A plastic product injection molding device
By optimizing the drive components and cooling structure of the injection molding equipment, the problems of deformation and low cooling efficiency during the product removal process were solved, achieving rapid cooling and cost reduction.
Patent Information
- Application Number
- CN202411556869.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-11-04
AI Technical Summary
Existing injection molding equipment is prone to deformation during the product removal process due to improper force control, which affects product quality and has low cooling efficiency, increasing production costs.
The design employs a combination of drive components, mold closing components, demolding components, and linkage components. By using cold air cooling and a hinged rod structure to optimize torque, it achieves mold micro-tilt demolding and rapid cooling.
It improved the cooling rate of the product, reduced the whitening phenomenon and energy consumption, lowered production costs, and improved production efficiency.
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Figure CN119369668B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of plastic product injection molding, in particular to a plastic product injection molding equipment. BACKGROUND
[0002] Injection molding equipment, commonly known as injection molding machine, is a mechanical device used for manufacturing plastic products. It works by heating plastic material (usually granular or powdered plastic resin) to a molten state, then injecting it into the cavity of a closed mold, and after cooling and solidification, forming the desired plastic product. Injection molding is a highly efficient and automated production method, widely used in the manufacture of various plastic parts and products.
[0003] In the prior art, after the injection molding is completed, the product needs to be taken out of the mold for subsequent processing or packaging. This step is a key link in the injection molding production process, but it is also a place where problems are prone to occur. The product may deform during removal due to various reasons, such as uneven force applied to the product by the ejector pin or robot during removal if the force is not controlled properly or the operation is not precise, which may cause deformation and affect product quality. SUMMARY
[0004] The purpose of the present application is to provide a plastic product injection molding equipment to solve at least one technical problem existing in the prior art.
[0005] To achieve the above purpose, the present application provides the following technical solution: a plastic product injection molding equipment, comprising a drive assembly slidably connected to a support through a base, further comprising:
[0006] An injection molding assembly installed above the drive assembly for injection molding;
[0007] A mold closing module installed at the bottom of the injection molding assembly, one side of the mold closing module is installed with a control console, and when the control console is triggered, it can control the operation of the injection molding assembly and the drive assembly;
[0008] An ejection component, the ejection component comprises a support assembly fixedly installed on the support, an extrusion assembly movably installed on the support assembly, a pushing assembly for ejection installed at one end of the extrusion assembly, and a linkage assembly for cooling installed on the pushing assembly.
[0009] Preferably, the support frame comprises three sets of baffles fixedly installed on the top of the base, racks are installed on the four corners of the three sets of baffles, and the three sets of baffles are installed on the top of the base in a spaced manner, support rods are fixedly installed on the side faces of the baffles, a hinge rod is hingedly connected to one side of the support rod, a hinge rod two is rotationally connected to the end of the hinge rod away from the support rod through a shaft, and one end of the hinge rod two is installed on the opposite side of the other set of baffles through a connecting seat.
[0010] Preferably, a pneumatic cylinder is movably connected to the hinge between the hinge rod one and the hinge rod two, when the pneumatic cylinder operates, the two ends of the hinge rod one and the hinge rod two in contact with each other are lowered into a V shape, and one set of baffles is slidingly connected to the rack.
[0011] Preferably, the injection molding assembly is fixedly installed on an injection molding rod of the rack, an oil cylinder for driving the injection molding rod is installed on the top of the injection molding rod, and a filling device for injection molding is installed on the oil cylinder.
[0012] Preferably, the support assembly comprises an installation block fixedly installed on one set of baffles among the three sets of baffles, and an installation shell fixedly installed on one side of the installation block, and the installation shell is used for limiting.
[0013] Preferably, the extrusion assembly comprises a shell slidingly connected in the installation shell, a guide block is fixedly installed on one side of the shell, and a limiting block is also fixedly installed in the shell.
[0014] Preferably, the pushing assembly comprises a spring one fixedly installed in the shell, a top rod is fixedly installed at one end of the spring one, an inclined slot is formed in the top rod, a limiting rod is slidingly connected in the inclined slot, and the two ends of the limiting rod are in contact with the side wall of the limiting block.
[0015] Preferably, the linkage assembly comprises a groove formed in the mold closing member, the guide block is slidingly connected in the groove, a push block is fixedly installed at the end of the guide block, and the push block is provided in the same shape as the mold.
