A welding deformation detection device and a quality detection method for plate after welding
By designing a welding deformation detection device using conveying rollers and probe racks, the problem of low detection efficiency of large-area sheets and the need for flip detection is solved, and the effect of simplifying the detection process and improving the detection efficiency is achieved.
Patent Information
- Application Number
- CN202411901888.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing welding deformation detection devices have low detection efficiency for large-area sheets and require flip inspection, which is complicated and inconvenient.
A welding deformation detection device is designed, using a combination of a conveying roller and a probe rack to transfer the plate through the conveying roller, and without turning the surface, the first probe rack and the second probe rack are used to detect the upper and lower parts of the plate.
The device removes the process of flipping the plate, simplifies the inspection process, improves the detection efficiency of large-area sheets, and ensures positioning accuracy and device stability through structures such as limiting rollers and buffering hydraulic rods.
Smart Images

Figure CN119354133B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plate welding detection, and in particular to a welding deformation detection device and a quality detection method for plate after welding. Background Art
[0002] Welding is commonly used to connect metal plate structures, and full penetration welding is generally used for some important welds. Quality inspection after welding is also very important.
[0003] In the existing detection device, such as Chinese patent application CN117091483A, by utilizing the coordinated arrangement of the displacement component, the support frame and the clamping component, the cylinder in the clamping component is used to adjust the position of the push-pull seat, and the connecting frame, the movable seat and the clamping seat are driven to move, so as to fix the plate body and ensure the stability of the plate body during detection. The first motor in the displacement component is used to drive the gear to rotate, and the U-shaped movable frame, the support frame and the plate body are driven to move through the meshing action of the gear and the tooth groove, so as to realize the plate movable welding deformation detection performance; by utilizing the coordinated arrangement of the intermittent displacement mechanism, the top frame, the lifting component and the test component, the height of the lifting seat and the test component is lowered by the electric push rod in the lifting component, so that The ball contacts the top surface of the plate body, and the displacement assembly is used to drive the plate body to move on the bottom surface of the ball. The second motor in the intermittent displacement mechanism drives the dial, the driving pin and the locking arc plate to rotate, driving the groove wheel to form an intermittent rotation of ninety degrees, driving the threaded rod to rotate, and changing the position of the gate seat and the test assembly at equal intervals in turn. Observe whether the liquid level gauge in the test assembly shows a change in the reading to determine whether the plate is deformed by welding. This solves the problem that the prior art cannot detect plates with a small deformation amplitude, instead of directly judging deformation by observation, and can adjust the position of the entire detection device, so as to facilitate deformation detection processing of multiple areas of the plate, ensure the accuracy of the detection data, and improve the detection range of the entire device.
[0004] However, there are still the following problems: after welding some larger plates, the larger area is inconvenient for the detection device to detect, and large-area plates are not suitable for flipping over detection, which makes the detection efficiency of the detection device for large-area plates low. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a welding deformation detection device and a method for detecting the quality of plate after welding, which can be applied to the detection of large-area plate welding, eliminates the process of turning over the plate in the ordinary detection process of plate welding detection, simplifies the workers' plate welding detection process, and facilitates the detection device to detect large-area plates, thereby improving the detection efficiency of the detection device for large-area plates, etc., and solves the problem that after some larger plates are welded, the larger area is inconvenient for the detection device to detect, and the large-area plate is not suitable for turning over detection, resulting in low detection efficiency of the detection device for large-area plates.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding deformation detection device, comprising a machine body, a detection mechanism arranged on the machine body, and an auxiliary mechanism arranged on the machine body, wherein the detection mechanism comprises a conveying roller and a first probe frame, wherein a plurality of the conveying rollers are arranged in the machine body, wherein the conveying rollers are evenly distributed in a straight line in the same plane, wherein the conveying rollers move up and down as a whole in the machine body, wherein the conveying rollers are used to transfer plates, wherein the first probe frame is arranged on the machine body, wherein the first probe frame is located directly above the conveying rollers, wherein the first probe frame reciprocates between the two ends of the machine body, and wherein the first probe frame is used to detect plate welding;
[0007] The auxiliary mechanism includes a second probe frame and a fifth motor, wherein the second probe frame is arranged in the machine body, the second probe frame is located directly below the conveying roller, the second probe frame reciprocates between the two ends of the machine body, the second probe frame is used to detect the plate welding, and the fifth motor is arranged on the machine body;
[0008] After the overall conveying roller moves downward into the body, the movement of the conveying roller controls the connection and disconnection between the second probe frame and the fifth motor power.
