High-precision arc alignment instrument calibration device for continuous casting machine

By designing a high -precision arc calibration device with a high -precision arc instrument calibration device that includes a calibration component, dust removal component, and extended component component, it solves the problem of high components in the process of correction of the connection machine, and realizes automatic squeezing, dust removal and expansion. Functions improve the stability and applicability of calibration.

CN119368683APending Publication Date: 2025-01-28HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202411521340.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

During the correction process of the continuous casting machine, it is necessary to ensure that certain components are in contact at the same time, and claws, etc. are used to contact the reference roller, which makes it more difficult to correct.

Method used

A high -precision arc calibration device is designed with a high -precision arc, including calibration components, dust removal components and extended components. The calibration component realizes the automatic squeeze of the colonel roller through the two springs to simplify the calibration steps; the dust removal component removes the dust at the lower end of the base through the bronchial and piston rods to ensure the accuracy of the circular level instrument. The design of the card can be assembled according to the needs to expand the scope of the scope of the calibration component.

Benefits of technology

The difficulty of calibration is reduced by the automatic extrusion function. The dust removal component ensures the accuracy of the initial state. The expansion component adapts to different sizes of components, and improves the applicability and stability of the calibration device.

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Abstract

The invention discloses a high-precision arc alignment instrument calibration device for a continuous casting machine, and relates to the technical field of manufacturing or calibration of casting molds. The high-precision arc alignment instrument calibration device for the continuous casting machine comprises a base, a calibration assembly, a dust removal assembly and an extension assembly, and two support legs are welded to the upper end of the base; the calibration assembly is arranged on the base, and the calibration assembly comprises a plurality of adjusting rotary knobs, a circular level gauge, two connecting pieces, two first rotary knobs, two springs, two second rotary knobs, two guide rods, two wafer pieces, a support, an upper calibration roller, a lower calibration roller and two limiting pieces. During calibration, the two springs can reset to drive the upper calibration roller to move downwards to automatically extrude the to-be-calibrated part, then, only the position of the upper calibration roller needs to be adjusted in the calibration step, the situation that the extrusion force of the upper calibration roller on the to-be-calibrated part is insufficient and not stable enough does not need to be worried about, and therefore the calibration difficulty is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of casting mold manufacturing or calibration, and in particular to a high-precision arc-aligning instrument calibration device for a continuous casting machine. Background Art

[0002] Good alignment between the mold and the bending section on the continuous casting machine is one of the important factors to ensure the stable operation of the continuous casting machine and the qualified quality of the casting. Therefore, after each replacement of the crystallizer or the bending section, it is necessary to ensure that the wide surface foot roller of the crystallizer and the first roller of the bending section are completely flush. At present, the arc alignment instrument is widely used for detection; during the use of the crystallization and bending sections, the production operators also often use the arc alignment instrument to detect the arc alignment of the crystallizer and the bending section. It can be seen that the accuracy of the arc alignment instrument is particularly important. China Invention Patent, Authorization Announcement No. "CN103028711A", Publication The invention discloses a technical scheme for an arc meter calibration device for a continuous casting machine, comprising a base plate, a circular level and an adjusting screw are arranged on the base plate, a reference roller bracket is vertically mounted on the base plate, an upper and a lower fixed seat are arranged on the reference roller bracket, an upper reference roller is mounted on the upper fixed seat, a lower reference roller is mounted on the lower fixed seat, both the upper reference roller and the lower reference roller are cylindrical rods, the generatrix of the upper reference roller and the generatrix of the lower reference roller are parallel to the base plate, and the axis of the upper reference roller and the axis of the lower reference roller are on the same plane perpendicular to the base plate.

[0003] The above technical solution has high precision, simple and quick operation, and can calibrate the arc instrument at any time, ensuring the accuracy of the arc instrument measurement data and the smooth operation and stable quality of the continuous casting machine. When correcting, one side needs to ensure that they are in contact, and the other side needs the claws to contact with the reference roller, which makes the correction difficult. Summary of the invention

[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a high-precision arc instrument calibration device for a continuous casting machine, which can solve the problem that when making corrections, it is necessary to ensure that they are in contact with each other on one hand and to require the claws etc. to be in contact with the reference roller on the other hand, which makes the correction difficult.

