Device and method for machining inner spherical surface of runner chamber of axial flow pump

By designing the motor driving cutting mechanism and dynamic jet cleansing mechanism for the axial flow pump rotor chamber, the problem of low scrap cleaning efficiency in the internal spherical processing is solved, and automatic cleaning and high -precision processing are realized.

CN119369157AInactive Publication Date: 2025-01-28YANCHENG HAIHE PUMP CO LTD
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Patent Information

Application Number
CN202411623368.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-01-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing axial flow pump wheel chamber is processed in the inner spherical surface, waste chips need to be manually cleaned, resulting in the processing continuity, prolonged cycle and inefficient.

Method used

A shaft flow pump rotor sphere machining device is designed, using a motor -driven cutting mechanism and a dynamic jet clearance mechanism. The scraps generated by the spiral flowing gas are blown away to reduce the shutdown of the stop.

Benefits of technology

The automatic cleaning of scraps is achieved, the stop time is reduced, the accumulation of waste dandruff and scratching the processing surface is avoided, and the processing accuracy and surface quality are improved.

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Abstract

The invention relates to the technical field of pump body spherical surface machining, and discloses an axial flow pump runner chamber inner spherical surface machining device and a machining method.The axial flow pump runner chamber inner spherical surface machining device comprises a body, a motor is arranged at the top of the body, a supporting frame is rotationally connected to the outer surface of the output end of the motor, the bottom of the supporting frame is fixedly connected to the outer wall of the top of the body, and the motor is fixedly connected with the supporting frame. According to the invention, because the curve gas ejector pipe is in a curve shape, when gas is ejected, the ejected gas flows into a workpiece in a spiral flowing manner, and at the moment, the spirally ejected wind force can blow away sweeps generated by cutting from a machining area in time, so that the machining efficiency is improved while shutdown cleaning is reduced. And meanwhile, the situation that waste chips are accumulated in the workpiece can be avoided, meanwhile, the situation that the machined surface is scratched by the waste chips can be reduced, the surface of the machined inner spherical surface is smoother, the quality of the machined surface is improved, meanwhile, the machining precision is improved, and machining errors caused by the waste chips are reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of pump body spherical surface processing, in particular to a spherical surface processing device and a processing method for an axial flow pump runner chamber. Background Art

[0002] Axial mixed flow pump is an important branch of the vane pump category. Its most critical core component is called hydraulic component, which is composed of impeller and guide vane. It uses the rotating axial force and atmospheric pressure to pressurize and energize the liquid and transport it out.

[0003] The impeller chamber of the axial mixed flow pump needs to be processed by cutting when processing the inner spherical surface. Since a lot of waste chips will be generated when cutting the inner spherical surface, the existing devices generally clean the waste chips during cutting by manual cleaning. During manual cleaning, workers need to stop the cutting operation and use tools such as "brushes" to clean the waste chips from the workpiece and the tool. Since the cleaning requires shutdown, this cleaning method will not only affect the continuity of the processing, but also extend the processing cycle and affect the processing efficiency. Summary of the invention

[0004] The object of the present invention is to provide a device and method for machining the spherical surface of an axial flow pump runner chamber, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a spherical surface processing device in an axial flow pump impeller chamber, comprising a main body, a motor is arranged on the top of the main body, the outer surface of the output end of the motor is rotatably connected to a support frame, the bottom of the support frame is fixedly connected to the top outer wall of the main body, the motor is fixedly connected to the support frame, a transmission frame is arranged on one side of the main body close to the support frame, the outer surface of the transmission frame is rotatably connected to a limit plate, the bottom of the limit plate is fixedly connected to the main body, and further comprising;

[0007] The cutting mechanism includes a sliding ring slidably connected to the outer surface of the motor output end, an annular groove is provided on the outer surface of the sliding ring, a connecting strip is rotatably connected to the bottom outer wall of the sliding ring, an end of the connecting strip away from the sliding ring is rotatably connected to a tool holder, a side wall of the tool holder is rotatably connected to the output end of the motor, and a cutting tool is fixedly connected to the side wall of the tool holder;

[0008] Wherein, one end of the transmission frame close to the sliding ring is slidably connected in the annular groove;

[0009] The transmission mechanism includes a spring rod bolted to the output end of the motor, a plurality of fan plates are fixedly connected to the outer surface of the spring rod, a grille ring is fixedly connected to the outer surface of the spring rod, an outer cylinder is rotatably connected to the outer surface of the sliding ring, a plurality of suction cups are fixedly connected to the side of the outer cylinder away from the motor, a conical plate is fixedly connected to the top inner wall of the outer cylinder, and a plurality of rectangular grooves are opened on the outer surface of the outer cylinder.

[0010] Furthermore, a worm wheel is fixedly connected to the front of the transmission frame, and a rotating worm is meshingly connected to the outer surface of the worm wheel. The rotating worm is rotatably connected to the side wall of the limit plate. Two slide rails are fixedly connected to the top of the main body, and a chuck is slidably connected to the surface of the two slide rails, and the side wall of the chuck is threadedly connected to bolts.

