Assembly production equipment for gas spring bed support
By designing automated air -firing spring bed bracket assembly production equipment, the automation assembly and riveting of parts are used to use lifting drive modules and transmission components to solve the problem of low assembly efficiency of air spring bed support in the existing technology, and achieve more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient, more efficient, more efficient and more efficient, more efficient and more efficient and more efficient, more efficient, more efficient and more efficient and more efficient and more efficient and more efficient and efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and more efficient and efficient and more efficient and efficiency and more efficient, More uniform assembly process.
Patent Information
- Application Number
- CN202411707290.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the assembly process of gas spring bed brackets has the problem of low production efficiency, and requires manual assembly and rivet of multiple components.
A kind of assembly production equipment for gas spring bed stent is designed, including equipment machines, assembly models, riveting mechanisms, top materials, and drivers to realize the automation assembly and riveting of parts through lifting drive modules and transmission components.
该设备能够加快组装效率,减少组装难度,提高铆接的速度和均匀性,并通过自动化手段降低故障率和维护复杂性。
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Figure CN119369074A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of assembly production equipment, in particular to an assembly production equipment for a gas spring bed support. Background Art
[0002] With the rapid development of modern furniture industry and household appliances, especially in the design and production process of products such as beds, sofas, and seats, gas spring brackets, as an important mechanical component, play a vital role. Gas spring brackets are widely used in the lifting, adjustment, and support functions of these products. Through the action of gas springs, they provide a smooth lifting force, and can easily adjust the height or angle of seats or mattresses, thereby improving the user's comfort and use experience.
[0003] The gas spring bed bracket is usually composed of multiple parts, including gas springs, brackets, connectors, etc.
[0004] like Figure 1 , Figure 2 As shown, a gas spring bed bracket in the prior art includes an A bracket 1, a B bracket 2, a C bracket 3, a D bracket 4, a gas spring 5 and a connecting piece (a riveting shaft 6, a riveting cap 7). First, a riveting shaft 6 is welded on the A bracket 1, the B bracket 2 and the D bracket 4 at a predetermined position, and riveting holes are provided at both ends of the C bracket 3, the D bracket 4 and the gas spring 5. When assembling and connecting the above components, the riveting holes on the C bracket 3, the D bracket 4 and the gas spring 5 need to be inserted into the corresponding riveting shaft 6 as required, and then the riveting cap 7 is put on the riveting shaft 6, and then the riveting cap 7 is pressed down. At this time, the riveting cap 7 is interference-fitted on the riveting shaft 6, so that the assembly of the components can be realized;
[0005] Therefore, the assembly process of the gas spring bed bracket has always been a major problem in the manufacturing process. Since it contains multiple parts, multiple parts need to be riveted on demand. In the prior art, multiple groups of parts are usually manually assembled and riveted in sequence, which has the defect of low production efficiency. Summary of the invention
[0006] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide an assembly production equipment which reduces the difficulty of assembly and improves the efficiency of assembly.
[0007] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: an assembly production equipment for a gas spring bed support, including an equipment machine, an assembly die table, a riveting mechanism, a material ejection mechanism and a driving mechanism, the equipment machine is fixedly connected with the assembly die table, the assembly die table is provided with an assembly die groove, and the assembly die groove is used to load and position multiple groups of parts of the gas spring bed support;
[0008] The equipment platform is provided with the press riveting mechanism corresponding to the assembly die table, and the press riveting mechanism includes a lifting drive module A and a plurality of groups of press riveting top columns matching the lifting drive module A, and the press riveting top columns correspond one by one to the active riveting points of the multi-component bracket in the assembly die slot;
[0009] The equipment platform is provided with the ejection mechanism at the bottom of the assembly die table, and the ejection mechanism includes a lifting drive module B and a plurality of ejection columns matching the lifting drive module B. The assembly die table is provided with a plurality of ejection holes corresponding to the assembly die slots, and the ejection columns correspond to the ejection holes one by one;
[0010] The driving mechanism is fixedly connected to the equipment platform, and the driving mechanism and the lifting driving module A are connected to each other through a transmission component A, and the lifting driving module A and the lifting driving module B are connected to each other through a transmission component B.
