Energy module with positioning and quick connection functions
By designing an energy module that includes a fixed module, mobile module, communication connector, communication connector probe, fluid connector, and detection sensor, it solves the lack of fast and reliable connection between the equipment, and realizes the rapid positioning and efficient between the equipment and efficiency. Connection improves the degree of automation and reliability of the system.
Patent Information
- Application Number
- CN202411587480.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-28
AI Technical Summary
The prior art has shortcomings in achieving fast and reliable docking between equipment, and it is impossible to achieve accurate positioning of automation. Communication connections lack the ability to connect multiple channels quickly, the sealing performance of fluid connections is poor, and real-time monitoring of connection status is lacking.
A energy module includes a fixed module, mobile module, communication connector, communication connector probe, fluid connector and detection sensor. Through fastening connection and electrical connection, fast positioning and communication between devices, fast connections of fluids, and monitoring the connection state by detecting the sensor in real time.
The rapid positioning and efficient connection between equipment are achieved, ensuring the stability of communication and fluid transmission, improving the degree of automation and reliability of the system, and reducing the needs of manual operation.
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Figure CN119381833A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of energy modules, in particular to an energy module with quick positioning connection. Background Art
[0002] With the rapid development of industrial automation and intelligent technology, the demand for efficient connection and data transmission between devices is increasing. In the fields of manufacturing, energy transmission and automated production lines, how to achieve fast docking, stable communication and efficient transmission of fluids between devices has become the focus of the industry. This demand has promoted the continuous innovation of connector technology, sensor technology and modular design, providing broad prospects for improving production efficiency and equipment reliability.
[0003] At present, there are a variety of equipment connection solutions on the market, mainly including manual connectors, fixed mechanical connections and simple automatic docking devices. These traditional technologies usually rely on manual operation, the connection steps are cumbersome and the efficiency is low. In addition, manual connection methods are prone to problems such as inaccurate positioning and poor sealing performance, which affect the stable transmission of communication signals and the effective delivery of fluids. Although some automatic docking devices have improved efficiency to a certain extent, their structure is complex, the cost is high, and their stability and reliability in practical applications need to be improved.
[0004] However, the existing technology still has shortcomings in achieving fast and reliable docking between devices. Specifically, it is impossible to achieve automatic precise positioning, and a lot of manpower is needed for judgment and operation; the communication connection method lacks the ability of multi-channel fast connection, which affects the efficiency of data transmission; the sealing performance of the fluid connection is poor, which is prone to leakage, affecting the stable operation of the system; there is a lack of real-time monitoring of the connection status, and it is impossible to timely discover and solve problems in the docking process. These shortcomings limit the overall performance of the equipment and it is difficult to meet the requirements of modern industry for efficiency and reliability. Therefore, technical personnel in this field provide an energy module with fast positioning and connection. Summary of the invention
[0005] The object of the present invention is to provide an energy module with a positioning quick connection to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions: The energy module includes a fixed module, a mobile module, a first communication connector, a second communication connector, a fluid connector, a first communication connection probe, a second communication connection probe and a detection sensor. The first communication connector and the fixed module are tightly connected, the second communication connector and the mobile module are tightly connected, the first communication connection probe and the fixed module are tightly connected, the second communication connection probe and the mobile module are tightly connected, the first communication connection probe and the first communication connector are electrically connected, the second communication connection probe and the second communication connector are electrically connected, the fluid connector and the fixed module are tightly connected, and the fluid connector and the mobile module are tightly connected.
[0007] By adopting the above technical solution, a first communication connector and a first communication connection probe are fastened to the fixed module, and the first communication connection probe is electrically connected to the first communication connector to form a communication interface. A second communication connector and a second communication connection probe are fastened to the mobile module, and the second communication connection probe is electrically connected to the second communication connector to form a communication interface. The fluid connector is fastened to the fixed module and the mobile module at the same time, and a sealed fluid channel is established between the two for fluid transmission. A detection sensor is installed in the system to monitor the connection status of the fixed module and the mobile module. In the working process, the detection sensor senses the correct position of the mobile module and the fixed module. The mobile module moves toward the fixed module under the drive of the action device, which can be specifically a cylinder. When the mobile module contacts the fixed module, the second communication connection probe docks with the first communication connection probe to establish an electrical connection of the communication signal. At the same time, the moving side part of the fluid connector is tightly connected with the fixed side part to form a sealed fluid channel, allowing fluid transmission and sending a signal to confirm that the docking is completed. In terms of transmission relationship, the action device can be specifically a cylinder that pushes the moving module to achieve its linear motion relative to the fixed module. The mechanical transmission process ensures that the various components of the moving module and the fixed module, such as the communication connection probe and the fluid connector, can be accurately docked. The first communication connector is electrically connected to the first communication connection probe through a cable, and the second communication connector is electrically connected to the second communication connection probe through a cable. The communication signal is transmitted between the fixed module and the mobile module through these connectors and probes. Through the above design, the energy module realizes rapid positioning and communication between the fixed module and the mobile module, and rapid connection of the fluid. This design does not require manual judgment and operation, improves the degree of automation of the system, and ensures the efficiency and reliability of the equipment.
