A forging cleaning device for hardware processing forging machine

By designing a hardware cleaning device including telescopic components, vibration components, friction components and flushing components, the problem of the existing technology being difficult to comprehensively clean the oxide layer of the surface of the special-shaped hardware is solved, and the comprehensive cleaning of the surface of the hardware is achieved and the quality of the forgings is improved.

CN119368514BActive Publication Date: 2025-03-25JIANGSU CHANGCHAO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411946385.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-25
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

The existing hardware forging machine cleaning device is difficult to comprehensively clean the oxide layer on the surface of special-shaped hardware, which affects the appearance quality and mechanical properties of the forging.

Method used

A forging cleaning device including a telescopic assembly, a vibration assembly, a friction assembly and a flush assembly is designed. The telescopic assembly drives the friction and vibration components to contact the forgings, the friction and vibration components are polished and vibrated, and the flushing components are sprayed with high pressure to achieve a comprehensive cleaning of the surface of the hardware.

Benefits of technology

This device can effectively remove the oxide layer on the surface of the hardware, improve the appearance quality and mechanical properties of the forgings, and is suitable for hardware of all shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of hardware processing, and specifically provides a forging cleaning device for a hardware processing forging machine, comprising a shell, a material port is installed on the front surface of the shell, a plurality of telescopic components are installed in a circular shape on the outer wall of the shell, a vibration component and a friction component are installed on the telescopic component, a vibration component is installed on the bottom of the shell, the vibration component is used to shake the forging, the telescopic component drives the friction component and the vibration component to move and contact the forging after extension, and the friction component and the vibration component grind and vibrate the oxide layer on the surface of the forging. In the forging cleaning device of the hardware processing forging machine, the hydraulic cylinder can drive the push plate to extend and retract inside the installation box, the push plate moves inside the installation box, the movement of the push plate drives the vibration component and the friction component to extend and retract, the third motor drives the friction seat to contact the forging for cleaning, and the hardware forging can be cleaned comprehensively.
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Description

Technical Field

[0001] The invention relates to the technical field of hardware processing, in particular to a forging cleaning device used for a hardware processing forging machine. Background Art

[0002] Hardware refers to tools or parts obtained by processing and forging metals such as gold, silver, copper, iron, and tin. They are widely used in many fields. Construction hardware: including building profiles, structural parts, door and window hardware accessories, plumbing equipment, etc. Electrical hardware: involving general-purpose wires and cables, switches, relays, fuses and other electrical components. Home hardware: used in family spaces such as bedrooms, kitchens, and bathrooms, such as handles, clothes hooks, etc., to improve the quality of decoration. Automobile industry: hardware stampings are widely used in automobile manufacturing, such as body structural parts, door locks, etc. Mechanical equipment industry: connection, fixing and supporting functions are obvious, such as machine tool accessories, instrumentation parts. Aerospace industry: strict requirements on the quality and performance of parts, such as aircraft components and missile parts. Electronic communication industry: components such as mobile phone cases, computer cases, and optical fiber connectors are made of hardware stampings. Medical equipment industry: high precision and reliability requirements are high, such as surgical instruments, testing instruments, etc. Home appliance industry: such as refrigerator door handles, washing machine drums, oven panels, etc., provide appearance decoration and functional support. After the forging machine forges the metal raw materials, impurities such as oxides, oil stains, rust, and mold residues often remain on the surface of the forgings. These impurities not only affect the appearance quality of the forgings, but may also have adverse effects on the mechanical properties and corrosion resistance of the forgings. Therefore, the cleaning work after forging processing is particularly important, and the shapes and structures of hardware forgings are different, and the existing cleaning methods cannot comprehensively clean special-shaped forgings. Summary of the invention

[0003] The object of the present invention is to provide a forging cleaning device for a hardware processing forging machine, which can comprehensively clean the oxide layer on the surface of hardware of various shapes.

[0004] The present invention provides a forging cleaning device for a hardware processing forging machine, comprising a shell, a material port being installed on the front surface of the shell, a plurality of telescopic components being installed in a circular shape on the outer wall of the shell, a vibration component, a friction component and a flushing component being installed on the telescopic component, a material vibration component being installed on the bottom of the shell, the material vibration component being used for shaking the forging, the friction component and the vibration component being displaced and contacting the forging after the telescopic component is extended, the friction component and the vibration component being used for grinding and vibrating the oxide layer on the surface of the forging, and the flushing component being used for flushing the oxide layer shaken off the forging.