[0011] In the above technical scheme, the lifting drive module A includes a guide column, a lifting platform, a rotating disk, and a traction arm. The guide column is fixedly connected to the equipment platform, the lifting platform is slidably connected to the guide column, the center of the lifting platform is fixedly connected to the traction column, the rotating disk is rotatably connected to the equipment platform corresponding to the lifting platform, the rotating disk is fixedly connected to the eccentric shaft, the traction arm is rotatably connected to the eccentric shaft, one end of the traction arm is rotatably connected to the traction column, the bottom of the lifting platform is fixedly connected to a mounting platform, a plurality of groups of riveting top columns are fixedly connected to the mounting platform, and the driving mechanism and the rotating disk are dynamically connected through the transmission component A.
[0012] In the above technical solution, the lifting drive module B includes a sliding column, a moving platform, and a reciprocating screw. The sliding column is fixedly connected to the bottom of the assembly mold platform on the equipment platform, the moving platform is slidably connected to the sliding column, the reciprocating screw is threadedly connected to the moving platform, and multiple groups of the ejecting columns are fixedly connected to the moving platform. The reciprocating screw and the lifting platform are powered by the transmission component B.
[0013] In the above technical scheme, the transmission assembly B includes a worm A, a worm wheel A, and a ratchet assembly A. The worm wheel A is fixedly connected to the reciprocating screw, and the worm A is rotatably connected to the equipment platform. The worm A is meshingly connected to the worm wheel A. The worm A is fixedly connected to a rotating shaft, and a transmission gear is fixedly connected to the rotating shaft. The ratchet assembly A is provided on the rotating shaft between the transmission gear and the worm A. A rack is fixedly connected to the lifting platform, and the rack cooperates with the transmission gear. When the lifting platform descends, the rack drives the transmission gear to rotate. Under the action of the ratchet assembly A, the worm A does not rotate. When the lifting platform rises, the rack drives the transmission gear to rotate. Under the action of the ratchet assembly A, the worm A rotates.
[0014] In the above technical solution, a feeding mechanism is provided on one side of the equipment platform, and the feeding mechanism includes a base, a parts material frame, and a rotating disk. The rotating disk is rotatably connected to the base, and a plurality of parts material frames are fixedly connected to the rotating disk. The driving mechanism and the rotating disk are dynamically connected through a transmission assembly C.
[0015] The transmission assembly A is provided with a ratchet assembly B, and the transmission assembly C is provided with a ratchet assembly C. When the driving mechanism drives the rotating disk to rotate, the rotating disk does not rotate under the action of the ratchet assembly C. When the driving mechanism drives the rotating disk to rotate, the rotating disk does not rotate under the action of the ratchet assembly B.
[0016] A universal parts material frame is fixedly connected to the equipment platform.
[0017] In the above technical solution, the transmission assembly A includes a worm B, a worm wheel B, a power input shaft A, and a power transmission shaft A. The power input shaft A is fixedly connected to the rotating disk, and the power input shaft A is rotatably connected to the equipment machine. The power input shaft A is fixedly connected to the worm wheel B, and the worm B is rotatably connected to the equipment machine. The worm B is meshed with the worm wheel B, and the power transmission shaft A is fixedly connected to the worm B. The driving mechanism is provided with a power output main shaft, and the power output main shaft is dynamically connected to the power transmission shaft A. The power transmission shaft A is provided with the ratchet assembly B.
[0018] In the above technical solution, the transmission assembly C includes a power input shaft B, a worm C, a worm wheel C and a transmission shaft assembly, the power input shaft B is fixedly connected to the rotating disk, the worm wheel C is fixedly connected to the power input shaft B, the worm C is rotatably connected to the base, and the worm C is meshed with the worm wheel C;
[0019] The power output main shaft is fixedly connected with a power transmission shaft B, the power transmission shaft B is provided with the ratchet assembly C, and the power transmission shaft B is connected to the worm gear C through the transmission shaft assembly.
