Anchor rod processing and assembly equipment

By designing automated anchor rod processing and assembly equipment, the problems of low efficiency and difficult to guarantee the existing anchor rod assembly methods are solved, and an efficient and reliable assembly process is achieved.

CN119369101BActive Publication Date: 2025-04-01SUZHOU TONGJIN PRECISION IND
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Patent Information

Application Number
CN202411976943.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-01
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

The existing anchor rod assembly methods are inefficient, the workers have high labor intensity, and it is difficult to ensure the quality of each assembly, which affects the quality of the product.

Method used

An anchor rod processing and assembly equipment is designed, including a pipe loading mechanism, a conveying device, a screw loading mechanism, a gasket installation mechanism, a nut installation mechanism, a clip loading mechanism and a pipe screw installation mechanism, through which an automated assembly process is realized.

Benefits of technology

The efficiency of anchor rod assembly is improved, the labor intensity of workers is reduced, the quality of each assembly is ensured, and the quality and production efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119369101B_ABST
Patent Text Reader

Abstract

The present invention discloses an equipment for processing and assembling anchor rods, including a pipe feeding mechanism, a first conveying device arranged on one side of the pipe feeding mechanism, a screw feeding mechanism arranged on one side of the pipe feeding mechanism, a second conveying device arranged on one side of the screw feeding mechanism, a gasket installation mechanism arranged on one side of the second conveying device, a nut installation mechanism arranged on one side of the gasket installation mechanism, a clamp feeding mechanism arranged on one side of the first conveying device, and a pipe screw installation mechanism arranged on one side of the first conveying device and the second conveying device, wherein the clamp feeding mechanism is arranged between the first conveying device and the second conveying device, and the nut installation mechanism is arranged on one side of the second conveying device. The beneficial effect of the present invention is that it can well complete the installation of screw gaskets, nuts, and clamps on anchor rods, as well as the installation of screws, pipes, and clamps, with high efficiency and good use effect, and is convenient for enterprises to promote and use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of anchor rod processing, in particular to an anchor rod processing and assembling device. Background Art

[0002] Anchor rod is a reinforcement component. During use, hexagonal nut is used together with anchor rod to connect and fasten parts. The assembly of nut and anchor rod is often carried out during the production process of anchor rod.

[0003] In the prior art, nuts, washers, pipes, and screws are generally assembled manually one by one, but the efficiency is low and the labor intensity of workers is high. Moreover, manual operation cannot ensure that each assembly can meet the predetermined requirements, which is easy to affect the product quality.

[0004] In view of the above situation, it is necessary to improve the existing anchor rod assembly method so that it can adapt to the current needs of anchor rod assembly and use. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides an anchor rod processing and assembly equipment, including a pipe feeding mechanism, a first conveying device arranged on one side of the pipe feeding mechanism, a screw feeding mechanism arranged on one side of the pipe feeding mechanism, a second conveying device arranged on one side of the screw feeding mechanism, a gasket installation mechanism arranged on one side of the second conveying device, a nut installation mechanism arranged on one side of the gasket installation mechanism, a clamp feeding mechanism arranged on one side of the first conveying device, and a pipe screw installation mechanism arranged on one side of the first conveying device and the second conveying device, wherein the clamp feeding mechanism is arranged between the first conveying device and the second conveying device, and the nut installation mechanism is arranged on one side of the second conveying device.

[0006] To further supplement the present technical solution, the pipe feeding mechanism includes a pipe placing rack, a mounting rack arranged on one side of the pipe placing rack, a first conveying mechanism arranged on the inner side of the mounting rack, a first X-axis moving mechanism arranged on the mounting rack, a magnetic suction conveying mechanism arranged on the first X-axis moving mechanism, and a clamping conveying mechanism arranged on the mounting rack. The first conveying mechanism is arranged on one side of the pipe placing rack, the first X-axis moving mechanism is fixedly installed on the mounting rack, the clamping conveying mechanism is arranged on the side of the mounting rack away from the pipe placing rack, and the clamping conveying mechanism is fixedly installed on the mounting rack.

[0007] To further supplement the present technical solution, a height control mechanism is also provided on the magnetic suction transport mechanism, the clamping transport mechanism includes a first Y-axis moving mechanism, a first Z-axis moving mechanism connected to the first Y-axis moving mechanism, a second X-axis moving mechanism connected to the first Z-axis moving mechanism, and a first clamping mechanism connected to the second X-axis moving mechanism, the first Y-axis moving mechanism is fixedly mounted on the mounting frame, a cache mechanism is also provided at the end of the first conveying mechanism and close to the clamping transport mechanism, the cache mechanism includes a lifting mechanism arranged on the front and rear sides of the first conveying mechanism, and a clamping block connected to the lifting mechanism, the lifting mechanism is fixedly mounted on the first conveying mechanism; the tube feeding mechanism has the same structure as the screw feeding mechanism.

