Chinese yam pretreatment device and slicing method thereof
By designing a yam pre -processing device including adjustable stainless steel cutting knife and belt conveyor, the problem that cannot cut yam can not be cut yam according to needs, and achieves a uniformly equal size yam section, which improves the degree of finished product.
Patent Information
- Application Number
- CN202411836299.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-01-28
AI Technical Summary
The existing yam slice device can only cut yams of different thicknesses according to the adjustable mechanism, but cannot be cut into specific sizes according to the needs, resulting in poor yam slice finish.
A pre -processing device for yam is designed, including device platforms, central frameworks, bearing brackets, stainless steel cutting knives and belt conveyors. By adjusting the spacing of the stainless steel cutting knife, using the electromagnetic plate to adsorb a fixed cutting knife, drive the pierced plate of the lift board, and the slice is transported by a belt conveyor.
The spacing of the cutting knife is adjusted according to the needs to ensure that the slices of yam are uniformly equal to the size, and the finished product of yam slices is increased.
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Figure CN119369468A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slicing devices, in particular to a yam pretreatment device and a slicing method thereof. Background Art
[0002] Yam slicing refers to the process of processing yam into thin slices. Yam slices are often used in traditional Chinese medicine and food processing. They should be stored in a dry and ventilated place to extend their shelf life. Yam slices require the assistance of a slicing device during the processing.
[0003] For example, the announcement number is: CN211278548U (named as a yam slicing device with adjustable slice thickness), which includes a slicing table and a motor, a cutting mechanism is installed in the middle of the top of the slicing table, and a slice pushing strip is arranged on the cutting mechanism, an adjustment mechanism is arranged on the right side of the top of the slicing table, and a material pushing mechanism is installed on the left side of the top of the slicing table, the cutting mechanism includes a center plate, the front and rear sides of the bottom end of the center plate are both welded and fixed to the slicing table, a motor is installed at the end of the top left side of the center plate, and the front and rear ends of the top right side of the center plate are both installed with a rotating wheel through an embedded bearing, and the right end of the motor drive shaft passes through the center plate and the rotating wheel The central axis is welded and fixed, a push rod is hinged at the edge of the right side of the rotating wheel, a cutter is arranged on the right side of the central plate, the bottom end of the push rod is hingedly connected to the top of the cutter, a push strip is arranged on the right side of the cutter, a top plate is welded to the middle part of the top end of the cutter, a first slide rod is welded to the front and rear ends of the right side of the top plate, a sliding sleeve rod is sleeved on the outer side of the first slide rod, and the bottom end of the sliding sleeve rod is welded and fixed to the push strip, the top end of the sliding sleeve rod is connected to the top end of the first slide rod through a spring, a second slide rod is welded to the front and rear ends of the right side of the central plate, and a sliding sleeve is sleeved on the outer side of the second slide rod, and the sliding sleeve is welded and fixed to the cutter. The above-mentioned yam slicing device can assist in cutting out yams of different thicknesses through an adjustable mechanism, but it can only cut out yams of different thicknesses and cannot cut the yams into required sizes as needed, resulting in the yam slices being easily uneven in length and size, causing the problem of poor finished product quality of the yam slices. To this end, we provide a yam pretreatment device and a slicing method thereof. Summary of the invention
[0004] The purpose of the present invention is to provide a yam preprocessing device and a slicing method thereof, so as to solve the problem that the existing yam slicing device proposed in the above background technology can only cut yams of different thicknesses through an adjustable mechanism, but can only cut yams of different thicknesses and cannot cut the yams into required sizes according to needs, resulting in the yam slices being easily of different lengths and sizes, resulting in poor finished product quality of the yam slices.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a yam pretreatment device, comprising a device platform, two bracket plates are welded at the lower end of the device platform, a supporting frame plate is welded between the two bracket plates, a material discharge opening is arranged at the center position inside the device platform, a material receiving frame is arranged below the material discharge opening, the material receiving frame and the supporting frame plate are an integrated structure, and second electric push rods are fixed on the outer walls of the two bracket plates by screws; Also includes: A central frame is arranged at the upper end of the material discharge port, and displacement slide grooves are arranged on the inner walls on both sides of the central frame, two blocking seat plates are arranged between the two displacement slide grooves for guiding and movably providing two blocking seat plates, one end of the two blocking seat plates is provided with an integrally formed linkage rod, and transmission end blocks are welded on the piston rods of the two second electric push rods, and the two transmission end blocks are respectively welded and connected with the two linkage rods; A load-bearing bracket is arranged above the central frame, and a first electric push rod is arranged at the upper end of the load-bearing bracket, a lifting plate is welded on the piston rod of the first electric push rod, and a stainless steel cutter is arranged at the lower end of the lifting plate; An embedding groove is arranged at the bottom of the lifting carrier plate, and an electromagnetic plate is fixedly arranged inside the embedding groove by nail-free glue, and the stainless steel cutter is adsorbed and fixedly connected to the lifting carrier plate through the electromagnetic plate; A guide slot is arranged on one side of the embedding slot, the guide slot and the lifting plate are an integrated structure, and an inner wall slot is arranged on the inner wall of the guide slot, a through-joint top block is arranged in the inner guide movement of the guide slot, and the through-joint top block and the stainless steel cutter are an integrated structure; The belt conveyor is arranged inside the material receiving frame, and a driving motor is arranged on an outer wall of one side of the material receiving frame, and the output shaft of the driving motor is connected to the roller of the belt conveyor through a coupling mechanism.
