Crystal growth furnace using graphene material for heating
By designing the use of the heating mechanism of graphene materials and the combination of air -cooled and heat exchanging mechanisms in the long crystal furnace, the problem of local overheating and thermal energy waste in the existing long crystal furnace is solved, and the uniform distribution and thermal energy of the temperature of heating areas have been realized. Effective recovery improves product quality and production efficiency.
Patent Information
- Application Number
- CN202411392703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the growth of seed crystals, the existing crystal growth furnaces are locally overheated or cooled due to the cooling pipe setting, which reduces product quality and cannot effectively recycle and utilize the heat energy in the system, increasing energy waste and production costs.
A long crystal furnace that uses graphene materials for heating is designed. Through the combination of rotating mechanisms, heating mechanisms, air -cooled mechanisms and heat exchange mechanisms, a uniform distribution of temperature of heating areas is achieved, and thermal energy is effectively recovered and reused.
This long crystal furnace reduces local overheating or cooling through uniform heating, improves the consistency of product quality, reduces energy waste through thermal energy recovery, and reduces production costs.
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Figure CN119372790A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of seed crystal growth, and in particular to a crystal growth furnace which utilizes graphene material for heating. Background Art
[0002] For example, a crystal growth furnace with patent publication number CN214881936U includes a cooling pipe, which includes a cooling medium cavity; a cooling medium inlet and a cooling medium outlet are provided on the cooling pipe, a main cooling medium supply channel is connected to the cooling medium inlet flow path, and a cooling medium outlet is connected to the main cooling medium discharge channel flow path; the crystal growth furnace also includes an auxiliary cooling system and an electric control system, a medium outlet of the auxiliary cooling system is connected to the cooling medium inlet flow path, and a cooling medium outlet is connected to the medium inlet flow path of the auxiliary cooling system; the auxiliary cooling system is controlled by the electric control system, and when the medium flow of the main cooling medium supply channel and / or the main cooling medium discharge channel is abnormal, the auxiliary cooling system provides cooling medium to the cooling medium cavity. It has the advantages of reliable cooling, safe use, easy maintenance, and high degree of automation.
[0003] However, during the use of the above-mentioned equipment, due to the setting of its internal cooling tube, as the seed crystal grows, the size of the seed crystal increases, resulting in local overheating or cooling, which reduces the product quality. At the same time, due to the high temperature in the crystal growth furnace, it is not convenient to recycle the heat energy in the system, which increases energy waste and thus increases production costs. Therefore, in response to this situation, we propose a more convenient and practical crystal growth furnace that meets the usage needs. Summary of the invention
[0004] The object of the present invention is to provide a crystal growth furnace using graphene materials for heating, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a crystal growth furnace using graphene materials for heating, comprising a furnace shell, a rotating mechanism is arranged on the inner wall of the bottom of the furnace shell, a heating mechanism is arranged on the top, the heating mechanism comprises a lifting plate, through holes are arranged on both sides of the top of the lifting plate, tooth plates are slidably connected in the through holes, fixed blocks are fixedly connected on both sides of the top of the lifting plate, a through hole is arranged on one side of the fixed block, a connecting rod is rotatably connected in the through hole, a lifting motor is installed on one side of the fixed block, the output end of the lifting motor is connected to the connecting rod, and the fixed A lifting gear is rotatably connected to one side of the fixed block, the lifting gear is connected to the connecting rod, the lifting gear is meshed with the teeth of the tooth plate, one end of the tooth plate is fixedly connected to a fixed plate, one side of the fixed plate is electrically connected to a graphite plate, the top inner wall of the lifting plate is electrically connected to a temperature monitor, a through hole is opened in the center of the top of the furnace body shell, a connecting shaft is rotatably connected in the through hole, one end of the connecting shaft is connected to the lifting plate, the heating mechanism also includes a driving assembly, an air cooling mechanism is arranged on one side of the furnace body shell, and a heat exchange mechanism is arranged at the bottom of the furnace body shell.