[0005] As a further optimization scheme, the telescopic assembly includes an installation box, which is fixed to the outer wall of the shell, and a push plate is inserted into the interior of the installation box. Hydraulic cylinders are provided on both sides of the push plate outside the shell, and the output end of the hydraulic cylinder is connected to the push plate through a connecting plate.

[0006] As a further optimization scheme, the friction assembly includes a third motor and a mounting frame, both ends of the third motor and the mounting frame are installed on the push plate, a bearing is fixedly connected at the center of the mounting frame, the output end of the third motor is connected to the inner wall of the bearing, and the outer wall of the output end of the third motor is fixedly connected to a friction seat.

[0007] As a further optimization scheme, the vibration assembly includes an installation box, which is installed on the push plate. A second motor is installed on the top of the installation box. A rotating rod is fixedly connected to the output end of the second motor and is located inside the installation box. A dial is installed on the rotating rod. A vibration rod is inserted into the interior of the installation box. Two levers are installed on the top outer wall of the vibration rod. The dial is located between the two levers. A vibration pestle is installed on the bottom outer wall of the vibration rod.

[0008] As a further optimization scheme, the vibration material assembly includes a plate frame and a first motor, the first motor and the plate frame are installed at the bottom of the outer shell, a loading net is installed at the center of the plate frame, a cam is fixedly connected to the outer wall of the output end of the first motor, and the cam is in contact with the bottom of the loading net.

[0009] As a further optimization solution, the flushing assembly includes a Y-shaped bracket, which is installed at the bottom of the push plate, and both ends of the branches of the Y-shaped bracket are fixedly connected with high-pressure nozzles.

[0010] As a further optimization solution, the surface of the friction seat is frosted.

[0011] As a further optimization solution, the vibrating pestle is made of rubber.

[0012] As a further optimization solution, the push plates in the multiple telescopic assemblies all point to the center of the shell.

[0013] As a further optimization solution, the bottom of the loading net is soft and concave.

[0014] Beneficial effect: The present invention provides a forging cleaning device for a hardware processing forging machine through improvement. Compared with the prior art, it has the following improvements and advantages: the forging cleaning device for the hardware processing forging machine, the hydraulic cylinder can drive the push plate to extend and retract inside the installation box, the push plate moves inside the installation box, the movement of the push plate drives the vibration component and the friction component to extend and retract, the third motor drives the friction seat to contact with the forging for cleaning, the bearing supports the output end of the third motor, so that the rotation of the third motor remains stable, the rotation generated by the second motor after working drives the dial to rotate, and the dial The height difference on both sides of the disk moves inside the lever, thereby pushing the lever up and down, and the lever drives the vibration rod to move up and down, and the vibration rod drives the vibration pestle to hit the forging to knock off the oxide layer on its surface, and the first motor drives the cam to rotate periodically. Continuous shaking can turn the hardware over to improve the completeness of the cleaning of the hardware, and the wrapped distribution, coupled with high-frequency shaking to adjust the position of the hardware forgings, there are three ways to continuously clean the hardware forgings, which is enough to clean the oxide layer of hardware of different shapes in all directions and to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the structure of the present invention.

[0017] Figure 2 It is a schematic structural diagram of the connection of the telescopic component, the friction component, the flushing component and the vibration component of the present invention.

[0018] Figure 3 For the present invention Figure 1 A is an enlarged structural diagram of FIG.

[0019] Figure 4 For the present invention Figure 2 Schematic diagram of the enlarged structure at B.

[0020] Figure 5 It is a schematic diagram of the internal structure of the vibration component of the present invention.

[0021] Figure 6 It is a schematic structural diagram of the vibration material assembly of the present invention.

[0022] Figure 7 It is a schematic diagram of the internal layout structure of the shell of the present invention.

