Layered stainless steel heat exchanger

By adopting a layered stainless steel structure designed gas hot water device heat exchanger, the problem of corrosion resistance of copper material heat exchangers is solved, efficient heat exchange and corrosion resistance are achieved, and the overall performance of the equipment is improved.

CN119353946APending Publication Date: 2025-01-24GUANGDONG HESHENG THERMAL ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411725543.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

In the heat exchanger of the existing gas-heated water device, the water pipes and heat transfer sheets are made of copper materials, which have problems of corrosion resistance.

Method used

The layered stainless steel heat exchanger is designed, including the left -bodied water, right -guided water, top, middle, and bottom water pipe groups, as well as the top, neutralized bottom switching hot -winged set. Through stainless steel materials and specific structural design, it improves heat exchange efficiency and solves corrosion resistance.

Benefits of technology

The effect of corrosion resistance and efficient heat exchange is achieved. By adjusting the number and area of ​​heat exchange fins, the technical problem of thermal lag of stainless steel materials is solved, and the overall heat exchange efficiency and comfort are improved.

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Abstract

A layered stainless steel heat exchanger comprises a left water guide seat, a right water guide seat, a top-layer water pipe group, a middle-layer water pipe group, a bottom-layer water pipe group, a top heat exchange fin group, a middle heat exchange fin group and a bottom heat exchange fin group, and water pipes of the top-layer water pipe group, the middle-layer water pipe group and the bottom-layer water pipe group are connected in series through the left water guide seat and the right water guide seat respectively. The top-layer water pipe group, the middle-layer water pipe group and the bottom-layer water pipe group are connected in series through the left water guide seat and the right water guide seat; the top heat exchange fin group, the middle heat exchange fin group and the bottom heat exchange fin group are respectively arranged on the top-layer water pipe group, the middle-layer water pipe group and the bottom-layer water pipe group; the number of heat exchange fins in the top heat exchange fin set, the number of heat exchange fins in the middle heat exchange fin set and the number of heat exchange fins in the bottom heat exchange fin set are reduced gradually from top to bottom. Water flows out of the bottom-layer water pipe group through the top-layer water pipe group and the middle-layer water pipe group. Due to layered arrangement, water flows from top to bottom, and the heat exchange efficiency is improved; the technical problem of stainless steel thermal hysteresis is solved through the number of the fins; the device is made of stainless steel and is corrosion-resistant.
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Description

Technical Field

[0001] The invention relates to a heat exchanger for a gas water heater. Background Art

[0002] The current existing technology, Chinese patent 202120797124.2, a single-channel gas heat exchanger, belongs to the field of heat exchangers, including a heat absorption component, a front fixing plate, a rear fixing plate and a plurality of water pipes; the front fixing plate and the rear fixing plate are respectively located on the front and rear sides of the heat absorption component; the heat absorption component includes a plurality of heat transfer plates arranged in sequence from front to back; the heat transfer plate is provided with a plurality of fixing holes arranged in sequence from left to right; each fixing hole is penetrated by a water pipe; the fixing holes at the same position of all heat transfer plates are penetrated by the same water pipe; both ends of all water pipes are respectively fixed to the front fixing plate and the rear fixing plate; one end of adjacent water pipes is connected through a bend pipe, and all water pipes and bend pipes together form a circuitous channel. The problem is that the water pipes and heat transfer plates are made of copper material, and the corrosion resistance problem needs to be solved. Summary of the invention

[0003] The purpose of the present invention is to provide a layered stainless steel heat exchanger which has the characteristics of corrosion resistance and high heat exchange efficiency.

