Rock wool pleating and pressurizing machine
Through the design with the rock wool pleated compression machine with a lifting frame, a set warehouse, and the cleansing warehouse, the problem of adjusting the thickness of the rock wool compactness and the inconvenience of the floccope in the existing technologies has been solved, and the effective compactness of the rock wool is achieved. And fixed type, and improved the working environment.
Patent Information
- Application Number
- CN202411533529.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing rock wool pleated pressurized production line is inconvenient in adjusting and controlling the compaction thickness and shaping of rock wool, and cannot effectively clean up the wool, which affects the working environment and workers' health.
A rock wool pleated compression machine, including the structure of lift frames, set warehouses, cleaning warehouses, and pressure racks. Through the lifting frame to move up and down to move up and down to achieve the compact control of rock wool; the set warehouse uses electric heating wires and roller tube to heat the rock wool; Essence
A flexible control of the thickness of rock wool compactness, avoiding deformation, and effectively cleaning up the wipes, improving the working environment and working health.
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Figure CN119372865A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rock wool processing, and in particular to a rock wool pleating press. Background Art
[0002] Rock wool, also known as mineral wool, is a man-made insulating material. Its main component is the minerals of basalt and light-colored rocks, a mixture formed after high-temperature melting. Its common components include silicon dioxide, aluminum oxide, calcium oxide, etc. Rock wool has excellent properties such as non-combustibility, fire resistance, heat preservation, sound insulation, and earthquake resistance. It is widely used in construction, ships, locomotives, petrochemicals and other fields. When processing rock wool, the feeding pendulum will throw the rock wool out, and the rock wool will be stacked by swinging, and then the rock wool will be compacted by a pleated press, but the existing pleated press has certain inconveniences when used.
[0003] In the invention patent application number: CN202211511989.3, a rock wool pleating and pressurizing production line is disclosed. The rock wool pleating and pressurizing production line controls the extension and retraction of the front end of the second hydraulic cylinder so that the pleating structure composed of the guide roller frame, the transition roller frame and the fixed roller frame can complete the transition between the progressive conveying with a large angle in the middle and the slope conveying with a small angle in the front. The production conveying speed of the rock wool products and the pleating density can be adjusted, and the driving motor is controlled to rotate forward to drive the traction rope to pull the cutting knife to the flow of the rock wool products. The waterline production performs continuous cutting grooves, which is convenient for subsequent operations to directly remove burrs and loose edges on both sides of the rock wool products along the cutting grooves. However, the rock wool pleating and pressurizing production line is not convenient for adjusting and controlling the compaction thickness of the rock wool during operation, and it is not convenient for shaping the thickly compacted rock wool, and the rock wool is prone to deformation. Secondly, the rock wool pleating and pressurizing production line is unable to clean the fluff generated by the compaction of the rock wool during operation, and the fluff is likely to affect the working environment and the health of the workers. For this reason, we propose a rock wool pleating and pressurizing machine. Summary of the invention
[0004] The main purpose of the present invention is to provide a rock wool pleating pressurizing machine, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a rock wool pleating press machine, comprising a frame, a conveyor belt is movably connected to the middle part of the frame, the upper outer surface of the frame is detachably connected to a lifting frame and a shaping bin, the lifting frame is located on one side of the shaping bin, both side outer surfaces of the frame are detachably connected to cleaning side bins, the lower end outer surface of the frame is fixedly connected to a bracket, a middle groove is provided in the middle part of the lifting frame, the upper end outer surface of the middle groove is detachably connected to a first driving motor, a slider is movably connected to the middle part of the middle groove, a lead screw is provided on the outer surface of one end of the first driving motor, the outer surface of one end of the slider is detachably connected to a press frame, and the outer surface of one side of the press frame is movably connected to a press roller.
[0006] Preferably, the upper outer surface of the cleaning side bin is provided with a top mesh plate, the outer surface of one side of the cleaning side bin is detachably connected to a second drive motor, and the lower outer surface of the cleaning side bin is detachably connected to an exhaust fan.
[0007] Preferably, a cover plate is provided on the front end outer surface of the cleaning side bin, a hinge is provided between the cover plate and the cleaning side bin, a central axis rod and an air filter plate are provided in the middle of the cleaning side bin, the central axis rod is located above the air filter plate, and a collecting mesh plate is fixedly connected to the outer wall of the central axis rod.
