Automatic winding device for stretch film production and winding method thereof
By designing automatic winding device, the automatic winding and placement of the membrane volume is used to use components such as the dragon door frame, guide rack, etc., solving the problem of low existing equipment automation, and improving work efficiency and equipment automation.
Patent Information
- Application Number
- CN202411944554.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-12-27
Smart Images

Figure CN119370650A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stretch film production, and in particular to an automatic winding device and a winding method for stretch film production. Background Art
[0002] Stretch film is used for the sale and transportation of various products. Its main function is to stabilize, cover and protect the products. The shrink film must have high puncture resistance, good shrinkage and certain shrinkage stress. When the stretch film is produced, the stretched stretch film needs to be wound up by a winder, and then the film roll is removed from the winder. The film roll removed from the winder needs to be placed on an aging rack for two to three days of aging treatment due to the stress caused by stretching.
[0003] Since the currently used winders cannot automatically place the film roll on the aging rack, the staff needs to manually remove the film roll from the winder and then move it to the aging rack. This method has a low degree of automation and requires at least two people to cooperate in removing and placing the film roll, which increases the workload and the labor intensity of the staff. Therefore, in view of the above problems, an automatic winding device and a winding method for stretch film production are proposed. Summary of the invention
[0004] The object of the present invention is to provide an automatic winding device and a winding method for producing a stretch film, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the technical solution adopted by the present invention is: An automatic winding device for producing a stretch film and a winding method thereof, comprising a gantry and a guide frame, the top of the gantry is fixedly connected to the guide frame, one end of the gantry is provided with a transfer mechanism, one end of the transfer mechanism is fixedly connected to a connecting plate, the other end of the connecting plate is fixedly connected to a feeding mechanism, a reel is placed inside the feeding mechanism, a pick-up and placement mechanism is arranged above the feeding mechanism, one end of the pick-up and placement mechanism is fixedly connected to the guide frame, the top of the guide frame is fixedly connected to an adsorption mechanism, a winding mechanism is arranged below the adsorption mechanism, a cutting mechanism is arranged on one side of the winding mechanism, and one end of the cutting mechanism is fixedly connected to the guide frame, a guide roller is rotatably connected to the inner side of the guide frame, a stretch film is arranged on the top of the guide roller, one end of the guide frame is fixedly connected to a control cabinet, and an aging frame is placed on the side of the gantry; The transfer mechanism includes a base fixedly connected to the gantry, a first screw transmission assembly is arranged on the inner side of the base, one end of the slider of the first screw transmission assembly is fixedly connected to a moving frame, and the moving frame is fixedly connected to a connecting plate, a second screw transmission assembly is arranged on the inner side of the moving frame, one end of the slider of the second screw transmission assembly is fixedly connected to a fixed frame, a third screw transmission assembly is arranged on the inner side of the fixed frame, one end of the slider of the third screw transmission assembly is fixedly connected to a compensation frame, a transfer shaft is slidably connected to the inner side of the compensation frame, one end of the transfer shaft is fixedly connected to a baffle, and a translation assembly is arranged on the lower side of the transfer shaft.
[0006] Preferably, the translation assembly includes a first motor fixedly connected to the compensation frame, a gear is fixedly connected to the end of the main shaft of the first motor, a rack is meshed at one end of the gear, and the rack is fixed to the bottom end of the transfer shaft.
[0007] Preferably, the picking and placing mechanism includes side plates fixedly connected to the guide frame, and there are two side plates, which are symmetrically distributed on both sides of the vertical center line of the guide frame. One end of one of the side plates is fixedly connected to a second motor, and the end of the main shaft of the second motor is fixedly connected to a rotating shaft, and the rotating shaft is rotatably connected to the other side plate, and the outer side of the rotating shaft is symmetrically fixedly connected to a fixed plate, and the top and bottom inner sides of the fixed plate are both fixedly connected to a first cylinder, the end of the first cylinder is fixedly connected to a connecting seat, both ends of the connecting seat are fixedly connected to the second cylinder, and the end of the second cylinder is fixedly connected to a clamping block.
[0008] Preferably, the feeding mechanism includes a material storage box fixedly connected to the connecting plate, and the material storage box is fixedly connected to the connecting plate, a fourth screw transmission assembly is provided at one end of the material storage box, one end of the slider of the fourth screw transmission assembly is fixedly connected to a lifting plate, both ends of the material storage box are provided with notches, one end of the material storage box is fixedly connected to a liquid storage tank, and a glue coating assembly is provided on the inner side of the liquid storage tank.