[0006] Preferably, a limit slider is movably arranged inside the inner wall groove, the limit slider and the through-jointed top block are an integrated structure, a roller is arranged inside the limit slider, and the limit slider is rollingly connected to the inner wall groove via the roller.
[0007] Preferably, a power box is provided on the top of the lifting carrier plate, a power switch is provided on one side of the power box, the output end of the power box is electrically connected to the input end of the power switch, and the output end of the power switch is electrically connected to the input end of the electromagnet plate.
[0008] Preferably, auxiliary wheels are provided in the grooves on the outer walls on both sides of the blocking seat plate, and the blocking seat plate is rollingly connected to the device platform via the auxiliary wheels.
[0009] Preferably, a handle bar is provided at the upper end of the penetration top block, a grab cap is provided at the upper end of the handle bar, and the handle bar and the grab cap are both an integral structure with the penetration top block.
[0010] Preferably, a measuring scale is fixedly provided on one side of the guide through slot by adhesive, and the measuring scale is arranged parallel to the guide through slot.
[0011] Preferably, both ends of the central frame are provided with material baffle plates, and the two material baffle plates are an integral structure with the central frame.
[0012] Preferably, twenty-five stainless steel cutting knives are provided, and the stainless steel cutting knives are anti-detachably hung on the inner wall groove via a limiting slider.
[0013] Preferably, a material unloading inclined plate is provided at a material unloading position at one end of the material receiving frame, and the material unloading inclined plate and the material receiving frame are an integral structure.
[0014] Preferably, the slicing method of the yam pretreatment device comprises the following steps: Step 1: Place the yam to be sliced on the upper end of the two blocking base plates, and then adjust the spacing between adjacent stainless steel cutters as needed. During the adjustment process, grab the handle rod and the grab cap and pull the stainless steel cutter along the guide slot to adjust the displacement; Step 2: Determine the spacing value between two adjacent stainless steel cutters by measuring the ruler. After the adjustment is completed, press the power switch so that the power box supplies power to the electromagnet plate. After the electromagnet plate is powered, it generates magnetic force to adsorb and fix the twenty-five stainless steel cutters. Step 3: The first electric push rod drives the lifting plate to press down, and 25 stainless steel cutters are used to slice the yams into equal sizes, and the excess scraps at both ends are picked out; Step 4: After slicing is completed, the two second electric push rods push the transmission end blocks to drive the two blocking seat plates to separate and move, thereby opening the unloading opening, and the yam slices fall into the interior of the receiving frame through the unloading opening; Step 5: The driving motor drives the belt conveyor to transport the yam slices out of the receiving frame and guide the unloading through the unloading inclined plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention can adjust the spacing between adjacent stainless steel cutters according to needs. During the adjustment process, the handle rod and the grabbing cap are grasped to pull the displacement adjustment stainless steel cutter along the guide slot. The spacing value between two adjacent stainless steel cutters is determined by measuring the scale. After the adjustment is completed, the power switch is pressed so that the power box supplies power to the electromagnet plate. After the electromagnet plate is powered, magnetic force is generated to adsorb and fix the twenty-five stainless steel cutters. The lifting and lowering carrier plate is driven downward by the first electric push rod, and the twenty-five stainless steel cutters are used to slice the placed yams into slices of equal sizes. The problem that the existing yam slicing device cannot cut the yam into the required size according to the needs when cutting the yam is overcome, resulting in the yam slices being easily of different lengths and sizes, resulting in poor finished product quality of the yam slices.