[0008] Furthermore, the first communication connection probe is provided with pins, the number of which is set, and the second communication connection probe is provided with jacks, the number of which is set, the pins and the jacks correspond one to one, the pins and the jacks are plug-in connected, and the pins and the jacks are electrically connected.
[0009] By adopting the above technical solution, a plurality of pins are provided on the first communication connection probe, and a plurality of corresponding sockets are provided on the second communication connection probe, and the pins and the sockets correspond one to one. In the work process, when the fixed module and the mobile module are docked, the pins on the first communication connection probe are inserted into the sockets on the second communication connection probe to form a plug-in connection, and the pins and the sockets are electrically connected. Its working principle is to establish a stable electrical connection through the physical contact between the pins and the sockets, so as to realize the transmission of communication signals from the first communication connector to the second communication connector via the pins and the sockets. The effect achieved is that a multi-channel fast and reliable communication connection is realized between the fixed module and the mobile module. The plug-in design facilitates the installation and maintenance of the equipment and improves the reliability and work efficiency of the system.
[0010] Furthermore, the fixed module is provided with a fixed side, which is tightly connected to the detected connected device, and the mobile module is provided with a mobile side, which is tightly connected to the action device.
[0011] By adopting the above technical solution, the mobile module is tightly connected to the action device, and a mobile side is provided on the mobile module, which is tightly connected to the action device to form a movable interface. In the working process, the action device drives the mobile module through its transmission mechanism, and the mobile side transmits the power of the action device to the mobile module to make it move relative to the fixed module. When the mobile module moves to the position where it docks with the fixed module, the mobile side is tightly connected with the fixed side to achieve precise docking between the devices. By utilizing the mechanical movement of the action device, the power is transmitted to the mobile module through the mobile side to make it move relative to the fixed module. The fixed module remains stationary to ensure a stable connection with the detected connected device. Driven by the action device, the mobile module is connected and separated from the fixed module. By the tight connection between the fixed side of the fixed module and the mobile side of the mobile module, a stable connection and quick docking between the fixed module and the mobile module are achieved, ensuring the stability of communication and fluid transmission between the devices, and improving the working efficiency and reliability of the system.
[0012] Furthermore, a positioning sheath hole is provided on the fixed module, and a positioning sheath shaft is provided on the movable module. The positioning sheath shaft is connected to the positioning sheath hole sheath. There are two positioning sheath holes and two positioning sheath shafts, and the two positioning sheath holes and the positioning sheath shafts are arranged diagonally.
[0013] By adopting the above technical solution, in a specific implementation, two diagonally arranged positioning sheath holes are provided on the fixed module, and two diagonally arranged positioning sheath shafts are provided on the mobile module. In the workflow, when the mobile module moves toward the fixed module, the positioning sheath shaft on the mobile module is inserted into the positioning sheath hole of the fixed module to form a sheath connection. Its working principle is to utilize the cooperation of the positioning sheath shaft and the positioning sheath hole, and through the two diagonally arranged sheath connection points, ensure the precise positioning and stable connection of the mobile module and the fixed module during docking, and prevent displacement or misalignment during the installation process. The effect achieved is to improve the accuracy and stability of the docking between the mobile module and the fixed module, and ensure the overall reliability and operation efficiency of the system.
[0014] Furthermore, a first positioning hole is provided on the fixed module, and a second positioning hole is provided on the movable module. There are four first positioning holes and four second positioning holes, and the four first positioning holes and the four second positioning holes are located at four corners. A sensing element is provided on the fixed module, and a probe is provided on the detection sensor. The probe is located between the connecting lines of two adjacent second positioning holes.