[0006] Furthermore, a sealing door is rotatably connected to one side of the furnace shell, and a slot is opened on one side of the furnace shell, in which an observation window is fixedly connected.
[0007] Furthermore, the rotating mechanism includes a rotating shaft, one end of which is rotatably connected to the furnace body shell, one end of which is fixedly connected to a driven gear, a first mounting plate is provided on one side of the driven gear, the first mounting plate is connected to the furnace body shell, a driving gear is rotatably connected to the inner wall of the top of the first mounting plate, the driving gear and the driven gear are meshed with each other, a servo motor is installed at the top center of the first mounting plate, and the output end of the servo motor is connected to the driving gear.
[0008] Furthermore, one end of the rotating shaft is fixedly connected to a rotating plate, the top of the rotating plate is fixedly connected to a first fixed frame, the outer wall of the first fixed frame is provided with a plurality of equidistant through holes, a sliding column is slidably connected in the through hole, one end of the sliding column is fixedly connected to a clamping plate, a spring is installed on one side of the clamping plate, and one end of the spring is in contact with the first fixed frame.
[0009] Furthermore, the driving assembly includes a driven wheel, which is connected to a connecting shaft. A frequency-modulated motor is installed on one side of the furnace shell, and a driving wheel is fixedly connected to the output end of the frequency-modulated motor. A belt is installed between the driving wheel and the driven wheel.
[0010] Furthermore, the air cooling mechanism includes a connecting plate, which is connected to the furnace body shell, a notch is provided on one side of the connecting plate, a second fixed frame is inserted in the notch, a plurality of equidistant heat sinks are fixedly connected to one side of the second fixed frame, through holes are provided on both sides of the second fixed frame, cooling pipes are fixedly connected in the through holes, one end of the cooling pipes is fixedly connected to a water pump, one side of the water pump is fixedly connected to a cooling box, the cooling box is connected to the furnace body shell, a through hole is provided on one side of the top of the cooling box, a first water inlet pipe is fixedly connected in the through hole.
[0011] Furthermore, a second mounting plate is fixedly connected to one side of the second fixing frame, and cooling fans are installed on both sides of the top of the second mounting plate.
[0012] Furthermore, the heat exchange mechanism includes a cold water tank, which is connected to the furnace body shell. A through hole is opened on one side of the cold water tank, and a second water inlet pipe is fixedly connected in the through hole. A twist cover is screwed on one end of the second water inlet pipe. A solenoid valve is installed on one side of the bottom of the cold water tank, and a heat exchange tube is fixedly connected to one end of the solenoid valve. The heat exchange tube passes through the furnace body shell, and a manual valve is installed on one end of the heat exchange tube.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The crystal growth furnace using graphene material for heating is provided with a rotating mechanism, a heating mechanism, an air cooling mechanism and a heat exchange mechanism. During use, the seed crystal is first placed in the rotating mechanism, and then the lifting motor on the fixed block drives the connecting rod to rotate, which drives the lifting gear to rotate and drives the toothed plate to move, so that the graphite plate on the fixed plate moves up and down to heat the seed crystal. In this process, the temperature monitor monitors the temperature in the furnace shell, and at the same time, the frequency modulation motor drives the driving wheel to rotate and drives the driven wheel and the connecting shaft to rotate under the action of the belt, and drives the lifting plate to rotate. The device can ensure uniform temperature distribution in the entire heating area, reduce local overheating or cooling, and improve the consistency of product quality. It is highly practical and suitable for promotion.
[0015] At the same time, the heat exchange mechanism can effectively recycle and reuse the heat energy in the system, reduce energy waste, improve the energy efficiency of the entire heating process, and thus reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the structure of the rotating mechanism of the present invention;
[0018] Figure 3 It is a schematic diagram of the heating mechanism structure of the present invention;
[0019] Figure 4It is a schematic diagram of the structure of the air cooling mechanism of the present invention;
[0020] Figure 5 It is a schematic diagram of the heat exchange mechanism structure of the present invention.