[0008] Preferably, the outer surface of the upper end of the shaping bin is detachably connected to a first electric push rod, the outer surfaces of both sides of the shaping bin are detachably connected to second electric push rods, the outer surface of one end of the first electric push rod is detachably connected to a first frame, a top rolling cylinder is provided in the middle of the first frame, the outer surface of one end of the second electric push rod is detachably connected to a second frame, a side rolling cylinder is provided in the middle of the second frame, and electric heating wires are provided inside the top rolling cylinder and the side rolling cylinder.
[0009] Preferably, the lifting frame and the central slot are an integrally formed structure, and the number of the lifting frames is two groups.
[0010] Preferably, the lead screw passes through the center slot and the slider, and the lead screw is threadedly connected to the slider.
[0011] Preferably, the upper outer surface of the cleaning side bin is welded to the lower outer surface of the top mesh plate, and the output shaft of the second drive motor is connected to the outer surface of one end of the central axis rod.
[0012] Preferably, the number of the exhaust fans is two groups, and the cover plate is movably connected to the cleaning side bin via a hinge.
[0013] Preferably, the number of the second electric push rods is two groups, and connecting shafts are provided on the outer surfaces of both ends of the top rolling cylinder and the side rolling cylinder. The top rolling cylinder is movably connected to the first frame through the connecting shaft, and the side rolling cylinder is movably connected to the second frame through the connecting shaft.
[0014] Compared with the prior art, the present invention has the following beneficial effects: When the lifting frame is in use, the first driving motor at the top can drive the lead screw to rotate forward and reverse, and the lead screw can drive the slider to move up and down in the middle groove through the forward and reverse rotation, so that the slider can drive the pressure frame to move up and down, which can make it convenient for the pressure frame to compact the rock wool through the pressure roller, so as to control the compaction thickness; when the cleaning side bin is in use, air can be sucked by the exhaust fan, and the fluff generated when the rock wool is pressurized can be sucked, and the fluff enters the cleaning side bin through the top mesh plate. At this time, the second driving motor drives the central axis rod to rotate, so that the central axis rod drives the collecting mesh plate to flip, so that the inhaled fluff can be collected, and the inhaled air is filtered by the air filter plate and then discharged from the exhaust fan. When used for a long time, the cover plate can be opened to clean the collecting mesh plate and the air filter plate, which can effectively prevent the fluff generated by processing from affecting the working environment and the health of workers; when the shaping bin is in use, the first electric push rod and the second electric push rod can be started according to the compacted thickness of the rock wool. When the rock wool passes through the shaping bin, the first electric push rod can push the top rolling cylinder to rest on the top of the rock wool through the first frame, and the second electric push rod can push the side rolling cylinder to rest on both sides of the rock wool through the second frame, and the electric heating wire can heat the top rolling cylinder and the side rolling cylinder, so that the top rolling cylinder and the side rolling cylinder can be attached to the surface of the rock wool for heating and shaping, which can prevent the thick compacted rock wool from deformation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a structural diagram of the side bin cleaning of the present invention; Figure 3 This is a diagram of the internal structure of the cleaning side bin of the present invention; Figure 4 It is a front view structural diagram of the shaping bin of the present invention; Figure 5 This is a diagram showing the internal structure of the top rolling cylinder of the present invention.
[0016] In the figure: 1. frame; 2. conveyor belt; 3. lifting frame; 4. center slot; 5. first drive motor; 6. slider; 7. lead screw; 8. pressure frame; 9. pressure roller; 10. shaping bin; 11. cleaning side bin; 12. bracket; 13. top screen; 14. second drive motor; 15. exhaust fan; 16. cover plate; 17. hinge; 18. center axis rod; 19. air filter plate; 20. collecting screen; 21. first electric push rod; 22. second electric push rod; 23. first frame; 24. top rolling cylinder; 25. second frame; 26. side rolling cylinder; 27. heating wire. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0018] like Figure 1-5 As shown, a rock wool pleating pressurizing machine provided by an embodiment of the present invention comprises a frame 1, a conveyor belt 2 is movably connected to the middle part of the frame 1, a lifting frame 3 and a shaping bin 10 are detachably connected to the outer surface of the upper end of the frame 1, the lifting frame 3 is located on one side of the shaping bin 10, both sides of the outer surface of the frame 1 are detachably connected to the cleaning side bin 11, a bracket 12 is fixedly connected to the outer surface of the lower end of the frame 1, a middle groove 4 is provided in the middle part of the lifting frame 3, a first driving motor 5 is detachably connected to the upper outer surface of the middle groove 4, a slider 6 is movably connected to the middle part of the middle groove 4, a lead screw 7 is provided on the outer surface of one end of the first driving motor 5, a pressurizing frame 8 is detachably connected to the outer surface of one end of the slider 6, and a pressurizing roller 9 is movably connected to the outer surface of one side of the pressurizing frame 8.