[0004] The present invention is implemented as follows: a layered stainless steel heat exchanger, which is characterized by: comprising a left water guide seat, a right water guide seat, a top water pipe group, a middle water pipe group, a bottom water pipe group, a top heat exchange fin group, a middle heat exchange fin group and a bottom heat exchange fin group,

[0005] The water pipes of the top water pipe group, the middle water pipe group and the bottom water pipe group are connected in series through the left water guide seat and the right water guide seat respectively, and the top water pipe group, the middle water pipe group and the bottom water pipe group are connected in series through the left water guide seat and the right water guide seat; the top heat exchange fin group, the middle heat exchange fin group and the bottom heat exchange fin group are respectively arranged on the top water pipe group, the middle water pipe group and the bottom water pipe group; the number of heat exchange fins in the top heat exchange fin group, the middle heat exchange fin group and the bottom heat exchange fin group gradually decreases from top to bottom; water flows out from the bottom water pipe group through the top water pipe group and the middle water pipe group.

[0006] The special feature of the layered stainless steel heat exchanger is that the areas of the heat exchange fins of the bottom heat exchange fin group, the heat exchange fins of the middle heat exchange fin group and the heat exchange fins of the top heat exchange fin group gradually increase from bottom to top.

[0007] The stratified stainless steel heat exchanger is special in that: the left water guide seat comprises a left top water guide cavity, a left middle water guide cavity, a left series water cavity, a left bottom water guide cavity, a left bottom pipe hole and a left bottom joint; one end of the left series water cavity corresponds to the left bottom water guide cavity, and the other end corresponds to the left middle water guide cavity; the left bottom water guide cavity and the left bottom pipe hole are in a straight line;

[0008] Two pipe holes are respectively provided on the left top water guiding cavity, the left middle water guiding cavity, the left series water cavity and the left bottom water guiding cavity;

[0009] The right water guide seat comprises a right top water guide cavity, a right top pipe hole, a right middle water guide cavity, a right series water cavity, a right bottom water guide cavity and a right top joint, one end of the right series water cavity corresponds to the right middle water guide cavity, and the other end corresponds to the right top water guide cavity, and the right middle water guide cavity and the right top pipe hole are in a straight line;

[0010] Two pipe holes are respectively provided on the right top water-guiding cavity, the right middle water-guiding cavity, the right series water cavity and the right bottom water-guiding cavity;

[0011] One end of the bottom water pipe of the bottom water pipe group is connected with a tube hole of the left series water cavity, the tube hole of the left bottom water pipe cavity and matched with the left bottom tube hole, and the other end is connected with the tube hole on the right bottom water pipe cavity, and the left bottom joint pipe passes through the left bottom tube hole and is connected with the bottom water pipe; one end of the middle water pipe of the middle water pipe group is connected with the tube hole of the left middle water pipe cavity and another tube hole of the left series water cavity, and the other end is connected with the tube hole of the right middle water pipe cavity and a tube hole of the right series water cavity; one end of the top water pipe of the top water pipe group is connected with the tube hole of the left top water pipe cavity, and the other end is connected with one end tube hole of the right series water cavity, the tube hole of the right top water pipe cavity and the right top tube hole, the right top joint pipe is connected with the top water pipe passing through the right top tube hole, and the top water pipe of the top water pipe group is fixed to the fixed hole of the fixed tube hole group of the heat exchange fin.

[0012] The special feature of the layered stainless steel heat exchanger is that the number of top water pipes in the top water pipe group is the same as the number of bottom water pipes in the bottom water pipe group, and the number of middle water pipes in the middle water pipe group is one less than the number of top water pipes in the top water pipe group and the number of bottom water pipes in the bottom water pipe group.

[0013] The above-mentioned layered stainless steel heat exchanger is special in that: the right water guide seat comprises a right water guide seat body with a side opening and a right water guide plate.

[0014] A plurality of horizontally arranged pipe holes are respectively provided at the bottom, middle and top of the end plate of the right water guide seat body;

[0015] The right water guide plate is provided with a right bottom water guide shell at the bottom, a right middle water guide shell in the middle, a right top water guide shell, a right plate joint pipe hole and a right series water shell at the top;

[0016] The right water guide plate is embedded in the right water guide seat body and is sealed with the end plate. The end plate covers the openings of the right bottom water guide shell, the right middle water guide shell, the right top water guide shell and the right series water shell and forms the left top water guide cavity, the left middle water guide cavity, the left series water cavity and the left bottom water guide cavity; the right joint pipe hole and a pipe hole at the top form the right top pipe hole;

[0017] The left water guide seat comprises a left water guide seat body with a side opening and a left water guide plate.