[0011] Furthermore, a supporting mechanism is provided on the outer surface of the spring rod, and the supporting mechanism includes a circular ring rotatably connected to the outer surface of the spring rod, and a plurality of connecting rods are rotatably connected to the outer surface of the circular ring, and an end of the connecting rod away from the spring rod is rotatably connected to a semicircular plate, and a side of the semicircular plate close to the spring rod is rotatably connected to the outer surface of the outer cylinder, and the left and right sides of the semicircular plate are rotatably connected to polymorphic blocks, and an elastic roller is fixedly connected to the side of the polymorphic block away from the semicircular plate, and an L-plate is rotatably connected to the outer surface of the polymorphic block.

[0012] Furthermore, the side wall of the L-plate is provided with an auxiliary mechanism, which includes a hollow plate rotatably connected between the two L-plates, two rotating plates rotatably connected inside the connecting rod, an intermediate plate rotatably connected to one end of the rotating plate close to the L-plate, a spring block rotatably connected between the two intermediate plates, a fixed frame fixedly connected to the top of the spring block, the fixed frame fixedly connected to the inside of the hollow plate, a plurality of air bags fixedly connected to the top of the fixed frame, and the air bags are connected to the inside of the fixed frame.

[0013] Furthermore, a cleaning mechanism is provided on the outer surface of the spring rod, and the cleaning mechanism includes a plurality of curved air jet tubes arranged on the side wall of the semicircular plate, an arc-shaped telescopic rod is rotatably connected between two curved air jet tubes, the curved air jet tube near the middle of the semicircular plate is rotatably connected to the side wall of the semicircular plate, a hose is fixedly connected to the side of the curved air jet tube near the outer cylinder, an end of the hose away from the curved air jet tube is connected to the outer cylinder, an end of the curved air jet tube away from the semicircular plate is rotatably connected to a movable frame, an end of the plurality of movable frames away from the curved air jet tube is rotatably connected to a sliding ring 2, and the sliding ring 2 is slidably connected to the outer surface of the spring rod.

[0014] Furthermore, a swing mechanism is provided on the outer surface of the spring rod, and the swing mechanism includes a sliding cylinder fixedly connected to the side of the sliding ring 2 close to the outer cylinder, a plurality of elastic shafts are fixedly connected to the side of the sliding cylinder away from the sliding ring 2, and a fixing ring is fixedly connected to one end of the plurality of elastic shafts away from the sliding cylinder, the fixing ring is rotatably connected to the outer surface of the spring rod, and a telescopic frame is fixedly connected to the outer surface of the elastic shaft.

[0015] Furthermore, the side wall of the telescopic frame is fixedly connected with an insertion rod, and a fixing plate is provided on the side of several insertion rods away from the telescopic frame. An annular wave groove is provided on the side of the fixing plate close to the telescopic frame. The insertion rod is slidably connected inside the annular wave groove, and the side of the fixing plate away from the telescopic frame is fixedly connected to the outer surface of the spring rod.

[0016] Furthermore, a method for using a spherical surface processing device in an axial flow pump runner chamber, and a spherical surface processing device in an axial flow pump runner chamber, the method comprises the following steps:

[0017] S1: First, the staff manually opens the clamping blocks on the chuck and places the workpiece to be cut between the multiple clamping blocks so that the chuck can clamp the workpiece. Then, the chuck is pushed to slide on the slide rail. When the sliding of the chuck makes the center line of the workpiece in the middle of the tool holder;

[0018] S2: The chuck can be firmly stopped on the slide rail by turning the bolts on the side wall of the chuck. Then the motor is started. When the motor rotates, it drives the tool holder to rotate. When the tool holder rotates, the inside of the workpiece is cut. At the same time, the staff can rotate the worm.

[0019] S3: When the worm is rotating, it will drive the transmission frame to rotate. When the transmission frame rotates, it will drive the connecting strip to move through the sliding ring. When the connecting strip moves, it will push the tool holder, so that the tool holder drives the cutting tool to rotate, so as to complete the cutting of the inner spherical surface of the workpiece.