[0016] The two second electric push rods push the transmission end blocks to drive the two blocking seat plates to separate, so that the unloading opening is opened, and the yam slices fall into the interior of the receiving frame through the unloading opening. The driving motor drives the belt conveyor to transport the yam slices out of the receiving frame and guide the unloading through the unloading inclined plate, so as to achieve the purpose of facilitating unloading after slicing equal sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A top view of the structure of the yam processing slicing device of the present invention; Figure 2 A side view of the structure of the yam processing slicing device of the present invention; Figure 3 A bottom view of the structure of the yam processing slicing device of the present invention; Figure 4 It is a schematic diagram of the internal structure of the yam processing slicing device of the present invention; Figure 5 It is an enlarged schematic diagram of the structure of part A of the present invention; Figure 6 It is an enlarged schematic diagram of the structure of part B of the present invention; In the figure: 1. device platform; 2. bracket plate; 3. support frame plate; 4. material receiving frame; 5. belt conveyor; 6. material unloading inclined plate; 7. center frame; 8. load-bearing bracket; 9. first electric push rod; 10. lifting and lowering plate; 11. power box; 12. power switch; 13. material blocking plate; 14. blocking seat plate; 15. auxiliary wheel; 16. linkage rod; 17. second electric push rod; 18. stainless steel cutter; 19. transmission end block; 20. displacement slide; 21. driving motor; 22. material unloading port; 23. embedding groove; 24. electromagnet plate; 25. guide groove; 26. inner wall groove; 27. measuring scale; 28. through-joint top block; 29. handle bar; 30. grab cap; 31. limit slider; 32. roller. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] See also Figure 1-6 , an embodiment of the present invention: a yam pretreatment device, comprising a device platform 1, two bracket plates 2 are welded at the lower end of the device platform 1, a supporting frame plate 3 is welded between the two bracket plates 2, a material discharge opening 22 is arranged at the center position inside the device platform 1, a material receiving frame 4 is arranged below the material discharge opening 22, the material receiving frame 4 and the supporting frame plate 3 are an integral structure, and a second electric push rod 17 is fixed on the outer walls of the two bracket plates 2 by screws; Also includes: The central frame 7 is arranged at the upper end of the material discharge port 22, and the inner walls on both sides of the central frame 7 are provided with displacement chutes 20, and two blocking seat plates 14 are provided between the two displacement chutes 20 for guiding and moving, and one end of the two blocking seat plates 14 is provided with an integrally formed linkage rod 16, and the piston rods of the two second electric push rods 17 are both welded with transmission end blocks 19, and the two transmission end blocks 19 are respectively welded and connected with the two linkage rods 16; The bearing bracket 8 is arranged above the central frame 7, and a first electric push rod 9 is arranged at the upper end of the bearing bracket 8, a lifting plate 10 is welded on the piston rod of the first electric push rod 9, and a stainless steel cutter 18 is arranged at the lower end of the lifting plate 10; The embedding groove 23 is arranged at the bottom of the lifting plate 10, and an electromagnet plate 24 is fixedly arranged inside the embedding groove 23 by nail-free glue, and the stainless steel cutter 18 is adsorbed and fixedly connected to the lifting plate 10 through the electromagnet plate 24; The guide slot 25 is arranged on one side of the embedding slot 23. The guide slot 25 and the lifting plate 10 are an integral structure. An inner wall slot 26 is arranged on the inner wall of the guide slot 25. A through-joint top block 28 is arranged inside the guide slot 25 for guiding movement. The through-joint top block 28 and the stainless steel cutter 18 are an integral structure. The belt conveyor 5 is arranged inside the material receiving frame 4, and a driving motor 21 is arranged on one side outer wall of the material receiving frame 4. The output shaft of the driving motor 21 is connected to the roller of the belt conveyor 5 through a coupling mechanism.
[0020] See also Figure 6A limit slider 31 is movably arranged inside the inner wall groove 26. The limit slider 31 and the top block 28 are an integrated structure. A roller 32 is arranged inside the limit slider 31. The limit slider 31 is rollingly connected to the inner wall groove 26 through the roller 32. The limit slider 31 movably arranged inside the inner wall groove 26 plays the role of limiting and preventing separation connection with the inner wall groove 26.
[0021] See also Figure 1 and Figure 4 A power box 11 is arranged on the top of the lifting platform 10, and a power switch 12 is arranged on one side of the power box 11. The output end of the power box 11 is electrically connected to the input end of the power switch 12, and the output end of the power switch 12 is electrically connected to the input end of the electromagnet plate 24. The power box 11 arranged on the top of the lifting platform 10 serves to supply power to the electromagnet plate 24.