[0009] Preferably, the detection mechanism also includes pillars, and a plurality of the pillars are provided on both sides of the body, and the pillars are fixedly installed beside the body, and the pillars are evenly and symmetrically distributed beside the body. The pillars are slidably fitted with movable pullers, and the movable pullers are located between the body and the pillars. A linkage shaft is provided on the pillars on each side, and the upper part of the linkage shaft is rotatably arranged on the top of the pillars on each side, and a plurality of extension shafts of the lower part of the linkage shaft are rotatably arranged on each of the pillars, and the lower part of the linkage shaft is dynamically connected to the upper part of the linkage shaft, and the lower part of the linkage shaft is dynamically connected to the movable puller thread, and the lower part of the linkage shaft passes through the movable puller, and a first motor is fixedly installed on the pillars on each side, and the first motor on each side is dynamically connected to the upper part of the linkage shaft on each side.
[0010] Preferably, the top ends of the pillars are rotatably matched with traction wheels, the traction wheels are located between the machine body and the upper part of the linkage shaft, the traction wheels are located above the movable pull member, a support frame is provided in the machine body, both sides of the support frame are respectively located directly below the traction wheels on each side, pull ropes are provided between both sides of the support frame and the movable pull members on each side, one end of the pull ropes is fixedly connected to the support frame, the other end of the pull ropes is fixedly connected to the movable pull member, the pull ropes pass around the traction wheels from the top ends of the traction wheels, a plurality of the conveying rollers are rotatably matched with the support frame, and the conveying rollers are evenly distributed on the support frame in a straight line.
[0011] Preferably, a belt is tensioned on the axis of the overall conveying roller, a second motor is fixedly mounted on the machine body, a toothed belt is tensioned on the axis of the second motor and the axis of a single conveying roller, a tension adjustment structure is provided on the machine body, the toothed belt passes through the tension adjustment structure, the tension adjustment structure is matched with the height of the support frame and controlled so that the toothed belt maintains power transmission between the second motor and the single conveying roller, a plurality of limit rollers are rotatably provided on both sides of the support frame, the limit rollers are located above the conveying rollers, the limit rollers are respectively located in the intervals between the conveying rollers, the limit rollers are located on both sides of the conveying rollers, and the limit rollers are perpendicular to the conveying rollers.
[0012] Preferably, rails are provided on both sides of the machine body, and the rails are fixedly arranged beside the machine body. The pillars are located between the machine body and the rails, and a gantry is provided between the rails on both sides. The gantry is slidably matched with the rails, and the gantry is located above the machine body. A third motor is fixedly installed on the gantry, and a rack and pinion transmission structure is provided between the third motor and the rails, so that the third motor drives the gantry to move on the rails.
[0013] Preferably, the top end of the gantry is slidably matched with a sliding frame, a fourth motor is fixedly installed on the sliding frame, a rack and pinion transmission structure is provided between the fourth motor and the top end of the gantry, so that the fourth motor drives the sliding frame to move on the gantry, a hydraulic rod is fixedly installed on the sliding frame, an extension rod of the hydraulic rod passes through the sliding frame, an extension rod of the hydraulic rod passes through the gantry, the first probe frame is arranged on the extension rod of the hydraulic rod, and buffer hydraulic rods are arranged at both ends of the frame rail.
[0014] Preferably, the auxiliary mechanism also includes a telescopic rod, and a plurality of the telescopic rods are fixedly installed at the lower end of the body, and the telescopic rods are symmetrically distributed directly below both sides of the support frame. A spring is sleeved on the telescopic rod, one end of the spring is connected to the extension rod of the telescopic rod, and the other end of the spring is connected to the body.
[0015] Preferably, a plurality of vertical rails are fixedly installed at the bottom end of the body, each of the vertical rails is located next to each of the telescopic rods, a first rack is slidably fitted on the vertical rails, a second rack is fixedly installed on the extension rod of the telescopic rod, the first rack is parallel to the second rack, a center gear is provided between the first rack and the second rack, the center gears are rotatably fitted in the body, the center gears are meshed with the first rack, and the center gears are meshed with the second rack.