[0018] A plurality of horizontally arranged pipe holes are respectively provided at the bottom, middle and top of the end plate of the left water guide seat body;

[0019] The left water guide plate is provided with a left bottom water guide shell and a left plate joint pipe hole at the bottom, a left middle water guide shell at the middle, a left top water guide shell and a left series water shell at the top;

[0020] The left water guide plate is embedded in the left water guide seat body and is sealed with the end plate. The end plate covers the left bottom water guide shell, the left middle water guide shell, the left top water guide shell and the left series water shell to form the top water guide cavity, the left middle water guide cavity, the left series water cavity and the left bottom water guide cavity; the left plate joint pipe hole and a pipe hole at the bottom constitute the left bottom pipe hole.

[0021] The invention discloses a layered stainless steel heat exchanger, which is arranged in layers and water flows from top to bottom, thereby improving heat exchange efficiency; the technical problem of stainless steel thermal lag is solved by the number of fins; and the heat exchanger is made of stainless steel material and is corrosion-resistant. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a perspective view of the present invention.

[0023] Figure 2 It is a left side view of the present invention.

[0024] Figure 3 It is a right side view of the present invention.

[0025] Figure 4 It is a perspective view of the present invention.

[0026] Figure 5 It is one of the exploded views of the three-dimensional view of the left water guide seat of the present invention.

[0027] Figure 6 It is the second exploded view of the three-dimensional diagram of the left water guide seat of the present invention.

[0028] Figure 7 It is one of the exploded views of the stereogram of the right water guide seat of the present invention.

[0029] Figure 8 This is the second exploded perspective view of the right water guide seat of the present invention.

[0030] Fig. 9 It is a partial view of the present invention. DETAILED DESCRIPTION

[0031] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] like Figure 1 , Figure 4 As shown, a layered stainless steel heat exchanger includes a left water guide seat 1, a right water guide seat 2, a top water pipe group 3, a middle water pipe group 4, a bottom water pipe group 5, a top heat exchange fin group 61, a middle heat exchange fin group and a bottom heat exchange fin group 63.

[0034] The top water pipe group 3, the middle water pipe group 4 and the bottom water pipe group 5 are respectively made of stainless steel pipes, and the left water guide seat 1, the right water guide seat 2, the top heat exchange fin group 61, the middle heat exchange fin group and the bottom heat exchange fin group 63 are respectively made of stainless steel plates, so the present invention is called a layered stainless steel heat exchanger; stainless steel material has the characteristics of corrosion resistance, and has the disadvantage of poor thermal conductivity compared with copper, and there is a problem of thermal hysteresis;

[0035] The water pipes of the top water pipe group 3, the middle water pipe group 4 and the bottom water pipe group 5 are connected in series through the left water guide seat 1 and the right water guide seat 2 respectively, and the top water pipe group 3, the middle water pipe group 4 and the bottom water pipe group 5 are connected in series through the left water guide seat 1 and the right water guide seat 2; the top heat exchange fin group 61, the middle heat exchange fin group and the bottom heat exchange fin group 63 are respectively arranged on the top water pipe group 3, the middle water pipe group 4 and the bottom water pipe group 5; the number of heat exchange fins in the top heat exchange fin group 61, the middle heat exchange fin group and the bottom heat exchange fin group 63 gradually decreases from top to bottom; water flows out from the bottom water pipe group 5 through the top water pipe group 3 and the middle water pipe group 4;

[0036] The present invention gradually reduces the number of heat exchange fins in the top heat exchange fin group 61, the middle heat exchange fin group and the bottom heat exchange fin group 63 from top to bottom, and the heat exchange area is gradually reduced, so that the heat exchange effect of the lower water pipe is worse than that of the upper water pipe. When the water heater is suspended during operation, the residual heat in the combustion chamber heats the lower water pipe less. Since the lower water pipe is directly connected to the outlet pipe, the water stop temperature rise of the whole machine is reduced, the comfort of the water heater is improved, and the technical problem of thermal lag is solved; the function is adjustable and reliable.