[0021] In the figure: 1, furnace shell; 2, sealing door; 3, observation window; 4, rotating mechanism; 401, rotating shaft; 402, driven gear; 403, first mounting plate; 404, driving gear; 405, servo motor; 406, rotating plate; 407, first fixed frame; 408, sliding column; 409, clamping plate; 410, spring; 5, heating mechanism; 501, lifting plate; 502, tooth plate; 503, fixed block; 504, connecting rod; 505, lifting motor; 506, lifting gear; 507, fixed plate; 508, graphite plate; 50 9. Temperature monitor; 510. Connecting shaft; 511. Driven wheel; 512. Frequency modulation motor; 513. Driving wheel; 514. Belt; 6. Air cooling mechanism; 601. Connecting plate; 602. Second fixing frame; 603. Heat sink; 604. Cooling pipe; 605. Water pump; 606. Cooling box; 607. First water inlet pipe; 608. Second mounting plate; 609. Cooling fan; 7. Heat exchange mechanism; 701. Cold water box; 702. Second water inlet pipe; 703. Twist cover; 704. Solenoid valve; 705. Heat exchange pipe; 706. Manual valve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] In the process of seed crystal processing, a crystal growth furnace is required. The crystal growth furnace provided by the present invention is specially used for the seed crystal growth operation in the process of seed crystal processing. In the process of using this crystal growth furnace for seed crystal processing, it is necessary to ensure that the air cooling and heat exchange systems are working properly, there is enough coolant in the cold water tank 701, and the cooling fan 609 is operating normally to prevent the equipment from overheating. Check whether the temperature monitor 509 is working properly, including the accuracy of the sensor and the clarity of the display screen, ensure that the internal temperature can be monitored in real time, confirm that the sealing door 2 is well closed, and the observation window 3 is not damaged, so as to ensure the sealing of the furnace body and prevent high-temperature gas leakage.
[0024] like Figure 1-Figure 5As shown, the present invention provides a technical solution: a crystal growth furnace using graphene material for heating, comprising a furnace body shell 1, a rotating mechanism 4 is arranged on the inner wall of the bottom of the furnace body shell 1, a heating mechanism 5 is arranged on the top, the heating mechanism 5 comprises a lifting plate 501, through holes are provided on both sides of the top of the lifting plate 501, tooth plates 502 are slidably connected in the through holes, fixed blocks 503 are fixedly connected on both sides of the top of the lifting plate 501, a through hole is provided on one side of the fixed block 503, a connecting rod 504 is rotatably connected in the through hole, a lifting motor 505 is installed on one side of the fixed block 503, the output end of the lifting motor 505 is connected to the connecting rod 504, a lifting gear 506 is rotatably connected on one side of the fixed block 503, the lifting gear 506 is connected to the connecting rod 504, the lifting gear 506 is meshed with the teeth of the tooth plate 502, and one end of the tooth plate 502 is fixedly connected to a fixed Plate 507, one side of the fixed plate 507 is electrically connected to a graphite plate 508, the inner wall of the top of the lifting plate 501 is electrically connected to a temperature monitor 509, a through hole is provided in the center of the top of the furnace body shell 1, a connecting shaft 510 is rotatably connected in the through hole, one end of the connecting shaft 510 is connected to the lifting plate 501, the heating mechanism 5 also includes a driving component, an air cooling mechanism 6 is provided on one side of the furnace body shell 1, a heat exchange mechanism 7 is provided at the bottom of the furnace body shell 1, a sealing door 2 is rotatably connected to one side of the furnace body shell 1, a notch is provided on one side of the furnace body shell 1, an observation window 3 is fixedly connected in the notch, the driving component includes a driven wheel 511, the driven wheel 511 is connected to the connecting shaft 510, a frequency modulation motor 512 is installed on one side of the furnace body shell 1, a driving wheel 513 is fixedly connected to the output end of the frequency modulation motor 512, and a belt 514 is installed between the driving wheel 513 and the driven wheel 511.