[0016] Preferably, the linkage assembly further comprises a cooling pipe movably installed in the guide block, a cavity is formed in the cooling pipe, and a spring two is fixedly installed in the cavity.
[0017] Preferably, the push block is in contact with the edge of the mold closing member, and the push block is arranged in the upper half of the mold closing member.
[0018] Compared with the prior art, the present application has the following beneficial effects:
[0019] One, when the pushing assembly pushes the mold out of the mold at the upper edge of the mold, the molded mold is slightly inclined, which facilitates the operator to take it out better, at the same time, the gap between the side of the mold and the mold closing part is generated, so that the cold air enters from the upper end, which can reduce the temperature of the mold and the product faster, because the density of cold air is larger than that of hot air, it will sink naturally. This can accelerate the cooling speed of the product, shorten the molding cycle, improve the production efficiency, at the same time, due to the friction between the surface of the product and the surface of the mold, the phenomenon of white or bright spot appears on the surface of the product, the cold air entering from the upper end helps to reduce the temperature difference between the product and the mold, thereby reducing the occurrence of white phenomenon. The molding equipment can reduce the time and energy consumption required for cooling through optimizing the cooling process, thereby reducing the production cost.
[0020] Two, through the hinged rod one and the hinged rod two, the length of the force arm can be increased, so that greater torque can be obtained under the same cylinder thrust, so that it is easier to move heavy objects, and the connection of the hinged rod one and two can provide a certain elasticity and buffer, reduce the impact and vibration that may be generated when the cylinder is directly pulled, protect the moved baffle and the cylinder itself. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the overall schematic diagram of the plastic product injection molding equipment in the application;
[0022] Figure 2 It is another angle overall schematic diagram of the plastic product injection molding equipment in the application;
[0023] Figure 3 It is the overall schematic diagram of the demolding part in the application;
[0024] Figure 4 It is another angle overall schematic diagram of the demolding part in the application;
[0025] Figure 5 It is the sectional view in the application Figure 3 ;
[0026] Figure 6 It is the sectional view in the application Figure 5 ;
[0027] Figure 7 It is the overall schematic diagram of the extrusion assembly in the application;
[0028] Figure 8 It is the schematic diagram of the demolding part in the application;
[0029] Figure 9 It is the schematic diagram of the linkage assembly in the application;
[0030] In the figure: 1, base; 2, support; 3, drive assembly; 4, injection molding assembly; 5, mold closing assembly; 6, control console; 7, demolding component; 8, support assembly; 9, extrusion assembly; 10, pushing assembly; 11, linkage assembly; 12, baffle; 13, frame; 14, support rod; 15, articulated rod one; 16, articulated rod two; 17, air cylinder; 18, injection molding rod; 19, oil cylinder; 20, filling device; 21, mounting block; 22, mounting shell; 23, housing; 24, guide block; 25, limit block; 26, spring one; 27, ejector rod; 28, chute; 29, limit rod; 30, groove; 31, push block; 32, cooling pipe; 33, cavity; 34, spring two. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0032] Embodiment one;
[0033] Please refer to Figures 1 to 9 The present application provides a technical solution: a plastic product injection molding equipment, comprising a drive assembly 3 slidably connected to the support 2 through the base 1, further comprising:
[0034] An injection molding assembly 4 for injection molding is installed above the drive assembly 3;
[0035] A mold closing assembly 5 is installed at the bottom of the injection molding assembly 4, one side of the mold closing assembly 5 is installed with a control console 6, and the control console 6 can control the operation of the injection molding assembly 4 and the drive assembly 3 when the control console 6 is triggered;
[0036] A demolding component 7, the demolding component 7 comprises a support assembly 8 fixedly installed on the support 2, an extrusion assembly 9 movably installed on the support assembly 8, a pushing assembly 10 for demolding installed at one end of the extrusion assembly 9, and a linkage assembly 11 for cooling installed on the pushing assembly 10.
[0037] When the device is in the injection mold, the operator drives the drive assembly 3 to tightly close the two mold closing assemblies 5 by using the control console 6, then performs injection molding above the mold closing assembly 5 by using the injection molding assembly 4, until the injection molding is completed, the mold closing assembly 5 is opened, and when the mold is opened, the extrusion assembly 9 and the pushing assembly 10 cooperate with each other to push the mold to demold at the upper edge of the mold, and cold air enters from the upper end of the mold closing assembly 5 to cool the mold.