[0020] In the above technical solution, the transmission shaft assembly includes a power transmission shaft C, a bevel gear set A, and a bevel gear set B. The power transmission shaft C is rotatably connected to the equipment platform. The power transmission shaft C and the power transmission shaft B are connected through the bevel gear set A, and the power transmission shaft C and the worm C are connected through the bevel gear set B.
[0021] In the above technical solution, a PLC controller and a motor driver are provided inside the equipment platform, a manual button is fixedly connected to the equipment platform, and a foot switch is provided at the bottom of the equipment platform;
[0022] The driving mechanism adopts a driving motor, the driving motor is electrically connected to the motor driver, and the motor driver, the manual button and the foot switch are electrically connected to the PLC controller.
[0023] In the above technical solution, the assembly mold platform is detachably fixedly connected to the equipment platform, the mounting platform is detachably fixedly connected to the lifting platform, and the ejecting column is detachably fixedly connected to the moving platform.
[0024] Beneficial effects of the present invention:
[0025] 1. Multiple groups of parts can be loaded into the assembly die slot of the assembly die table as needed, and rivet caps can be installed at the position where active riveting is required. Then, the driving mechanism can be used to drive the lifting drive module A to work, so that multiple groups of pressure riveting columns can be lowered to press down the rivet caps. At this time, the rivet caps are fixed on the riveting shaft by interference fit, so that multiple groups of parts can be riveted flexibly. This structure can speed up the riveting speed and improve the uniformity of riveting. Furthermore, the lifting drive module A can drive the lifting drive module B to work through the transmission component B. In this way, when the lifting drive module A drives the pressure riveting column to rise, the lifting drive module B can drive the ejector column to rise and fall, and the rising action can push out the bracket located in the assembly die slot, so that it is easy to remove. In addition, this equipment can also reduce the tediousness of assembly, reduce the difficulty of assembly, and speed up assembly efficiency;
[0026] 2. A feeding mechanism is also provided, so that different parts can be placed in the material frame of the feeding mechanism. When the staff installs a set of parts in the assembly mold groove, the driving mechanism can be used to drive the rotating disk to rotate, so that another set of material frames and the parts inside reach the position where the staff can take and place them, and this cycle is repeated. This makes it easier for the staff to take and place the parts, thereby speeding up production efficiency;
[0027] 3. In this equipment, the driving mechanism drives the lifting driving module A to work through the transmission component A, and the lifting driving module A can drive the lifting driving module B to work through the transmission component B. Furthermore, the driving mechanism can also drive the feeding mechanism to work through the transmission component C. In this way, a set of driving mechanisms can realize the power supply of the whole equipment, so that the overall failure rate of the device is lower and maintenance and repair are also very convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of a gas spring bed support in the prior art;
[0029] Figure 2 It is a schematic diagram of the exploded structure of a gas spring bed support in the prior art;
[0030] Figure 3 It is a schematic diagram of the structure of the present invention;
[0031] Figure 4 It is a structural schematic diagram of another angle of the present invention;
[0032] Figure 5 It is a front view structural schematic diagram of the present invention;
[0033] Figure 6 The schematic diagram of the structure of the assembly mold platform in the present invention is
[0034] Figure 7 It is a structural schematic diagram of the ejecting mechanism in the present invention;
[0035] Figure 8 It is a structural schematic diagram of the pressure riveting mechanism in the present invention;
[0036] Fig. 9 It is a structural schematic diagram of the transmission component B in the present invention;
[0037] Fig.10 It is a schematic diagram of the structure of the transmission component C in the present invention.
