Filling, film mulching and rice transplanting integrated device based on floating rice planting cups

Abstract

The invention discloses a filling, film mulching and rice transplanting integrated device based on floating rice planting cups, which is combined with a planting floating plate for use, and comprises a conveying track, a planting cup placing device, a matrix feeding device, a film mulching device and a rice transplanting device, the planting floating plate is placed on the conveying track, a plurality of cup holes are formed in the planting floating plate in an array, and the planting cup placing device and the matrix feeding device are arranged on the planting floating plate. The planting cup placing device is used for placing a planting cup in each cup hole, the matrix feeding device is used for filling each planting cup with a matrix, the film covering device is used for integrally covering all the planting cups on the floating plate with a film, and the rice transplanting device is used for transplanting rice seedlings in each planting cup. The planting floating plate is conveyed along with the conveying track according to a set conveying rhythm, and filling of the planting cups, film covering and rice transplanting operation are achieved in sequence. The device is simple and reasonable in structure and meets the working requirements of large-scale and high-efficiency planting.

Description

Technical Field

[0001] The invention belongs to floating rice cultivation technology, and in particular relates to an integrated device for filling, covering and transplanting rice based on a floating rice planting cup. Background Art

[0002] The distribution of coal resources and arable land resources in many mining areas is highly overlapped, which leads to the inevitable land subsidence and damage caused by coal mining activities. In order to efficiently transform the subsided areas into arable land, floating rice planting is carried out on the water surface.

[0003] The mechanized mulching technology and rice transplanting technology currently used in dry fields and rice fields can greatly improve the planting efficiency of crops and rice, saving a lot of manpower and time costs.

[0004] For example, during the rice transplanting process, the film laminating machine installed at the bottom of the transplanter unwinds the paper film, and then the film pressing wheel presses the paper film on the surface of the rice field. In the subsequent walking process, the transplanter grabs the seedlings and directly pierces the paper film and inserts them into the rice field. However, current mechanized equipment is difficult to apply to floating rice planting on the water surface.

[0005] The main problem in the early stage of film-covered floating rice planting is the complicated process and high labor cost. The process is: fill the planting cup with soil matrix, place the planting cup on the floating board, cover the planting cup with film, and transplant rice seedlings. This process requires not only a wide field, but also the close cooperation of skilled workers.

[0006] During the rice transplanting season, not only is the labor cost high, but there is also a problem of labor scarcity. Therefore, designing an automated film-covered rice transplanting equipment for floating rice planting is both necessary and urgent for achieving large-scale floating rice planting. Summary of the invention

[0007] The object of the present invention is to provide an integrated device for filling, covering and transplanting rice based on a floating rice planting cup, so as to realize safe and efficient early stage planting of floating rice and improve the working efficiency of large-scale planting.

[0008] To this end, the present invention provides an integrated device for filling, covering and transplanting rice seedlings based on floating rice planting cups, which is used in conjunction with a planting float, and includes a conveying crawler, a planting cup placing device, a substrate feeding device, a covering device and a transplanting device, wherein the planting cup placing device, the substrate feeding device, the covering device and the transplanting device are sequentially arranged on the working surface of the conveying crawler, the planting float is placed on the conveying crawler, and the planting float array is provided with a plurality of cup holes, the planting cup placing device is used for placing a planting cup in each cup hole, the substrate feeding device is used for filling each planting cup with substrate, the covering device is used for covering all the planting cups on the floating plate as a whole, the transplanting device is used for transplanting rice seedlings into each planting cup, and the planting float is transported along the conveying crawler according to a set conveying rhythm, and the filling, covering and transplanting operations of the planting cups are sequentially realized.

[0009] The present invention automatically places the planting cups by means of a mechanical arm, thus reducing the cost of manual placement; the mixed matrix is ​​fed into the matrix feeding device by means of a stirring device and a conveyor belt, thus reducing the process of manual filling; the film-covering integrated device automatically covers the planting cups filled with the matrix, thus greatly reducing the cost of manual film covering; finally, the rice transplanter is used to complete the mechanical rice transplanting, and the whole process is completed automatically. The device has a simple and reasonable structure, meets the work requirements of large-scale and high-efficiency planting, and has practical promotion value.