[0038] When the pushing assembly 10 pushes the mold out of the mold at the upper edge of the mold, the injection mold is slightly inclined, which facilitates the operator to take it out better, and at the same time, a gap is formed between the side of the mold and the mold closing assembly 5, so that the cold air enters from the upper end to lower the temperature of the mold and the product faster, because the density of cold air is larger than that of hot air, it will sink naturally. In this way, the cooling speed of the product can be accelerated, the molding cycle can be shortened, and the production efficiency can be improved. At the same time, due to the friction between the surface of the product and the surface of the mold, white or bright spots appear on the surface of the product. The cold air entering from the upper end helps to reduce the temperature difference between the product and the mold, thereby reducing the occurrence of white spots. The device optimizes the cooling process, which can reduce the time and energy consumption required for cooling, thereby reducing production costs.
[0039] In example two, the specific process of injection molding is improved based on example one. For specific ways, please refer to Figures 1-2 ;
[0040] Further, the support 2 includes three sets of baffles 12 fixedly installed on the top of the base 1, and racks 13 are installed on the four corners of the three sets of baffles 12, and the three sets of baffles 12 are spaced apart and installed on the top of the base 1. The side surface of the baffle 12 is fixedly installed with a support rod 14, one side of the support rod 14 is hingedly connected with a hinge rod one 15, and the end of the hinge rod away from the support rod 14 is rotatably connected with a hinge rod two 16 through a shaft, and one end of the hinge rod two 16 is installed on the opposite side of the other set of baffles 12 through a connecting seat.
[0041] Further, the hinge of the hinge rod one 15 and the hinge rod two 16 is movably connected with a gas cylinder 17. When the gas cylinder 17 operates, the two ends of the hinge rod one 15 and the hinge rod two 16 that contact with each other are lowered into a "V" shape, and a set of baffles 12 is slidingly connected to the rack 13.
[0042] When the operator controls the drive shaft on the gas cylinder 17 to descend, the two ends of the hinge rod one 15 and the hinge rod two 16 that contact with each other are lowered into a "V" shape, thereby slidingly connecting a set of baffles 12 to the rack 13. Since the side of the baffle 12 opposite to the control console 6 is fixedly installed with a mold closing assembly 5, the two mold closing assemblies 5 can be combined or separated under the drive of the gas cylinder 17.
[0043] It should be noted that by means of the hinge rod one 15 and the hinge rod two 16, the length of the force arm can be increased, so that a larger torque can be obtained under the same pushing force of the gas cylinder 17, making it easier to move heavy objects. The connection of the hinge rod one 15 and the hinge rod two 16 can provide a certain elasticity and buffer, reduce the impact and vibration that may be generated when the gas cylinder 17 is directly pulled, and protect the moved baffle 12 and the gas cylinder 17 itself.
[0044] Further, the injection molding assembly 4 is fixedly installed on the injection molding rod 18 on the rack 13, the oil cylinder 19 for driving the injection molding rod 18 is installed at the top of the injection molding rod 18, and the filling device 20 for injection molding is installed on the oil cylinder 19. When the two combined mold modules 5 are combined, the oil cylinder 19 drives the filling device 20 to injection mold the combined mold module 5.
[0045] In the third embodiment, the demolding mode is further described in detail based on the second embodiment, and the specific mode can be referred to 3-9, and the specific mode is as follows.
[0046] Further, the support assembly 8 includes the mounting block 21 fixedly installed in the middle of the three baffles 12, and the mounting shell 22 fixedly installed on one side of the mounting block 21, and the mounting shell 22 is used for limiting.
[0047] Further, the extrusion assembly 9 includes the shell 23 slidingly connected in the mounting shell 22, the guide block 24 fixedly installed on one side of the shell 23, and the limiting block 25 fixedly installed in the shell 23.
[0048] Further, the pushing assembly 10 includes the spring one 26 fixedly installed in the shell 23, the top rod 27 fixedly installed at one end of the spring one 26, the inclined slot 28 formed in the top rod 27, and the limiting rod 29 slidingly connected in the inclined slot 28, and the two ends of the limiting rod 29 are in contact with the side wall of the limiting block 25.