[0023] Explanation of the accompanying drawings: 1. Shell; 2. Telescopic assembly; 21. Push plate; 22. Mounting box; 23. Hydraulic cylinder; 24. Connecting plate; 3. Vibrating material assembly; 31. First motor; 32. Cam; 33. Plate frame; 34. Loading net; 4. Material port; 5. Vibrating assembly; 51. Mounting box; 52. Second motor; 53. Vibrating rod; 54. Dial rod; 55. Rotating rod; 56. Dial; 57. Vibrating pestle; 6. Friction assembly; 61. Third motor; 62. Mounting frame; 63. Bearing; 64. Friction seat; 7. Flushing assembly; 71. Y-shaped bracket; 72. High-pressure nozzle. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-7 The present invention provides a technical solution: a forging cleaning device for a hardware processing forging machine, comprising a shell 1, a material port 4 is installed on the front surface of the shell 1, a plurality of telescopic components 2 are installed in a circular shape on the outer wall of the shell 1, a vibration component 5, a friction component 6 and a flushing component 7 are installed on the telescopic component 2, a vibration component 3 is installed on the bottom of the shell 1, and the vibration component 3 is used to shake the forging. After the telescopic component 2 is extended, the friction component 6 and the vibration component 5 are driven to move and contact the forging, the friction component 6 and the vibration component 5 grind and vibrate the oxide layer on the surface of the forging, and the flushing component 7 flushes the oxide layer shaken off the forging.

[0026] The housing 1 is the loading structure of the device, and the material port 4 is used to put the hardware into and take it out of the housing 1. After the telescopic component 2 is extended, it drives the vibration component 5, the friction component 6 and the flushing component 7. Figure 4 The components are installed on the telescopic component 2, and are in contact with the hardware after extension. The vibration action generated by the vibration component 5 vibrates the surface of the hardware to shake off the oxide layer. The friction component 6 works to rub the surface of the hardware. The high-pressure water flow of the flushing component 7 flushes the oxide layer on the surface of the forging. The vibration component 3 shakes the hardware when working. Continuous shaking can turn the hardware over to improve the completeness of the cleaning of the hardware. In addition, the wrapped distribution, coupled with the high-frequency shaking of the hardware forgings to adjust the position, there are three ways to continuously clean the hardware forgings, which is enough to clean the oxide layer of hardware of different shapes in all directions and to the greatest extent.

[0027] In some embodiments, the telescopic assembly 2 includes an installation box 22, which is fixed to the outer wall of the outer shell 1. A push plate 21 is inserted into the interior of the installation box 22. Hydraulic cylinders 23 are provided on both sides of the push plate 21 outside the outer shell 1. The output end of the hydraulic cylinder 23 is connected to the push plate 21 through a connecting plate 24.

[0028] The installation box 22 provides a telescopic space for the push plate 21, and the push plate 21 moves inside the installation box 22. The movement of the push plate 21 drives the vibration component 5, the friction component 6 and the flushing component 7 to extend and retract. The operation of the hydraulic cylinder 23 can drive the push plate 21 to extend and retract inside the installation box 22. The extension and retraction of the hydraulic cylinder 23 allows each component on the push plate 21 to approach the hardware forgings as close as possible to the forgings for cleaning. Moreover, under the circular distribution, multiple telescopic components are distributed in an enclosing manner, so that each component can clean the hardware forgings in all directions and clean the oxide layer.

[0029] In some embodiments, the friction assembly 6 includes a third motor 61 and a mounting frame 62, both ends of the third motor 61 and the mounting frame 62 are mounted on the push plate 21, a bearing 63 is fixedly connected to the center of the mounting frame 62, the output end of the third motor 61 is connected to the inner wall of the bearing 63, and the outer wall of the output end of the third motor 61 is fixedly connected to a friction seat 64.

[0030] The third motor 61 drives the friction seat 64 to contact the forging for cleaning. The bearing 63 supports the output end of the third motor 61 to keep the rotation of the third motor 61 stable. The mounting frame 62 is used to install the bearing 63. The rotation generated by the third motor 61 after working causes the friction seat 64 to highly rub the forging, thereby increasing the degree of shedding of the oxide layer of the forging.

[0031] In some embodiments, the vibration assembly 5 includes an installation box 51, which is installed on the push plate 21. A second motor 52 is installed on the top of the installation box 51. A rotating rod 55 is fixedly connected to the output end of the second motor 52 and is located inside the installation box 51. A dial 56 is installed on the rotating rod 55. A vibration rod 53 is inserted into the interior of the installation box 51. Two levers 54 are installed on the top outer wall of the vibration rod 53. The dial 56 is located between the two levers 54. A vibration pestle 57 is installed on the bottom outer wall of the vibration rod 53.