[0037] As a further improvement of the present invention, the areas of the heat exchange fins of the bottom heat exchange fin group 63, the heat exchange fins of the middle heat exchange fin group and the heat exchange fins of the top heat exchange fin group 61 gradually increase from bottom to top.

[0038] like Figure 2As shown, the left water guide seat 1 includes a plurality of horizontally arranged left top water guide chambers 11, a plurality of horizontally arranged left middle water guide chambers 12, a left series water chamber 13, a plurality of horizontally arranged left bottom water guide chambers 14, a left bottom pipe hole 15 and a left bottom joint 16, one end of the left series water chamber 13 corresponds to the left bottom water guide chamber 14, and the other end corresponds to the left middle water guide chamber 12, and the left bottom water guide chamber 14 and the left bottom pipe hole 15 are in a straight line;

[0039] Two pipe holes are respectively provided on the left top water guiding chamber 11, the left middle water guiding chamber 12, the left series water chamber 13 and the left bottom water guiding chamber 14;

[0040] like Figure 3 As shown, the right water guide seat 2 includes a plurality of horizontally arranged right top water guide chambers 21, a right top pipe hole 22, a plurality of horizontally arranged right middle water guide chambers 23, a right series water chamber 24, a plurality of horizontally arranged right bottom water guide chambers 25 and a right top joint 26, one end of the right series water chamber 24 corresponds to the right middle water guide chamber 23, and the other end corresponds to the right top water guide chamber 21, and the right middle water guide chamber and the right top pipe hole 22 are in a straight line;

[0041] Two pipe holes are respectively provided on the right top water guiding chamber 21, the right middle water guiding chamber 23, the right series water chamber 24 and the right bottom water guiding chamber 25;

[0042] One end of the bottom water pipe of the bottom water pipe group 5 is connected with a tube hole of the left series water chamber 13, the tube hole of the left bottom water chamber 14, and the left bottom tube hole 15, and the other end is connected with the tube hole on the right bottom water chamber 25, and the left bottom joint 16 pipe passes through the left bottom tube hole 15 and is connected with the bottom water pipe; one end of the middle water pipe of the middle water pipe group 4 is connected with the tube hole of the left middle water chamber 12 and the other tube hole of the left series water chamber 13, and the other end is connected with the right middle water chamber 2 3 is connected with a tube hole of the right series water chamber 24; one end of the top water pipe of the top water pipe group 3 is connected with the tube hole of the left top water guide chamber 11, and the other end is connected with one end tube hole of the right series water chamber 24, the tube hole of the right top water guide chamber 21 and one of them passes through the right top tube hole 22, the right top joint 26 is connected with the top water pipe passing through the right top tube hole 22, and the top water pipe of the top water pipe group 3 is fixed to the fixed hole of the fixed tube hole group of the heat exchange fin 6.

[0043] With such a structure, the left bottom water chamber and the right bottom water guiding chamber connect the bottom water pipes in the bottom water pipe group 5 in series, the left middle water guiding chamber and the right middle water guiding chamber connect the middle water pipes in the middle water pipe group 4 in series, the left top water guiding chamber and the right top water guiding chamber connect the top water pipes in the top water pipe group 3 in series, the left series water chamber connects the bottom water pipe group 5 and the middle water pipe group 4 in series, and the right series water chamber connects the middle water pipe group 4 and the top water pipe group 3 in series.