[0049] When the cylinder 17 pulls the baffle 12 to separate the two combined mold modules, the baffle 12 moves towards the demolding component 7 until it moves to the top rod 27, and drives the top rod 27 to press the spring one 26 in the shell 23. Due to the cooperation of the inclined slot 28 and the limiting rod 29, the inclined surface drives the guide block 24 to move in the opposite direction, so that the guide block 24 moves towards the combined mold module 5.
[0050] The limiting rod 29 is divided into an inclined rod and a stopper at the two ends of the inclined rod. In the initial state, the inclined slot 28 on the top rod 27 is located at the lower position of the inclined rod. When the top rod 27 moves, and under the action of the limiting block 25, the inclined slot 28 moves to the high position of the inclined rod, thereby driving the shell 23 and the top rod 27 to move in the opposite direction.
[0051] Further, the linkage assembly 11 includes the groove 30 formed in the combined mold module 5, the guide block 24 slidingly connected in the groove 30, the push block 31 fixedly installed at the end of the guide block 24, and the push block 31 is set in the same shape as the mold. When the shell 23 and the top rod 27 move in the opposite direction, the push block 31 on the guide block 24 pushes the finished mold. When the push block 31 pushes the mold out of the mold, the injection molded mold will be in a slight inclined state, which is convenient for the operator to take down, and at the same time, a gap is generated between the side edge of the mold and the combined mold module 5.
[0052] Further, the linkage assembly 11 further comprises a cooling pipe 32 movably installed inside the guide block 24, the cooling pipe 32 is installed on the baffle 12, a cavity 33 is formed in the cooling pipe 32, and a spring 34 is fixedly installed in the cavity 33, one end of the spring 34 is also fixedly installed with a piston, and the piston is fixedly installed on the push plate, wherein when the push plate pushes the grinding tool, the spring 34 is stretched to separate the piston from the cavity 33, and at the same time, cold air enters the mold closing module 5 from the cavity 33.
[0053] Further, the push block 31 is attached to the edge of the mold closing module 5, and the push block 31 is arranged at the upper half of the mold closing module.
[0054] Wherein, when the cold air enters, the cold air enters from the upper end, which can reduce the temperature of the mold and the product faster, because the density of cold air is larger than that of hot air, it will naturally sink. This can accelerate the cooling speed of the product, shorten the molding cycle, improve the production efficiency, and at the same time, due to the friction between the surface of the product and the surface of the mold, the phenomenon of white or bright spots appears on the surface of the product, the cold air entering from the upper end helps to reduce the temperature difference between the product and the mold, thereby reducing the occurrence of white phenomenon. The device can reduce the time and energy consumption required for cooling by optimizing the cooling process, thereby reducing the production cost.
[0055] In summary, when injection molding is needed, the operator controls the driving shaft on the air cylinder 17 to descend, which drives the two ends of the articulated rod one 15 and the articulated rod two 16 to contact each other to form a "V" shape, thereby driving a group of baffles 12 to slide on the rack 13. Because the side opposite to the control console 6 of the baffle 12 is fixedly installed with the mold closing module 5, the two mold closing modules 5 can be combined under the drive of the air cylinder 17.
[0056] When the two mold closing modules 5 are combined, the oil cylinder 19 drives the filling device 20 to injection mold the mold closing module 5.
[0057] After the injection molding is completed, the baffle 12 is pulled by the air cylinder 17 to separate the two mold closing modules, and then the baffle 12 moves towards the demolding component 7, until it moves to the ejector rod 27, drives the ejector rod 27 to press the spring one 26 inside the housing 23, and due to the cooperation of the inclined groove 28 and the limiting rod 29, the inclined surface drives the guide block 24 to move in the opposite direction, so that the guide block 24 moves towards the mold closing module 5.