[0025] It should be noted that during use, the seed crystal is first placed in the rotating mechanism 4, and then the lifting motor 505 on the fixed block 503 drives the connecting rod 504 to rotate, driving the lifting gear 506 to rotate while driving the tooth plate 502 to move, so that the graphite plate 508 on the fixed plate 507 moves up and down to heat the seed crystal. In this process, the temperature monitor 509 monitors the temperature inside the furnace body shell 1, and at the same time, the frequency modulation motor 512 drives the driving wheel 513 to rotate and drives the driven wheel 511 and the connecting shaft 510 to rotate under the action of the belt 514, and drives the lifting plate 501 to rotate. The heating mechanism 5 can flexibly adjust the heating height according to the characteristics and requirements of different materials, adapt to a variety of heating objects, and improve the versatility of the equipment.
[0026] like Figure 2As shown, the rotating mechanism 4 includes a rotating shaft 401, one end of the rotating shaft 401 is rotatably connected to the furnace shell 1, one end of the rotating shaft 401 is fixedly connected to a driven gear 402, one side of the driven gear 402 is provided with a first mounting plate 403, the first mounting plate 403 is connected to the furnace shell 1, the top inner wall of the first mounting plate 403 is rotatably connected to a driving gear 404, the driving gear 404 is meshed with the teeth of the driven gear 402, and a servo motor is installed at the top center of the first mounting plate 403. Motor 405, the output end of the servo motor 405 is connected to the driving gear 404, one end of the rotating shaft 401 is fixedly connected to a rotating plate 406, the top of the rotating plate 406 is fixedly connected to a first fixed frame 407, the outer wall of the first fixed frame 407 is provided with a plurality of equidistant through holes, a sliding column 408 is slidably connected in the through hole, one end of the sliding column 408 is fixedly connected to a clamping plate 409, a spring 410 is installed on one side of the clamping plate 409, and one end of the spring 410 is in contact with the first fixed frame 407.
[0027] It should be noted that during use, the seed crystal is first placed on the rotating plate 406, and the clamping plate 409 is used to fix the seed crystal through the cooperation between the sliding column 408 and the spring 410. Then, the servo motor 405 on the first mounting plate 403 drives the driving gear 404 to rotate while driving the driven gear 402, the rotating shaft 401 and the rotating plate 406 to rotate. The rotating mechanism 4 can ensure the uniform distribution of the heating area, effectively avoid local overheating or underheating, and thus improve product quality.
[0028] like Figure 4 As shown, the air cooling mechanism 6 includes a connecting plate 601, which is connected to the furnace body shell 1, a notch is provided on one side of the connecting plate 601, a second fixed frame 602 is inserted in the notch, a plurality of equidistant heat sinks 603 are fixedly connected to one side of the second fixed frame 602, through holes are provided on both sides of the second fixed frame 602, a cooling pipe 604 is fixedly connected in the through hole, a water pump 605 is fixedly connected at one end of the cooling pipe 604, a cooling box 606 is fixedly connected to one side of the water pump 605, the cooling box 606 is connected to the furnace body shell 1, a through hole is provided on one side of the top of the cooling box 606, a first water inlet pipe 607 is fixedly connected in the through hole, a second mounting plate 608 is fixedly connected to one side of the second fixed frame 602, and cooling fans 609 are installed on both sides of the top of the second mounting plate 608.
[0029] It should be noted that during use, the coolant is first added to the cooling box 606 through the first water inlet pipe 607, and the coolant is input into the cooling pipe 604 through the water pump 605, then the connecting plate 601 and the furnace body shell 1 are connected, and the second fixing frame 602 is inserted into the connecting plate 601. When heat dissipation is required, the cooling fan 609 on the second mounting plate 608 is started to absorb the heat of the furnace body shell 1. In this process, the heat is dissipated through the heat sink 603 and the cooling pipe 604, and the air cooling mechanism 6 can quickly take away the heat generated inside the equipment to ensure that the equipment maintains a stable temperature in a high-temperature working environment.