[0009] Preferably, the glue coating assembly includes a support rod fixedly connected to a liquid storage tank, the top end of the support rod is fixedly connected to a guide shell, the inner side of the guide shell is slidably connected to an inner rod, the guide shell and the inner rod are both in number, one end of one of the inner rods is fixedly connected to a third motor, the end of the spindle of the third motor and the inner side of the liquid storage tank are respectively fixedly and rotatably connected to a roller, a glue coating belt is provided on the outer side of the roller, one end of the inner rod is fixedly connected to a spring, and the other end of the spring is fixedly connected to the guide shell, the top end of the inner rod is fixedly connected to a limiting block, and the limiting block is slidably connected to the guide shell, the rotation center of the inner rod along the guide shell is the same as the rotation center of the roller located on the upper side around the roller located on the lower side.
[0010] Preferably, the adsorption mechanism includes a support frame fixedly connected to the guide frame, a third cylinder is fixedly connected to the inner side of the top end of the support frame, a hollow adsorption plate is fixedly connected to the bottom end of the third cylinder, an air suction hole is opened on the inner side of the bottom end of the adsorption plate, and an air pipe is connected to the top end of the adsorption plate, and the air pipe is connected to an external air source.
[0011] Preferably, the cutting mechanism comprises a fifth screw transmission assembly arranged on one side of the guide frame, and a cutting knife is fixedly connected to one end of a slider of the fifth screw transmission assembly.
[0012] Preferably, the winding mechanism includes a fifth cylinder and a support seat fixed at both ends of the guide frame, the end of the fifth cylinder is rotatably connected to the second clamping head, the inner side of the support seat is fixedly connected to the fourth cylinder, the end of the fourth cylinder is fixedly connected to the fourth motor, the end of the main shaft of the fourth motor is fixedly connected to the first clamping head, and the first clamping head and the second clamping head are both arranged in a conical shape.
[0013] Preferably, the method comprises the following steps: S1: First, a roll is placed inside the feeding mechanism, and then the roll inside the feeding mechanism is placed inside the winding mechanism through the pick-and-place mechanism, and the stretch film is wound with the roll through the winding mechanism; S2: After the roll is wound with the stretch film, the stretch film is cut by the cutting mechanism, and the end of the stretch film is fixed by the adsorption mechanism, and then the film roll is taken out from the inner side of the winding mechanism by the pick-and-place mechanism, and at the same time, the pick-and-place mechanism places a new roll on the inner side of the winding mechanism, so that the winding mechanism continues to wind the stretch film with the roll; S3: Then the transfer mechanism moves the film roll to the side of the aging rack and places the film roll on top of the aging rack.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. An automatic winding device and winding method for stretch film production, which are provided with a transfer mechanism, a pick-up and placement mechanism, a feeding mechanism, an adsorption mechanism, and a winding mechanism; after the stretch film is wound, the pick-up and placement mechanism takes the film roll away from the inner side of the winding mechanism, and then the transfer mechanism automatically places the film roll on an aging rack, and there is no need to manually take and place the film roll, thereby reducing the workload and labor intensity of the staff, and improving the degree of automation of the device, facilitating the work of the staff, and reducing the input of the staff.
[0015] 2. An automatic winding device and winding method for stretch film production. By setting a first motor, a second motor, a rotating shaft, a first cylinder, a second cylinder, and a clamping block, after the stretch film is rolled up, the film roll can be removed from the inner side of the winding mechanism under the action of the second motor, and a new roll can be placed on the inner side of the winding mechanism. In the process of placing the film roll on an aging rack, the winding mechanism can simultaneously wind the stretch film through the roll, thereby not affecting the normal winding of the stretch film and improving the overall winding efficiency.
[0016] 3. An automatic winding device and winding method for stretch film production. Through the material storage box, lifting plate, liquid storage box, rotating roller, adhesive tape, inner rod, guide shell and spring, multiple rolls can be stored at the same time through the material storage box, which is convenient for the pick-up and placement mechanism to take and load materials. Under the action of the adhesive tape, when the pick-up and placement mechanism takes the roll, the adhesive tape will apply the adhesive liquid on the roll surface, and there is no need to manually apply the adhesive liquid, which is convenient for the subsequent adhesion of one end of the stretch film to the roll, and convenient for the roll to wind up the stretch film; 4. An automatic winding device and a winding method for stretch film production. Through the support frame, the third cylinder, the adsorption plate, the air pipe and the air suction hole, when the cutting mechanism cuts the stretch film, the end of the stretch film can be limited and fixed under the action of the adsorption plate, so that the end of the stretch film can be re-bonded to the roll during subsequent winding. There is no need to manually bond the end of the stretch film to the roll, which is convenient for the work of the staff and further improves the degree of automation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Figure 1 The present invention is a schematic diagram of the overall structure of an automatic winding device and a winding method for producing a stretch film.
[0019] Figure 2 The present invention is a schematic diagram of the installation structure of a reel of an automatic winding device and a winding method for producing a stretch film.