[0020] The present invention has the following beneficial effects:

[0021] 1. In the present invention, when the rotation of the motor drives the spring rod to rotate, the rotation of the spring rod will drive a plurality of fan plates and the grille ring to rotate synchronously. When the plurality of fan plates are rotating, the rotation of the fan plates will absorb the external gas into the outer cylinder through the rectangular grooves on the outer cylinder. When the gas enters the outer cylinder, the rotation of the fan plates will blow the gas toward the grille ring. At this time, the gas will be guided by the conical plate to enter the interior of the grille ring. After that, when the grille ring rotates rapidly, the rotation of the grille ring will cause the gas entering the middle of the grille ring to generate an outward swinging force. At this time, the swung gas will enter through the hose. The gas is ejected into the curved jet pipe and ejected through the curved jet pipe. Since the curved jet pipe is curved, the ejected gas will form a spiral flow to flow into the inside of the workpiece when the gas is ejected. At this time, the wind force of the spiral ejection can blow away the waste chips generated by cutting from the processing area in time, reducing downtime for cleaning, and avoiding the accumulation of waste chips in the workpiece. At the same time, it can also reduce the scratches on the processed surface by waste chips, making the inner spherical surface smoother after processing, improving the quality of the processed surface, and helping to improve the processing accuracy and reduce the processing error caused by waste chips.

[0022] 2. In the present invention, when the motor drives the spring rod to rotate, the rotation of the spring rod drives the fixed plate to rotate synchronously. When the fixed plate rotates, the insertion rod on the telescopic frame will be inside the annular wave groove opened on the side wall of the fixed plate, and rotate up and down with the rotation of the annular groove. When the insertion rod drives the telescopic frame to move upward, it will drive the elastic shaft to form an outward bulging deformation in the middle part. Since the fixed ring can only rotate but not move on the surface of the spring rod, the elastic shaft will pull the sliding cylinder to move in the direction of the fixed ring when it is deformed. When the sliding cylinder moves, it will push the curved jet tube through the movable frame. When the movable frame pushes the curved jet tube, the curved jet tube will cause the curved jet tube to rotate outward. At this time, the rotation of multiple curved jet tubes will rotate and expand outward, and then When the telescopic frame moves downward, the downward pressure of the fixed plate on the elastic shaft and the resilience of the elastic shaft itself will cause the sliding ring 2 to reset. When the sliding ring 2 is reset, it will pull the curved jet tube through the movable frame to reset and shrink inward, thus forming a reciprocating contraction and expansion movement. The reciprocating swing of expansion and contraction of the curved jet tube can make the ejected gas blow up and down on the basis of spiral ejection, which can effectively expand the coverage of the gas inside the workpiece, especially for the transition area between the uncut part and the cut part, so as to better clean the waste chips. Moreover, this dynamic jet can reach more corners and gaps, making the waste chip cleaning more comprehensive and reducing the cleaning dead corners, thereby improving the uniformity of the jet and enhancing the cleaning effect of the waste chips.

[0023] 3. According to the present invention, when it is necessary to cut the workpiece, the spring rod is connected to the output end of the motor by a bolt, and then when the chuck is pushed, the side wall of the chuck will squeeze the side wall of the outer cylinder. At this time, the suction cup on the outer cylinder will adsorb the side wall of the chuck, and the outer cylinder will not rotate with the spring rod. When the output end of the motor drives the spring rod to rotate, the outer cylinder will drive the semicircular plate to move backward on the surface of the spring rod after being squeezed by the chuck. When the semicircular plate moves backward, it will push the connecting rod. At this time, the reaction force generated by the connecting rod being pushed by the semicircular plate will push the semicircular plate, so that the semicircular plate rotates outward on the surface of the outer cylinder. When the semicircular plate rotates, it will drive the multi-shaped block to rotate synchronously. When the multi-shaped block rotates, it will make the elastic roller contact with the inner wall of the workpiece. Then, when the semicircular plate continues to rotate, the rotation of the semicircular plate will drive the multi-shaped block to rotate synchronously. When the multi-shaped block rotates, it will drive the hollow plate to rotate upward through the L plate. When the hollow plate rotates upward, the top of the hollow plate will squeeze the inner wall of the workpiece. At this time, the rotating plate on the hollow plate will be squeezed by the inner wall of the workpiece and rotate inside the hollow plate. When the rotating plate rotates, the rotating plate will squeeze the middle plate and make the middle plate push the spring block to move upward inside the fixed frame. When the spring block moves upward, it will squeeze the gas inside the fixed frame. After being squeezed, the gas will enter the inside of the knife airbag and expand and come into close contact with the inner wall of the workpiece. When the airbag is in close contact with the inner wall of the workpiece, a flexible supporting structure can be formed around the tool holder, which can withstand and disperse the lateral force exerted on the cutting tool during cutting and play a buffering role, which can reduce the vibration amplitude generated by the cutting tool when it is subjected to lateral force during cutting, avoid the vibration of the cutting tool from causing excessive interference to the entire processing process, enable the cutting tool to cut more stably, and enhance the accuracy of the cutting path of the cutting tool.

[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 For the present invention Figure 3 Enlarged view of point A in the middle;

[0028] Figure 3 It is a schematic diagram of the main body of the present invention;

[0029] Figure 4 It is a schematic diagram of the cutting mechanism structure of the present invention;

[0030] Figure 5 It is a schematic diagram of the transmission mechanism structure of the present invention;

[0031] Figure 6 It is a schematic diagram of the supporting mechanism structure of the present invention;

[0032] Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle;

[0033] Figure 8 It is a schematic diagram of the cleaning mechanism structure of the present invention;

[0034] Fig. 9 This is a schematic diagram of the structure of the swing mechanism of the present invention;

[0035] Fig.10 It is a flow chart of the processing method of the present invention.