[0032] The rotation generated by the second motor 52 after working drives the dial 56 to rotate. The dial 56 is a special-shaped part, which is a disc-shaped structure with different heights on both sides. The height difference on both sides of the dial 56 moves inside the lever 54, that is, when the dial 56 rotates, the dial 56 at the higher end pushes the lever 54 to move up and down, and the dial 56 at the lower end pushes the lever 54 to move downward, so that the lever 54 drives the vibration rod 53 to reciprocate up and down, and the fast-moving vibration rod 53 drives the vibration pestle 57 to move at a high frequency, and the vibration pestle 57 contacts the forging in a vibrating manner, knocks on the forging to knock off the oxide layer on its surface.

[0033] In some embodiments, the vibration material assembly 3 includes a plate frame 33 and a first motor 31, the first motor 31 and the plate frame 33 are installed at the bottom of the outer shell 1, a loading net 34 is installed at the center of the plate frame 33, and a cam 32 is fixedly connected to the outer wall of the output end of the first motor 31, and the cam 32 is in contact with the bottom of the loading net 34.

[0034] The first motor 31 drives the cam 32 to rotate periodically, and the protruding end of the cam 32 periodically pushes the loading net 34, which generates continuous up and down vibration. The continuous vibration allows the hardware forgings on its surface to continuously change their placement angles, allowing the hardware to change their positions and states to receive the knocking of the vibration component 5; the scraping of the friction component 6; and the flushing and cleaning of the high-pressure water flow of the flushing component 7. The cleaned impurities and waste water flow out of the housing 1 from the loading net 34 for discharge.

[0035] In some embodiments, the flushing assembly 7 includes a Y-shaped bracket 71 , which is installed at the bottom of the push plate 21 , and both ends of the branches of the Y-shaped bracket 71 are fixedly connected with high-pressure nozzles 72 .

[0036] The flushing assembly 7 uses the impact of water flow to flush the oxide on the surface of the forging and wash it off the surface of the forging. The Y-shaped bracket 71 is used to load the high-pressure nozzle 72. The Y-shaped installation layout can be used to install the high-pressure nozzle 72 from two angles on the left and right. The two high-pressure nozzles 72 on the left and right can perform flushing at two angles, and when multiple groups of flushing assemblies 7 are distributed in a circular state, high-pressure water can be sprayed at multiple different angles to flush the oxide layer of forgings of different shapes and states. The high-pressure nozzle 72 can be directly connected to an external water supply device, or the Y-shaped bracket 71 and the push plate 21 both adopt a hollow structure, and the Y-shaped bracket 71 is connected to the inner cavity of the push plate 21, so that the push plate 21 is connected to the external water supply device, and water is delivered to the high-pressure nozzle 72 through the Y-shaped bracket 71.

[0037] In some embodiments, the surface of the friction seat 64 is processed to be frosted, and the friction force of the frosted surface is closer to the contact force of the forging, so that the oxide layer can be scraped off better.

[0038] In some embodiments, the vibrating pestle 57 is made of rubber, which is soft and can avoid causing damage to hardware when it comes into contact with the hardware.

[0039] In some embodiments, the push plates 21 in the multiple telescopic components 2 all point to the center of the shell 1, which can fully contact the hardware and make the cleaning of the hardware more centralized.

[0040] In some embodiments, the material of the dial 56 is engineering plastic, which has high strength and long service life. When the lever 54 is pushed periodically, its strength can cause the lever 54 to fluctuate up and down for a long time.

[0041] In some embodiments, the bottom of the loading net 34 is soft and concave, so that it has space for movement. This space for up and down movement allows the loading net 34 to have a sufficient range of up and down fluctuations to fully shake and flip the forgings.

