step S602: Determine whether the product detection humidity meets the requirement of the reference drying humidity.

[0172] The reference drying humidity and the requirement of the reference drying humidity in this step are the same as those in step S601, and will not be repeated here.

[0173] The controller determines whether the product detection humidity is not greater than the reference drying humidity, so as to determine whether the directional drying device completes drying of the internal part of the single-port product.

[0174] Step S6021: If not, the single-port product is supplemented dried, and the product detection humidity of the single-port product is continuously obtained for cyclic judgment.

[0175] If the controller determines that the product detection humidity is greater than the reference drying humidity, it indicates that although the humidity in the drying room is low, the humidity in the internal part of the single-port product is still high. At this time, the single-port product still needs to be dried. Therefore, the single-port product is supplemented dried, and the specific method is referred to in the description of the first aspect of the present application.Figure 7 The steps are repeated, and the product humidity of the single-port product is continuously monitored to keep track of the drying status of the single-port product.

[0176] Step S6022: If the condition is met, output a drying completion trigger signal.

[0177] If the controller determines that the detected humidity of the product is not greater than the reference drying humidity, it indicates that the humidity inside the drying chamber and the single-port product is low. At this time, the drying process inside the single-port product is complete, and therefore a drying completion trigger signal is output. The drying completion trigger signal in this step is the same as the drying completion trigger signal in step S204, and will not be described again here.

[0178] Reference Figure 7 The steps for supplemental drying of single-port products include:

[0179] Step S700: Obtain the product humidity anomaly number and the abnormal humidity corresponding to the product humidity anomaly number.

[0180] The product humidity anomaly sequence number refers to the location sequence number where the humidity of a single-port product exceeds the reference dry humidity. The humidity sensor on the mounting device marks this location sequence number after the humidity level. When the humidity is determined to be higher than the reference dry humidity, this sequence number is defined as the product humidity anomaly sequence number. Abnormal humidity refers to the humidity of the single-port product at the location corresponding to the product humidity anomaly sequence number, which is identified and retrieved by the controller from the product humidity detection process.

[0181] Step S701: Sort the product humidity abnormality sequence number according to the abnormal humidity to determine the order of adjustment of the drying sequence number.

[0182] Among them, adjusting the drying sequence number refers to adjusting the sequence number of the single-port products. The controller reorders the corresponding product humidity abnormality sequence numbers from largest to smallest based on the abnormal humidity.

[0183] Step S702: Adjust the order of single-port products by controlling the preset fixing device according to the drying sequence number, and obtain the sequence completion trigger signal.

[0184] After determining the drying sequence, the controller controls the horizontal and vertical linear modules on the fixed frame to adjust the corresponding single-port products to a position closer to the directional drying device according to the order of the drying sequence. This allows the single-port products with higher humidity to expel moisture faster in a higher airflow. The controller also detects the sequence completion trigger signal to provide data support for subsequent supplementary drying of the single-port products.

[0185] The fixing frame device in this step is consistent with the fixing frame device in step S402, and will not be repeated here. The sequence completion trigger signal refers to a signal that the sequence of the single-port product is re-adjusted and completed, and after the adjustment is completed, the signal is fed back to the controller by the fixing frame device.

[0186] Step S703: controlling the directional drying device to blow air to the opening of the single-port product at the actual drying air flow speed and air flow parameters according to the sequence completion trigger signal.

[0187] Wherein, after the controller receives the sequence completion trigger signal, the controller responds to the sequence completion trigger signal, thereby issuing an instruction to control the directional drying device to blow air to the opening of the single-port product at the corresponding gas temperature and humidity of the actual drying air flow speed and air flow parameters after the sequence is adjusted, thereby supplementing the drying of the single-port product that has not been completely dried.

[0188] Based on the same inventive concept, the embodiment of the present application provides a single-port product drying system, comprising:

[0189] The acquisition module is used to acquire the drying trigger signal, the drying room closing trigger signal, the preliminary drying humidity, the blowing detection distance, the product inner cavity depth, the drying completion trigger signal, the specific placement position, the port detection distance, the reverse placement serial number, the adjustment completion trigger signal, the placement position serial number, the direct detection distance, the real-time detection humidity, the product detection humidity, the product humidity abnormal serial number, the abnormal humidity, and the sequence completion trigger signal.

[0190] The memory is used to store the program of the single-port product drying method.

[0191] The processor, the program in the memory can be loaded and executed by the processor and realize a single-port product drying method.

[0192] Those skilled in the art can clearly understand that, for the convenience and brevity of description, only the division of the above functional modules is exemplified, and in actual application, the above functions can be completed by different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the foregoing method embodiments, and will not be repeated here.

[0193] The embodiment of the present application provides a computer readable storage medium, which stores a computer program capable of being loaded and executed by a processor to perform a single-port product drying method.

[0194] The computer storage medium includes, for example, a U disk, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, and various media capable of storing program codes.

[0195] Based on the same inventive concept, the embodiment of the present application provides a kind of intelligent terminal, including memory and processor, memory is stored with the computer program of being able to be loaded and being executed by processor one-port product drying method.

[0196] Those skilled in the art can clearly understand that, for the convenience and brevity of description, only the above-mentioned division of functional modules is exemplified, and in actual application, the above-mentioned functions can be completed by different functional modules according to needs, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above.The specific working process of the above-described system, device and unit can refer to the corresponding process in the foregoing method embodiments, which will not be described here.