[0016] Preferably, an auxiliary rail is provided between the first racks on both sides, the auxiliary rail is fixedly connected to the first rack, the direction of the auxiliary rail is the same as the moving direction of the conveying roller, the auxiliary rail is slidably matched with a moving frame, the moving frame is provided with a second probe frame, the auxiliary rail is rotatably matched with a screw, the screw passes through the moving frame, the screw is threadedly matched with the moving frame, one end of the screw is fixedly installed with a first auxiliary gear, the fifth motor is fixedly installed on the machine body, the shaft of the fifth motor passes through the wall of the machine body, and the second auxiliary gear is fixedly installed on the shaft of the fifth motor, the second auxiliary gear is located in the machine body, the second auxiliary gear and the first auxiliary gear are located in the same plane, the teeth of the first auxiliary gear and the second auxiliary gear are both arc-shaped teeth, so that when the support frame moves to the bottom end of the machine body, the first auxiliary gear is meshed with the second auxiliary gear.
[0017] A method for detecting the quality of plate after welding uses the above-mentioned welding deformation detection device.
[0018] Compared with the prior art, the present invention provides a welding deformation detection device, which has the following beneficial effects:
[0019] 1. The welding deformation detection device first raises the conveying roller to the highest position in the machine body, places the plate on the conveying roller for transfer, so as to transfer the plate to the detection area on the conveying roller, and then the conveying roller moves down in the machine body. After the conveying roller moves down to the lowest position in the machine body, the first probe frame is started, and the first probe frame reciprocates on the machine body. The first probe frame performs plate welding detection on the upper side of the plate. At the same time, as the conveying roller moves down to the lowest position, the movement of the conveying roller controls the fifth motor to be connected with the second probe frame power, and the fifth motor is started. The fifth motor drives the second probe frame to reciprocate in the machine body, so that the second probe frame performs plate welding detection on the lower side of the plate, so that it is applied to the plate welding detection of large areas, eliminates the process of turning over the plate in the ordinary detection process of plate welding detection, simplifies the process of plate welding detection for workers, and facilitates the detection device to detect large-area plates, thereby improving the detection efficiency of the detection device for large-area plates.
[0020] 2. The welding deformation detection device can limit the plate when the conveying roller transfers the plate through the setting of the limiting roller to avoid the plate from shifting during movement. At the same time, it ensures that the plate can be accurately stopped in the detection area after the conveying roller stops running, thereby improving the positioning accuracy of the detection device in the plate welding detection.
[0021] 3. The welding deformation detection device, through the setting of the buffer pressure rod, can touch the buffer pressure rod at both ends of the frame rail when the gantry moves, thereby forcibly stopping the gantry from moving out of the frame rail track, thereby improving the stability of the detection device operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the detection device of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure of the detection mechanism of the present invention;
[0024] Figure 3 This is a schematic diagram of the structure distribution of the body of the present invention;
[0025] Figure 4 This is a schematic diagram of the structure distribution of the conveying roller of the present invention;
[0026] Figure 5 This is a schematic diagram of the structure distribution of the gantry of the present invention;
[0027] Figure 6 It is a schematic diagram of the auxiliary mechanism structure of the present invention;
[0028] Figure 7 This is a schematic diagram of the structure distribution of the telescopic rod of the present invention;
[0029] Figure 8It is a schematic diagram of the structural distribution of the screw rod of the present invention.