[0008] To further supplement the present technical solution, the second conveying device includes a fixed frame, a plurality of longitudinally arranged conveying chains arranged on the fixed frame, a plurality of support blocks arranged on the conveying chain, a support mechanism arranged on the fixed frame and located on one side of the conveying chain, and a push-out conveying mechanism arranged on the fixed frame and located at the end of the conveying chain, the fixed frame is arranged on one side of the screw feeding mechanism, the support block is fixedly installed on the conveying chain, the support mechanism is fixedly installed on the fixed frame and is arranged vertically with the conveying chain, the push-out conveying mechanism is arranged parallel to the conveying chain, the push-out conveying mechanism includes a third X-axis moving mechanism, a second clamping mechanism connected to the third X-axis moving mechanism, and the third X-axis moving mechanism is fixedly installed on the fixed frame; the second conveying device has the same structure as the first conveying device.

[0009] To further supplement the present technical solution, the gasket installation mechanism includes an iron gasket feeding mechanism, a plastic gasket feeding mechanism, a workbench arranged on one side of the iron gasket feeding mechanism and the plastic gasket feeding mechanism, a fourth X-axis moving mechanism arranged on the workbench, a first gasket conveying mechanism arranged on the fourth X-axis moving mechanism, a second gasket conveying mechanism, a glue dispensing mechanism arranged on the workbench, and a support and limiting mechanism arranged on the workbench and located on one side of the first gasket conveying mechanism and the second gasket conveying mechanism. The fourth X-axis moving mechanism is fixedly installed on the workbench, the first gasket conveying mechanism is arranged on one side of the iron gasket feeding mechanism, the second gasket conveying mechanism is arranged on one side of the plastic gasket feeding mechanism, and a glue connecting box is provided on one side of the support and limiting mechanism.

[0010] To further supplement the present technical solution, the first gasket transporting mechanism includes a rotating mechanism, a second Y-axis moving mechanism connected to the rotating mechanism, and a third clamping mechanism connected to the second Y-axis moving mechanism; the rotating mechanism is installed on the fourth X-axis moving mechanism; the dispensing mechanism includes a third Y-axis moving mechanism, a second Z-axis moving mechanism connected to the third Y-axis moving mechanism, and a dispensing gun connected to the second Z-axis moving mechanism; the third Y-axis moving mechanism is fixedly installed on the workbench; the first gasket transporting mechanism has the same structure as the second gasket transporting mechanism.

[0011] As a further supplement to the present technical solution, the nut installation mechanism includes a nut feeding mechanism, a support table arranged on one side of the nut feeding mechanism, a nut clamping mechanism arranged on the support table and located on one side of the nut feeding mechanism, a second support block arranged on the support table, a pushing mechanism arranged on the workbench and located on one side of the second support block, a nut tightening mechanism arranged on the workbench and located on one side of the second support block, and a screw limiting mechanism arranged on the workbench and located on one side of the nut tightening mechanism, the nut clamping mechanism is fixedly installed on the support table, a fourth Y-axis moving mechanism is provided below the second support block, the second support block, the pushing mechanism, and the nut tightening mechanism are installed on the fourth Y-axis moving mechanism, and the screw limiting mechanism is fixedly installed on the support table.

[0012] To further supplement the present technical solution, a longitudinal conveying mechanism is provided at the end of the second conveying device, and end limiting mechanisms are provided on the first conveying device at coaxial positions with the longitudinal conveying mechanism and the card feeding mechanism. The card feeding mechanism includes a connecting frame, a limiting lifting mechanism arranged under the connecting frame, and a pressing mechanism arranged on the connecting frame. The limiting lifting mechanism and the pressing mechanism are installed on the connecting frame.

[0013] As a further supplement to the present technical solution, the pipe screw installation mechanism includes a positioning frame arranged on one side of the first conveying device, a pipe pushing mechanism arranged on one side of the positioning frame, a lower support mechanism arranged on the other side of the positioning frame, and a positioning mechanism arranged on the positioning frame and located above the lower support mechanism. The lower support mechanism, the positioning mechanism, and the pipe pushing mechanism are installed on the positioning frame.