[0038] In the figure: 1A bracket, 2B bracket, 3C bracket, 4D bracket, 5 gas spring, 6 riveted shaft, 7 riveted cap
[0039] 100 equipment machines;
[0040] 200 assembling die table, 201 assembling die slot;
[0041] 300 riveting mechanism, 301 lifting drive module A, 302 riveting top column, 303 guide column, 304 lifting platform, 305 rotating disk, 306 traction arm, 307 eccentric shaft, 308 mounting platform, 309 traction column;
[0042] 400 ejecting mechanism, 401 lifting drive module B, 402 ejecting column, 403 ejecting hole, 404 sliding column, 405 moving table, 406 reciprocating screw;
[0043] 500 driving mechanism, 501 power output main shaft;
[0044] 600 transmission assembly A, 601 ratchet assembly B, 602 worm B, 603 worm wheel B, 604 power input shaft A, 605 power transmission shaft A;
[0045] 700 transmission assembly B, 701 worm A, 702 worm wheel A, 703 ratchet assembly A, 704 rotating shaft, 705 rack;
[0046] 800 feeding mechanism, 801 base, 802 parts material frame, 803 rotating disk;
[0047] 900 transmission assembly C, 901 power input shaft B, 902 worm C, 903 worm wheel C, 904 power transmission shaft B, 905 power transmission shaft C, 906 bevel gear set A, 907 bevel gear set B, 908 ratchet assembly C; 1000 general parts frame. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0049] Example 1
[0050] See also Figure 4 , Figure 5 , an assembly production equipment for a gas spring bed support, including an equipment machine 100, an assembly mold table 200, a riveting mechanism 300, a material ejection mechanism 400 and a driving mechanism 500, wherein, for example, please refer to Figure 6 The equipment platform 100 is fixedly connected with an assembly mold platform 200, and the assembly mold platform 200 is provided with an assembly mold groove 201, and the assembly mold groove 201 is used to load and position multiple groups of parts of the gas spring 5 bed bracket, for example, a gas spring bed bracket is as follows:
[0051] like Figure 1 , Figure 2 As shown, a gas spring 5 bed bracket in the prior art includes an A bracket 1, a B bracket 2, a C bracket 3, a D bracket 4, a gas spring 5 and a connecting piece (a riveting shaft 6, a riveting cap 7). First, a riveting shaft 6 is welded on the A bracket 1, the B bracket 2, and the D bracket 4 at a predetermined position, and riveting holes are provided at both ends of the C bracket 3, the D bracket 4 and the gas spring 5;
[0052] When the above-mentioned gas spring 5 bed bracket is used, the assembly mold groove 201 on the assembly mold table 200 is set as needed, and the A bracket 1 and the B bracket 2 can be installed in the corresponding assembly mold groove 201 first, and then the C bracket 3, the D bracket 4 and the gas spring 5 are installed in the corresponding assembly mold groove 201, and the rivet holes on the C bracket 3, the D bracket 4 and the gas spring 5 are plugged into the corresponding riveting shaft 6 one by one, and then the rivet caps 7 can be placed one by one on the corresponding riveting shaft 6, and the rivet caps 7 are pressed down to movably rivet the components;
[0053] Furthermore, in order to reduce the number of riveting times, a riveting mechanism 300 is provided on the equipment platform 100 corresponding to the assembly die platform 200, see Figure 8 , Fig. 9 The riveting mechanism 300 includes a lifting drive module A301 and a plurality of riveting top columns 302 matching the lifting drive module A301. The riveting top columns 302 correspond one to one with the active riveting points (riveting shafts 6) of the multi-component brackets in the assembly die slot 201. Specifically, the lifting drive module A301 includes a guide column 303, a lifting platform 304, a rotating disk 305, and a traction arm 306. That is, the guide column 303 is fixedly connected to the equipment platform 100, the lifting platform 304 is slidably connected to the guide column 303, the center of the lifting platform 304 is fixedly connected to the traction column 309, and the corresponding lifting platform 304 is rotatably connected to the rotating disk 305 on the equipment platform 100. The movable plate 305 is fixedly connected with an eccentric shaft 307 on the rotating plate 305, and a traction arm 306 is rotatably connected to the eccentric shaft 307. One end of the traction arm 306 is rotatably connected to the traction column 309. The bottom of the lifting platform 304 is fixedly connected with a mounting platform 308. The mounting platform 308 is fixedly connected with multiple groups of riveting top columns 302. When the rotating plate 305 rotates, the lifting platform 304 can be driven to move up and down under the action of the traction arm 306. When the lifting platform 304 descends, the mounting platform 308 and the riveting top columns 302 thereon can be driven to descend, so that the riveting top columns 302 can press down the riveting shafts 6 one by one, thereby completing the active riveting.