[0015] By adopting the above technical solution, in a specific implementation, the fixed module is provided with four first positioning holes located at four corners, and the mobile module is also provided with four second positioning holes located at four corners, and the first positioning holes and the second positioning holes correspond to each other. In the work process, when the mobile module moves toward the fixed module, the second positioning holes on the mobile module are aligned one by one with the first positioning holes on the fixed module to achieve precise positioning. The fixed module is provided with a sensing member, and the detection sensor is provided with a probe, and the probe is located between the connecting lines of the two adjacent second positioning holes. When the mobile module approaches the fixed module, the probe senses the sensing member on the fixed module to confirm that the two modules have been correctly docked. The working principle is to use the multi-point positioning of the first positioning hole and the second positioning hole to ensure the precise matching of the mobile module and the fixed module in the spatial position. The four positioning holes are located at the four corners, and high-precision positioning is achieved through the restriction of diagonal lines and edges. The cooperation between the probe and the sensing member monitors the docking state in real time through the transmission of the sensing signal, and the effect achieved is to ensure the high precision and reliability of the mobile module and the fixed module during the docking process, and improve the stability and work efficiency of the system. At the same time, the setting of detection sensors makes the monitoring of docking status more intuitive, without the need for human intervention, thus improving the automation level of the equipment.
[0016] Furthermore, the fluid connector includes an upper connecting component and a lower connecting component, the upper connecting component and the lower connecting component are low-pair connected, a first connecting cavity is provided on the fixed module, the upper connecting component is located in the first connecting cavity, a second connecting cavity is provided on the movable module, the lower connecting component is located in the second connecting cavity, a fluid inlet is provided on the fixed module, a fluid outlet is provided on the movable module, the fluid inlet is connected to the first connecting cavity, and the fluid outlet is connected to the second connecting cavity.
[0017] By adopting the above technical solution, in a specific embodiment, the fluid connector includes an upper connecting component and a lower connecting component, and the upper connecting component and the lower connecting component are connected by a low-pair connection mode. A first connecting cavity is provided on the fixed module, the upper connecting component is located in the first connecting cavity, and a fluid inlet is provided on the first connecting cavity. A second connecting cavity is provided on the mobile module, the lower connecting component is located in the second connecting cavity, and a fluid outlet is provided on the second connecting cavity. In the workflow, when the mobile module moves toward the fixed module and docks, the upper connecting component and the lower connecting component are tightly engaged by a low-pair connection mode to form a continuous fluid channel. The fluid enters from the fluid inlet of the fixed module, passes through the upper connecting component in the first connecting cavity, and then passes through the low-pair connection of the upper and lower connecting components, enters the second connecting cavity of the mobile module, and finally flows out from the fluid outlet. The working principle is to use the low-pair connection of the upper connecting component and the lower connecting component to achieve a fluid-tight connection between the fixed module and the mobile module. The first connecting cavity and the second connecting cavity respectively accommodate the upper connecting component and the lower connecting component to ensure the sealing and stability of the fluid during the transmission process. Through such a design, the fluid can be smoothly transmitted between the two modules without leakage. The effect achieved is to achieve reliable transmission of fluid between the fixed module and the mobile module, ensuring the continuity and stability of the system's fluid supply. This design improves the equipment's working efficiency, reduces maintenance costs, and enhances the system's reliability and service life.
[0018] Furthermore, the upper connecting component includes a closing block, a first elastic member, a fixed block and a first sealing ring, the fixed block and the first connecting cavity are tightly connected, the first elastic member and the fixed block are tightly connected, the first elastic member and the closing block are tightly connected, the first sealing ring and the closing block are tightly connected, the first sealing ring and the first connecting cavity are abutted, a closing surface is provided on the first connecting cavity, the vertical cross-section of the closing surface is an isosceles trapezoid, the vertical cross-section of the closing block is an isosceles trapezoid, and the closing block and the closing surface are abutted.