[0014] An operating method for an anchor rod processing and assembly device comprises the following steps:

[0015] Step 1: First, the tube and the screw are loaded through the screw loading mechanism and the tube loading mechanism respectively;

[0016] Step 2: The first conveying device and the second conveying device then convey the screw and the tube respectively;

[0017] Step 3: When the screw is transported to one side of the gasket installation mechanism on the second conveying device, the support mechanism pushes the screw out and stops conveying. At this time, the gasket installation is completed, the support mechanism returns to its position, and then the second conveying device continues to work and moves to one side of the nut installation mechanism. The nut installation mechanism completes the installation of the nut;

[0018] Step 4: Then the preliminary installation of the pipe and the screw is completed by pushing out the transport mechanism and the longitudinal conveying mechanism; the installed pipe and screw continue to move on the first conveying device;

[0019] Step 5: When it moves to the side of the card feeding mechanism, the support mechanism pushes out the pipe and the screw. At this time, the card is placed on the screw manually, and then the card feeding mechanism is controlled to press the card tightly;

[0020] Step 6: The first conveying device continues to convey the pipe and screw for installing the fixture. When it moves to the side of the pipe screw installation mechanism, the support mechanism pushes the product out. At this time, the pipe screw installation mechanism completes the installation operation of the pipe, screw and fixture;

[0021] Step 7: After the operation is completed, each mechanism is reset, and the first conveying device conveys the installed product out, and the processing is completed in one step.

[0022] The beneficial effect is that the installation of screw gaskets, nuts, and clamps on anchor rods as well as the installation of screws, pipes, and clamps can be completed well, with high efficiency and good use effect, and it is easy for enterprises to promote and use it. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a partial structural schematic diagram of the present invention;

[0025] Figure 3 It is a schematic diagram of the structure of the tube feeding mechanism of the present invention from a first angle;

[0026] Figure 4 It is a second angle structural schematic diagram of the pipe feeding mechanism of the present invention;

[0027] Figure 5 is a schematic structural diagram of a second conveying device of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the gasket installation mechanism of the present invention;

[0029] Figure 7 is a structural schematic diagram of the first gasket transport mechanism of the present invention;

[0030] Figure 8 It is a structural schematic diagram of the nut installation mechanism of the present invention;

[0031] Fig. 9 It is a structural schematic diagram of the card feeding mechanism of the present invention;

[0032] Fig.10 It is a schematic diagram of the installation structure of the product of the present invention;

[0033] In the figure, 1, pipe feeding mechanism; 11, pipe placing rack; 12, mounting rack; 13, first conveying mechanism; 14, first X-axis moving mechanism; 15, magnetic suction conveying mechanism; 16, clamping conveying mechanism; 161, first Y-axis moving mechanism; 162, first Z-axis moving mechanism; 163, second X-axis moving mechanism; 164, first clamping mechanism; 165, cache mechanism; 1651, lifting mechanism; 1652, clamping block; 17, height control mechanism; 2, first conveying device; 3, screw feeding mechanism; 4, second conveying device; 41, fixed rack; 42, conveying chain; 43, first support block; 44, support mechanism; 45, push-out conveying mechanism; 451, third X-axis moving mechanism; 452, second clamping mechanism; 5, gasket mounting mechanism; 51, iron gasket feeding mechanism; 52, plastic gasket feeding mechanism; 53, workbench; 54. Fourth X-axis moving mechanism; 55. First gasket transporting mechanism; 551. Rotating mechanism; 552. Second Y-axis moving mechanism; 553. Third clamping mechanism; 56. Second gasket transporting mechanism; 57. Gluing mechanism; 571. Third Y-axis moving mechanism; 572. Second Z-axis moving mechanism; 58. Supporting and limiting mechanism; 59. Glue box; 6. Nut installing mechanism; 61. Nut feeding mechanism; 62. Support table; 63. Nut clamping mechanism; 64. Second supporting block; 65. Pushing mechanism; 66. Nut tightening mechanism; 67. Screw limiting mechanism; 7. Card feeding mechanism; 71. Connecting frame; 72. Limiting lifting mechanism; 73. Pressing mechanism; 8. Pipe screw installing mechanism; 81. Positioning frame; 82. Pipe pushing mechanism; 83. Lower supporting mechanism; 84. Positioning mechanism; 9. Longitudinal conveying mechanism; 10. End limiting mechanism. DETAILED DESCRIPTION

[0034] In order to make the technical solution more clear to those skilled in the art, Figure 1-10 The technical solution of the present invention is described in detail:

[0035] An equipment for processing and assembling anchor rods comprises a pipe feeding mechanism 1, a first conveying device 2 arranged on one side of the pipe feeding mechanism 1, a screw feeding mechanism 3 arranged on one side of the pipe feeding mechanism 1, a second conveying device 4 arranged on one side of the screw feeding mechanism 3, a gasket installation mechanism 5 arranged on one side of the second conveying device 4, a nut installation mechanism 6 arranged on one side of the gasket installation mechanism 5, a clamping member feeding mechanism 7 arranged on one side of the first conveying device 2, and a pipe screw installation mechanism 8 arranged on one side of the first conveying device 2 and the second conveying device 4, wherein the clamping member feeding mechanism 7 is arranged between the first conveying device 2 and the second conveying device 4, and the nut installation mechanism 6 is arranged on one side of the second conveying device 4; the gasket installation mechanism 5 completes the operation of putting a gasket on the screw, and the nut installation mechanism 6 completes the operation of putting a nut on the screw; the clamping member feeding mechanism 7 is installed on the screw, and after the installation is completed, the pipe and the screw are completely assembled through the pipe screw installation mechanism 8.

[0036] The structure of the tube feeding mechanism 1 is described in detail below. The tube feeding mechanism 1 includes a tube placing rack 11, a mounting rack 12 arranged on one side of the tube placing rack 11, a first conveying mechanism 13 arranged on the inner side of the mounting rack 12, a first X-axis moving mechanism 14 arranged on the mounting rack 12, a magnetic suction conveying mechanism 15 arranged on the first X-axis moving mechanism 14, and a clamping conveying mechanism 16 arranged on the mounting rack 12. The first conveying mechanism 13 is arranged on one side of the tube placing rack 11, and the first X-axis moving mechanism 14 is arranged on the inner side of the mounting rack 12. The clamping and transporting mechanism 16 is fixedly mounted on the mounting frame 12, and is arranged on the side of the mounting frame 12 away from the pipe placing frame 11. The clamping and transporting mechanism 16 is fixedly mounted on the mounting frame 12; the magnetic suction transporting mechanism 15 can transport the pipe in the pipe placing frame 11 to the first conveying mechanism 13, and the first conveying mechanism 13 completes the preliminary conveying of the pipe, and the clamping and transporting mechanism 16 places the pipe on the first conveying device 2; wherein, the magnetic suction transporting mechanism 15 is also provided with a height control mechanism 17, and the clamping and transporting mechanism 16 The first conveying mechanism 13 includes a first Y-axis moving mechanism 161, a first Z-axis moving mechanism 162 connected to the first Y-axis moving mechanism 161, a second X-axis moving mechanism 163 connected to the first Z-axis moving mechanism 162, and a first clamping mechanism 164 connected to the second X-axis moving mechanism 163. The first Y-axis moving mechanism 161 is fixedly mounted on the mounting frame 12. A buffer mechanism 165 is also provided at the end of the first conveying mechanism 13 and close to the clamping and transporting mechanism 16. The pipe on the first conveying mechanism 13 is transported to the buffer mechanism 16. 5, and then the clamping and transporting mechanism 16 clamps and transports the pipe on the buffer mechanism 165 to the first conveying device 2; the buffer mechanism 165 includes a lifting mechanism 1651 arranged on the front and rear sides of the first conveying mechanism 13, and a clamping block 1652 connected to the lifting mechanism 1651, and the clamping block 1652 is arranged in an arc shape close to the side of the first conveying mechanism 13, which is convenient for placing the pipe or screw; the lifting mechanism 1651 is fixedly installed on the first conveying mechanism 13; the pipe feeding mechanism 1 has the same structure as the screw feeding mechanism 3.

[0037] The structure of the second conveying device 4 will be described in detail below. The second conveying device 4 includes a fixed frame 41, a plurality of longitudinally arranged conveying chains 42 arranged on the fixed frame 41, a plurality of first support blocks 43 arranged on the conveying chain 42, a support mechanism 44 arranged on the fixed frame 41 and located on one side of the conveying chain 42, and a push-out conveying mechanism 45 arranged on the fixed frame 41 and located at the end of the conveying chain 42. The fixed frame 41 is arranged on one side of the screw feeding mechanism 3, the first support block 43 is fixedly installed on the conveying chain 42, the support mechanism 44 is fixedly installed on the fixed frame 41 and is arranged vertically with the conveying chain 42, and the push-out conveying mechanism 45 is arranged on the fixed frame 41 and located at the end of the conveying chain 42. The conveying chains 42 are arranged in parallel, and the pushing and transporting mechanism 45 includes a third X-axis moving mechanism 451 and a second clamping mechanism 452 connected to the third X-axis moving mechanism 451, and the third X-axis moving mechanism 451 is fixedly installed on the fixed frame 41; the second conveying device 4 has the same structure as the first conveying device 2; the first support block 43 can support the pipe or the screw, and its upper surface is arc-shaped, which can protect the pipe and the screw; the support mechanism 44 can push the pipe or the screw out from the first support block 43, which is convenient for processing the pipe or the screw. After the processing is completed, the support mechanism 44 is reset, and the pipe or the screw continues to move from the conveying device.