[0036] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0037] In the figure: 1. main body; 101. motor; 102. support frame; 103. transmission frame; 104. stop plate; 105. rotating worm; 106. chuck; 2. cutting mechanism; 201. sliding ring; 202. connecting strip; 203. tool holder; 204. cutting knife; 3. transmission mechanism; 301. spring rod; 302. fan plate; 303. grille ring; 304. outer cylinder; 305. conical plate; 4. support mechanism; 401. connecting rod; 402. semicircular plate ; 403, multi-shaped block; 404, L-plate; 5, auxiliary mechanism; 501, hollow plate; 502, rotating plate; 503, middle plate; 504, fixed frame; 505, spring block; 6, cleaning mechanism; 601, curved jet pipe; 602, hose; 603, arc-shaped telescopic rod; 604, movable frame; 605, sliding ring II; 7, swinging mechanism; 701, sliding cylinder; 702, elastic shaft; 703, fixed ring; 704, telescopic frame; 705, fixed disk. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] See also Figure 1-Figure 9As shown, the present invention is a spherical surface processing device for an axial flow pump runner chamber, comprising a main body 1, a motor 101 is arranged on the top of the main body 1, a support frame 102 is rotatably connected to the outer surface of the output end of the motor 101, the bottom of the support frame 102 is fixedly connected to the top outer wall of the main body 1, the motor 101 is fixedly connected to the support frame 102, a transmission frame 103 is arranged on one side of the main body 1 close to the support frame 102, the outer surface of the transmission frame 103 is rotatably connected to a limit plate 104, the bottom of the limit plate 104 is fixedly connected to the main body 1, and further comprising;

[0040] The cutting mechanism 2 includes a sliding ring 201 slidably connected to the outer surface of the output end of the motor 101, an annular groove is provided on the outer surface of the sliding ring 201, a connecting strip 202 is rotatably connected to the bottom outer wall of the sliding ring 201, an end of the connecting strip 202 away from the sliding ring 201 is rotatably connected to a tool holder 203, a side wall of the tool holder 203 is rotatably connected to the output end of the motor 101, and a cutting blade 204 is fixedly connected to the side wall of the tool holder 203;

[0041] Among them, one end of the transmission frame 103 close to the sliding ring 201 is slidably connected in the annular groove;

[0042] The transmission mechanism 3 includes a spring rod 301 bolted to the output end of the motor 101, a plurality of fan plates 302 are fixedly connected to the outer surface of the spring rod 301, a grille ring 303 is fixedly connected to the outer surface of the spring rod 301, an outer surface of the sliding ring 201 is rotatably connected to an outer cylinder 304, a plurality of suction cups are fixedly connected to the side of the outer cylinder 304 away from the motor 101, a conical plate 305 is fixedly connected to the top inner wall of the outer cylinder 304, and a plurality of rectangular grooves are provided on the outer surface of the outer cylinder 304. First, the staff manually opens the clamping blocks on the chuck 106 and places the workpiece to be cut between the plurality of clamping blocks so that the chuck 106 can clamp the workpiece, and then pushes the chuck 106 to slide on the slide rail.

[0043] A worm gear is fixedly connected to the front of the transmission frame 103, and a rotating worm 105 is meshedly connected to the outer surface of the worm gear. The rotating worm 105 is rotatably connected to the side wall of the limit plate 104. Two slide rails are fixedly connected to the top of the main body 1. A chuck 106 is slidably connected to the surface of the two slide rails. The side wall of the chuck 106 is threadedly connected with bolts. When the sliding of the chuck 106 makes the center line of the workpiece in the middle of the tool holder 203, the chuck 106 can be firmly stopped on the slide rail by rotating the bolts on the side wall of the chuck 106. Then the motor 101 is started. When the motor 101 rotates, it will drive the tool holder 203 to rotate, and when the tool holder 203 rotates, it will cut the inside of the workpiece.

[0044] The outer surface of the spring rod 301 is provided with a support mechanism 4, which includes a circular ring rotatably connected to the outer surface of the spring rod 301, and the outer surface of the circular ring is rotatably connected to a plurality of connecting rods 401, and the end of the connecting rod 401 away from the spring rod 301 is rotatably connected to a semicircular plate 402, and the side of the semicircular plate 402 close to the spring rod 301 is rotatably connected to the outer surface of the outer cylinder 304, and the left and right sides of the semicircular plate 402 are both rotatably connected to a polyhedral block 403, and the polyhedral block 403 is away from the semicircular plate 402. An elastic roller is fixedly connected to one side, and an L-plate 404 is rotatably connected to the outer surface of the polyhedral block 403. When the semicircular plate 402 moves backward, it pushes the connecting rod 401. At this time, the reaction force generated by the connecting rod 401 being pushed by the semicircular plate 402 will push the semicircular plate 402, so that the semicircular plate 402 rotates outward on the surface of the outer cylinder 304. When the semicircular plate 402 rotates, it will drive the polyhedral block 403 to rotate synchronously. When the polyhedral block 403 rotates, the elastic roller will contact the inner wall of the workpiece.