[0020] Figure 3 The present invention is a schematic diagram of the installation structure of a transfer shaft of an automatic winding device and a winding method for producing a stretch film.
[0021] Figure 4 The present invention is a schematic diagram of the installation structure of the gears of an automatic winding device and winding method for producing a stretch film.
[0022] Figure 5 The present invention is a schematic diagram of the bottom-up installation structure of a rack of an automatic winding device and a winding method for producing a stretch film.
[0023] Figure 6 The present invention is a schematic diagram of the installation structure of an adsorption plate of an automatic winding device and a winding method for producing a stretch film.
[0024] Figure 7 The present invention is a schematic diagram of an enlarged installation structure of a clamping block of an automatic winding device and a winding method for producing a stretch film.
[0025] Figure 8 The present invention is a schematic diagram of the installation structure of the fifth cylinder of an automatic winding device and winding method for producing a stretch film.
[0026] Fig. 9 The present invention is a schematic diagram of the installation structure of the notch of an automatic winding device and winding method for producing a stretch film.
[0027] Fig.10 The present invention is a schematic diagram of the installation structure of a lifting plate of an automatic winding device and a winding method for producing a stretch film.
[0028] Fig.11 The present invention is a schematic diagram of the installation structure of the adhesive tape of an automatic winding device and winding method for producing a stretch film.
[0029] Fig.12 The present invention is a schematic diagram of the installation structure of a spring of an automatic winding device and a winding method for producing a stretch film.
[0030] Fig.13 The present invention is a schematic diagram of the installation structure of the air suction hole of an automatic winding device and a winding method for producing a stretch film.
[0031] Fig.14 The present invention is a schematic diagram of the installation structure of a cutting knife of an automatic winding device and a winding method for producing a stretch film.
[0032] In the figure: 1. Gantry; 2. Transfer mechanism; 201. Base; 202. First screw transmission assembly; 203. Moving frame; 204. Second screw transmission assembly; 205. Third screw transmission assembly; 206. Fixed frame; 207. Rack; 208. Compensation frame; 209. First motor; 210. Gear; 211. Transfer shaft; 212. Stop plate; 3. Pick-and-place mechanism; 301. side plate; 302. second motor; 303. rotating shaft; 304. fixing plate; 305. first cylinder; 306. connecting seat; 307. second cylinder; 308. clamping block; 4. Feeding mechanism; 401. Material storage box; 402. Fourth screw drive assembly; 403. Lifting plate; 404. Notch; 405. Liquid storage box; 406. Support rod; 407. Roller; 408. Glue coating tape; 409. Inner rod; 410. Guide shell; 411. Spring; 412. Stop block; 413. Third motor; 5. adsorption mechanism; 501. support frame; 502. third cylinder; 503. adsorption plate; 504. air pipe; 505. air suction hole; 6. Cutting mechanism; 601. Fifth screw drive assembly; 602. Cutting knife; 7. Winding mechanism; 701. fourth cylinder; 702. support seat; 703. fourth motor; 704. first clamping head; 705. second clamping head; 706. fifth cylinder; 8. Guide frame; 9. Guide roller; 10. Stretch film; 11. Reel; 12. Control cabinet; 13. Aging frame; 14. Connecting plate. DETAILED DESCRIPTION
[0033] The present invention is further described below in conjunction with specific embodiments, wherein the accompanying drawings are only used for illustrative descriptions and represent only schematic diagrams rather than actual drawings, and should not be understood as limiting the present invention. In order to better illustrate the specific embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific embodiments of the present invention, all other specific embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, in the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. The present invention is further explained below in conjunction with specific implementation methods.
[0035] Example
[0036] like Figure 1-Figure 14 As shown, an automatic winding device for producing a stretch film and a winding method thereof, comprising a gantry 1 and a guide frame 8, the top of the gantry 1 is fixedly connected to the guide frame 8, one end of the gantry 1 is provided with a transfer mechanism 2, one end of the transfer mechanism 2 is fixedly connected to a connecting plate 14, the other end of the connecting plate 14 is fixedly connected to a feeding mechanism 4, a reel 11 is placed inside the feeding mechanism 4, a pick-up and placement mechanism 3 is provided above the feeding mechanism 4, one end of the pick-up and placement mechanism 3 is fixedly connected to the guide frame 8, the top of the guide frame 8 is fixedly connected to an adsorption mechanism 5, a winding mechanism 7 is provided below the adsorption mechanism 5, and a cutting mechanism is provided on one side of the winding mechanism 7 6, and one end of the cutting mechanism 6 is fixedly connected to the guide frame 8, the inner side of the guide frame 8 is rotatably connected to a guide roller 9, the top of the guide roller 9 is provided with a stretch film 10, one end of the guide frame 8 is fixedly connected to a control cabinet 12, and an aging rack 13 is placed on the side of the gantry 1. After the stretch film 10 is wound, the pick-up and placement mechanism 3 takes the film roll away from the inner side of the winding mechanism 7, and then the transfer mechanism 2 automatically places the film roll on the aging rack 13, and there is no need to manually take and place the film roll, thereby reducing the workload and labor intensity of the staff, and improving the degree of automation of the device, facilitating the work of the staff, and reducing the input of the staff.