[0005] To achieve the above object, the present invention provides the following technical solutions: A high-precision arc instrument calibration device for a continuous casting machine, comprising a base, a calibration component, a dust removal component and an expansion component, wherein two bracket legs are welded to the upper end of the base;

[0006] The calibration component is arranged on the base, and the calibration component includes a plurality of adjustment knobs, a circular level, two connecting parts, two knobs 1, two springs, two knobs 2, two guide rods, two disc parts, a bracket, an upper calibration roller, a lower calibration roller and two limit parts. The circular level is installed on the base, and the plurality of adjustment knobs are installed on the base. The lower calibration roller is a roller and two fixing parts. The two fixing parts are respectively rotatably connected with the two ends of the corresponding lower calibration roller. The two fixing parts are respectively fixed on the corresponding bracket legs. The two connecting parts slide along the two ends of the corresponding bracket respectively, and the two ends of the two upper calibration rollers rotate at the two ends of the corresponding connecting parts respectively.

[0007] The dust removal assembly is arranged inside the base, and the dust removal assembly includes an air cylinder, a piston push plate, an air pipe and a piston rod. The upper end of the air cylinder is fixed inside the base, the piston push plate slides along the inside of the air cylinder, the piston rod is fixed on the piston push plate, the air pipe is welded to the air cylinder, the air pipe faces the four sides of the base, and the air pipe is connected to the air cylinder. There are four dust removal assemblies, and the four dust removal assemblies are respectively arranged on the four sides inside the base;

[0008] The extension component is set on the bracket leg, and the extension component includes an extension piece, a slot one, a strip clip one, a slot two and a strip clip two. The strip clip two is welded to the upper end of the bracket leg, the slot two is opened on the extension piece, and the strip clip two is stuck inside the slot two. There are two extension components, and the two extension components are respectively set on the corresponding bracket legs.

[0009] Preferably, the two strip-shaped clamping members 1 are respectively welded to the upper ends of the corresponding extension members, the two clamping slots 1 are respectively opened at the two ends of the corresponding brackets, and the two strip-shaped clamping members 1 are respectively clamped inside the corresponding clamping slots 1.

[0010] Preferably, the two rotating knobs 1 are respectively threadedly connected to the surfaces of the corresponding connecting members, and the surfaces of the two rotating knobs 1 are in contact with the surface of the bracket.

[0011] Preferably, the upper ends of the two springs are welded to the lower end of the limiting member, and the lower ends of the two springs are welded to the corresponding connecting members respectively.

[0012] Preferably, the two guide rods are respectively welded to the upper ends of the corresponding connecting members, and the two limiting members slide along the corresponding guide rods respectively.

[0013] Preferably, the two limiting members both slide along the bracket, and the two disc members are respectively welded to the upper ends of the corresponding guide rods.

[0014] Preferably, the surfaces of the two rotating knobs 2 are respectively threadedly connected to the surfaces of the corresponding limiting members, and the surfaces of the two rotating knobs 2 are in contact with the surface of the bracket.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The continuous casting machine uses a high-precision arc instrument calibration device. By setting two springs in the calibration component, the two springs can be reset to drive the upper calibration roller to move downward to automatically squeeze the parts to be calibrated. Subsequently, the calibration step only needs to adjust the position of the upper calibration roller. There is no need to worry about the upper calibration roller's insufficient extrusion force on the parts to be calibrated and being unstable, thereby reducing the difficulty of calibration.

[0017] 2. The continuous casting machine uses a high-precision arc instrument calibration device. Since there is a lot of dust inside the factory, in order to ensure that the base can accurately contact the ground when initializing the value of the circular level in the initial state, a dust removal component is set. The four air pipes in the dust removal component can blow air to blow away the dust at the bottom of the base, avoiding the dust on the factory floor affecting the value of the initialized circular level.

[0018] 3. The continuous casting machine uses a high-precision arc meter calibration device. Since the parts of the continuous casting machine to be calibrated have different sizes, some parts of the continuous casting machine are larger. In order to ensure that the calibration component can be calibrated stably, an extension component is set. The extension component can be assembled according to needs, thereby avoiding the problem of limited clamping range during calibration of the calibration component, resulting in the inability to calibrate, that is, expanding the scope of application of the calibration component. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is an overall schematic diagram of the support leg of the present invention;

[0022] Figure 3 This is a schematic diagram of the interior of the base of the present invention;

[0023] Figure 4 It is a schematic diagram of the interior of the gas cylinder of the present invention;

[0024] Figure 5 For the present invention Figure 2 The enlarged schematic diagram at A in the middle;

[0025] Figure 6 For the present invention Figure 2 Enlarged schematic diagram of point B in the middle.