[0030] In the figure: 1, body; 2, detection mechanism; 21, pillar; 22, mobile puller; 23, linkage shaft; 24, first motor; 25, traction wheel; 26, support frame; 27, pull rope; 28, conveyor roller; 29, belt; 210, second motor; 211, toothed belt; 212, limit roller; 213, frame rail; 214, gantry; 215, third motor; 216, sliding frame; 217, fourth motor; 218, hydraulic rod; 219, first probe frame; 220, buffer hydraulic rod; 3, auxiliary mechanism; 31, telescopic rod; 32, spring; 33, vertical rail; 34, first rack; 35, second rack; 36, central gear; 37, auxiliary rail; 38, mobile frame; 39, second probe frame; 310, screw; 311, first auxiliary gear; 312, fifth motor; 313, second auxiliary gear. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a welding deformation detection device and a quality detection method for plate after welding. Embodiment 1
[0033] In a typical implementation of the present application, Figure 1 As shown, a welding deformation detection device includes a machine body 1, a detection mechanism 2 arranged on the machine body 1, and an auxiliary mechanism 3 arranged on the machine body 1. The detection mechanism 2 includes a conveying roller 28 and a first probe frame 219. A plurality of conveying rollers 28 are arranged in the machine body 1. The conveying rollers 28 are evenly distributed in a straight line in the same plane. The conveying rollers 28 move up and down as a whole in the machine body 1. The conveying rollers 28 are used to transfer plates. A first probe frame 219 is arranged on the machine body 1. The first probe frame 219 is located directly above the conveying rollers 28. The first probe frame 219 reciprocates between the two ends of the machine body 1. The first probe frame 219 is used to detect plate welding.
[0034] The auxiliary mechanism 3 includes a second probe frame 39 and a fifth motor 312. The second probe frame 39 is arranged in the machine body 1. The second probe frame 39 is located directly below the conveying roller 28. The second probe frame 39 reciprocates between the two ends of the machine body 1. The second probe frame 39 is used to detect the plate welding. The fifth motor 312 is arranged on the machine body 1.
[0035] After the integral conveying roller 28 moves downward into the machine body 1 , the movement of the conveying roller 28 controls the connection and disconnection of the power of the second probe frame 39 and the fifth motor 312 .
[0036] When using the present invention:
[0037] The conveying roller 28 is first raised to the highest position in the machine body 1, and the plate is placed on the conveying roller 28 for transfer, so as to transfer the plate to the detection area on the conveying roller 28, and then the conveying roller 28 moves down in the machine body 1. After the conveying roller 28 moves down to the lowest position in the machine body 1, the first probe frame 219 is started, and the first probe frame 219 reciprocates on the machine body 1. The first probe frame 219 performs plate welding detection on the upper side of the plate. At the same time, as the conveying roller 28 moves down to the lowest position, the movement of the conveying roller 28 controls the fifth motor 312 to be connected with the second probe frame 39 by power, and the fifth motor 312 is started. The fifth motor 312 drives the second probe frame 39 to reciprocate in the machine body 1, so that the second probe frame 39 performs plate welding detection on the lower side of the plate, so as to be applied to the plate welding detection of a large area, eliminates the process of turning over the plate in the ordinary detection process of plate welding detection, simplifies the process of plate welding detection for workers, and facilitates the detection device to detect large-area plates, thereby improving the detection efficiency of the detection device for large-area plates. Embodiment 2
[0038] like Figure 2-Figure 5 As shown, the difference from the above embodiment is that the detection mechanism 2 also includes a pillar 21, multiple pillars 21 are arranged on both sides of the body 1, the pillars 21 are fixedly installed beside the body 1, the pillars 21 are evenly and symmetrically distributed beside the body 1, and the pillars 21 are slidably matched with movable pullers 22, and the movable pullers 22 are located between the body 1 and the pillars 21. A linkage shaft 23 is arranged on the pillars 21 on each side, and the upper part of the linkage shaft 23 is rotatably arranged on the top of the pillars 21 on each side, and the lower part of the linkage shaft 23 has multiple extension shafts that are rotatably arranged on each pillar 21, and the lower part of the linkage shaft 23 is dynamically connected to the upper part of the linkage shaft 23, and the lower part of the linkage shaft 23 is dynamically connected to the movable puller 22 with a thread, and the lower part of the linkage shaft 23 passes through the movable puller 22, and a first motor 24 is fixedly installed on the pillars 21 on each side, and the first motor 24 on each side is dynamically connected to the upper part of the linkage shaft 23 on each side.
[0039] Furthermore, the top of the pillar 21 is rotatably equipped with a traction wheel 25, which is located between the body 1 and the upper part of the linkage shaft 23, and the traction wheel 25 is located above the movable pull member 22. A support frame 26 is provided in the body 1, and both sides of the support frame 26 are respectively located directly below the traction wheel 25 on each side, and pull ropes 27 are provided between both sides of the support frame 26 and the movable pull members 22 on each side, one end of the pull rope 27 is fixedly connected to the support frame 26, and the other end of the pull rope 27 is fixedly connected to the movable pull member 22, and the pull rope 27 passes around the traction wheel 25 from the top of the traction wheel 25, and a plurality of conveying rollers 28 are rotatably equipped on the support frame 26, and the conveying rollers 28 are evenly distributed on the support frame 26 in a straight line.