[0054] Furthermore, a driving mechanism 500 is fixedly connected to the equipment platform 100, and the driving mechanism 500 and the rotating disk 305 are connected in power through a transmission assembly A600, so that the driving mechanism 500 can drive the rotating disk 305 to rotate to achieve the above work;
[0055] Also, see Figure 7 , Figure 8In order to facilitate the removal of the assembled bracket from the assembly mold cavity 201, a material ejection mechanism 400 is provided at the bottom of the assembly mold platform 200 on the equipment platform 100. The material ejection mechanism 400 includes a lifting drive module B401 and a plurality of groups of material ejection columns 402 matching the lifting drive module B401. A plurality of groups of material ejection holes 403 are provided on the assembly mold platform 200 corresponding to the assembly mold cavity 201. The material ejection columns 402 correspond to the material ejection holes 403 one by one. Specifically, the lifting drive module B401 includes a sliding column 404, a moving platform 405, and a reciprocating screw 406, that is, a sliding column 404 is fixedly connected to the bottom of the assembly mold platform 200 on the equipment platform 100, a moving platform 405 is slidably connected to the sliding column 404, a reciprocating screw 406 is threadedly connected to the moving platform 405, a plurality of groups of ejecting columns 402 are fixedly connected to the moving platform 405, and a power connection is realized between the reciprocating screw 406 and the lifting platform 304 through a transmission component B700;
[0056] Further, the transmission assembly B700 includes a worm A701, a worm wheel A702, and a ratchet assembly A703. The worm wheel A702 is fixedly connected to the reciprocating screw 406. The worm A701 is rotatably connected to the equipment platform 100. The worm A701 is meshed with the worm wheel A702. The worm A701 is fixedly connected to a rotating shaft 704. The rotating shaft 704 is fixedly connected to a transmission gear. The ratchet assembly A703 is provided on the rotating shaft between the transmission gear and the worm A701. The lifting platform 304 is fixedly connected to a rack 705. The rack 705 cooperates with the transmission gear. When the lifting platform 304 descends, the rack 705 05 drives the transmission gear to rotate. Under the action of the ratchet assembly A703, the worm A701 does not rotate. When the lifting platform 304 rises, the rack 705 drives the transmission gear to rotate. Under the action of the ratchet assembly A703, the worm A701 rotates, and when the lifting platform 304 moves to the upper predetermined position, the worm A701 drives the worm wheel A702 to rotate. At this time, the reciprocating screw 406 rotates, which makes the moving platform 405 realize a reciprocating process of rising and falling. The rising moving platform 405 can drive the ejector column 402 to rise, thereby ejecting the bracket located in the assembly mold groove 201, thereby facilitating the removal of the bracket.
[0057] The present embodiment further states that the above-mentioned assembly mold platform 200 is detachably fixedly connected to the equipment machine 100, the mounting platform 308 is detachably fixedly connected to the lifting platform 304, and the ejecting column 402 is detachably fixedly connected to the moving platform 405. In this way, they can be replaced according to needs to meet the production of different types of bed supports. The detachable method here can be selected by bolt installation.