[0026] Figure numerals: 1. base; 2. adjustment knob; 3. circular level; 4. bracket leg; 5. extension piece; 6. connecting piece; 7. knob one; 8. spring; 9. knob two; 10. guide rod; 11. disc piece; 12. bracket; 13. upper calibration roller; 14. lower calibration roller; 15. air cylinder; 16. piston push plate; 17. air pipe; 18. piston rod piece; 19. slot one; 20. strip clamp one; 21. slot two; 22. strip clamp two; 23. limit piece. DETAILED DESCRIPTION

[0027] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0028] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] In the description of the present invention, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0030] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0031] See also Figure 1-6 The present invention provides a technical solution: a high-precision arc instrument calibration device for a continuous casting machine, comprising a base 1, a calibration component, a dust removal component and an expansion component, wherein two bracket legs 4 are welded to the upper end of the base 1;

[0032] The calibration component is arranged on the base 1, and the calibration component includes a plurality of adjustment knobs 2, a circular level 3, two connecting members 6, two knobs 1 7, two springs 8, two knobs 2 9, two guide rods 10, two disc members 11, a bracket 12, an upper calibration roller 13, a lower calibration roller 14 and two limit members 23. The circular level 3 is installed on the base 1, and the plurality of adjustment knobs 2 are all installed on the base 1. The lower calibration roller 14 is a roller and two fixing members, and the two fixing members are respectively rotatably connected with the two ends of the corresponding lower calibration roller 14, and the two fixing members are respectively fixed on the corresponding bracket legs 4. The two connecting members 6 slide along the two ends of the corresponding bracket 12, and the two ends of the two upper calibration rollers 13 rotate at the two ends of the corresponding connecting member 6.

[0033] The dust removal assembly is arranged inside the base 1, and the dust removal assembly includes an air cylinder 15, a piston push plate 16, an air pipe 17 and a piston rod 18. The upper end of the air cylinder 15 is fixed inside the base 1, and the piston push plate 16 slides along the inside of the air cylinder 15. The piston rod 18 is fixed on the piston push plate 16. The air pipe 17 is welded to the air cylinder 15. The air pipe 17 faces the four sides of the base 1, and the air pipe 17 is connected to the air cylinder 15. There are four dust removal assemblies, and the four dust removal assemblies are respectively arranged on the four sides inside the base 1.

[0034] The extension component is arranged on the bracket leg 4, and the extension component includes an extension part 5, a slot 19, a strip clip 1 20, a slot 21 and a strip clip 22. The strip clip 22 is welded to the upper end of the bracket leg 4, the slot 21 is opened on the extension part 5, and the strip clip 22 is stuck inside the slot 21. There are two extension components, and the two extension components are respectively arranged on the corresponding bracket legs 4.

[0035] The two strip-shaped clamping members 20 are respectively welded on the upper ends of the corresponding extension members 5 , the two clamping slots 19 are respectively opened at the two ends of the corresponding bracket 12 , and the two strip-shaped clamping members 20 are respectively clamped inside the corresponding clamping slots 19 .

[0036] The two knobs 7 are respectively threadedly connected to the surfaces of the corresponding connecting members 6 , and the surfaces of the two knobs 7 are in contact with the surface of the bracket 12 .

[0037] The upper ends of the two springs 8 are welded to the lower ends of the limiting members 23 , and the lower ends of the two springs 8 are welded to the corresponding connecting members 6 .

[0038] The two guide rods 10 are respectively welded to the upper ends of the corresponding connecting members 6 , and the two limit members 23 slide along the corresponding guide rods 10 .

[0039] The two stoppers 23 both slide along the bracket 12 , and the two disc members 11 are respectively welded to the upper ends of the corresponding guide rods 10 .

[0040] The surfaces of the two rotating knobs 9 are respectively threadedly connected to the surfaces of the corresponding limiting members 23 , and the surfaces of the two rotating knobs 9 are in contact with the surface of the bracket 12 .

[0041] It should be noted that: in the initial state, both springs 8 are in a compressed state.

[0042] When it is necessary to calibrate parts on the continuous casting machine;

[0043] First, the four piston rods 18 are driven to move by external force, and the movement of the four piston rods 18 drives the corresponding piston push plates 16 to move respectively, driving the outside air to enter the interior of the air cylinder 15 through the air pipe 17. Then, the base 1 is driven to move by external force, and the movement of the base 1 drives the four piston rods 18 to move to the factory floor and move relative to each other on the factory floor. The relative movement of the four piston rods 18 drives the corresponding piston push plates 16 to move the internal air of the air cylinder 15 through the four air pipes 17 to blow the dust at the lower end of the base 1 away from the lower end of the air pipe 17.