[0038] The structure of the gasket installation mechanism 5 will be described in detail below. The gasket installation mechanism 5 includes an iron gasket feeding mechanism 51, a plastic gasket feeding mechanism 52, a workbench 53 arranged on one side of the iron gasket feeding mechanism 51 and the plastic gasket feeding mechanism 52, a fourth X-axis moving mechanism 54 arranged on the workbench 53, a first gasket conveying mechanism 55 arranged on the fourth X-axis moving mechanism 54, a second gasket conveying mechanism 56, a dispensing mechanism 57 arranged on the workbench 53, and a support and limiting mechanism 58 arranged on the workbench 53 and located on one side of the first gasket conveying mechanism 55 and the second gasket conveying mechanism 56. The fourth X-axis moving mechanism 54 is fixedly installed on the workbench 53, the first gasket conveying mechanism 55 is arranged on one side of the iron gasket feeding mechanism 51, the second gasket conveying mechanism 56 is arranged on one side of the plastic gasket feeding mechanism 52, and a glue box 59 is provided on one side of the supporting and limiting mechanism 58; iron gaskets or plastic gaskets are installed on the screw rod in turn; the first gasket conveying mechanism 55 and the second gasket conveying mechanism 56 can respectively convey the iron gasket and the plastic gasket, and the supporting and limiting mechanism 58 can play a supporting and limiting role on the screw rod, which is convenient for installing the gasket; the glue dispensing mechanism 57 can dispense glue on the screw rod, which is convenient for fixing the gasket.

[0039] The structure of the first gasket conveying mechanism 55 is described in detail below. The first gasket conveying mechanism 55 includes a rotating mechanism 551, a second Y-axis moving mechanism 552 connected to the rotating mechanism 551, and a third clamping mechanism 553 connected to the second Y-axis moving mechanism 552. The rotating mechanism 551 is installed on the fourth X-axis moving mechanism 54. The dispensing mechanism 57 includes a third Y-axis moving mechanism 571, a second Z-axis moving mechanism 572 connected to the third Y-axis moving mechanism 571, and a dispensing gun connected to the second Z-axis moving mechanism 572. The third Y-axis moving mechanism 571 is fixedly installed on the workbench 53. The first gasket conveying mechanism 55 has the same structure as the second gasket conveying mechanism 56.

[0040] The structure of the nut installation mechanism 6 is described in detail below. The nut installation mechanism 6 includes a nut feeding mechanism 61, a support platform 62 arranged on one side of the nut feeding mechanism 61, a nut clamping mechanism 63 arranged on the support platform 62 and located on one side of the nut feeding mechanism 61, a second support block 64 arranged on the support platform 62, a pushing mechanism 65 arranged on the workbench 53 and located on one side of the second support block 64, a nut tightening mechanism 66 arranged on the workbench 53 and located on one side of the second support block 64, and a nut tightening mechanism 66 arranged on the workbench 53 and located on the nut tightening mechanism 66. A screw limiting mechanism 67 is provided on one side, and the nut clamping mechanism 63 is fixedly mounted on the support platform 62. A fourth Y-axis moving mechanism is provided below the second support block 64. The second support block 64, the pushing mechanism 65, and the nut tightening mechanism 66 are mounted on the fourth Y-axis moving mechanism. The screw limiting mechanism 67 is fixedly mounted on the support platform 62. The pushing mechanism 65 can push the nut placed on the second support block 64 to the end of the screw, and then the screw limiting mechanism 67 limits the screw, and the nut tightening mechanism 66 completes the tightening operation of the nut, which is highly efficient.