[0058] Example 2
[0059] See also Figure 2 , Figure 8—10, an assembly production equipment for a gas spring bed support. This embodiment is further optimized on the basis of embodiment 1. A feeding mechanism 800 is provided on one side of the equipment platform 100. The feeding mechanism 800 includes a base 801, a parts material frame 802, and a rotating disk 803. That is, a rotating disk 803 is rotatably connected to the base 801, and a plurality of parts material frames 802 are fixedly connected to the rotating disk 803. The driving mechanism 500 and the rotating disk 803 are connected to each other by power through a transmission component C900, so that the driving mechanism 500 can drive the rotating disk 803 to rotate. The parts material frame 802 is used to store the various components (A bracket 1, B bracket 2, C bracket 3, D bracket 4, gas spring 5) for assembling the bed bracket, and the equipment platform 100 is also fixedly connected with a universal parts material frame 1000, which is used to store universal parts (rivet caps 7). When the staff takes the corresponding parts from a group of parts material frames 802 and places them in the assembly mold groove 201, the rotating disk 803 can be rotated to make another group of parts material frames 802 reach the taking position, and the cycle is repeated to place all the required parts in the assembly mold groove 201;
[0060] Furthermore, in order to avoid interference when the driving mechanism 500 drives the lifting driving module A301 and the rotating disk 305 to move, thereby affecting the normal operation of the equipment, in this embodiment, the transmission assembly A600 includes a ratchet assembly B601, a worm B602, a worm wheel B603, a power input shaft A604, and a power transmission shaft A605, that is, the power input shaft A604 is fixedly connected to the rotating disk 305, the power input shaft A604 is rotatably connected to the equipment platform 100, the power input shaft A604 is fixedly connected to the worm wheel B603, the equipment platform 100 is rotatably connected to the worm B602, the worm B602 is meshed with the worm wheel B603, the power transmission shaft A605 is fixedly connected to the worm B602, the driving mechanism 500 is provided with a power output main shaft 501, the power output main shaft 501 is power-connected to the power transmission shaft A605, and the power transmission shaft A605 is provided with a ratchet assembly B601;
[0061] The transmission assembly C900 includes a power input shaft B901, a worm C902, a worm wheel C903 and a transmission shaft assembly, that is, the power input shaft B901 is fixedly connected to the rotating disk 803, the power input shaft B901 is fixedly connected to the worm wheel C903, the base 801 is rotatably connected to the worm C902, the worm C902 is meshed with the worm wheel C903, and the power output main shaft 501 is fixedly connected to the power transmission shaft B904, the power transmission shaft B904 is provided with a ratchet assembly C908, and the power transmission shaft B904 and the worm C902 are power-connected via the transmission shaft assembly;
[0062] Thus, when the driving mechanism 500 drives the rotating disk 305 to rotate, the rotating disk 803 does not rotate under the action of the ratchet assembly C908; and when the driving mechanism 500 drives the rotating disk 803 to rotate, the rotating disk 305 does not rotate under the action of the ratchet assembly B601.
[0063] In this embodiment, the transmission shaft assembly includes a power transmission shaft C905, a bevel gear set A906, and a bevel gear set B907. The power transmission shaft C905 is rotatably connected to the equipment machine 100. The power transmission shaft C905 is connected to the power transmission shaft B904 through the bevel gear set A906. The power transmission shaft C905 is connected to the worm gear C902 through the bevel gear set B907. Such a transmission structure can ensure that the power transmitted from the driving mechanism 500 to the driving disk is sufficient.
[0064] In this embodiment, a PLC controller and a motor driver are provided inside the equipment platform 100, a manual button is fixedly connected to the equipment platform 100, and a foot switch is provided at the bottom of the equipment platform 100;
[0065] The driving mechanism 500 adopts a driving motor, and the driving motor is electrically connected to the motor driver. The motor driver, the manual button and the foot switch are electrically connected to the PLC controller. In this way, a signal can be sent to the PLC controller through the manual button, and a signal can be sent to the motor driver through the PLC controller. The motor driver then controls the driving motor station to rotate forward or reverse according to the signal, thereby making the lifting drive module A301 work, that is, performing riveting work, and a signal can be sent to the PLC controller through the foot switch, so that the PLC controller can control the driving motor to reverse or rotate forward, and at this time the rotating disk 803 can be rotated, thereby moving the required parts to the picking position.