[0044] Secondly, the circular level 3 is adjusted by adjusting a plurality of adjustment knobs 2 .

[0045] Finally, the base 1 is driven to move by an external force, and the movement of the base 1 drives the lower calibration roller 14 to move until it contacts the lower end of the continuous casting machine component to be calibrated. Subsequently, the two knobs 1 7 and the two knobs 2 9 are driven by an external force to move to loosen the corresponding connecting parts 6 and the limit members 23. Subsequently, after the limit members 23 and the connecting parts 6 are driven to move to appropriate positions by an external force, the two knobs 2 9 are driven by an external force to tighten the positional relationship between the limit members 23 and the bracket 12. Subsequently, the two springs 8 are reset to drive the corresponding connecting parts 6 to move downward. The downward movement of the two connecting parts 6 drives the upper calibration roller 13 to move downward to squeeze the upper end of the continuous casting machine component to be calibrated. When the lowermost side of the upper calibration roller 13 contacts the upper end of the continuous casting machine component to be calibrated, the two knobs 1 7 are driven by an external force to move to tighten the positional relationship between the two connecting parts 6 and the bracket 12. Finally, the indication of the circular level 3 is observed.

[0046] When it is necessary to expand the calibration kit to measure the maximum size of continuous casting machine components;

[0047] First, the two extension pieces 5 are driven to move by external force, and the movement of the two extension pieces 5 drives the corresponding card slots 21 to move to the surface of the corresponding strip card piece 22. Then, the bracket 12 is driven to move by external force, and the movement of the bracket 12 drives the two card slots 19 to move and get stuck on the corresponding strip card piece 20.

[0048] By setting two springs 8 in the calibration assembly, the two springs 8 can be reset to drive the upper calibration roller 13 to move downward to automatically squeeze the part to be calibrated. Subsequently, the calibration step only needs to adjust the position of the upper calibration roller 13. There is no need to worry about the upper calibration roller 13 having insufficient squeezing force or being unstable for the part to be calibrated, thereby reducing the difficulty of calibration.

[0049] Since there is a lot of dust inside the factory, in order to ensure that the base 1 can accurately contact the ground when initializing the value of the circular level 3 in the initial state, a dust removal component is set. The four air pipes 17 in the dust removal component can blow air to blow away the dust at the lower end of the base 1, thereby preventing the dust on the factory floor from affecting the value of the initialized circular level 3.

[0050] Since the components of the continuous casting machine to be calibrated have different sizes, some of the components of the continuous casting machine are larger in size. In order to ensure that the calibration component can be calibrated stably, an extension component is set up, and the extension component can be assembled according to needs, thereby avoiding the problem of limited clamping range during calibration of the calibration component, resulting in the inability to calibrate, that is, expanding the scope of application of the calibration component.

[0051] Working principle:

[0052] When it is necessary to calibrate parts on the continuous casting machine;

[0053] First, the four piston rods 18 are driven to move by external force, and the movement of the four piston rods 18 drives the corresponding piston push plates 16 to move respectively, driving the outside air to enter the interior of the air cylinder 15 through the air pipe 17. Then, the base 1 is driven to move by external force, and the movement of the base 1 drives the four piston rods 18 to move to the factory floor and move relative to each other on the factory floor. The relative movement of the four piston rods 18 drives the corresponding piston push plates 16 to move the internal air of the air cylinder 15 through the four air pipes 17 to blow the dust at the lower end of the base 1 away from the lower end of the air pipe 17.

[0054] Secondly, the circular level 3 is adjusted by adjusting a plurality of adjustment knobs 2 .

[0055] Finally, the base 1 is driven to move by an external force, and the movement of the base 1 drives the lower calibration roller 14 to move until it contacts the lower end of the continuous casting machine component to be calibrated. Subsequently, the two knobs 1 7 and the two knobs 2 9 are driven by an external force to move to loosen the corresponding connecting parts 6 and the limit members 23. Subsequently, after the limit members 23 and the connecting parts 6 are driven to move to appropriate positions by an external force, the two knobs 2 9 are driven by an external force to tighten the positional relationship between the limit members 23 and the bracket 12. Subsequently, the two springs 8 are reset to drive the corresponding connecting parts 6 to move downward. The downward movement of the two connecting parts 6 drives the upper calibration roller 13 to move downward to squeeze the upper end of the continuous casting machine component to be calibrated. When the lowermost side of the upper calibration roller 13 contacts the upper end of the continuous casting machine component to be calibrated, the two knobs 1 7 are driven by an external force to move to tighten the positional relationship between the two connecting parts 6 and the bracket 12. Finally, the indication of the circular level 3 is observed.