[0040] Furthermore, a belt 29 is tensioned on the axis of the integral conveying roller 28, a second motor 210 is fixedly mounted on the machine body 1, a toothed belt 211 is tensioned on the axis of the second motor 210 and the axis of the single conveying roller 28, a tension adjustment structure is provided on the machine body 1, the toothed belt 211 passes through the tension adjustment structure, the tension adjustment structure is matched with the height of the support frame 26 and controlled so that the toothed belt 211 maintains power transmission between the second motor 210 and the single conveying roller 28, a plurality of limit rollers 212 are rotatably provided on both sides of the support frame 26, the limit rollers 212 are located above the conveying rollers 28, the limit rollers 212 are respectively located in the intervals between the conveying rollers 28, the limit rollers 212 are located on both sides of the conveying rollers 28, and the limit rollers 212 are perpendicular to the conveying rollers 28.
[0041] Among them, when the plate is lifted or lowered in the machine body 1, after the plate is placed on the conveying roller 28, the second motor 210 is started, the second motor 210 drives the toothed belt 211 to rotate, the toothed belt 211 drives the single conveying roller 28 to rotate, the single conveying roller 28 drives the belt 29 to rotate, the belt 29 drives the entire conveying roller 28 to rotate, so that the conveying roller 28 transfers the plate to the detection area of the conveying roller 28, and then the first motor 24 is started, the first motor 24 uses the linkage shaft 23 to drive the moving pull member 22 to move up on the support 21, so that the pull rope 27 loses traction, the pull rope 27 is guided by the traction wheel 25 to move the support frame 26 downward in the machine body 1, the support frame 26 drives the conveying roller 28 to move downward, so that the conveying roller 28 drives the plate to move downward in the machine body 1.
[0042] Furthermore, rails 213 are provided on both sides of the machine body 1, and the rails 213 are fixedly arranged beside the machine body 1. The pillars 21 are located between the machine body 1 and the rails 213. A gantry 214 is provided between the rails 213 on both sides. The gantry 214 slides with the rails 213. The gantry 214 is located above the machine body 1. A third motor 215 is fixedly installed on the gantry 214. A rack and pinion transmission structure is provided between the third motor 215 and the rails 213, so that the third motor 215 drives the gantry 214 to move on the rails 213.
[0043] Furthermore, the top of the gantry 214 is slidably matched with a sliding frame 216, and a fourth motor 217 is fixedly installed on the sliding frame 216. A rack and pinion transmission structure is provided between the fourth motor 217 and the top of the gantry 214, so that the fourth motor 217 drives the sliding frame 216 to move on the gantry 214, and a hydraulic rod 218 is fixedly installed on the sliding frame 216, and the extension rod of the hydraulic rod 218 passes through the sliding frame 216, and the extension rod of the hydraulic rod 218 passes through the gantry 214. A first probe frame 219 is provided on the extension rod of the hydraulic rod 218, and buffer hydraulic rods 220 are provided at both ends of the frame rail 213.
[0044] During detection, the third motor 215 is started, and the third motor 215 drives the gantry 214 to reciprocate on the frame rail 213. The fourth motor 217 is started, and the fourth motor 217 drives the sliding frame 216 to reciprocate on the gantry 214. The sliding frame 216 drives the hydraulic rod 218 to move. The hydraulic rod 218 is started, and the hydraulic rod 218 drives the first probe frame 219 to approach the plate, and the first probe frame 219 performs welding detection on the plate. Embodiment 3
[0045] like Figure 6-Figure 8 As shown, the difference from the above embodiment is that the auxiliary mechanism 3 also includes a telescopic rod 31, and a plurality of telescopic rods 31 are fixedly installed at the bottom end of the body 1. The telescopic rods 31 are symmetrically distributed directly below both sides of the support frame 26. Springs 32 are sleeved on the telescopic rods 31, one end of the spring 32 is connected to the extension rod of the telescopic rod 31, and the other end of the spring 32 is connected to the body 1.