[0058] The limiting rod 29 is divided into an inclined rod and a stopper at both ends of the inclined rod. In the initial state, the inclined groove 28 on the ejector rod 27 is located at the lower position of the inclined rod. When the ejector rod 27 moves, and under the action of the limiting block 25, the inclined groove 28 moves towards the higher position of the inclined rod, thereby driving the outer shell 23 and the ejector rod 27 to move in the opposite direction. When the outer shell 23 and the ejector rod 27 move in the opposite direction, the push block 31 on the guide block 24 pushes the finished mold. When the push block 31 pushes the mold out of the mold at the upper edge of the mold, the injection-molded mold will be in a slightly inclined state, which is convenient for the operator to take out. At the same time, a gap is generated between the side edge of the mold and the mold closing member 5. Cold air enters from the upper end, which can quickly reduce the temperature of the mold and the product. Because the density of cold air is greater than that of hot air, it will naturally sink. In this way, the cooling speed of the product can be accelerated, the molding cycle can be shortened, and the production efficiency can be improved. At the same time, due to the friction between the surface of the product and the surface of the mold, white spots or bright spots may appear on the surface of the product. The entry of cold air from the upper end helps to reduce the temperature difference between the product and the mold, thereby reducing the occurrence of whitening. The device optimizes the cooling process, which can reduce the time and energy consumption required for cooling, thereby reducing production costs.
[0059] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A plastic product injection molding apparatus comprising a drive assembly (3) slidably connected to a support (2) by a base (1), characterized in that, Also includes: Injection assembly (4) installed above the drive assembly (3) for injection molding; Clamping module (5) installed at the bottom of the injection assembly (4), one side of the clamping module (5) is installed with a control console (6), and the operation of the injection assembly (4) and the drive assembly (3) can be controlled when the control console (6) is triggered; Demolding component (7), the demolding component (7) includes a support assembly (8) fixedly installed on the support (2), a pressing assembly (9) movably installed on the support assembly (8), a pushing assembly (10) for demolding installed at one end of the pressing assembly (9), and a linkage assembly (11) for cooling installed on the pushing assembly (10); the support (2) includes three sets of baffles (12) fixedly installed on the top of the base (1), The support assembly (8) includes a mounting block (21) fixedly installed in the middle of the three sets of baffles (12), and a mounting shell (22) fixedly installed on one side of the mounting block (21), and the mounting shell (22) is used for limiting; The pressing assembly (9) includes a shell (23) slidingly connected in the mounting shell (22), a guide block (24) fixedly installed on one side of the shell (23), and a limiting block (25) fixedly installed in the shell (23); The pushing assembly (10) includes a spring one (26) fixedly installed in the shell (23), one end of the spring one (26) is fixedly installed with a top rod (27), the top rod (27) is provided with an inclined slot (28), the inclined slot (28) is slidingly connected with a limiting rod (29), and the limiting rod (29) is in contact with the side wall of the limiting block (25) at both ends; The linkage assembly (11) includes a groove (30) opened in the clamping module (5), the guide block (24) is slidingly connected in the groove (30), the end of the guide block (24) is fixedly installed with a push block (31), and the push block (31) is provided in the same shape as the model; The linkage assembly (11) further includes a cooling pipe (32) movably installed in the guide block (24), the cooling pipe (32) is provided with a cavity (33) therein, and a spring two (34) is fixedly installed in the cavity (33); one end of the spring two (34) is fixedly installed with a piston, when the piston is separated from the cavity (33), cold air enters the clamping module (5) from the cavity (33); The push block (31) is in contact with the edge of the clamping module (5), and the push block (31) is arranged in the upper half of the clamping module (5).
2. The plastic product injection molding apparatus of claim 1, wherein: Three groups of the baffle (12) four corners are provided with racks (13), and three groups of the baffle (12) are spaced apart and installed on the top of the base (1), the side of the baffle (12) is fixedly provided with a support rod (14), one side of the support rod (14) is hingedly provided with a hinge rod one (15), the end of the hinge rod one (15) away from the support rod (14) is rotatably connected with a hinge rod two (16), and one end of the hinge rod two (16) is installed on the opposite side of another group of baffles (12) through a connecting seat.
3. The plastic product injection molding apparatus of claim 2, wherein: The hinge of the hinge rod one (15) and the hinge rod two (16) is movably connected with a cylinder (17), when the cylinder (17) operates, the two ends of the hinge rod one (15) and the hinge rod two (16) which are in contact with each other are lowered into a "V" shape, and a group of baffles (12) are slidingly connected on the rack (13).
4. The plastic product injection molding apparatus of claim 3, wherein: The injection molding assembly (4) is fixedly installed on the injection molding rod (18) on the rack (13), the top of the injection molding rod (18) is provided with an oil cylinder (19) for driving the injection molding rod (18), and the oil cylinder (19) is provided with a filling device (20) for injection molding.
Citation Information
Patent Citations
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