[0056] When it is necessary to expand the calibration kit to measure the maximum size of continuous casting machine components;

[0057] First, the two extension pieces 5 are driven to move by external force, and the movement of the two extension pieces 5 drives the corresponding card slots 21 to move to the surface of the corresponding strip card piece 22. Then, the bracket 12 is driven to move by external force, and the movement of the bracket 12 drives the two card slots 19 to move and get stuck on the corresponding strip card piece 20.

[0058] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A high-precision arc instrument calibration device for a continuous casting machine, characterized in that: include: A base (1), a calibration component, a dust removal component and an extension component, wherein the upper end of the base (1) is welded with two bracket legs (4); The calibration component is arranged on a base (1), and comprises a plurality of adjusting knobs (2), a circular level (3), two connecting members (6), two knobs one (7), two springs (8), two knobs two (9), two guide rods (10), two disc members (11), a bracket (12), an upper calibration roller (13), a lower calibration roller (14) and two limit members (23). The circular level (3) is mounted on the base (1), and the plurality of adjusting knobs (2) are all mounted on the base (1). The lower calibration roller (14) is a roller and two fixing members, and the two fixing members are respectively rotatably connected to the two ends of the corresponding lower calibration roller (14). The two fixing members are respectively fixed on the corresponding bracket legs (4). The two connecting members (6) slide along the two ends of the corresponding bracket (12) respectively, and the two ends of the two upper calibration rollers (13) rotate at the two ends of the corresponding connecting member (6). The dust removal assembly is arranged inside the base (1), and comprises an air cylinder (15), a piston push plate (16), an air pipe (17) and a piston rod (18). The upper end of the air cylinder (15) is fixed inside the base (1), the piston push plate (16) slides along the inside of the air cylinder (15), the piston rod (18) is fixed on the piston push plate (16), the air pipe (17) is welded to the air cylinder (15), the air pipe (17) faces four sides of the base (1), and the air pipe (17) is connected to the air cylinder (15). There are four dust removal assemblies, and the four dust removal assemblies are respectively arranged on the four sides inside the base (1); The extension component is arranged on the bracket leg (4), and the extension component comprises an extension piece (5), a first card slot (19), a first strip card slot (20), a second card slot (21) and a second strip card slot (22). The second strip card slot (22) is welded to the upper end of the bracket leg (4), the second card slot (21) is arranged on the extension piece (5), and the second strip card slot (22) is clamped inside the second card slot (21). There are two extension components, and the two extension components are respectively arranged on the corresponding bracket legs (4).

2. The high-precision arc-alignment instrument calibration device for a continuous casting machine according to claim 1, characterized in that: The two strip-shaped clamping members (20) are respectively welded to the upper ends of the corresponding extension members (5); the two clamping slots (19) are respectively opened at the two ends of the corresponding bracket (12); and the two strip-shaped clamping members (20) are respectively clamped inside the corresponding clamping slots (19).

3. The high-precision arc-alignment instrument calibration device for a continuous casting machine according to claim 1, characterized in that: The two rotating knobs (7) are respectively threadedly connected to the surfaces of the corresponding connecting members (6), and the surfaces of the two rotating knobs (7) are in contact with the surface of the bracket (12).

4. The high-precision arc-alignment instrument calibration device for a continuous casting machine according to claim 1, characterized in that: The upper ends of the two springs (8) are welded together with the lower end of the limiting member (23), and the lower ends of the two springs (8) are respectively welded together with the corresponding connecting members (6).

5. The high-precision arc-alignment instrument calibration device for a continuous casting machine according to claim 1, characterized in that: The two guide rods (10) are respectively welded to the upper ends of the corresponding connecting members (6), and the two limiting members (23) slide along the corresponding guide rods (10).

6. The high-precision arc-alignment instrument calibration device for a continuous casting machine according to claim 1, characterized in that: The two stoppers (23) both slide along the bracket (12), and the two disc members (11) are respectively welded to the upper ends of the corresponding guide rods (10).

7. The high-precision arc-alignment instrument calibration device for a continuous casting machine according to claim 1, characterized in that: The surfaces of the two rotating knobs (9) are respectively threadedly connected to the surfaces of the corresponding limiting members (23), and the surfaces of the two rotating knobs (9) are both in contact with the surface of the bracket (12).

Citation Information

Patent Citations

  • Arc instrument calibrating device for continuous casting machine

    CN103028711A