[0037] As a further improvement of the present invention, Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the transfer mechanism 2 includes a base 201 fixedly connected to the gantry 1, a first screw transmission assembly 202 is arranged on the inner side of the base 201, one end of the slider of the first screw transmission assembly 202 is fixedly connected to a moving frame 203, and the moving frame 203 is fixedly connected to the connecting plate 14, a universal wheel is arranged at the bottom of the moving frame 203, and the movement of the moving frame 203 is facilitated by the universal wheel 203, a second screw transmission assembly 204 is arranged on the inner side of the moving frame 203, one end of the slider of the second screw transmission assembly 204 is fixedly connected to a fixed frame 206, and a first screw transmission assembly 204 is arranged on the inner side of the fixed frame 206 Three-screw transmission assembly 205, one end of the slider of the third screw transmission assembly 205 is fixedly connected to the compensation frame 208, the inner side of the compensation frame 208 is slidably connected to the transfer shaft 211, one end of the transfer shaft 211 is fixedly connected to the baffle 212, and a translation assembly is arranged on the lower side of the transfer shaft 211. Under the action of the first screw transmission assembly 202, the second screw transmission assembly 204 and the third screw transmission assembly 205, the transfer shaft 211 can move with the film roll in the X-axis, Y-axis and Z-axis directions, thereby ensuring that the transfer shaft 211 can accurately move with the film roll to the top of the aging frame 13.
[0038] As a further improvement of the present invention, Figure 4 and Figure 5As shown, the translation assembly includes a first motor 209 fixedly connected to the compensation frame 208, and the end of the main shaft of the first motor 209 is fixedly connected to a gear 210, one end of the gear 210 is meshed with a rack 207, and the rack 207 is fixed to the bottom end of the transfer shaft 211. Under the action of the gear 210 and the rack 207, the transfer shaft 211 can be moved in the horizontal direction, so that the transfer shaft 211 can be smoothly inserted into the inner side of the reel 11.
[0039] As a further improvement of the present invention, Figure 6 , Figure 7 and Figure 8 As shown, the pick-and-place mechanism 3 includes a side plate 301 fixedly connected to the guide frame 8, the number of the side plates 301 is two, and they are symmetrically distributed on both sides of the vertical center line of the guide frame 8, one end of one of the side plates 301 is fixedly connected to the second motor 302, the end of the main shaft of the second motor 302 is fixedly connected to the rotating shaft 303, and the rotating shaft 303 is rotatably connected to the other side plate 301, the outer side of the rotating shaft 303 is symmetrically fixedly connected to the fixed plate 304, the top and bottom inner sides of the fixed plate 304 are fixedly connected to the first cylinder 305, the end of the first cylinder 305 is fixedly connected to the connecting seat 306, the two ends of the connecting seat 306 are fixedly connected to the second cylinder 307, and the end of the second cylinder 307 is fixedly connected to the clamping block 30 8. The vertical and horizontal positions of the clamping block 308 can be adjusted respectively by the first cylinder 305 and the second cylinder 307, so as to ensure that the clamping block 308 can clamp the reel 11, and the upper and lower clamping blocks 308 can be switched in position under the action of the second motor 302 and the rotating shaft 303. After the winding of the stretch film 10 is completed, the film roll can be removed from the inner side of the winding mechanism 7 under the action of the second motor 302, and a new reel 11 can be placed on the inner side of the winding mechanism 7. In the process of placing the film roll on the aging rack 13, the winding mechanism 7 can simultaneously wind the stretch film 10 through the reel 11, so as not to affect the normal winding of the stretch film 10, thereby improving the overall winding efficiency.
[0040] As a further improvement of the present invention, Fig. 9 , Fig.10 , Fig.11 and Fig.12As shown, the feeding mechanism 4 includes a material storage box 401 fixedly connected to the connecting plate 14, and the material storage box 401 is fixedly connected to the connecting plate 14, and a universal wheel is arranged at the bottom of the material storage box 401, and the movement of the material storage box 401 is facilitated by the universal wheel, and a fourth screw transmission assembly 402 is arranged at one end of the material storage box 401, and a lifting plate 403 is fixedly connected to one end of the slider of the fourth screw transmission assembly 402, and a notch 404 is opened at both ends of the material storage box 401, and a liquid storage tank 405 is fixedly connected to one end of the material storage box 401, and a glue coating assembly is arranged on the inner side of the liquid storage tank 405, and the material storage box 401 can store the reel 11, and the fourth screw transmission assembly 402 will push the reel 11 inside the material storage box 401 upwards through the lifting plate 403, so that the topmost reel 11 is in the notch 404, so as to facilitate the clamping of the clamping block 308, and at the same time, glue is placed on the inner side of the liquid storage tank 405.