[0019] By adopting the above technical solution, in a specific embodiment, the upper connecting assembly includes a closing block, a first elastic member, a fixed block and a first sealing ring. The fixed block is tightly connected to the first connecting cavity of the fixed module to form a stable fixed structure. One end of the first elastic member is tightly connected to the fixed block, and the other end is tightly connected to the closing block to form an elastic transmission connection, so that the closing block can move axially under the action of the first elastic member. The first sealing ring is installed on the closing block and abuts against the inner wall of the first connecting cavity to ensure the sealing performance. The first connecting cavity is provided with a closing surface, whose vertical cross section is an isosceles trapezoid, and the cross section of the closing block is also an isosceles trapezoid. Under the push of the first elastic member, the isosceles trapezoidal cross section of the closing block is tightly abutted against the isosceles trapezoidal cross section of the closing surface, achieving precise positioning and reliable sealing. In the workflow, when the system needs to transfer fluid, the mobile module approaches the fixed module, and the closing block is opened under the action of the first elastic member to allow the fluid to pass. On the contrary, when fluid transmission is not required, the first elastic member pushes the closing block to abut against the closing surface to close the fluid channel. The working principle is to use the elastic effect of the first elastic member to control the opening and closing state of the closing block. The isosceles trapezoidal cross-section design of the closing block and the closing surface ensures that the closing block always maintains close contact with the closing surface during axial movement, thereby enhancing the sealing effect. The setting of the first sealing ring further improves the sealing performance and prevents fluid leakage. The effect achieved is that the upper connecting assembly realizes the automatic opening and closing of the fluid channel through the coordinated action of the closing block, the first elastic member, the fixed block and the first sealing ring, thereby ensuring the fluid sealing performance and operational reliability of the system and improving the performance and service life of the equipment.
[0020] Furthermore, the lower connecting component includes an abutment column, an extrusion block, a second elastic member, a second sealing ring and a third sealing ring. The abutment column and the moving module are tightly connected, the extrusion block and the second elastic member are tightly connected, the second elastic member and the moving module are tightly connected, the second sealing ring and the abutment column are tightly connected, the second sealing ring and the extrusion block abut, and the third sealing ring and the extrusion block are tightly connected. The extrusion block is provided with an abutment groove, the shape of the abutment groove is an inwardly concave cone, the second sealing ring abuts the abutment groove, an upper abutment surface is provided on the abutment groove, the upper abutment surface abuts the abutment column, and an abutment end is provided on the abutment column, the shape of the abutment end is an inverted cone, the abutment end abuts the abutment groove, and the horizontal section radius of the upper end of the abutment end is smaller than the horizontal section radius of the lower end of the closing block.
[0021] By adopting the above technical solution, in a specific embodiment, the lower connecting component includes an abutting column, an extrusion block, a second elastic member, a second sealing ring and a third sealing ring. The abutting column is tightly connected to the mobile module to form the basic part of the lower connecting component. The extrusion block is tightly connected to the mobile module through the second elastic member, and the second elastic member plays the role of elastic transmission, allowing the extrusion block to move moderately in the axial direction. The second sealing ring is tightly connected to the abutting column and abuts with the extrusion block to ensure the sealing of the connection part. The third sealing ring is tightly connected to the extrusion block to further enhance the sealing effect. The extrusion block is provided with an abutting groove, which is in the shape of an inward concave cone, and the second sealing ring abuts with the inner wall of the abutting groove, providing good sealing performance. The abutting groove is provided with an upper abutting surface, and the upper abutting surface abuts with the abutting column to form a stable mechanical connection. The abutting column is provided with an abutting end, which is in the shape of an inverted cone, and the abutting end abuts with the abutting groove. It is worth noting that the horizontal cross-sectional radius of the upper end of the abutting end is smaller than the horizontal cross-sectional radius of the lower end of the closing block. This design ensures smooth insertion when docking with the closing block to avoid interference.
[0022] In the working process, when the mobile module moves to the position for docking with the fixed module, the abutting end of the abutting column is inserted into the abutting groove of the extrusion block. The second elastic member allows the extrusion block to produce a small displacement when subjected to force, ensuring the smooth docking of the abutting end with the abutting groove. The working principle is to achieve adaptive docking and sealing of the lower connecting component and the upper connecting component through the synergistic effect of the abutting column, the extrusion block and the second elastic member. The second sealing ring and the third sealing ring are respectively located at the key connection parts, providing double sealing to prevent fluid leakage. The effect achieved is that the lower connecting component can achieve precise and stable connection with the upper connecting component, ensuring the sealing and reliability of the fluid channel, improving the overall performance of the system, and extending the service life of the equipment.