[0045] The side wall of the L plate 404 is provided with an auxiliary mechanism 5, which includes a hollow plate 501 rotatably connected between the two L plates 404, two rotating plates 502 are rotatably connected inside the connecting rod 401, an end of the rotating plate 502 close to the L plate 404 is rotatably connected to an intermediate plate 503, a spring block 505 is rotatably connected between the two intermediate plates 503, the top of the spring block 505 is fixedly connected to a fixed frame 504, the fixed frame 504 is fixedly connected to the inside of the hollow plate 501, and the top of the fixed frame 504 is fixedly connected to a plurality of An airbag is connected to the interior of the fixed frame 504. When the hollow plate 501 rotates upward, the top of the hollow plate 501 will squeeze the inner wall of the workpiece. At this time, the rotating plate 502 on the hollow plate 501 will be squeezed by the inner wall of the workpiece and rotate inside the hollow plate 501. When the rotating plate 502 rotates, the rotating plate 502 will squeeze the middle plate 503 and make the middle plate 503 push the spring block 505 to move upward inside the fixed frame 504. The spring block 505 will squeeze the gas inside the fixed frame 504 when moving upward.

[0046] The outer surface of the spring rod 301 is provided with a cleaning mechanism 6, which includes a plurality of curved air jets 601 arranged on the side wall of the semicircular plate 402, an arc-shaped telescopic rod 603 is rotatably connected between two curved air jets 601, the curved air jet 601 near the middle of the semicircular plate 402 is rotatably connected to the side wall of the semicircular plate 402, a hose 602 is fixedly connected to one side of the curved air jet 601 near the outer cylinder 304, and one end of the hose 602 away from the curved air jet 601 is connected to the outer cylinder 304, and the curved air jet 601 is away from the outer cylinder 304. One end of the semicircular plate 402 is rotatably connected to a movable frame 604, and one end of several movable frames 604 away from the curved air jet tube 601 is rotatably connected to a sliding ring 2 605. The sliding ring 2 605 is slidably connected to the outer surface of the spring rod 301. When the sliding cylinder 701 moves, it pushes the curved air jet tube 601 through the movable frame 604. When the movable frame 604 pushes the curved air jet tube 601, the curved air jet tube 601 will rotate outward. At this time, the rotation of multiple curved air jet tubes 601 will rotate and expand outward.

[0047] The outer surface of the spring rod 301 is provided with a swing mechanism 7, which includes a sliding cylinder 701 fixedly connected to the side of the sliding ring 2 605 close to the outer cylinder 304, a plurality of elastic shafts 702 are fixedly connected to the side of the sliding cylinder 701 away from the sliding ring 2 605, and a fixing ring 703 is fixedly connected to one end of the plurality of elastic shafts 702 away from the sliding cylinder 701, and the fixing ring 703 is rotatably connected to the outer surface of the spring rod 301, and a telescopic frame 704 is fixedly connected to the outer surface of the elastic shaft 702. When the motor 101 drives the spring rod 301 to rotate, the rotation of the spring rod 301 drives the fixed disk 705 to rotate synchronously. When the fixed disk 705 rotates, the insertion rod on the telescopic frame 704 will be inside the annular wave groove opened on the side wall of the fixed disk 705, and rotate up and down with the rotation of the annular groove. When the insertion rod drives the telescopic frame 704 to move upward, it will drive the elastic shaft 702 to form a deformation of the middle portion thereof to bulge outward.

[0048] The side wall of the telescopic frame 704 is fixedly connected with an insertion rod, and a fixing plate 705 is provided on the side of several insertion rods away from the telescopic frame 704. The fixing plate 705 is provided with an annular wave groove on the side close to the telescopic frame 704. The insertion rod is slidably connected inside the annular wave groove, and the side of the fixing plate 705 away from the telescopic frame 704 is fixedly connected to the outer surface of the spring rod 301. The downward pressure of the fixing plate 705 on the elastic shaft 702 and the resilience of the elastic shaft 702 itself will cause the sliding ring 2 605 to reset.