[0019] Specifically, in this embodiment, a frame 1 is included, a conveyor belt 2 is movably connected to the middle of the frame 1, a lifting frame 3 and a shaping bin 10 are detachably connected to the outer surface of the upper end of the frame 1, and a first driving motor 5 at the top of the lifting frame 3 can drive the lead screw 7 to rotate forward and reversely when in use, and the lead screw 7 can drive the slider 6 to move up and down in the middle groove 4 through forward and reverse rotation, so that the slider 6 can drive the pressure frame 8 to move up and down, which can facilitate the pressure frame 8 to compact the rock wool through the pressure roller 9, and facilitate the control of the compaction thickness, and the lifting frame 3 is located at one side of the shaping bin 10, the outer surfaces of both sides of the frame 1 are detachably connected with the cleaning bin 11, the outer surface of the lower end of the frame 1 is fixedly connected with a bracket 12, the middle of the lifting frame 3 is provided with a central groove 4, the upper end outer surface of the central groove 4 is detachably connected with the first driving motor 5, the middle of the central groove 4 is movably connected with a slider 6, the outer surface of one end of the first driving motor 5 is provided with a lead screw 7, the outer surface of one end of the slider 6 is detachably connected with a pressure frame 8, and the outer surface of one side of the pressure frame 8 is movably connected with a pressure roller 9.
[0020] The present invention provides a rock wool pleating pressurizing machine, in which a lifting frame 3 is provided, and a first driving motor 5 at the top thereof can drive a lead screw 7 to rotate forward and reversely when in use. The lead screw 7 can drive a slider 6 to move up and down in a center groove 4 by rotating forward and reversely, so that the slider 6 can drive a pressurizing frame 8 to move up and down, which can facilitate the pressurizing frame 8 to compact the rock wool through a pressurizing roller 9, and facilitate the control of the compaction thickness.
[0021] In one embodiment of the present invention, a top mesh plate 13 is provided on the outer surface of the upper end of the cleaning side bin 11, a second drive motor 14 is detachably connected to the outer surface of one side of the cleaning side bin 11, an exhaust fan 15 is detachably connected to the outer surface of the lower end of the cleaning side bin 11, a cover plate 16 is provided on the outer surface of the front end of the cleaning side bin 11, a hinge 17 is provided between the cover plate 16 and the cleaning side bin 11, a central axis rod 18 and an air filter plate 19 are provided in the middle of the cleaning side bin 11, the central axis rod 18 is located above the air filter plate 19, and the outer wall of the central axis rod 18 is fixedly connected to the collecting mesh plate 20, and the cleaning side bin 11 is provided with a cover plate 16. When in use, air can be sucked in through the exhaust fan 15, and the fluff generated when the rock wool is pressurized can be sucked out, and the fluff enters the cleaning side bin 11 through the top mesh plate 13. At this time, the second drive motor 14 drives the central axis 18 to rotate, so that the central axis 18 drives the collecting mesh plate 20 to flip, and the inhaled fluff can be collected. The inhaled air is filtered by the air filter plate 19 and then discharged from the exhaust fan 15. When used for a long time, the cover plate 16 can be opened to clean the collecting mesh plate 20 and the air filter plate 19, which can effectively prevent the fluff generated by processing from affecting the working environment and the health of workers.