[0030] like Figure 5 As shown, the heat exchange mechanism 7 includes a cold water tank 701, which is connected to the furnace body shell 1. A through hole is opened on one side of the cold water tank 701, and a second water inlet pipe 702 is fixedly connected in the through hole. A twist cover 703 is screwed on one end of the second water inlet pipe 702. A solenoid valve 704 is installed on one side of the bottom of the cold water tank 701, and a heat exchange tube 705 is fixedly connected to one end of the solenoid valve 704. The heat exchange tube 705 passes through the furnace body shell 1, and a manual valve 706 is installed on one end of the heat exchange tube 705.
[0031] It should be noted that during use, the twist cover 703 is first opened manually to add cold water into the cold water tank 701 through the second water inlet pipe 702, and under the control of the solenoid valve 704, the cold water is input into the heat exchange tube 705 for heating. When the water temperature in the heat exchange tube 705 rises, the manual valve 706 is opened to release the hot water. The heat exchange mechanism 7 can effectively recycle and reuse the heat energy in the system, reduce energy waste, and improve the energy efficiency of the entire heating process, thereby reducing production costs.
[0032] Working principle: During use, first open the sealing door 2 and place the seed crystal on the rotating plate 406, then the servo motor 405 on the first mounting plate 403 drives the driving gear 404 to rotate while driving the driven gear 402, the rotating shaft 401 and the rotating plate 406 to rotate. In this process, the lifting motor 505 on the fixed block 503 drives the connecting rod 504 to rotate, driving the lifting gear 506 to rotate while driving the tooth plate 502 to move, so that the graphite plate 508 on the fixed plate 507 moves up and down to heat the seed crystal. When the temperature in the furnace shell 1 is high, the second fixed frame 602 is inserted into the connecting plate 601. When it is necessary to heat the seed crystal, When it is hot, the cooling fan 609 on the second mounting plate 608 starts to absorb the heat from the furnace shell 1. In this process, the heat is dissipated through the heat sink 603 and the cooling tube 604. At the same time, the twist cover 703 is manually opened to add cold water into the cold water tank 701 through the second water inlet pipe 702, and under the control of the solenoid valve 704, the cold water is input into the heat exchange tube 705 for heating. When the water temperature in the heat exchange tube 705 rises, the manual valve 706 is opened to release the hot water. Finally, the progress of the seed crystal growth is observed through the observation window 3. The device can ensure uniform temperature distribution in the entire heating area, reduce local overheating or cooling, and improve the consistency of product quality.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims
1. A crystal growth furnace for heating graphene material, comprising a furnace shell (1), characterized in that: The bottom inner wall of the furnace shell (1) is provided with a rotating mechanism (4), and the top is provided with a heating mechanism (5), the heating mechanism (5) comprises a lifting plate (501), through holes are provided on both sides of the top of the lifting plate (501), and tooth plates (502) are slidably connected in the through holes, fixed blocks (503) are fixedly connected on both sides of the top of the lifting plate (501), a through hole is provided on one side of the fixed block (503), and a connecting rod (504) is rotatably connected in the through hole, a lifting motor (505) is installed on one side of the fixed block (503), and the output end of the lifting motor (505) is connected to the connecting rod (504), and a lifting gear (506) is rotatably connected to the lifting gear (506) on one side of the fixed block (503), and the lifting gear (506) is connected to the connecting rod (504). The rods (504) are connected to each other, the lifting gear (506) is meshed with the teeth of the tooth plate (502), one end of the tooth plate (502) is fixedly connected to a fixed plate (507), one side of the fixed plate (507) is electrically connected to a graphite plate (508), the top inner wall of the lifting plate (501) is electrically connected to a temperature monitor (509), a through hole is opened in the center of the top of the furnace body shell (1), a connecting shaft (510) is rotatably connected in the through hole, one end of the connecting shaft (510) is connected to the lifting plate (501), the heating mechanism (5) also includes a driving component, one side of the furnace body shell (1) is provided with an air cooling mechanism (6), and the bottom of the furnace body shell (1) is provided with a heat exchange mechanism (7).