[0041] As a further improvement of the present invention, Fig.11 and Fig.12 As shown, the glue coating assembly includes a support rod 406 fixedly connected to the liquid storage tank 405, the top end of the support rod 406 is fixedly connected to a guide shell 410, the inner side of the guide shell 410 is slidably connected to an inner rod 409, the number of the guide shell 410 and the inner rod 409 are both two, one end of one of the inner rods 409 is fixedly connected to a third motor 413, the spindle end of the third motor 413 and the inner side of the liquid storage tank 405 are respectively fixedly and rotatably connected to a roller 407, the outer side of the roller 407 is provided with a glue coating tape 408, one end of the inner rod 409 is fixedly connected to a spring 411, and the other end of the spring 411 is fixedly connected to the guide shell 410, the top end of the inner rod 409 is fixedly connected to a limiting block 412, and the limiting block 412 is slidably connected to the guide shell 410, under the elastic force of the spring 411, the inner rod 409 can make the glue coating tape 408 in an inclined state through the corresponding roller 407, and at the same time, at the limiting block 41 2, when the adhesive tape 408 is tilted, the adhesive tape 408 does not fit the edge of the liquid storage tank 405, and the edge of the adhesive tape 408 and the axis of the reel 11 are in the same vertical plane, thereby increasing the contact area between the adhesive tape 408 and the reel 11; the third motor 413 can drive the adhesive tape 408 to rotate clockwise through the roller 407, and when the adhesive tape 408 rotates, the adhesive will adhere to the surface of the adhesive tape 408. When the side of 08 passes by, the glue on the surface of the adhesive tape 408 will be smeared to the outside of the reel 11, and there is no need to manually apply the glue, which is convenient for the subsequent adhesion of one end of the stretch film 10 to the reel 11, and convenient for the reel 11 to reel up the stretch film 10; the rotation center of the inner rod 409 along the guide shell 410 is the same as the rotation center of the roller 407 located on the upper side around the roller 407 located on the lower side, ensuring that the reel 11 can smoothly push the adhesive tape 408 to the side.
[0042] As a further improvement of the present invention, Figure 2 and Figure 5 As shown, the adsorption mechanism 5 includes a support frame 501 fixedly connected to the guide frame 8, a third cylinder 502 is fixedly connected to the inner side of the top of the support frame 501, and a hollow adsorption plate 503 is fixedly connected to the bottom end of the third cylinder 502. An air suction hole 505 is provided on the inner side of the bottom end of the adsorption plate 503, and an air pipe 504 is connected to the top of the adsorption plate 503, and the air pipe 504 is connected to an external air source. When the cutting mechanism 6 cuts off the stretch film 10, the end of the stretch film 10 can be limited and fixed under the action of the adsorption plate 503, so that the end of the stretch film 10 can be re-bonded to the reel 11 during subsequent winding, and there is no need to manually bond the end of the stretch film 10 to the reel 11, which is convenient for the work of the staff and further improves the degree of automation of the device.
[0043] As a further improvement of the present invention, Figure 6 and Fig.14 As shown, the cutting mechanism 6 includes a fifth screw transmission assembly 601 arranged on one side of the guide frame 8, and one end of the slider of the fifth screw transmission assembly 601 is fixedly connected with a cutting knife 602. When the adsorption mechanism 5 and the stretch film 10 are adsorbed together, the fifth screw transmission assembly 601 can be used to carry the cutting knife 602 to cut the stretch film 10, so that the stretch film 10 is separated from the film roll, and the length of the cutting knife 602 can be designed according to actual use requirements to ensure that the cutting knife 602 can cut the stretch film 10 after the adsorption plate 503 lifts the stretch film 10 upwards.
[0044] As a further improvement of the present invention, the winding mechanism 7 includes a fifth cylinder 706 and a support seat 702 fixed at both ends of the guide frame 8, the end of the fifth cylinder 706 is rotatably connected to the second clamping head 705, the inner side of the support seat 702 is fixedly connected to the fourth cylinder 701, the end of the fourth cylinder 701 is fixedly connected to the fourth motor 703, the end of the main shaft of the fourth motor 703 is fixedly connected to the first clamping head 704, and the first clamping head 704 and the second clamping head 705 are both arranged in a frustum shape. Under the action of the fourth cylinder 701 and the fifth cylinder 706, the first clamping head 704 and the second clamping head 705 can be clamped together with the roll 11, and at the same time, under the action of the fourth motor 703, the first clamping head 704 and the second clamping head 705 can carry the roll 11 to achieve winding of the stretch film 10.