[0046] Furthermore, a plurality of vertical rails 33 are fixedly installed at the bottom end of the body 1, each vertical rail 33 is located next to each telescopic rod 31, and a first rack 34 is slidably fitted on the vertical rail 33. A second rack 35 is fixedly installed on the extension rod of the telescopic rod 31, and the first rack 34 and the second rack 35 are parallel. A center gear 36 is provided between the first rack 34 and the second rack 35, and the center gear 36 is rotatably fitted in the body 1, and the center gear 36 is meshed with the first rack 34, and the center gear 36 is meshed with the second rack 35.
[0047] Furthermore, an auxiliary rail 37 is provided between the first racks 34 on both sides, the auxiliary rail 37 is fixedly connected to the first rack 34, the direction of the auxiliary rail 37 is the same as the moving direction of the conveying roller 28, a moving frame 38 is slidably matched on the auxiliary rail 37, a second probe frame 39 is provided on the moving frame 38, a screw rod 310 is rotatably matched on the auxiliary rail 37, the screw rod 310 passes through the moving frame 38, the screw rod 310 is threadedly matched with the moving frame 38, and a first auxiliary gear 311 is fixedly installed on one end of the screw rod 310, and the machine A fifth motor 312 is fixedly mounted on the body 1, and the shaft of the fifth motor 312 passes through the wall of the body 1. A second auxiliary gear 313 is fixedly mounted on the shaft of the fifth motor 312. The second auxiliary gear 313 is located in the body 1. The second auxiliary gear 313 and the first auxiliary gear 311 are located in the same plane. The teeth of the first auxiliary gear 311 and the second auxiliary gear 313 are both arc-shaped teeth, so that when the support frame 26 moves to the bottom end of the body 1, the first auxiliary gear 311 and the second auxiliary gear 313 are meshed.
[0048] Among them, as the support frame 26 moves down to the lowest position, the support frame 26 pushes the telescopic rod 31, the telescopic rod 31 is compressed, the extension rod of the telescopic rod 31 compresses the spring 32 to contract, and the extension rod of the telescopic rod 31 drives the second rack 35 to move, the second rack 35 drives the central gear 36 to rotate, the central gear 36 drives the first rack 34 to move on the vertical rail 33, the vertical rail 33 drives the auxiliary rail 37 to move, the auxiliary rail 37 drives the screw 310 to move, the screw 310 drives the first auxiliary gear 311 to move, so that the first auxiliary gear 311 is meshed with the second auxiliary gear 313, the fifth motor 312 is started, the fifth motor 312 drives the second auxiliary gear 313 to rotate, the second auxiliary gear 313 drives the first auxiliary gear 311 to rotate, the first auxiliary gear 311 drives the screw 310 to rotate, the screw 310 drives the moving frame 38 to reciprocate on the auxiliary rail 37, the moving frame 38 drives the second probe frame 39 to move, and the second probe frame 39 performs welding detection processing on the plate.
[0049] The overall working principle of the detection device:
[0050] The conveyor roller 28 is first raised to the highest position in the machine body 1, and the plate is placed on the conveyor roller 28 for transfer, so as to transfer the plate to the detection area on the conveyor roller 28, and then the conveyor roller 28 moves down in the machine body 1. After the conveyor roller 28 moves down to the lowest position in the machine body 1, the first probe frame 219 is started, and the first probe frame 219 moves back and forth on the machine body 1. The first probe frame 219 performs plate welding detection on the upper side of the plate. At the same time, as the conveyor roller 28 moves down to the lowest position, the movement of the conveyor roller 28 controls the fifth motor 312 is connected to the moving power of the second probe frame 39, and the fifth motor 312 is started. The fifth motor 312 drives the second probe frame 39 to move back and forth in the machine body 1, so that the second probe frame 39 performs plate welding detection on the bottom of the plate, so as to be applied to large-area plate welding detection, eliminate the process of turning over the plate in the ordinary detection process of plate welding detection, simplify the process of plate welding detection for workers, and facilitate the detection device to detect large-area plates, thereby improving the detection efficiency of the detection device for large-area plates;
[0051] When the plate is lifted or lowered in the machine body 1, after the plate is placed on the conveying roller 28, the second motor 210 is started, the second motor 210 drives the toothed belt 211 to rotate, the toothed belt 211 drives the single conveying roller 28 to rotate, the single conveying roller 28 drives the belt 29 to rotate, the belt 29 drives the entire conveying roller 28 to rotate, so that the conveying roller 28 transfers the plate to the detection area of the conveying roller 28, and then the first motor 24 is started, the first motor 24 drives the moving pull member 22 to move up on the support 21 by using the linkage shaft 23, so that the pull rope 27 loses traction, the pull rope 27 is guided by the traction wheel 25 to move the support frame 26 downward in the machine body 1, the support frame 26 drives the conveying roller 28 to move downward, so that the conveying roller 28 drives the plate to move downward in the machine body 1;