[0066] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0067] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An assembly and production equipment for a gas spring bed support, characterized in that: The invention comprises an equipment platform (100), an assembly die platform (200), a riveting mechanism (300), a material ejection mechanism (400) and a driving mechanism (500); the equipment platform (100) is fixedly connected to the assembly die platform (200); the assembly die platform (200) is provided with an assembly die groove (201); the assembly die groove (201) is used for loading and positioning multiple groups of parts of a gas spring (5) bed support; The equipment platform (100) is provided with the press riveting mechanism (300) corresponding to the assembly die platform (200), the press riveting mechanism (300) comprising a lifting drive module A (301) and a plurality of groups of press riveting top columns (302) matching the lifting drive module A (301), the press riveting top columns (302) corresponding one by one to the active riveting points of the multi-component bracket in the assembly die slot (201); The equipment platform (100) is provided with the ejection mechanism (400) at the bottom of the assembly mold platform (200), and the ejection mechanism (400) comprises a lifting drive module B (401) and a plurality of groups of ejection columns (402) matching the lifting drive module B (401); the assembly mold platform (200) is provided with a plurality of groups of ejection holes (403) corresponding to the assembly mold grooves (201), and the ejection columns (402) correspond to the ejection holes (403) one by one; The driving mechanism (500) is fixedly connected to the equipment platform (100), and the driving mechanism (500) and the lifting driving module A (301) are connected to each other through a transmission component A (600), and the lifting driving module A (301) and the lifting driving module B (401) are connected to each other through a transmission component B (700).
2. The assembly and production equipment of a gas spring bed support according to claim 1, characterized in that: The lifting drive module A (301) comprises a guide column (303), a lifting platform (304), a rotating disk (305), and a traction arm (306); the guide column (303) is fixedly connected to the equipment platform (100); the lifting platform (304) is slidably connected to the guide column (303); a traction column (309) is fixedly connected to the center of the lifting platform (304); the rotating disk (305) is rotatably connected to the equipment platform (100) corresponding to the lifting platform (304); An eccentric shaft (307) is fixedly connected to the disk (305), the eccentric shaft (307) is rotatably connected to the traction arm (306), one end of the traction arm (306) is rotatably connected to the traction column (309), a mounting platform (308) is fixedly connected to the bottom of the lifting platform (304), a plurality of groups of riveting columns (302) are fixedly connected to the mounting platform (308), and the driving mechanism (500) and the rotating disk (305) are dynamically connected via the transmission assembly A (600).
3. The assembly and production equipment of a gas spring bed support according to claim 2, characterized in that: The lifting drive module B (401) includes a sliding column (404), a moving platform (405), and a reciprocating screw (406). The sliding column (404) is fixedly connected to the bottom of the assembly mold platform (200) on the equipment machine (100), the moving platform (405) is slidably connected to the sliding column (404), the moving platform (405) is threadedly connected to the reciprocating screw (406), and multiple groups of the ejecting columns (402) are fixedly connected to the moving platform (405). The reciprocating screw (406) and the lifting platform (304) are poweredly connected via the transmission component B (700).
4. The assembly and production equipment of a gas spring bed support according to claim 3, characterized in that: The transmission assembly B (700) includes a worm A (701), a worm wheel A (702), and a ratchet assembly A (703). The worm wheel A (702) is fixedly connected to the reciprocating screw (406). The worm A (701) is rotatably connected to the equipment platform (100). The worm A (701) is meshed with the worm wheel A (702). The worm A (701) is fixedly connected to a rotating shaft (704). The rotating shaft (704) is fixedly connected to a transmission gear. The rotating shaft (704) is located between the transmission gear and the worm A ( 701), the ratchet assembly A (703) is provided between the lifting platform (304), a rack (705) is fixedly connected to the lifting platform (304), the rack (705) cooperates with the transmission gear, when the lifting platform (304) descends, the rack (705) drives the transmission gear to rotate, under the action of the ratchet assembly A (703), the worm A (701) does not rotate, when the lifting platform (304) rises, the rack (705) drives the transmission gear to rotate, under the action of the ratchet assembly A (703), the worm A (701) rotates.