[0045] The first motor 209, the second motor 302, the third motor 413, and the fourth motor 703 are all servo motors; the first screw transmission assembly 202, the second screw transmission assembly 204, the third screw transmission assembly 205, the fourth screw transmission assembly 402, and the fifth screw transmission assembly 601 are all composed of servo motors, screws, sliders, and slide rails, and the parameters of the screws, slide rails, and sliders can be designed according to actual needs. The screw transmission assemblies are all existing technologies and will not be described in detail here.
[0046] As a further improvement of the present invention, the following steps are included: S1: First, a roll 11 is placed inside the feeding mechanism 4, and then the roll inside the feeding mechanism 4 is placed inside the winding mechanism 7 through the pick-and-place mechanism 3, and the stretch film 10 is wound with the roll 11 through the winding mechanism 7; S2: After the roll 11 is wound around the stretch film 10, the stretch film 10 is cut by the cutting mechanism 6, and the end of the stretch film 10 is fixed by the adsorption mechanism 5. Then, the film roll is taken out from the inner side of the winding mechanism 7 by the pick-and-place mechanism 3, and at the same time, the pick-and-place mechanism 3 places a new roll 11 on the inner side of the winding mechanism 7, so that the winding mechanism 7 continues to wind the stretch film 10 with the roll 11; S3: Then the transfer mechanism 2 moves the film roll to the side of the aging rack 13 with the film roll, and places the film roll on top of the aging rack 13.
[0047] Working process: when the aging rack 13 is placed, the right end face of the aging rack 13 and the left end face of the gantry 1 are in the same plane. When the stretch film 10 needs to be wound by the reel 11, firstly, the fourth screw transmission assembly 402 is controlled to work through the control cabinet 12, so that the fourth screw transmission assembly 402 lifts the reel 11 upwards through the lifting plate 430, so that the top reel 11 is located at the notch 404, and then the first cylinder 305 is controlled to work through the control cabinet 12, so that the first cylinder 305 moves downward with the clamping block 308 through the connecting seat 306 and the second cylinder 307, until the slider 308 is on both sides of the reel 11 at the notch 404, and then the second cylinder 307 clamps the reel 11 with the clamping block 308, and then under the action of the first cylinder 305, the clamping block 308 takes the reel 11 out of the storage box. 401, during which the reel 11 contacts the adhesive tape 408, and as the reel 11 gradually moves upward, the reel 11 pushes the adhesive tape 408 and the upper roller 407 to the side, causing the upper roller 407 to gradually retract the inner rod 409 back to the inner side of the guide shell 410, and the spring 411 is also compressed until the reel 11 completely passes through the side of the adhesive tape 408. After the reel 11 passes through the side of the adhesive tape 408, the glue attached to the surface of the adhesive tape 408 will be smeared on the surface of the reel 11, and during the reel 11 moving upward from the inner side of the storage box 401, the third motor 413 will rotate clockwise with the adhesive tape 408 through the corresponding roller 407, and when the adhesive tape 408 rotates, the glue will adhere to the surface of the adhesive tape 408 to ensure the uniformity of the smearing. After the clamping block 308 takes the reel 11 out of the inner side of the storage box 401, the second motor 302 rotates 180 degrees counterclockwise with the fixing plate 304 through the rotating shaft 303 (the movement mode of the third motor 302 is to rotate 180 degrees counterclockwise first and then 180 degrees clockwise to prevent the third motor 302 from rotating in one direction all the time and causing the external ventilation pipes connected to the first cylinder 305 and the second cylinder 307 to be entangled), so that the clamping block 308 is at the upper side with the reel 11, and the reel 11 is connected to the second cylinder 307. Under the action of the corresponding first cylinder 305, the clamp block 308 brings the reel 11 between the adjacent first clamping head 704 and the second clamping head 705, and then under the action of the fourth cylinder 701 and the fifth cylinder 706, the first clamping head 704 and the second clamping head 705 are clamped together with the reel 11, and at the same time, the fourth motor 703 rotates the reel 11 counterclockwise by 90 degrees through the first clamping head 704, so that the side of the reel 11 with the glue is under the adsorption plate 503; Then the third cylinder 502 moves the adsorption plate 503 and the stretch film 10 adsorbed on the bottom of the adsorption plate 503 toward the direction close to the reel 11, so that the stretch film 10 is adhered to the reel 11 through the glue, and then the fourth motor 703 automatically winds the stretch film 10 with the reel 11 through the first clamping head 704 until the winding is completed. During the winding process, the stretch film 10 is located at the lower side of the clamping block 308 and the new reel 11 is taken out from the inner side of the storage box 401 in the above manner and waits for use; After the winding is completed, the