[0022] See also Figure 1 Auxiliary wheels 15 are provided in the grooves on the outer walls on both sides of the blocking seat plate 14. The blocking seat plate 14 is rollingly connected to the device platform 1 through the auxiliary wheels 15. The auxiliary wheels 15 provided in the grooves on the outer walls on both sides of the blocking seat plate 14 play a role in assisting the smooth movement of the blocking seat plate 14.
[0023] See also Figure 5 A handle rod 29 is provided at the upper end of the through-top block 28, and a grab cap 30 is provided at the upper end of the handle rod 29. The handle rod 29 and the grab cap 30 are both integrated with the through-top block 28. The handle rod 29 provided at the upper end of the through-top block 28 serves to facilitate grabbing and pulling the stainless steel cutter 18.
[0024] See also Figure 5 A measuring scale 27 is fixedly provided on one side of the guide slot 25 by glue, and the measuring scale 27 is arranged parallel to the guide slot 25 . The measuring scale 27 fixedly provided on one side of the guide slot 25 by glue plays a role in determining the size between two adjacent stainless steel cutters 18 .
[0025] See also Figure 1 Both ends of the central frame 7 are provided with baffle plates 13, and the two baffle plates 13 are an integral structure with the central frame 7. The baffle plates 13 provided at both ends of the central frame 7 play a role in blocking the yam slices.
[0026] See also Figure 1 and Figure 6 Twenty-five stainless steel cutting knives 18 are provided, and the stainless steel cutting knives 18 are anti-detachably hung with the inner wall groove 26 through the limiting slider 31.
[0027] See also Figure 1A material unloading inclined plate 6 is arranged at the material unloading position at one end of the material receiving frame 4. The material unloading inclined plate 6 and the material receiving frame 4 are an integral structure. The material unloading inclined plate 6 arranged at the material unloading position at one end of the material receiving frame 4 plays a role in assisting in guiding the unloading.
[0028] See also Figure 1-6 , a slicing method of a yam pretreatment device, comprising the following steps: Step 1: Place the yam to be sliced on the upper end of the two blocking base plates 14, and then adjust the spacing between adjacent stainless steel cutters 18 as needed. During the adjustment process, grab the handle rod 29 and the grab cap 30 to pull the stainless steel cutter 18 along the guide slot 25 to adjust the displacement; Step 2: Determine the spacing value between two adjacent stainless steel cutters 18 by measuring the ruler 27. After the adjustment is completed, press the power switch 12 so that the power box 11 supplies power to the electromagnet plate 24. After the electromagnet plate 24 supplies power, it generates magnetic force to adsorb and fix the twenty-five stainless steel cutters 18; Step 3: The lifting plate 10 is driven downward by the first electric push rod 9, and the yam is sliced into equal sizes by twenty-five stainless steel cutters 18, and the excess scraps at both ends are picked out; Step 4: After slicing is completed, the two second electric push rods 17 push the transmission end blocks 19 to drive the two blocking seat plates 14 to separate and move, so that the material discharge opening 22 is opened, and the yam slices fall into the interior of the material receiving frame 4 through the material discharge opening 22; Step 5: The driving motor 21 drives the belt conveyor 5 to operate, conveying the yam slices out of the receiving frame 4 and guiding the unloading through the unloading inclined plate 6 .
[0029] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and range of equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A yam pretreatment device, comprising a device platform (1), two support plates (2) are welded at the lower end of the device platform (1), a support frame plate (3) is welded between the two support plates (2), a material discharge opening (22) is provided at the center position inside the device platform (1), a material receiving frame (4) is provided below the material discharge opening (22), the material receiving frame (4) and the support frame plate (3) are an integral structure, and second electric push rods (17) are fixed on the outer walls of the two support plates (2) by screws; Features: Also includes: A central frame (7) is arranged at the upper end of the material discharge port (22), and displacement slide grooves (20) are arranged on the inner walls on both sides of the central frame (7), two blocking seat plates (14) are arranged between the two displacement slide grooves (20) for guiding movement, one end of the two blocking seat plates (14) is provided with an integrally formed linkage rod (16), and the piston rods of the two second electric push rods (17) are both welded with transmission end blocks (19), and the two transmission end blocks (19) are respectively welded to the two linkage rods (16); A load-bearing bracket (8) is arranged above the central frame (7), and a first electric push rod (9) is arranged at the upper end of the load-bearing bracket (8), a lifting plate (10) is welded on the piston rod of the first electric push rod (9), and a stainless steel cutter (18) is arranged at the lower end of the lifting plate (10); An embedding groove (23) is arranged at the bottom of the lifting carrier plate (10), and an electromagnetic plate (24) is fixedly arranged inside the embedding groove (23) by means of nail-free glue, and the stainless steel cutting knife (18) is adsorbed and fixedly connected to the lifting carrier plate (10) through the electromagnetic plate (24); A guide groove (25) is arranged on one side of the embedding groove (23); the guide groove (25) and the lifting plate (10) are an integral structure; an inner wall groove (26) is arranged on the inner wall of the guide groove (25); a through-joint top block (28) is movably arranged inside the guide groove (25); and the through-joint top block (28) and the stainless steel cutting knife (18) are an integral structure; A belt conveyor (5) is arranged inside the material receiving frame (4), and a drive motor (21) is arranged on an outer wall of one side of the material receiving frame (4), and an output shaft of the drive motor (21) is connected to a roller of the belt conveyor (5) through a coupling mechanism.