[0041] In order to better complete the installation of the pipe and the screw, a longitudinal conveying mechanism 9 is provided at the end of the second conveying device 4, and an end limiting mechanism 10 is provided on the first conveying device 2 at a coaxial position with the longitudinal conveying mechanism 9 and the card feeding mechanism 7, which can limit the pipe and facilitate the installation of the screw and the pipe; when working, the conveying mechanism 45 is first pushed out to convey the screw on the second conveying device 4 to the longitudinal conveying mechanism 9, and the longitudinal conveying mechanism 9 completes the longitudinal conveying of the screw. When the pipe on the first conveying device 2 is coaxial with the longitudinal conveying mechanism 9, the screw on the longitudinal conveying mechanism 9 moves relative to the pipe on the first conveying device 2, and the corresponding supporting mechanism on the first conveying device 2 pushes the pipe out, and it stops conveying. At this time, the end The limiting mechanism 10 limits the end of the pipe, and the longitudinal conveying mechanism 9 can convey the screw into the pipe. During this process, the pushing and transporting mechanism 45 limits the screw, which is convenient for it to complete the initial installation with the pipe, wherein the installation position of the gasket and the nut is exposed on the outside; then the supporting mechanism on the first conveying device is reset, and the first conveying device continues to convey the initially installed pipe and screw until it moves to the position of the card feeding mechanism 7, and the corresponding supporting mechanism on the first conveying device 2 pushes the product out to complete the installation operation of the card. At this time, the end limiting mechanism 10 located on the first conveying device 2 and on the same side as the card feeding mechanism 7 limits the end of the pipe to facilitate the subsequent installation of the card.

[0042] The card feeding mechanism 7 includes a connecting frame 71, a limiting lifting mechanism 72 arranged below the connecting frame 71, and a pressing mechanism 73 arranged on the connecting frame 71. The limiting lifting mechanism 72 and the pressing mechanism 73 are installed on the connecting frame 71. First, the card is placed on the screw manually, and then it is moved below the pressing mechanism 73 and located on the limiting lifting mechanism 72. The pressing mechanism 73 is controlled to clamp the card on the screw, and then the screw is flipped to complete the installation of the other half of the card on the screw; the outer surface of the card is designed to be inclined.

[0043] Among them, the pipe screw installation mechanism 8 includes a positioning frame 81 arranged on one side of the first conveying device 2, a pipe pushing mechanism 82 arranged on one side of the positioning frame 81, a lower support mechanism 83 arranged on the other side of the positioning frame 81, and a positioning mechanism 84 arranged on the positioning frame 81 and located above the lower support mechanism 83. The lower support mechanism 83, the positioning mechanism 84, and the pipe pushing mechanism 82 are installed on the positioning frame 81; due to the inclined design of the clamp, the pipe pushing mechanism 82 can control the assembly operation of the pipe, the screw, and the clamp.

[0044] An operating method for an anchor rod processing and assembly device comprises the following steps:

[0045] Step 1: First, the tube and the screw are loaded through the screw loading mechanism 3 and the tube loading mechanism 1 respectively;

[0046] Step 2: Then the first conveying device 2 and the second conveying device 4 convey the screw and the tube respectively;

[0047] Step 3: When the screw is transported to the side of the gasket installation mechanism 5 on the second conveying device 4, the support mechanism 44 pushes the screw out and stops conveying. At this time, the gasket installation is completed, and the support mechanism 44 returns to its position. Then the second conveying device 4 continues to work and moves to the side of the nut installation mechanism 6. The nut installation mechanism 6 completes the installation of the nut;

[0048] Step 4: Then, the preliminary installation of the tube and the screw is completed by pushing out the transport mechanism 45 and the longitudinal conveying mechanism 9; the installed tube and screw continue to move on the first conveying device 2;

[0049] Step 5: When it moves to the side of the card feeding mechanism 7, the support mechanism 44 pushes out the pipe and the screw. At this time, the card is placed on the screw manually, and then the card feeding mechanism 7 is controlled to press the card;

[0050] Step 6: The first conveying device 2 continues to convey the pipe and screw for installing the fixture. When it moves to the side of the pipe screw installation mechanism 8, the support mechanism 44 pushes the product out. At this time, the pipe screw installation mechanism 8 completes the installation operation of the pipe, screw and fixture.

[0051] Step 7: After the operation is completed, each mechanism is reset, and the first conveying device 2 conveys the installed product out, and the processing is completed in one step.