third cylinder 502 moves downward with the suction plate 503 and fits with the stretch film 10. At the same time, the external air source sucks the stretch film 10 through the air pipe 504 and the suction hole 505. Then the suction plate 503 lifts the stretch film 10 upward, and then the fifth screw transmission assembly 601 separates the stretch film 10 from the film roll with the cutting knife 602. Then, under the interaction of the first cylinder 305 and the second cylinder 307 located on the upper side, the clamping block 308 located on the upper side is pressed against the reel 1 of the film roll. 1 is clamped, and then the second motor 302 rotates 180 degrees clockwise with the fixing plate 304 through the rotating shaft 303, and the new reel 11 and the film roll are exchanged, so that the new reel 11 is re-fixed between the first clamping head 704 and the second clamping head 705, and the new reel 11 rewinds the stretch film 10, and at the same time, the position of the transfer shaft 211 is adjusted under the action of the first screw transmission assembly 202, the second screw transmission assembly 204 and the third screw transmission assembly 205, and The first motor 209 also drives the transfer shaft 211 through the gear 210 and the rack 207 to gradually move the transfer shaft 211 to the right until the transfer shaft 211 is on the side of the film roll drum 11, and then the first motor 209 drives the transfer shaft 211 through the gear 210 and the rack 207 to insert it into the inner side of the film roll drum 11, and then the clamping blocks 308 on both sides of the film roll drum 11 are separated from the drum 11, so that the transfer shaft 211 can support the film roll, and then the first screw transmission assembly 20 2. Under the action of the second screw transmission assembly 204 and the third screw transmission assembly 205, the transfer shaft 211 is placed with the film roll on the aging rack 13, and under the action of the connecting plate 14, the storage box 401 will also move with the moving frame 203. After the film roll is placed on the aging rack 13, the transfer shaft 211 and the storage box 401 are reset and wait for the next use. The above steps are cyclically worked to complete the continuous winding of the stretch film 10 and place the film roll on the aging rack 13.
[0048] The above is a preferred embodiment of the present invention. The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the protection scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected. The protection scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic winding device for producing a stretch film, comprising a gantry (1) and a guide frame (8), characterized in that: The top of the gantry (1) is fixedly connected to a guide frame (8), one end of the gantry (1) is provided with a transfer mechanism (2), one end of the transfer mechanism (2) is fixedly connected to a connecting plate (14), the other end of the connecting plate (14) is fixedly connected to a feeding mechanism (4), a reel (11) is placed inside the feeding mechanism (4), a pick-up and place mechanism (3) is provided above the feeding mechanism (4), one end of the pick-up and place mechanism (3) is fixedly connected to the guide frame (8), and the guide frame (8) is fixedly connected to the guide frame (8). The top end is fixedly connected to an adsorption mechanism (5), a winding mechanism (7) is arranged below the adsorption mechanism (5), a cutting mechanism (6) is arranged on one side of the winding mechanism (7), and one end of the cutting mechanism (6) is fixedly connected to a guide frame (8), the inner side of the guide frame (8) is rotatably connected to a guide roller (9), a stretching film (10) is arranged on the top of the guide roller (9), one end of the guide frame (8) is fixedly connected to a control cabinet (12), and a aging frame (13) is placed on the side of the gantry (1); The transfer mechanism (2) comprises a base (201) fixedly connected to the gantry (1); a first screw transmission assembly (202) is arranged on the inner side of the base (201); one end of a slider of the first screw transmission assembly (202) is fixedly connected to a moving frame (203), and the moving frame (203) is fixedly connected to a connecting plate (14); a second screw transmission assembly (204) is arranged on the inner side of the moving frame (203); one end of a slider of the second screw transmission assembly (204) is fixedly connected to a fixed frame (206); a third screw transmission assembly (205) is arranged on the inner side of the fixed frame (206); one end of a slider of the third screw transmission assembly (205) is fixedly connected to a compensation frame (208); a transfer shaft (211) is slidably connected to the inner side of the compensation frame (208); one end of the transfer shaft (211) is fixedly connected to a baffle (212); and a translation assembly is arranged on the lower side of the transfer shaft (211).
2. The automatic winding device for producing a stretch film according to claim 1, characterized in that: The translation assembly comprises a first motor (209) fixedly connected to the compensation frame (208); a gear (210) is fixedly connected to the end of the main shaft of the first motor (209); a rack (207) is meshed at one end of the gear (210); and the rack (207) is fixed to the bottom end of the transfer shaft (211).