[0010] In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a schematic diagram of the integrated device for filling, covering and transplanting rice based on the floating rice planting cup of the present invention; Figure 2 yes Figure 1 Schematic diagram of the planting cup placement device; Figure 3 yes Figure 1 Schematic diagram of the substrate feeding device in; Figure 4 yes Figure 1 Schematic diagram of the film-coating integrated device; Figure 5 yes Figure 1 Schematic diagram of the rice transplanting device.

[0012] Description of Reference Numerals Conveyor crawler 1, planting cup placement device 2, placement device controller 21, placement robotic arm 22, slot-type crawler planting cup 23, planting cup 3, substrate mixer 4, substrate conveyor belt 5, substrate feeding device 6, feeding device controller 61, screw motor 62, film coating device 7, cleaning device 71, glue spraying device 72, glue spraying controller 73, film coating controller 74, film 75, lifting roller 76, film coating roller 77, cutter 78, rice transplanting device 8, rice transplanting robotic arm 81, robotic arm chassis 82, seedling tray 83, rice transplanting device controller 84. DETAILED DESCRIPTION

[0013] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0014] Combined with reference Figures 1 to 5 The integrated device for filling, covering and transplanting rice seedlings based on floating rice planting cups of the present invention comprises a conveying crawler 1, a planting cup placing device 2, a planting cup 3, a substrate mixer 4, a substrate conveyor belt 5, a substrate feeding device 6, an integrated film covering device 7 and a transplanting device 8.

[0015] The planting cup placement device 2, the substrate feeding device 6, the film covering device 7, and the rice transplanting device 8 are placed above the conveying crawler 1 in sequence.

[0016] The substrate mixer 4 feeds the substrate to the substrate feeding device 6 via the substrate conveyor belt 5 .

[0017] Each assembly uses a row of planting cups as a working unit; for example, 4-8 planting cups.

[0018] The operation process of the conveyor belt 1 is set as: execute for 2 seconds, rest for 2 seconds; the operation process of the planting cup placement device 2, the substrate feeding device 6, and the integrated film covering device 7 is set as: execute for 2 seconds, rest for 2 seconds; the operation process of the rice transplanting device 8 is set as: execute for 0.5 seconds, rest for 3.5 seconds; the conveyor belt 1 and each component are executed intermittently to realize the automatic integrated operation of filling, covering and transplanting.

[0019] like Figure 2 As shown, the planting cup placement device 2 includes a placement device controller 21, a placement mechanical arm 22 and a slotted crawler 23. When working, the planting cup is placed between the slotted crawlers 23 as shown in the figure; the controller 21 controls the mechanical arm 22 to take the planting cup off and place it on the conveying crawler 1, and the slotted crawler 23 rotates downward at the same time. This process is performed for 2 seconds and rests for 2 seconds to achieve automation.

[0020] like Figure 3As shown, the substrate feeding device 6 includes a feeding device controller 61 and a screw motor 62. When working, the controller 61 controls the screw motor 62 to open the discharge port (not shown in the figure), accurately put the substrate in the feeding box into the planting cup below, and close the discharge port. This process is performed for 2 seconds and rests for 2 seconds to realize automatic feeding.

[0021] like Figure 4 As shown, the integrated laminating device 7 includes a cleaning device 71 , a glue spraying device 72 , a glue spraying controller 73 , a laminating controller 74 , a film 75 , a lifting roller 76 , a laminating roller 77 , and a cutter 78 .

[0022] During operation, the planting cups on the floating plate first pass through the cleaning device 71 to remove the matrix on the edge of the planting cups, and then enter the next link; the glue spraying device 72 sprays glue on the outer periphery of the floating plate, and the glue spraying controller 73 controls this process to execute for 2 seconds, with an interval of 6 seconds, and then enters the next link; the floating plate sprayed with glue is rolled and pressed by the lifting roller 76 to fix the films on both sides on the floating plate, and the floating plate is coated with film by the coating roller 77, and then the film is cut by the cutter 78, and the coating controller 74 controls the cutting process to execute for 0.5 seconds, with an interval of 7.5 seconds to realize the automation of coating and cutting.