[0044] As a further improvement of the present invention: the number of top water pipes of the top water pipe group 3 and the number of bottom water pipes of the bottom water pipe group 5 are the same, the number of middle water pipes of the middle water pipe group 4 is one less than the number of top water pipes of the top water pipe group 3 and the number of bottom water pipes of the bottom water pipe group 5; the middle water pipes of the middle water pipe group 4 and the top water pipes of the top water pipe group 3 and the bottom water pipes of the bottom water pipe group 5 are alternately arranged. By adopting such a structure, the heat energy path is increased and the heat exchange efficiency is improved.

[0045] As a further improvement of the present invention: Figure 7 , Figure 8 As shown, the right water guide seat 2 includes a right water guide seat body 2A with a side opening and a right water guide plate 2B;

[0046] The bottom, middle and top of the end plate of the right water guide seat body 2A with a side opening are respectively provided with a plurality of horizontally arranged pipe holes, and the right water guide seat body 2A is formed by a stainless steel plate in one step;

[0047] The right water guide plate 2B is provided with a right bottom water guide shell 251 with one side opening at the bottom, a right middle water guide shell 231 with a side opening in the middle, a right top water guide shell 211 with a side opening at the top, a right plate joint pipe hole and a right series water shell 241 with a side opening; the right water guide plate 2B is formed by a stainless steel plate in one step;

[0048] The right water guide plate 2B is embedded in the right water guide seat body 2A and is sealed with the end plate. The end plate covers the right bottom water guide shell 251, the right middle water guide shell 231, the right top water guide shell 21 and the right series water shell 241 to form the right top water guide cavity 21, the right middle water guide cavity 23, the right series water cavity 24 and the right bottom water guide cavity 25; the right plate joint pipe hole and a pipe hole on the top form the right top pipe hole 22;

[0049] The left water guide seat 1 comprises a left water guide seat body 1A with a side opening and a left water guide plate 1B, and the left water guide seat body 1A and the left water guide plate 1B are made of stainless steel plates;

[0050] The bottom, middle and top of the end plate of the left water guide seat body 1A are respectively provided with a plurality of horizontally arranged pipe holes; the left water guide seat body 1A is formed by a stainless steel plate in one step.

[0051] The left water guide plate 1B is provided with a left bottom water guide shell and a left plate joint pipe hole at the bottom, a left middle water guide shell at the middle, a left top water guide shell and a left series water shell at the top; the left water guide plate 1B is formed by a stainless steel plate in one step;

[0052] The left water guide plate 1B is embedded in the left water guide seat body 1A and is sealed with the end plate. The end plate covers the left bottom water guide shell, the left middle water guide shell, the left top water guide shell and the left series water shell to form the left top water guide cavity, the left middle water guide cavity 12, the left series water cavity 13 and the left bottom water guide cavity 14; the left plate joint pipe hole and a pipe hole at the bottom constitute the left bottom pipe hole 15.

[0053] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A layered stainless steel heat exchanger, characterized in that: It includes a left water guide seat, a right water guide seat, a top water pipe group, a middle water pipe group, a bottom water pipe group, a top heat exchange fin group, a middle heat exchange fin group and a bottom heat exchange fin group. The water pipes of the top water pipe group, the middle water pipe group and the bottom water pipe group are connected in series through the left water guide seat and the right water guide seat respectively, and the top water pipe group, the middle water pipe group and the bottom water pipe group are connected in series through the left water guide seat and the right water guide seat; the top heat exchange fin group, the middle heat exchange fin group and the bottom heat exchange fin group are respectively arranged on the top water pipe group, the middle water pipe group and the bottom water pipe group; the number of heat exchange fins in the top heat exchange fin group, the middle heat exchange fin group and the bottom heat exchange fin group gradually decreases from top to bottom; water flows out from the bottom water pipe group through the top water pipe group and the middle water pipe group.

2. A layered stainless steel heat exchanger according to claim 1, characterized in that: The areas of the heat exchange fins of the bottom heat exchange fin group, the heat exchange fins of the middle heat exchange fin group and the heat exchange fins of the top heat exchange fin group gradually increase from bottom to top.