[0049] A method for using a spherical surface processing device in an axial flow pump runner chamber, the spherical surface processing device in an axial flow pump runner chamber, the method comprising the following steps:

[0050] S1: First, a staff member manually opens the clamping blocks on the chuck 106 and places the workpiece to be cut between the multiple clamping blocks, so that the chuck 106 can clamp the workpiece, and then pushes the chuck 106 to slide on the slide rail. When the sliding of the chuck 106 makes the center line of the workpiece in the middle of the tool holder 203;

[0051] S2: The chuck 106 can be firmly stopped on the slide rail by rotating the bolts on the side wall of the chuck 106, and then the motor 101 is started. When the motor 101 rotates, it drives the tool holder 203 to rotate. When the tool holder 203 rotates, the inside of the workpiece is cut. At the same time, the staff can rotate the worm 105;

[0052] S3: When the worm 105 rotates, it drives the transmission frame 103 to rotate. When the transmission frame 103 rotates, it drives the connecting bar 202 to move through the sliding ring 201. When the connecting bar 202 moves, it pushes the tool holder 203, so that the tool holder 203 drives the cutting tool 204 to rotate, thereby completing the cutting of the inner spherical surface in the workpiece.

[0053] When in use, the staff first manually opens the clamping blocks on the chuck 106 and places the workpiece to be cut between the multiple clamping blocks, so that the chuck 106 can clamp the workpiece, and then pushes the chuck 106 to slide on the slide rail. When the sliding of the chuck 106 makes the center line of the workpiece in the middle of the tool holder 203, the chuck 106 can be firmly stopped on the slide rail by rotating the bolts on the side wall of the chuck 106. Then, the motor 101 is started. When the motor 101 rotates, it will drive the tool holder 203 to rotate. When the tool holder 203 rotates, it will cut the inside of the workpiece. At the same time, the staff can rotate the rotating worm 105. When the rotating worm 105 rotates, it will drive the transmission frame 103 to rotate. When the transmission frame 103 rotates, it will drive the connecting strip 202 to move through the sliding ring 201. When the connecting strip 202 moves, it will push the tool holder 203, so that the tool holder 203 drives the cutting tool 204 to rotate, so as to complete the cutting of the inner spherical surface in the workpiece.

[0054] When it is necessary to cut the workpiece, the spring rod 301 is connected to the output end of the motor 101 by a bolt, and then when the chuck 106 is pushed, the side wall of the chuck 106 will squeeze the side wall of the outer cylinder 304. At this time, the suction cup on the outer cylinder 304 will adsorb the side wall of the chuck 106. At this time, the outer cylinder 304 will not rotate with the spring rod 301. When the output end of the motor 101 drives the spring rod 301 to rotate, the outer cylinder 304 is squeezed by the chuck 106 and drives the semicircular plate 402 to move backward on the surface of the spring rod 301. When the plate 402 moves backward, it pushes the connecting rod 401. At this time, the reaction force generated by the push of the semicircular plate 402 on the connecting rod 401 will push the semicircular plate 402, so that the semicircular plate 402 rotates outward on the surface of the outer cylinder 304. When the semicircular plate 402 rotates, it will drive the multi-shaped block 403 to rotate synchronously. When the multi-shaped block 403 rotates, the elastic roller will contact the inner wall of the workpiece. Then, when the semicircular plate 402 continues to rotate, the rotation of the semicircular plate 402 will drive the multi-shaped block 403 to rotate synchronously. When the multi-shaped block 403 rotates, it will pass through the L plate 404 drives the hollow plate 501 to rotate upward. When the hollow plate 501 rotates upward, the top of the hollow plate 501 will squeeze the inner wall of the workpiece. At this time, the rotating plate 502 on the hollow plate 501 will be squeezed by the inner wall of the workpiece and rotate inside the hollow plate 501. When the rotating plate 502 rotates, the rotating plate 502 will squeeze the middle plate 503 and make the middle plate 503 push the spring block 505 to move upward inside the fixed frame 504. When the spring block 505 moves upward, it will squeeze the gas inside the fixed frame 504, and the gas will enter the airbag after being squeezed. The airbag is inserted into the interior of the workpiece and expands so as to make close contact with the inner wall of the workpiece. When the airbag is in close contact with the inner wall of the workpiece, a flexible support structure can be formed around the tool holder 203, which can withstand and disperse the lateral force exerted on the cutting tool 204 during cutting and play a buffering role, thereby reducing the vibration amplitude generated by the lateral force exerted on the cutting tool 204 during cutting, avoiding the vibration of the cutting tool 204 from causing excessive interference to the entire machining process, enabling the cutting tool 204 to cut more stably, and enhancing the accuracy of the cutting path of the cutting tool 204.