[0197] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, any feature disclosed in the specification (including the abstract and drawings) can be replaced by other equivalent or similar purpose alternative features, unless specifically described. That is, unless specifically described, each feature is only an example of a series of equivalent or similar features.

Claims

1. A method for drying a single-port product, characterized in that, include: Obtain the drying trigger signal for a single-port product; The preset drying door is controlled to close the preset drying chamber according to the drying trigger signal, and the drying chamber closing trigger signal is obtained; The preset top dehumidifier is controlled by the drying chamber shutdown trigger signal to dry the surface of the single-port product; Obtain the initial drying humidity of the drying room; Determine whether the initial drying humidity meets the preset initial drying humidity range requirements; If it does not meet the requirements, continue to control the top dehumidifier to dry the surface of the single-port product, and continue to obtain the preliminary drying humidity for cyclical judgment; If the conditions are met, the preset directional drying device is controlled to blow air through the opening of the single-port product to form a unidirectional directional airflow for internal drying. The steps of controlling a preset directional drying device to blow air through the opening of a single-port product to form a unidirectional airflow for internal drying include: Obtain the air blowing detection distance and product inner cavity depth of a single-port product; The basic drying airflow velocity is determined based on the relationship between the product's internal cavity depth and the preset depth wind speed. The airflow speed is reduced based on the relationship between the blowing detection distance and the preset distance speed reduction. The actual drying airflow velocity is determined by analyzing the reduced airflow velocity and the basic drying airflow velocity. The directional drying device is controlled to blow air onto the opening of the single-port product based on the actual drying airflow speed and preset airflow parameters, and a drying completion trigger signal is obtained. The directional drying device is stopped based on the drying completion trigger signal, and the drying door is closed to shut down the drying chamber.

2. The single-port product drying method according to claim 1, characterized in that, The steps for controlling the directional drying device to blow air onto the single-port product based on the actual drying airflow velocity and preset airflow parameters include: Turn off the top dehumidifier and open the drying door to the drying chamber; Obtain the specific placement location of the single-port product; The parameters of the starting device are determined based on the specific placement location and the preset relationship between the devices. The directional drying device is started according to the parameters of the starting device; The directional drying device, activated based on the actual drying airflow velocity and airflow parameters, blows air through the opening of the single-port product.

3. The single-port product drying method according to claim 2, characterized in that, The steps of the directional drying device, which is activated based on the actual drying airflow velocity and airflow parameters, to blow air onto the opening of a single-port product include: Obtain the port detection distance of a single-port product; Determine whether the port detection distance meets the preset requirement for the port downward distance; If the conditions are met, the directional drying device that is activated by control blows air onto the opening of the single-port product with the actual drying airflow velocity and airflow parameters. If it does not meet the requirements, obtain the reverse placement sequence number of the single-port product; The preset fixing device is controlled to adjust the opening orientation of the single-port product according to the reverse placement sequence number and the preset reverse adjustment trigger signal, and the adjustment completion trigger signal is obtained. The directional drying device, activated by the trigger signal after adjustment, blows air onto the opening of the single-port product using the actual drying airflow velocity and airflow parameters.

4. The single-port product drying method according to claim 1, characterized in that, The steps to obtain the blowing detection distance of a single-port product include: Obtain the placement location number of the single-port product; The product extension distance is determined based on the placement position number and the preset distance relationship between the numbers. Obtain the direct detection distance between the single-port product and the directional drying device; The direct detection distance and product extension distance are analyzed to determine the blowing detection distance.

5. A single-port product drying method according to claim 1, characterized in that, The steps to obtain the drying completion trigger signal include: Obtain real-time humidity readings for the drying room; Determine whether the real-time detected humidity meets the preset baseline drying humidity requirements; If it does not meet the requirements, the real-time humidity of the drying room will be continuously monitored and the judgment will be repeated. If the conditions are met, obtain the product detection humidity of the single-port product; Determine whether the tested humidity of the product meets the requirements of the baseline drying humidity; If it does not meet the requirements, the single-port product will be dried again, and the product humidity of the single-port product will be continuously measured for cyclical judgment. If the conditions are met, a drying completion trigger signal will be output.

6. A single-port product drying method according to claim 5, characterized in that, The steps for supplemental drying of single-port products include: Obtain the product humidity anomaly serial number and the corresponding abnormal humidity; Based on the abnormal humidity, sort the product humidity abnormality sequence numbers to determine the order of adjusting the drying sequence. The preset fixing device adjusts the order of single-port products according to the drying sequence number, and obtains the sequence completion trigger signal; The trigger signal is executed sequentially to control the directional drying device to blow air onto the opening of the single-port product with the actual drying airflow speed and airflow parameters.

7. A single-port product drying system, characterized in that, include: The acquisition module is used to acquire the drying trigger signal, the drying chamber closing trigger signal, the initial drying humidity, the blowing detection distance of the single-port product, the product inner cavity depth, and the drying completion trigger signal. A memory for storing a program of a single-port product drying method as described in any one of claims 1 to 6; The processor and the program in the memory can be loaded and executed by the processor to implement the single-port product drying method as described in any one of claims 1 to 6.

8. A smart terminal, characterized in that, It includes a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and executed as described in any one of claims 1 to 6.

9. A computer-readable storage medium, characterized in that, The computer program is stored and can be loaded by a processor and executed as described in any one of claims 1 to 6.

Citation Information

Patent Citations

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