3. The layered stainless steel heat exchanger according to claim 1, characterized in that: The left water guide seat comprises a left top water guide cavity, a left middle water guide cavity, a left series water cavity, a left bottom water guide cavity, a left bottom pipe hole and a left bottom joint, one end of the left series water cavity corresponds to the left bottom water guide cavity, and the other end corresponds to the left middle water guide cavity, and the left bottom water guide cavity and the left bottom pipe hole are in a straight line; Two pipe holes are respectively provided on the left top water guiding cavity, the left middle water guiding cavity, the left series water cavity and the left bottom water guiding cavity; The right water guide seat comprises a right top water guide cavity, a right top pipe hole, a right middle water guide cavity, a right series water cavity, a right bottom water guide cavity and a right top joint, one end of the right series water cavity corresponds to the right middle water guide cavity, and the other end corresponds to the right top water guide cavity, and the right middle water guide cavity and the right top pipe hole are in a straight line; Two pipe holes are respectively provided on the right top water-guiding cavity, the right middle water-guiding cavity, the right series water cavity and the right bottom water-guiding cavity; One end of the bottom water pipe of the bottom water pipe group is connected with a tube hole of the left series water cavity, the tube hole of the left bottom water pipe cavity and matched with the left bottom tube hole, and the other end is connected with the tube hole on the right bottom water pipe cavity, and the left bottom joint pipe passes through the left bottom tube hole and is connected with the bottom water pipe; one end of the middle water pipe of the middle water pipe group is connected with the tube hole of the left middle water pipe cavity and another tube hole of the left series water cavity, and the other end is connected with the tube hole of the right middle water pipe cavity and a tube hole of the right series water cavity; one end of the top water pipe of the top water pipe group is connected with the tube hole of the left top water pipe cavity, and the other end is connected with one end tube hole of the right series water cavity, the tube hole of the right top water pipe cavity and the right top tube hole, the right top joint pipe is connected with the top water pipe passing through the right top tube hole, and the top water pipe of the top water pipe group is fixed to the fixed hole of the fixed tube hole group of the heat exchange fin.

4. A layered stainless steel heat exchanger according to claim 3, characterized in that: The number of top water pipes in the top water pipe group is the same as the number of bottom water pipes in the bottom water pipe group, and the number of middle water pipes in the middle water pipe group is one less than the number of top water pipes in the top water pipe group and the number of bottom water pipes in the bottom water pipe group.

5. The layered stainless steel heat exchanger according to claim 3, characterized in that: The right water guide seat comprises a right water guide seat body with a side opening and a right water guide plate. A plurality of horizontally arranged pipe holes are respectively provided at the bottom, middle and top of the end plate of the right water guide seat body; The right water guide plate is provided with a right bottom water guide shell at the bottom, a right middle water guide shell in the middle, a right top water guide shell, a right plate joint pipe hole and a right series water shell at the top; The right water guide plate is embedded in the right water guide seat body and is sealed with the end plate. The end plate covers the openings of the right bottom water guide shell, the right middle water guide shell, the right top water guide shell and the right series water shell and forms the left top water guide cavity, the left middle water guide cavity, the left series water cavity and the left bottom water guide cavity; the right joint pipe hole and a pipe hole at the top form the right top pipe hole; The left water guide seat comprises a left water guide seat body with a side opening and a left water guide plate. A plurality of horizontally arranged pipe holes are respectively provided at the bottom, middle and top of the end plate of the left water guide seat body; The left water guide plate is provided with a left bottom water guide shell and a left plate joint pipe hole at the bottom, a left middle water guide shell at the middle, a left top water guide shell and a left series water shell at the top; The left water guide plate is embedded in the left water guide seat body and is sealed with the end plate. The end plate covers the left bottom water guide shell, the left middle water guide shell, the left top water guide shell and the left series water shell to form the top water guide cavity, the left middle water guide cavity, the left series water cavity and the left bottom water guide cavity; the left plate joint pipe hole and a pipe hole at the bottom constitute the left bottom pipe hole.

Citation Information

Patent Citations

  • Single-channel gas heat exchanger

    CN215063909U