5. The assembly and production equipment of a gas spring bed support according to claim 2, characterized in that: A feeding mechanism (800) is provided on one side of the equipment platform (100), and the feeding mechanism (800) comprises a base (801), a parts material frame (802), and a rotating disk (803); the rotating disk (803) is rotatably connected to the base (801), and a plurality of groups of parts material frames (802) are fixedly connected to the rotating disk (803); the driving mechanism (500) and the rotating disk (803) are connected in power via a transmission assembly C (900); The transmission assembly A (600) is provided with a ratchet assembly B (601), and the transmission assembly C (900) is provided with a ratchet assembly C (908). When the driving mechanism (500) drives the rotating disk (305) to rotate, under the action of the ratchet assembly C (908), the rotating disk (803) does not rotate. When the driving mechanism (500) drives the rotating disk (803) to rotate, under the action of the ratchet assembly B (601), the rotating disk (305) does not rotate. A universal parts material frame (1000) is fixedly connected to the equipment platform (100).
6. The assembly and production equipment of a gas spring bed support according to claim 5, characterized in that: The transmission assembly A (600) includes a worm B (602), a worm wheel B (603), a power input shaft A (604), and a power transmission shaft A (605). The power input shaft A (604) is fixedly connected to the rotating disk (305). The power input shaft A (604) is rotatably connected to the equipment platform (100). The power input shaft A (604) is fixedly connected to the worm wheel B (603). The worm B (602) is rotatably connected, the worm B (602) is meshingly connected with the worm wheel B (603), the power transmission shaft A (605) is fixedly connected to the worm B (602), the driving mechanism (500) is provided with a power output main shaft (501), the power output main shaft (501) is power-connected with the power transmission shaft A (605), and the power transmission shaft A (605) is provided with the ratchet assembly B (601).
7. The assembly and production equipment of a gas spring bed support according to claim 6, characterized in that: The transmission assembly C (900) comprises a power input shaft B (901), a worm C (902), a worm wheel C (903) and a transmission shaft assembly; the power input shaft B (901) is fixedly connected to the rotating disk (803); the power input shaft B (901) is fixedly connected to the worm wheel C (903); the base (801) is rotatably connected to the worm C (902); the worm C (902) is meshingly connected to the worm wheel C (903); The power output main shaft (501) is fixedly connected with a power transmission shaft B (904), the power transmission shaft B (904) is provided with the ratchet assembly C (908), and the power transmission shaft B (904) and the worm gear C (902) are connected in power via the transmission shaft assembly.
8. The assembly and production equipment of a gas spring bed support according to claim 7, characterized in that: The transmission shaft assembly includes a power transmission shaft C (905), a bevel gear set A (906), and a bevel gear set B (907). The power transmission shaft C (905) is rotatably connected to the equipment machine (100). The power transmission shaft C (905) is connected to the power transmission shaft B (904) via the bevel gear set A (906), and the power transmission shaft C (905) is connected to the worm gear C (902) via the bevel gear set B (907).
9. The assembly and production equipment of a gas spring bed support according to claim 5, characterized in that: The equipment platform (100) is provided with a PLC controller and a motor driver inside, a manual button is also fixedly connected to the equipment platform (100), and a foot switch is provided at the bottom of the equipment platform (100); The driving mechanism (500) adopts a driving motor, the driving motor is electrically connected to the motor driver, and the motor driver, the manual button and the foot switch are electrically connected to the PLC controller.
10. The assembly and production equipment of a gas spring bed support according to claim 3, characterized in that: The assembly mold platform (200) is detachably fixedly connected to the equipment machine (100), the mounting platform (308) is detachably fixedly connected to the lifting platform (304), and the ejecting column (402) is detachably fixedly connected to the moving platform (405).
Citation Information
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