[0052] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A method for processing and assembling an anchor rod, characterized in that: The following steps are involved: Step 1: First, the tube and the screw are loaded through the screw loading mechanism (3) and the tube loading mechanism (1) respectively; Step 2: The first conveying device (2) and the second conveying device (4) then convey the screw and the tube respectively; Step 3: When the screw is transported to the side of the gasket installation mechanism (5) on the second conveying device (4), the support mechanism (44) pushes the screw out and stops conveying. At this time, the gasket installation is completed, the support mechanism (44) returns to its original position, and then the second conveying device (4) continues to work and moves to the side of the nut installation mechanism (6). The nut installation mechanism (6) completes the installation of the nut; Step 4: Then push out the conveying mechanism to convey the screw on the second conveying device to the longitudinal conveying mechanism, and the longitudinal conveying mechanism completes the longitudinal conveying of the screw. When the pipe on the first conveying device is coaxial with the longitudinal conveying mechanism, the preliminary installation of the pipe and the screw is completed; the installed pipe and screw continue to move on the first conveying device (2); Step 5: After moving to the side of the card feeding mechanism (7), the support mechanism (44) pushes out the pipe and the screw rod, and then the card is placed on the screw rod manually, and then the card feeding mechanism (7) is controlled to press the card rod tightly; Step 6: The first conveying device (2) continues to convey the pipe and screw for installing the fixture. When the pipe and screw installation mechanism (8) moves to the side, the support mechanism (44) pushes the product out. At this time, the pipe and screw installation mechanism (8) completes the installation operation of the pipe, screw and fixture. Step 7: After the operation is completed, each mechanism is reset, and the first conveying device (2) conveys the installed product out, and the processing is completed in one step.

2. An anchor rod processing and assembly device using the anchor rod processing and assembly method according to claim 1, characterized in that: The invention comprises a tube feeding mechanism (1), a first conveying device (2) arranged on one side of the tube feeding mechanism (1), a screw feeding mechanism (3) arranged on one side of the tube feeding mechanism (1), a second conveying device (4) arranged on one side of the screw feeding mechanism (3), a gasket installation mechanism (5) arranged on one side of the second conveying device (4), a nut installation mechanism (6) arranged on one side of the gasket installation mechanism (5), a clamping member feeding mechanism (7) arranged on one side of the first conveying device (2), and a tube screw installation mechanism (8) arranged on one side of the first conveying device (2) and the second conveying device (4), wherein the clamping member feeding mechanism (7) is arranged between the first conveying device (2) and the second conveying device (4), and the nut installation mechanism (6) is arranged on one side of the second conveying device (4).

3. The anchor rod processing and assembly equipment according to claim 2, characterized in that: The pipe feeding mechanism (1) comprises a pipe placing rack (11), a mounting rack (12) arranged on one side of the pipe placing rack (11), a first conveying mechanism (13) arranged on the inner side of the mounting rack (12), a first X-axis moving mechanism (14) arranged on the mounting rack (12), a magnetic suction conveying mechanism (15) arranged on the first X-axis moving mechanism (14), and a clamping conveying mechanism (16) arranged on the mounting rack (12), wherein the first conveying mechanism (13) is arranged on one side of the pipe placing rack (11), the first X-axis moving mechanism (14) is fixedly mounted on the mounting rack (12), the clamping conveying mechanism (16) is arranged on a side of the mounting rack (12) away from the pipe placing rack (11), and the clamping conveying mechanism (16) is fixedly mounted on the mounting rack (12).

4. The anchor rod processing and assembly equipment according to claim 3, characterized in that: The magnetic suction transport mechanism (15) is also provided with a height control mechanism (17); the clamping transport mechanism (16) comprises a first Y-axis moving mechanism (161), a first Z-axis moving mechanism (162) connected to the first Y-axis moving mechanism (161), a second X-axis moving mechanism (163) connected to the first Z-axis moving mechanism (162), and a first clamping claw mechanism (164) connected to the second X-axis moving mechanism (163); the first Y-axis moving mechanism (161) is fixedly mounted on a mounting frame. (12), a buffer mechanism (165) is also provided at the end of the first conveying mechanism (13) and close to the clamping and transporting mechanism (16), and the buffer mechanism (165) includes a lifting mechanism (1651) arranged on the front and rear sides of the first conveying mechanism (13), and a clamping block (1652) connected to the lifting mechanism (1651), and the lifting mechanism (1651) is fixedly installed on the first conveying mechanism (13); the tube feeding mechanism (1) has the same structure as the screw feeding mechanism (3).

5. The anchor rod processing and assembly equipment according to claim 2, characterized in that: The second conveying device (4) comprises a fixed frame (41), a plurality of longitudinally arranged conveying chains (42) arranged on the fixed frame (41), a plurality of first support blocks (43) arranged on the conveying chain (42), a support mechanism (44) arranged on the fixed frame (41) and located on one side of the conveying chain (42), and a push-out conveying mechanism (45) arranged on the fixed frame (41) and located at the end of the conveying chain (42), wherein the fixed frame (41) is arranged on one side of the screw feeding mechanism (3), and the first support blocks (43) are fixedly mounted on the conveying chain (42). The conveying chain (42) is mounted on the support frame (44), the support mechanism (44) is fixedly mounted on the fixed frame (41) and is vertically arranged with the conveying chain (42), the pushing-out conveying mechanism (45) is arranged in parallel with the conveying chain (42), the pushing-out conveying mechanism (45) comprises a third X-axis moving mechanism (451), and a second clamping mechanism (452) connected to the third X-axis moving mechanism (451), and the third X-axis moving mechanism (451) is fixedly mounted on the fixed frame (41); the second conveying device (4) has the same structure as the first conveying device (2).