[0055] When the rotation of the motor 101 drives the spring rod 301 to rotate, the rotation of the spring rod 301 will drive the plurality of fan plates 302 and the grille ring 303 to rotate synchronously. When the plurality of fan plates 302 are rotating, the rotation of the fan plates 302 will absorb the external gas into the outer cylinder 304 through the rectangular groove on the outer cylinder 304. When the gas enters the outer cylinder 304, the rotation of the fan plates 302 will blow the gas toward the grille ring 303. At this time, the gas will be guided by the conical plate 305 to enter the interior of the grille ring 303. Then, when the grille ring 303 rotates rapidly, the rotation of the grille ring 303 will cause the gas entering the middle of the grille ring 303 to generate an outward swinging force. At this time, the swung gas will enter the curved air jet pipe 601 through the hose 602 and be ejected through the curved air jet pipe 601. Since the curved air jet pipe 601 is curved, the ejected gas will form a spiral flow to flow into the inside of the workpiece when the gas is ejected. At this time, the spiral wind force can blow away the waste chips generated by cutting from the processing area in time, reducing downtime for cleaning, and avoiding the accumulation of waste chips in the workpiece. At the same time, it can also reduce the scratches on the processed surface by waste chips, making the processed inner spherical surface smoother, improving the quality of the processed surface, and helping to improve the processing accuracy and reduce the processing errors caused by waste chips.

[0056] When the motor 101 drives the spring rod 301 to rotate, the rotation of the spring rod 301 drives the fixed plate 705 to rotate synchronously. When the fixed plate 705 rotates, the insertion rod on the telescopic frame 704 will be inside the annular wave groove opened on the side wall of the fixed plate 705, and rotate up and down with the rotation of the annular groove. When the insertion rod drives the telescopic frame 704 to move upward, it will drive the elastic shaft 702 to form an outward bulging deformation in the middle part. Since the fixed ring 703 can only rotate but not move on the surface of the spring rod 301, the elastic shaft 702 will pull the sliding cylinder 701 to move in the direction of the fixed ring 703 when it is deformed. When the sliding cylinder 701 moves, it will push the curved jet tube 601 through the movable frame 604. When the movable frame 604 pushes the curved jet tube 601, the curved jet tube 601 will cause the curved jet tube 601 to rotate outward. At this time, multiple curved jet tubes 601 The rotation of the curved jet tube 601 can make the gas ejected from the workpiece to blow up and down on the basis of the spiral ejection, which can effectively expand the coverage of the gas inside the workpiece, especially for the transition area between the uncut part and the cut part, so that the waste chips can be better cleaned, and this dynamic jet can reach more corners and gaps, making the waste chip cleaning more comprehensive and reducing the cleaning dead angles, thereby improving the uniformity of the jet and enhancing the cleaning effect of the waste chips.

[0057] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A spherical surface processing device in an axial flow pump impeller chamber, comprising a main body (1), a motor (101) is arranged on the top of the main body (1), the outer surface of the output end of the motor (101) is rotatably connected to a support frame (102), the bottom of the support frame (102) is fixedly connected to the top outer wall of the main body (1), the motor (101) is fixedly connected to the support frame (102), a transmission frame (103) is arranged on a side of the main body (1) close to the support frame (102), the outer surface of the transmission frame (103) is rotatably connected to a limit plate (104), the bottom of the limit plate (104) is fixedly connected to the main body (1), characterized in that: Also includes; A cutting mechanism (2), the cutting mechanism (2) comprising a sliding ring (201) slidably connected to the outer surface of the output end of the motor (101), the outer surface of the sliding ring (201) being provided with an annular groove, the bottom outer wall of the sliding ring (201) being rotatably connected to a connecting strip (202), one end of the connecting strip (202) away from the sliding ring (201) being rotatably connected to a tool holder (203), the side wall of the tool holder (203) being rotatably connected to the output end of the motor (101), and the side wall of the tool holder (203) being fixedly connected to a cutting tool (204); Wherein, one end of the transmission frame (103) close to the sliding ring (201) is slidably connected in the annular groove; A transmission mechanism (3), the transmission mechanism (3) comprising a spring rod (301) bolted to the output end of the motor (101), a plurality of fan plates (302) fixedly connected to the outer surface of the spring rod (301), a grille ring (303) fixedly connected to the outer surface of the spring rod (301), an outer cylinder (304) rotatably connected to the outer surface of the sliding ring (201), a plurality of suction cups fixedly connected to the side of the outer cylinder (304) away from the motor (101), a conical plate (305) fixedly connected to the top inner wall of the outer cylinder (304), and a plurality of rectangular grooves provided on the outer surface of the outer cylinder (304).

2. The device for processing the spherical surface in the runner chamber of an axial flow pump according to claim 1, characterized in that: A worm wheel is fixedly connected to the front of the transmission frame (103), and a rotating worm (105) is meshedly connected to the outer surface of the worm wheel. The rotating worm (105) is rotatably connected to the side wall of the limit plate (104). Two slide rails are fixedly connected to the top of the main body (1), and a chuck (106) is slidably connected to the surfaces of the two slide rails. The side wall of the chuck (106) is threadedly connected with a bolt.