[0022] In another embodiment provided by the present invention, the upper end outer surface of the shaping bin 10 is detachably connected to a first electric push rod 21, and the outer surfaces of both sides of the shaping bin 10 are detachably connected to second electric push rods 22, and the outer surface of one end of the first electric push rod 21 is detachably connected to a first frame 23, and a top rolling cylinder 24 is disposed in the middle of the first frame 23, and the outer surface of one end of the second electric push rod 22 is detachably connected to a second frame 25, and a side rolling cylinder 26 is disposed in the middle of the second frame 25, and electric heating wires 27 are disposed inside the top rolling cylinder 24 and the side rolling cylinder 26, and the shaping bin 10 When in use, the first electric push rod 21 and the second electric push rod 22 can be started according to the compacted thickness of the rock wool. When the rock wool passes through the shaping bin 10, the first electric push rod 21 can push the top rolling cylinder 24 to rest on the top of the rock wool through the first frame 23, and the second electric push rod 22 can push the side rolling cylinder 26 to rest on both sides of the rock wool through the second frame 25, and the electric heating wire 27 can heat the top rolling cylinder 24 and the side rolling cylinder 26, so that the top rolling cylinder 24 and the side rolling cylinder 26 can fit the surface of the rock wool and heat and shape it, thereby avoiding deformation of the thick compacted rock wool.
[0023] In another embodiment provided by the present invention, the lifting frame 3 and the middle slot 4 are an integrally formed structure, the number of the lifting frames 3 is two groups, the screw 7 passes through the middle slot 4 and the slider 6, and the screw 7 is threadedly connected to the slider 6, and the screw 7 can drive the slider 6 to move up and down in the middle slot 4 by forward and reverse rotation.
[0024] In an embodiment provided by the present invention, the upper outer surface of the cleaning side bin 11 is welded to the lower outer surface of the top mesh plate 13, the output shaft of the second drive motor 14 is connected to the outer surface of one end of the central axis 18, the number of exhaust fans 15 is two groups, and the cover plate 16 is movably connected to the cleaning side bin 11 through a hinge 17. When in use, the second drive motor 14 can drive the central axis 18, so that the central axis 18 can drive the collecting mesh plate 20 to rotate.
[0025] In another embodiment provided by the present invention, the number of the second electric push rods 22 is two groups, and connecting shafts are provided on the outer surfaces of both ends of the top rolling cylinder 24 and the side rolling cylinder 26. The top rolling cylinder 24 is movably connected to the first frame 23 through the connecting shaft, and the side rolling cylinder 26 is movably connected to the second frame 25 through the connecting shaft. The top rolling cylinder 24 can be attached to the top of the rock wool to characterize it, and the side rolling cylinder 26 can be attached to the side of the rock wool to shape it.
[0026] It should be noted that the present invention is a rock wool pleating pressurizing machine. When in use, the rock wool material is thrown out by the pendulum. Under the action of the pendulum, the rock wool will be folded and fall onto the conveyor belt 2, and will be transported forward by the conveyor belt 2. When the conveyor belt 2 passes through the pressurizing frame 8, the first drive motor 5 can be started according to the required rock wool thickness, so that the first drive motor 5 drives the lead screw 7 to rotate forward and reversely. The lead screw 7 can drive the slider 6 to move up and down in the middle groove 4 through forward and reverse rotation, so that the slider 6 can drive the pressurizing frame 8 to move up and down, which can facilitate the pressurizing frame 8 to compact the rock wool through the pressurizing roller 9, so as to facilitate the control of the compaction thickness. The compacted rock wool will then enter the shaping bin 10. When in use, the shaping bin 10 can start the first electric push rod 21 and the second electric push rod 22 according to the compaction thickness of the rock wool. When the rock wool passes through the shaping bin 10, the first electric push rod 21 can push the top rolling cylinder 24 to rest on the top of the rock wool through the first frame 23, and the second electric push rod 22 can be pushed through the The side rolling cylinder 26 is pushed against the two sides of the rock wool by the second frame 25, and the electric heating wire 27 can heat the top rolling cylinder 24 and the side rolling cylinder 26, so that the top rolling cylinder 24 and the side rolling cylinder 26 can be attached to the surface of the rock wool to heat and shape it, which can avoid the deformation of the compacted thick rock wool. When the rock wool is pressurized, the exhaust fan 15 can be started, and air can be sucked by the exhaust fan 15, and the fluff generated when the rock wool is pressurized can be sucked. The fluff passes through The top mesh plate 13 enters into the cleaning side bin 11, and at this time the second drive motor 14 drives the central axis rod 18 to rotate, so that the central axis rod 18 drives the collecting mesh plate 20 to flip over, so as to collect the inhaled fluff, and the inhaled air is filtered by the air filter plate 19 and then discharged from the exhaust fan 15. When used for a long time, the cover plate 16 can be opened to clean the collecting mesh plate 20 and the air filter plate 19, which can effectively prevent the fluff generated by processing from affecting the working environment and the health of workers, and is more practical.