6. The anchor rod processing and assembly equipment according to claim 2, characterized in that: The gasket installation mechanism (5) comprises an iron gasket feeding mechanism (51), a plastic gasket feeding mechanism (52), a workbench (53) arranged on one side of the iron gasket feeding mechanism (51) and the plastic gasket feeding mechanism (52), a fourth X-axis moving mechanism (54) arranged on the workbench (53), a first gasket conveying mechanism (55) arranged on the fourth X-axis moving mechanism (54), a second gasket conveying mechanism (56), a glue dispensing mechanism (57) arranged on the workbench (53), and a device A support and limit mechanism (58) is placed on a workbench (53) and is located on one side of a first gasket conveying mechanism (55) and a second gasket conveying mechanism (56); the fourth X-axis moving mechanism (54) is fixedly mounted on the workbench (53); the first gasket conveying mechanism (55) is arranged on one side of an iron gasket feeding mechanism (51); the second gasket conveying mechanism (56) is arranged on one side of a plastic gasket feeding mechanism (52); and a glue connection box (59) is provided on one side of the support and limit mechanism (58).

7. The anchor rod processing and assembly equipment according to claim 6, characterized in that: The first gasket transport mechanism (55) comprises a rotating mechanism (551), a second Y-axis moving mechanism (552) connected to the rotating mechanism (551), and a third clamping mechanism (553) connected to the second Y-axis moving mechanism (552); the rotating mechanism (551) is installed on a fourth X-axis moving mechanism (54); the dispensing mechanism (57) comprises a third Y-axis moving mechanism (571), a second Z-axis moving mechanism (572) connected to the third Y-axis moving mechanism (571), and a dispensing gun connected to the second Z-axis moving mechanism (572); the third Y-axis moving mechanism (571) is fixedly installed on the workbench (53); and the first gasket transport mechanism (55) and the second gasket transport mechanism (56) have the same structure.

8. The anchor rod processing and assembly equipment according to claim 2, characterized in that: The nut installation mechanism (6) comprises a nut feeding mechanism (61), a support platform (62) arranged on one side of the nut feeding mechanism (61), a nut clamping mechanism (63) arranged on the support platform (62) and located on one side of the nut feeding mechanism (61), a second support block (64) arranged on the support platform (62), a pushing mechanism (65) arranged on the workbench (53) and located on one side of the second support block (64), and a nut clamping mechanism (63) arranged on the support platform (62) and located on one side of the nut feeding mechanism (61). A nut tightening mechanism (66) and a screw limiting mechanism (67) arranged on the workbench (53) and located on one side of the nut tightening mechanism (66); the nut clamping mechanism (63) is fixedly mounted on the support platform (62); a fourth Y-axis moving mechanism is provided below the second support block (64); the second support block (64), the pushing mechanism (65) and the nut tightening mechanism (66) are mounted on the fourth Y-axis moving mechanism; and the screw limiting mechanism (67) is fixedly mounted on the support platform (62).

9. The anchor rod processing and assembly equipment according to claim 5, characterized in that: A longitudinal conveying mechanism (9) is provided at the end of the second conveying device (4); end limit mechanisms (10) are provided on the first conveying device (2) at coaxial positions with the longitudinal conveying mechanism (9) and the card feeding mechanism (7); the card feeding mechanism (7) comprises a connecting frame (71), a limit lifting mechanism (72) arranged below the connecting frame (71), and a pressing mechanism (73) arranged on the connecting frame (71); the limit lifting mechanism (72) and the pressing mechanism (73) are installed on the connecting frame (71).

10. The anchor rod processing and assembly equipment according to claim 9, characterized in that: The tube screw mounting mechanism (8) comprises a positioning frame (81) arranged on one side of the first conveying device (2), a tube pushing mechanism (82) arranged on one side of the positioning frame (81), a lower supporting mechanism (83) arranged on the other side of the positioning frame (81), and a positioning mechanism (84) arranged on the positioning frame (81) and located above the lower supporting mechanism (83); the lower supporting mechanism (83), the positioning mechanism (84), and the tube pushing mechanism (82) are mounted on the positioning frame (81).

Citation Information

Patent Citations

  • Assembly system for expansion shell type prestressed grouting anchor rod

    CN112975382A

  • Automatic nut assembling machine for anchor rod

    CN117066872A