2. The yam pretreatment device according to claim 1, characterized in that: A limit slider (31) is movably arranged inside the inner wall groove (26); the limit slider (31) and the connecting top block (28) are an integral structure; a roller (32) is arranged inside the limit slider (31); the limit slider (31) is rollingly connected to the inner wall groove (26) via the roller (32).
3. The yam pretreatment device according to claim 2, characterized in that: A power box (11) is arranged on the top of the lifting carrier (10), a power switch (12) is arranged on one side of the power box (11), an output end of the power box (11) is electrically connected to an input end of the power switch (12), and an output end of the power switch (12) is electrically connected to an input end of the electromagnet plate (24).
4. The yam pretreatment device according to claim 3, characterized in that: Auxiliary wheels (15) are provided in grooves on both side outer walls of the blocking seat plate (14), and the blocking seat plate (14) is rollingly connected to the device platform (1) via the auxiliary wheels (15).
5. The yam pretreatment device according to claim 4, characterized in that: A handle bar (29) is provided at the upper end of the through-jointed top block (28), and a grab cap (30) is provided at the upper end of the handle bar (29); the handle bar (29) and the grab cap (30) are both integral structures with the through-jointed top block (28).
6. The yam pretreatment device according to claim 5, characterized in that: A measuring scale (27) is fixedly provided on one side of the guide through slot (25) by adhesive, and the measuring scale (27) is provided parallel to the guide through slot (25).
7. The yam pretreatment device according to claim 6, characterized in that: Material baffle plates (13) are provided at both ends of the central frame (7), and the two material baffle plates (13) are an integral structure with the central frame (7).
8. The yam pretreatment device according to claim 7, characterized in that: Twenty-five of the stainless steel cutting knives (18) are provided, and the stainless steel cutting knives (18) are anti-detachably hooked to the inner wall groove (26) via a limiting slider (31).
9. The yam pretreatment device according to claim 8, characterized in that: A material discharge inclined plate (6) is provided at a material discharge position at one end of the material receiving frame (4), and the material discharge inclined plate (6) and the material receiving frame (4) are an integral structure.
10. The slicing method of a yam pretreatment device according to claim 9, characterized in that: The following steps are involved: Step 1: Place the yam to be sliced on the upper end of the two blocking base plates (14), and then adjust the spacing between adjacent stainless steel cutters (18) as needed. During the adjustment process, grab the handle rod (29) and the grab cap (30) and pull the displacement adjustment stainless steel cutter (18) along the guide slot (25); Step 2: Determine the spacing value between two adjacent stainless steel cutters (18) by measuring the ruler (27). After the adjustment is completed, press the power switch (12) so that the power box (11) supplies power to the electromagnet plate (24). After the electromagnet plate (24) supplies power, it generates magnetic force to adsorb and fix the twenty-five stainless steel cutters (18); Step 3: The lifting plate (10) is driven downward by the first electric push rod (9), and the yam is sliced into equal sizes by twenty-five stainless steel cutters (18), and the excess scraps at both ends are picked out; Step 4: After the slicing is completed, the two second electric push rods (17) push the transmission end block (19) to drive the two blocking seat plates (14) to separate and move, thereby opening the material discharge opening (22), and the yam slices fall into the interior of the material receiving frame (4) through the material discharge opening (22); Step 5: The driving motor (21) drives the belt conveyor (5) to operate, conveying the yam slices out of the receiving frame (4) and guiding them to be discharged through the discharge inclined plate (6).
Citation Information
Patent Citations
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