3. The device for processing the spherical surface in the runner chamber of an axial flow pump according to claim 2, characterized in that: The outer surface of the spring rod (301) is provided with a support mechanism (4), the support mechanism (4) comprising a circular ring rotatably connected to the outer surface of the spring rod (301), the outer surface of the circular ring being rotatably connected to a plurality of connecting rods (401), one end of the connecting rod (401) away from the spring rod (301) being rotatably connected to a semicircular plate (402), the side of the semicircular plate (402) close to the spring rod (301) being rotatably connected to the outer surface of the outer cylinder (304), the left and right sides of the semicircular plate (402) being rotatably connected to a polyhedral block (403), the side of the polyhedral block (403) away from the semicircular plate (402) being fixedly connected to an elastic roller, and the outer surface of the polyhedral block (403) being rotatably connected to an L-plate (404).

4. The device for processing the spherical surface in the runner chamber of an axial flow pump according to claim 3, characterized in that: The side wall of the L-plate (404) is provided with an auxiliary mechanism (5), and the auxiliary mechanism (5) comprises a hollow plate (501) rotatably connected between the two L-plates (404); the interior of the connecting rod (401) is rotatably connected to two rotating plates (502); one end of the rotating plate (502) close to the L-plate (404) is rotatably connected to an intermediate plate (503); a spring block (505) is rotatably connected between the two intermediate plates (503); the top of the spring block (505) is fixedly connected to a fixed frame (504); the fixed frame (504) is fixedly connected to the interior of the hollow plate (501); the top of the fixed frame (504) is fixedly connected to a plurality of air bags; the air bags are connected to the interior of the fixed frame (504).

5. The device for processing the spherical surface in the runner chamber of an axial flow pump according to claim 4, characterized in that: The outer surface of the spring rod (301) is provided with a cleaning mechanism (6), and the cleaning mechanism (6) comprises a plurality of curved air jet pipes (601) arranged on the side wall of the semicircular plate (402), an arc-shaped telescopic rod (603) is rotatably connected between two of the curved air jet pipes (601), the curved air jet pipe (601) near the middle of the semicircular plate (402) is rotatably connected to the side wall of the semicircular plate (402), and a side of the curved air jet pipe (601) near the outer cylinder (304) is fixed A hose (602) is fixedly connected, and one end of the hose (602) away from the curved air jet pipe (601) is connected to the outer cylinder (304). One end of the curved air jet pipe (601) away from the semicircular plate (402) is rotatably connected to a movable frame (604). One end of a plurality of movable frames (604) away from the curved air jet pipe (601) is rotatably connected to a second sliding ring (605), and the second sliding ring (605) is slidably connected to the outer surface of the spring rod (301).

6. The device for processing the spherical surface in the runner chamber of an axial flow pump according to claim 5, characterized in that: The outer surface of the spring rod (301) is provided with a swing mechanism (7), and the swing mechanism (7) comprises a sliding cylinder (701) fixedly connected to the side of the sliding ring (605) close to the outer cylinder (304), and a plurality of elastic shafts (702) are fixedly connected to the side of the sliding cylinder (701) away from the sliding ring (605), and a fixing ring (703) is fixedly connected to one end of the plurality of elastic shafts (702) away from the sliding cylinder (701), and the fixing ring (703) is rotatably connected to the outer surface of the spring rod (301), and the outer surface of the elastic shaft (702) is fixedly connected to a telescopic frame (704).

7. The device for processing the spherical surface in the runner chamber of an axial flow pump according to claim 6, characterized in that: The side wall of the telescopic frame (704) is fixedly connected with an insertion rod, and a fixing plate (705) is provided on a side of a plurality of the insertion rods away from the telescopic frame (704). An annular wave groove is provided on a side of the fixing plate (705) close to the telescopic frame (704), and the insertion rod is slidably connected inside the annular wave groove. The side of the fixing plate (705) away from the telescopic frame (704) is fixedly connected to the outer surface of the spring rod (301).

8. A method for using a spherical surface processing device in an axial flow pump runner chamber, characterized in that: Using the spherical surface processing device in the runner chamber of an axial flow pump as claimed in claim 7, the method comprises the following steps: S1: First, a staff member manually opens the clamping blocks on the chuck (106) and places the workpiece to be cut between the multiple clamping blocks, so that the chuck (106) can clamp the workpiece, and then pushes the chuck (106) to slide on the slide rail. When the chuck (106) slides, the center line of the workpiece is in the middle of the tool holder (203); S2: The chuck (106) can be firmly stopped on the slide rail by rotating the bolts on the side wall of the chuck (106), and then the motor (101) is started. When the motor (101) rotates, it drives the tool holder (203) to rotate. When the tool holder (203) rotates, the inside of the workpiece is cut. At the same time, the staff can rotate the worm (105); S3: When the worm (105) rotates, it drives the transmission frame (103) to rotate. When the transmission frame (103) rotates, it drives the connecting bar (202) to move through the sliding ring (201). When the connecting bar (202) moves, it pushes the tool holder (203), so that the tool holder (203) drives the cutting tool (204) to rotate, thereby completing the cutting of the inner spherical surface of the workpiece.

Citation Information

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