3. The automatic winding device for producing a stretch film according to claim 1, characterized in that: The pick-and-place mechanism (3) comprises a side plate (301) fixedly connected to the guide frame (8), wherein the number of the side plates (301) is two and they are symmetrically distributed on both sides of the vertical center line of the guide frame (8), wherein one end of one of the side plates (301) is fixedly connected to a second motor (302), a main shaft end of the second motor (302) is fixedly connected to a rotating shaft (303), and the rotating shaft (303) is rotatably connected to the other side plate (301), a fixed plate (304) is symmetrically fixedly connected to the outer side of the rotating shaft (303), a first cylinder (305) is fixedly connected to the inner side of the top end and the bottom end of the fixed plate (304), a connecting seat (306) is fixedly connected to the end of the first cylinder (305), a second cylinder (307) is fixedly connected to both ends of the connecting seat (306), and a clamping block (308) is fixedly connected to the end of the second cylinder (307).
4. The automatic winding device for producing a stretch film according to claim 1, characterized in that: The feeding mechanism (4) comprises a material storage box (401) fixedly connected to the connecting plate (14), and the material storage box (401) is fixedly connected to the connecting plate (14), a fourth screw transmission assembly (402) is arranged at one end of the material storage box (401), a lifting plate (403) is fixedly connected to one end of a slider of the fourth screw transmission assembly (402), notches (404) are provided at both ends of the material storage box (401), a liquid storage box (405) is fixedly connected to one end of the material storage box (401), and a glue coating assembly is arranged on the inner side of the liquid storage box (405).
5. The automatic winding device for producing a stretch film according to claim 4, characterized in that: The glue coating assembly comprises a support rod (406) fixedly connected to a liquid storage tank (405), the top end of the support rod (406) being fixedly connected to a guide shell (410), the inner side of the guide shell (410) being slidably connected to an inner rod (409), the number of the guide shell (410) and the number of the inner rod (409) being two, one end of one of the inner rods (409) being fixedly connected to a third motor (413), the end of the main shaft of the third motor (413) and the inner side of the liquid storage tank (405) being fixedly and rotatably connected to a roller (407) respectively. ), a rubber-coated tape (408) is provided on the outer side of the rotating roller (407), one end of the inner rod (409) is fixedly connected to a spring (411), and the other end of the spring (411) is fixedly connected to a guide shell (410), the top end of the inner rod (409) is fixedly connected to a limit block (412), and the limit block (412) is slidably connected to the guide shell (410), and the rotation center of the inner rod (409) along the guide shell (410) is the same as the rotation center of the rotating roller (407) located on the upper side around the rotating roller (407) located on the lower side.
6. The automatic winding device for producing a stretch film according to claim 1, characterized in that: The adsorption mechanism (5) comprises a support frame (501) fixedly connected to the guide frame (8); a third cylinder (502) is fixedly connected to the inner side of the top end of the support frame (501); a hollow adsorption plate (503) is fixedly connected to the bottom end of the third cylinder (502); an air suction hole (505) is provided on the inner side of the bottom end of the adsorption plate (503); the top end of the adsorption plate (503) is connected to an air pipe (504), and the air pipe (504) is connected to an external air source.
7. The automatic winding device for producing a stretch film according to claim 1, characterized in that: The cutting mechanism (6) comprises a fifth screw transmission assembly (601) arranged on one side of the guide frame (8), and a cutting knife (602) is fixedly connected to one end of a slider of the fifth screw transmission assembly (601).
8. The automatic winding device for producing a stretch film according to claim 1, characterized in that: The winding mechanism (7) comprises a fifth cylinder (706) and a support seat (702) fixed at both ends of the guide frame (8); the end of the fifth cylinder (706) is rotatably connected to a second clamping head (705); the inner side of the support seat (702) is fixedly connected to a fourth cylinder (701); the end of the fourth cylinder (701) is fixedly connected to a fourth motor (703); the end of the main shaft of the fourth motor (703) is fixedly connected to a first clamping head (704); and both the first clamping head (704) and the second clamping head (705) are arranged in a cone shape.
9. The winding method of the automatic winding device for producing a stretch film according to claim 1, characterized in that: The following steps are involved: S1: firstly, a reel (11) is placed inside the feeding mechanism (4), then the reel inside the feeding mechanism (4) is placed inside the winding mechanism (7) through the pick-and-place mechanism (3), and the stretch film (10) is wound with the reel (11) through the winding mechanism (7); S2: After the reel (11) is wound around the stretch film (10), the stretch film (10) is cut by the cutting mechanism (6), and the end of the stretch film (10) is fixed by the adsorption mechanism (5), and then the film roll is taken out from the inner side of the winding mechanism (7) by the pick-and-place mechanism (3). At the same time, the pick-and-place mechanism (3) places a new reel (11) on the inner side of the winding mechanism (7), so that the winding mechanism (7) continues to wind the stretch film (10) with the reel (11); S3: The transfer mechanism (2) then moves the film roll to the side of the aging rack (13) and places the film roll on top of the aging rack (13).
Citation Information
Patent Citations
Automatic tape winding and cutting device
CN110759145A
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