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A rock wool pleating press, comprising a frame (1), characterized in that: The middle part of the frame (1) is movably connected to a conveyor belt (2); the upper outer surface of the frame (1) is detachably connected to a lifting frame (3) and a shaping bin (10); the lifting frame (3) is located on one side of the shaping bin (10); both side outer surfaces of the frame (1) are detachably connected to a cleaning bin (11); the lower outer surface of the frame (1) is fixedly connected to a bracket (12); a middle groove (4) is provided in the middle of the lifting frame (3); the upper outer surface of the middle groove (4) is detachably connected to a first drive motor (5); the middle part of the middle groove (4) is movably connected to a slider (6); a lead screw (7) is provided on one end outer surface of the first drive motor (5); a pressure frame (8) is detachably connected to one end outer surface of the slider (6); a pressure roller (9) is movably connected to one side outer surface of the pressure frame (8).
2. A rock wool pleating press according to claim 1, characterized in that: The upper outer surface of the cleaning side bin (11) is provided with a top mesh plate (13), a second drive motor (14) is detachably connected to a side outer surface of the cleaning side bin (11), and an exhaust fan (15) is detachably connected to a lower outer surface of the cleaning side bin (11).
3. A rock wool pleating press according to claim 1, characterized in that: A cover plate (16) is provided on the front outer surface of the cleaning side bin (11), a hinge (17) is provided between the cover plate (16) and the cleaning side bin (11), a central axis rod (18) and an air filter plate (19) are provided in the middle of the cleaning side bin (11), the central axis rod (18) is located above the air filter plate (19), and a collecting mesh plate (20) is fixedly connected to the outer wall of the central axis rod (18).
4. The rock wool pleating press according to claim 1, characterized in that: The upper outer surface of the shaping bin (10) is detachably connected to a first electric push rod (21), and the outer surfaces of both sides of the shaping bin (10) are detachably connected to second electric push rods (22). The outer surface of one end of the first electric push rod (21) is detachably connected to a first frame (23), and a top rolling cylinder (24) is arranged in the middle of the first frame (23). The outer surface of one end of the second electric push rod (22) is detachably connected to a second frame (25), and a side rolling cylinder (26) is arranged in the middle of the second frame (25). Electric heating wires (27) are arranged inside the top rolling cylinder (24) and the side rolling cylinder (26).
5. The rock wool pleating press according to claim 1, characterized in that: The lifting frame (3) and the central slot (4) are an integrally formed structure, and there are two sets of the lifting frames (3).
6. The rock wool pleating press according to claim 1, characterized in that: The lead screw (7) passes through the central groove (4) and the slider (6), and the lead screw (7) is threadedly connected to the slider (6).
7. A rock wool pleating press according to claims 2 and 3, characterized in that: The upper outer surface of the cleaning side bin (11) is welded to the lower outer surface of the top mesh plate (13), and the output shaft of the second drive motor (14) is connected to the outer surface of one end of the central shaft (18).
8. A rock wool pleating press according to claims 2 and 3, characterized in that: The exhaust fans (15) are provided in two groups, and the cover plate (16) is movably connected to the cleaning side bin (11) via a hinge (17).
9. The rock wool pleating press according to claim 4, characterized in that: The number of the second electric push rods (22) is two groups, and connecting shafts are provided on the outer surfaces of both ends of the top rolling cylinder (24) and the side rolling cylinder (26). The top rolling cylinder (24) is movably connected to the first frame (23) via the connecting shaft, and the side rolling cylinder (26) is movably connected to the second frame (25) via the connecting shaft.
Citation Information
Patent Citations
Rock wool pleating and pressurizing production line
CN115742270A