[0023] like Figure 5 As shown, the rice transplanting device 8 includes a rice transplanting mechanical arm 81, a mechanical arm chassis 82, a rice seedling tray 83, and a rice transplanting device controller 84. The rice transplanting mechanical arm 81 is a single-arm rice transplanter. When working, the controller 84 controls the rice transplanting time to execute 0.5 seconds and rest for 3.5 seconds to realize the automation of rice transplanting.

[0024] The patented invention uses a robotic arm to automatically place the planting cups, reducing the cost of manual placement; the mixed matrix is ​​fed into a matrix feeding device through a stirring device and a conveyor belt, reducing the process of manual filling; the planting cups filled with the matrix are automatically coated with a film-covering integrated device, greatly reducing the cost of manual coating; finally, mechanical transplanting is completed by a rice transplanter, and the entire process is completed automatically.

[0025] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated device for filling, covering and transplanting rice based on a floating rice planting cup, characterized in that: Used in conjunction with a planting float, it includes a conveying crawler, a planting cup placing device, a substrate feeding device, a film covering device, and a rice transplanting device, wherein the planting cup placing device, the substrate feeding device, the film covering device, and the rice transplanting device are sequentially arranged on the working surface of the conveying crawler, the planting float is placed on the conveying crawler, the planting float array is arranged with a plurality of cup holes, the planting cup placing device is used for placing a planting cup in each cup hole, the substrate feeding device is used for filling each planting cup with substrate, the film covering device is used for covering all the planting cups on the floating plate as a whole, the rice transplanting device is used for transplanting rice into each planting cup, the planting float is transported along the conveying crawler according to the set conveying rhythm, and the filling, film covering and rice transplanting operations of the planting cups are sequentially realized.

2. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: The conveying crawler is a slot-type crawler used for accommodating the planting cups protruding from the bottom of the planting floating plate.

3. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: The bottom of the planting cup is provided with six small holes with a diameter of 1 cm.

4. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: The planting cup placement device comprises multiple sets, which are arranged at intervals along the width direction of the conveyor track. Each set of the planting cup placement device comprises a pair of slot-type conveyor belts, which are vertically placed and form a clamping groove for the cup column in the middle. It also comprises a placement mechanical arm for transplanting the lowest planting cup of the cup column into the cup hole of the floating plate.

5. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: It also includes a matrix conveyor belt and a matrix mixer, wherein the matrix provided by the matrix mixer is fed into the matrix feeding device through the matrix conveyor belt.

6. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: The substrate mixer comprises a feeding device controller, a hopper, and screw motors respectively arranged on a plurality of discharge ports at the bottom of the hopper, wherein the screw motor feeds the substrate into the planting cup in a quantitative manner when rotating.

7. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: The coating device includes a cleaning roller, a glue spraying rack, a glue spraying controller, a coating controller, a film roller, a lifting roller, a coating roller, and a cutter. The cleaning roller is used to clean the scattered matrix on the planting float. The glue spraying rack is used to spray glue on the outer periphery of the cleaned planting float. The lifting roller is used to roll and press the film on both sides of the floating board that has been sprayed with glue so that it is attached to the planting float. The coating roller is a floating roller, which is used to move the film forward. The cutter is arranged in front of the coating roller and is used to cut the film on the rear side of the planting float.

8. The integrated device for filling, covering and transplanting rice based on floating rice planting cups according to claim 7, characterized in that: The cutter is a laser cutter.

9. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: The rice transplanting device comprises a rice seedling displacement frame, a plurality of rice seedling trays, and a single-arm rice transplanting mechanical arm located at the lower end side of each of the plurality of rice seedling trays, and each of the single-arm rice transplanting mechanical arms is used for rice transplanting with a planting cup.

10. The integrated device for filling, covering and transplanting rice based on floating rice planting cup according to claim 1, characterized in that: The transmission rhythm is set to execute for 2 seconds and rest for 2 seconds, and the operation rhythm of other devices matches it.

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