[0023] Compared with the prior art, the present invention has the following beneficial effects: Realize fast positioning and fast connection of communication and fluid: The energy module includes a fixed module, a mobile module, a first communication connector, a second communication connector, a fluid connector, a first communication connection probe, a second communication connection probe and a detection sensor, so as to realize fast positioning and efficient connection between the fixed module and the mobile module. In the working process, the first communication connector and the first communication connection probe are tightly connected to the fixed module to form a communication interface on the fixed side; the second communication connector and the second communication connection probe are tightly connected to the mobile module to form a communication interface on the mobile side. The fluid connector is tightly connected to the fixed module and the mobile module at the same time to establish a sealed fluid channel. The detection sensor is used to monitor the connection status of the fixed module and the mobile module. When the mobile module moves toward and contacts the fixed module under the drive of an action device such as a cylinder, the communication connection probe and the fluid connector are accurately docked, and the communication signal and fluid are efficiently transmitted without manual judgment and operation, thereby improving the automation and reliability of the system.
[0024] Realize multi-channel fast and reliable communication connection: the first communication connection probe is provided with a number of pins, and the second communication connection probe is provided with a number of corresponding sockets, and the pins and sockets correspond one to one. In the workflow, when the fixed module and the mobile module are docked, the pins on the first communication connection probe are inserted into the sockets on the second communication connection probe to form a plug-in connection, and the pins and sockets are electrically connected. Its working principle is to establish a stable electrical connection through the physical contact between the pins and the sockets, so as to realize the transmission of communication signals from the first communication connector to the second communication connector through the pins and the sockets. This design not only realizes multi-channel fast and reliable communication connection, but also facilitates the installation and maintenance of the equipment, and improves the reliability and work efficiency of the system.
[0025] Ensure a stable connection and efficient docking between devices: the fixed module is tightly connected to the connected device to be detected, and a fixed side is provided on the fixed module; the mobile module is tightly connected to the action device, and a mobile side is provided on the mobile module. In the workflow, the action device drives the mobile module through its transmission mechanism, and the mobile side transmits the power of the action device to the mobile module, causing it to move relative to the fixed module. When the mobile module moves to the position where it docks with the fixed module, the mobile side is tightly connected to the fixed side to achieve precise docking between the devices. The working principle is to use the mechanical movement of the action device to transmit power to the mobile module through the mobile side to achieve connection and separation with the fixed module. This ensures the stability of communication and fluid transmission between devices, and improves the working efficiency and reliability of the system.
[0026] Improve docking accuracy and reliability of fluid transmission: The fixed module is provided with a positioning sheath hole and a first positioning hole, and the mobile module is provided with a positioning sheath shaft and a second positioning hole. There are two positioning sheath holes and positioning sheath shafts, which are set diagonally; there are four first positioning holes and second positioning holes, which are located at four corners. The fixed module is provided with a sensing member, and the detection sensor is provided with a probe. In the workflow, when the mobile module moves toward the fixed module, the positioning sheath shaft is inserted into the positioning sheath hole to form a sheath connection to achieve preliminary positioning; the second positioning hole is aligned with the first positioning hole one by one to achieve precise positioning. The probe is located between the two adjacent second positioning hole connection lines. When the mobile module approaches the fixed module, the probe senses the sensing member on the fixed module to confirm that the two modules have been correctly docked. Through multi-point positioning and induction monitoring, the high accuracy and reliability of the mobile module and the fixed module during the docking process are ensured. At the same time, the fluid connector includes an upper connecting component and a lower connecting component, and the upper connecting component and the lower connecting component are low-pair connected. The upper connecting component is provided with a closing block, a first elastic member, a fixed block and a first sealing ring; the lower connecting component is provided with an abutment column, an extrusion block, a second elastic member, a second sealing ring and a third sealing ring. The working principle is to use the elastic effect of the elastic part and the sealing performance of the sealing ring to realize the automatic opening and closing of the fluid channel, ensure the continuity and sealing of the fluid transmission, improve the overall performance of the system, and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the fluid connector of the present invention; Figure 3 This is a schematic diagram of the structure of the upper connection assembly of the present invention; Figure 4 It is a schematic diagram of the closed surface structure of the present invention; Figure 5 This is a schematic diagram of the structure of the lower connection assembly of the present invention; Figure 6 It is a schematic diagram of the upper abutment surface structure of the present invention.