2. The crystal growth furnace using graphene material for heating according to claim 1, characterized in that: A sealing door (2) is rotatably connected to one side of the furnace shell (1), and a slot is provided on one side of the furnace shell (1), in which an observation window (3) is fixedly connected.
3. The crystal growth furnace using graphene material for heating according to claim 1, characterized in that: The rotating mechanism (4) comprises a rotating shaft (401), one end of the rotating shaft (401) is rotatably connected to the furnace shell (1), one end of the rotating shaft (401) is fixedly connected to a driven gear (402), one side of the driven gear (402) is provided with a first mounting plate (403), the first mounting plate (403) is connected to the furnace shell (1), a driving gear (404) is rotatably connected to the inner wall of the top of the first mounting plate (403), the teeth of the driving gear (404) and the driven gear (402) are meshed, a servo motor (405) is installed at the top center of the first mounting plate (403), and the output end of the servo motor (405) is connected to the driving gear (404).
4. The crystal growth furnace using graphene material for heating according to claim 3, characterized in that: One end of the rotating shaft (401) is fixedly connected to a rotating plate (406), the top of the rotating plate (406) is fixedly connected to a first fixed frame (407), the outer wall of the first fixed frame (407) is provided with a plurality of equidistant through holes, a sliding column (408) is slidably connected in the through hole, one end of the sliding column (408) is fixedly connected to a clamping plate (409), a spring (410) is installed on one side of the clamping plate (409), and one end of the spring (410) is in contact with the first fixed frame (407).
5. The crystal growth furnace using graphene material for heating according to claim 1, characterized in that: The driving assembly comprises a driven wheel (511), the driven wheel (511) being connected to a connecting shaft (510), a frequency modulation motor (512) being installed on one side of the furnace shell (1), a driving wheel (513) being fixedly connected to the output end of the frequency modulation motor (512), and a belt (514) being installed between the driving wheel (513) and the driven wheel (511).
6. The crystal growth furnace using graphene material for heating according to claim 1, characterized in that: The air cooling mechanism (6) comprises a connecting plate (601), the connecting plate (601) is connected to the furnace body shell (1), a notch is provided on one side of the connecting plate (601), a second fixing frame (602) is inserted into the notch, a plurality of equidistant heat dissipation plates (603) are fixedly connected to one side of the second fixing frame (602), through holes are provided on both sides of the second fixing frame (602), a cooling pipe (604) is fixedly connected in the through hole, one end of the cooling pipe (604) is fixedly connected to a water pump (605), one side of the water pump (605) is fixedly connected to a cooling box (606), the cooling box (606) is connected to the furnace body shell (1), a through hole is provided on one side of the top of the cooling box (606), a first water inlet pipe (607) is fixedly connected in the through hole.
7. The crystal growth furnace using graphene material for heating according to claim 6, characterized in that: A second mounting plate (608) is fixedly connected to one side of the second fixing frame (602), and cooling fans (609) are installed on both sides of the top of the second mounting plate (608).
8. The crystal growth furnace using graphene material for heating according to claim 1, characterized in that: The heat exchange mechanism (7) comprises a cold water tank (701), which is connected to the furnace shell (1); a through hole is provided on one side of the cold water tank (701), a second water inlet pipe (702) is fixedly connected in the through hole, a twist cover (703) is screwed on one end of the second water inlet pipe (702), a solenoid valve (704) is installed on one side of the bottom of the cold water tank (701), a heat exchange pipe (705) is fixedly connected to one end of the solenoid valve (704), the heat exchange pipe (705) passes through the furnace shell (1), and a manual valve (706) is installed on one end of the heat exchange pipe (705).
Citation Information
Patent Citations
Crystal growth furnace
CN214881936U