[0052] During the inspection, the third motor 215 is started, and the third motor 215 drives the gantry 214 to reciprocate on the frame rail 213, and the fourth motor 217 is started, and the fourth motor 217 drives the sliding frame 216 to reciprocate on the gantry 214, and the sliding frame 216 drives the hydraulic rod 218 to move, and the hydraulic rod 218 is started, and the hydraulic rod 218 drives the first probe frame 219 to approach the plate, and the first probe frame 219 performs welding inspection on the plate;
[0053] After the support frame 26 moves down to the lowest position, the support frame 26 pushes the telescopic rod 31, the telescopic rod 31 is compressed, the extension rod of the telescopic rod 31 compresses the spring 32 to contract, and the extension rod of the telescopic rod 31 drives the second rack 35 to move, the second rack 35 drives the central gear 36 to rotate, the central gear 36 drives the first rack 34 to move on the vertical rail 33, the vertical rail 33 drives the auxiliary rail 37 to move, the auxiliary rail 37 drives the screw 310 to move, the screw 310 drives the first auxiliary gear 311 to move, so that the first auxiliary gear 311 is meshed with the second auxiliary gear 313, the fifth motor 312 is started, the fifth motor 312 drives the second auxiliary gear 313 to rotate, the second auxiliary gear 313 drives the first auxiliary gear 311 to rotate, the first auxiliary gear 311 drives the screw 310 to rotate, the screw 310 drives the moving frame 38 to reciprocate on the auxiliary rail 37, the moving frame 38 drives the second probe frame 39 to move, and the second probe frame 39 performs welding detection processing on the plate.
[0054] A method for detecting the quality of plate after welding uses the above-mentioned welding deformation detection device.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding deformation detection device, comprising a body, a detection mechanism disposed on the body, and an auxiliary mechanism disposed on the body, characterized in that: The detection mechanism includes a conveying roller and a first probe frame. A plurality of the conveying rollers are arranged in the machine body. The conveying rollers are evenly distributed in a straight line in the same plane. The conveying rollers move up and down as a whole in the machine body. The conveying rollers are used to transfer the plates. The machine body is provided with the first probe frame. The first probe frame is located directly above the conveying rollers. The first probe frame reciprocates between the two ends of the machine body. The first probe frame is used to detect the welding of the plates. The auxiliary mechanism includes a second probe frame and a fifth motor. The second probe frame is arranged in the machine body. The second probe frame is located directly below the conveying rollers. The second probe frame reciprocates between the two ends of the machine body. The second probe frame is used to detect the welding of the plates. The machine body is provided with the fifth motor. The auxiliary mechanism moves into the machine under the overall conveying rollers. After being inside the body, the conveying roller moves to control the second probe frame to be connected with the fifth motor power; a plurality of telescopic rods are fixedly installed at the bottom end of the body, and the telescopic rods are symmetrically distributed directly below both sides of the support frame, and a spring is sleeved on the telescopic rod, one end of the spring is connected to the extension rod of the telescopic rod, and the other end of the spring is connected to the body; a plurality of vertical rails are fixedly installed at the bottom end of the body, each of the vertical rails is located next to each of the telescopic rods, and a first rack is slidably fitted on the vertical rails, and a second rack is fixedly installed on the extension rod of the telescopic rod, the first rack is parallel to the second rack, a central gear is arranged between the first rack and the second rack, and the central gear is rotatably fitted in the body, the central gear is meshed with the first rack, and the central gear is meshed with the second rack; An auxiliary rail is arranged between the first racks on both sides, the auxiliary rail is fixedly connected to the first rack, the direction of the auxiliary rail is the same as the moving direction of the conveying roller, the auxiliary rail is slidably matched with a moving frame, the moving frame is provided with a second probe frame, the auxiliary rail is rotatably matched with a screw, the screw passes through the moving frame, the screw is threadedly matched with the moving frame, one end of the screw is fixedly installed with a first auxiliary gear, the fifth motor is fixedly installed on the body, the shaft of the fifth motor passes through the wall of the body, the second auxiliary gear is fixedly installed on the shaft of the fifth motor, the second auxiliary gear is located in the body, the second auxiliary gear and the first auxiliary gear are located in the same plane, the teeth of the first auxiliary gear and the second auxiliary gear are both arc-shaped teeth, so that when the support frame moves to the bottom end of the body, the first auxiliary gear is meshed with the second auxiliary gear.