[0042] Working principle: the material port 4 is used for putting hardware into and taking it out of the housing 1. Under the circumferential distribution, multiple telescopic components are distributed in a surrounding manner. The hydraulic cylinder 23 can drive the push plate 21 to extend and retract inside the installation box 22. The push plate 21 moves inside the installation box 22. The movement of the push plate 21 drives the vibration component 5 and the friction component 6 to extend and retract. The third motor 61 drives the friction seat 64 to contact and clean the forging. The bearing 63 supports the output end of the third motor 61 to keep the rotation of the third motor 61 stable. The rotation generated by the second motor 52 after working drives the dial 56 to rotate. The height difference on both sides of the dial 56 is inside the lever 54. Movement, thereby pushing the lever 54 to move up and down, the lever 54 drives the vibration rod 53 to move up and down, the vibration rod 53 drives the vibration pestle 57 to knock on the forging to knock off the oxide layer on its surface, the Y-shaped installation layout can be used to install the high-pressure nozzle 72 from two angles on the left and right, the two high-pressure nozzles 72 on the left and right can perform flushing at two angles, the first motor 31 drives the cam 32 to rotate periodically, the raised end of the cam 32 periodically pushes the loading net 34 to shake the hardware to change its position and state to be cleaned, the oxide layer waste and the cleaned waste water fall from the loading net 34, and the cleaned hardware forgings can be taken out from the material port 4.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A forging cleaning device for a hardware processing forging machine, comprising a housing (1), a material port (4) being mounted on a front surface of the housing (1), characterized in that: The outer wall of the housing (1) is circularly mounted with a plurality of telescopic components (2); a vibration component (5), a friction component (6) and a flushing component (7) are mounted on the top of the telescopic component (2); a vibration component (3) is mounted on the bottom of the housing (1); the vibration component (3) is used to shake the forging; after the telescopic component (2) is extended, it drives the friction component (6) and the vibration component (5) to move and contact the forging; the friction component (6) and the vibration component (5) grind and vibrate the oxide layer on the surface of the forging; and the flushing component (7) flushes the oxide layer shaken off the forging; The vibration assembly (5) comprises a mounting box (51), the mounting box (51) being mounted on the push plate (21), a second motor (52) being mounted on the top of the mounting box (51), a rotating rod (55) being fixedly connected to the output end of the second motor (52) and being located inside the mounting box (51), a dial (56) being mounted on the rotating rod (55), a vibration rod (53) being inserted into the interior of the mounting box (51), two shifting rods (54) being mounted on the top outer wall of the vibration rod (53), the dial (56) being located between the two shifting rods (54), and a vibration pestle (57) being mounted on the bottom outer wall of the vibration rod (53).

2. A forging cleaning device for a hardware processing forging machine according to claim 1, characterized in that: The telescopic assembly (2) comprises a mounting box (22), the mounting box (22) being fixedly connected to the outer wall of the housing (1), a push plate (21) being inserted into the interior of the mounting box (22), hydraulic cylinders (23) being provided on both sides of the push plate (21) located outside the housing (1), and an output end of the hydraulic cylinder (23) being connected to the push plate (21) via a connecting plate (24).

3. A forging cleaning device for a hardware processing forging machine according to claim 2, characterized in that: The friction assembly (6) comprises a third motor (61) and a mounting frame (62), both ends of the third motor (61) and the mounting frame (62) are mounted on the push plate (21), a bearing (63) is fixedly connected at the center of the mounting frame (62), an output end of the third motor (61) is connected to an inner wall of the bearing (63), and a friction seat (64) is fixedly connected to an outer wall of the output end of the third motor (61).

4. A forging cleaning device for a hardware processing forging machine according to claim 3, characterized in that: The vibrating material assembly (3) comprises a plate frame (33) and a first motor (31); the first motor (31) and the plate frame (33) are mounted on the bottom of the housing (1); a loading net (34) is mounted at the center of the plate frame (33); a cam (32) is fixedly connected to the outer wall of the output end of the first motor (31); the cam (32) is in contact with the bottom of the loading net (34).

5. A forging cleaning device for a hardware processing forging machine according to claim 4, characterized in that: The flushing assembly (7) comprises a Y-shaped bracket (71), the Y-shaped bracket (71) being mounted on the bottom of the push plate (21), and both ends of the branches of the Y-shaped bracket (71) being fixedly connected to high-pressure nozzles (72).

6. A forging cleaning device for a hardware processing forging machine according to claim 5, characterized in that: The surface of the friction seat (64) is frosted.

7. A forging cleaning device for a hardware processing forging machine according to claim 6, characterized in that: The vibrating pestle (57) is made of rubber.

8. A forging cleaning device for a hardware processing forging machine according to claim 7, characterized in that: The push plates (21) in the plurality of telescopic assemblies (2) all point toward the center of the outer shell (1).

9. A forging cleaning device for a hardware processing forging machine according to claim 8, characterized in that: The bottom of the loading net (34) is soft and concave.

Citation Information

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