2. A welding deformation detection device according to claim 1, characterized in that: The detection mechanism also includes pillars, and multiple pillars are arranged on both sides of the body, and the pillars are fixedly installed beside the body, and the pillars are evenly and symmetrically distributed beside the body. The pillars are slidably matched with movable pullers, and the movable pullers are located between the body and the pillars. A linkage shaft is arranged on the pillars on each side, and the upper part of the linkage shaft is rotatably arranged on the top of the pillars on each side, and multiple extension shafts of the lower part of the linkage shaft are rotatably arranged on each of the pillars, and the lower part of the linkage shaft is dynamically connected to the upper part of the linkage shaft, and the lower part of the linkage shaft is dynamically connected to the movable puller thread, and the lower part of the linkage shaft passes through the movable puller, and a first motor is fixedly installed on the pillars on each side, and the first motor on each side is dynamically connected to the upper part of the linkage shaft on each side.
3. A welding deformation detection device according to claim 2, characterized in that: The top ends of the pillars are rotatably matched with traction wheels, the traction wheels are located between the machine body and the upper part of the linkage shaft, the traction wheels are located above the moving pull member, a support frame is provided in the machine body, the two sides of the support frame are respectively located directly below the traction wheels on each side, and pull ropes are provided between the two sides of the support frame and the moving pull members on each side, one end of the pull ropes is fixedly connected to the support frame, and the other end of the pull ropes is fixedly connected to the moving pull member, and the pull ropes pass around the traction wheel from the top end of the traction wheel, and a plurality of conveying rollers are rotatably matched with the support frame, and the conveying rollers are evenly distributed on the support frame in a straight line.
4. A welding deformation detection device according to claim 3, characterized in that: A belt is tensioned on the axis of the overall conveying roller, a second motor is fixedly mounted on the machine body, a toothed belt is tensioned on the axis of the second motor and the axis of a single conveying roller, a tension adjustment structure is provided on the machine body, the toothed belt passes through the tension adjustment structure, the tension adjustment structure is matched and controlled with the height of the support frame, so that the toothed belt maintains power transmission between the second motor and the single conveying roller, a plurality of limit rollers are rotatably provided on both sides of the support frame, the limit rollers are located above the conveying rollers, the limit rollers are respectively located in the intervals between the conveying rollers, the limit rollers are located on both sides of the conveying rollers, and the limit rollers are perpendicular to the conveying rollers.
5. A welding deformation detection device according to claim 4, characterized in that: Rails are provided on both sides of the machine body, and the rails are fixedly provided beside the machine body. The pillars are located between the machine body and the rails. A gantry is provided between the rails on both sides, and the gantry is slidably matched with the rails. The gantry is located above the machine body. A third motor is fixedly installed on the gantry, and a rack and pinion transmission structure is provided between the third motor and the rails, so that the third motor drives the gantry to move on the rails.
6. A welding deformation detection device according to claim 5, characterized in that: The top end of the gantry is slidably matched with a sliding frame, a fourth motor is fixedly mounted on the sliding frame, a rack and pinion transmission structure is provided between the fourth motor and the top end of the gantry, so that the fourth motor drives the sliding frame to move on the gantry, a hydraulic rod is fixedly mounted on the sliding frame, an extension rod of the hydraulic rod passes through the sliding frame, an extension rod of the hydraulic rod passes through the gantry, the first probe frame is arranged on the extension rod of the hydraulic rod, and buffer hydraulic rods are arranged at both ends of the frame rail.
7. A method for detecting the quality of plate after welding, characterized in that: The welding deformation detection device according to claim 6 is used.
Citation Information
Patent Citations
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