[0028] In the figure: 1, fixed module; 11, fixed side; 12, positioning sheath hole; 13, first positioning hole; 14, induction element; 15, first communication cavity; 151, closing surface; 16, fluid inlet; 2, mobile module; 21, mobile side; 22, positioning sheath shaft; 23, second positioning hole; 24, second communication cavity; 25, fluid outlet; 3, first communication connector; 4, second communication connector; 5, fluid connector; 51, upper connection component; 511, closing block; 512, first elastic member; 513, fixing block; 514, first sealing ring; 52, lower connecting assembly; 521, abutting column; 5211, abutting end; 522, extrusion block; 5221, abutting groove; 52211, upper abutting surface; 523, second elastic member; 524, second sealing ring; 525, third sealing ring; 6, first communication connection probe; 61, pin; 7, second communication connection probe; 71, jack; 8, detection sensor; 81, probe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1 - Figure 6 As shown, the present invention provides a technical solution for positioning a quick-connect energy module: The energy module includes a fixed module 1, a mobile module 2, a first communication connector 3, a second communication connector 4, a fluid connector 5, a first communication connection probe 6, a second communication connection probe 7 and a detection sensor 8. The first communication connector 3 is tightly connected to the fixed module 1, the second communication connector 4 is tightly connected to the mobile module 2, the first communication connection probe 6 is tightly connected to the fixed module 1, the second communication connection probe 7 is tightly connected to the mobile module 2, the first communication connection probe 6 is electrically connected to the first communication connector 3, the second communication connection probe 7 is electrically connected to the second communication connector 4, the fluid connector 5 is tightly connected to the fixed module 1, and the fluid connector 5 is tightly connected to the mobile module 2.
[0031] By adopting the above technical solution, the fixed module 1 is fastened with a first communication connector 3 and a first communication connection probe 6, and the first communication connection probe 6 is electrically connected to the first communication connector 3 to form a communication interface. The mobile module 2 is fastened with a second communication connector 4 and a second communication connection probe 7, and the second communication connection probe 7 is electrically connected to the second communication connector 4 to form a communication interface. The fluid connector 5 is fastened with the fixed module 1 and the mobile module 2 at the same time, and a sealed fluid channel is established between the two for fluid transmission. The detection sensor 8 is installed in the system to monitor the connection status of the fixed module 1 and the mobile module 2. In the working process, the detection sensor 8 senses the correct position of the mobile module 2 and the fixed module 1. The mobile module 2 moves toward the fixed module 1 under the drive of the action device, which can be specifically a cylinder. When the mobile module 2 contacts the fixed module 1, the second communication connection probe 7 docks with the first communication connection probe 6 to establish a communication signal. Electrical connection, at the same time, the moving side 21 part of the fluid connector 5 is tightly engaged with the fixed side 11 part to form a sealed fluid channel, allowing fluid transmission, and sending a signal to confirm that the docking is completed. In terms of transmission relationship, the action device can be specifically a cylinder that pushes the mobile module 2 to achieve its linear motion relative to the fixed module 1. The mechanical transmission process ensures that the various components of the mobile module 2 and the fixed module 1, such as the communication connection probe and the fluid connector 5, can be accurately docked. The first communication connector 3 is electrically connected to the first communication connection probe 6 through a cable, and the second communication connector 4 is electrically connected to the second communication connection probe 7 through a cable. The communication signal is transmitted between the fixed module 1 and the mobile module 2 through these connectors and probes. Through the above design, the energy module realizes rapid positioning and communication between the fixed module 1 and the mobile module 2, and rapid connection of the fluid. This design does not require manual judgment and operation, improves the degree of automation of the system, and ensures the efficiency and reliability of the equipment.
[0032] Furthermore, the first communication connection probe 6 is provided with pins 61, and the number of pins 61 is set. The second communication connection probe 7 is provided with sockets 71, and the number of sockets 71 is set. The pins 61 and the sockets 71 correspond one to one. The pins 61 and the sockets 71 are plug-in connected, and the pins 61 and the sockets 71 are electrically connected.
[0033] By adopting the above technical solution, a plurality of pins 61 are provided on the first communication connection probe 6, and a plurality of corresponding sockets 71 are provided on the second communication connection probe 7, and the pins 61 and the sockets 71 correspond one to one. In the working process, when the fixed module 1 and the mobile module 2 are docked, the pins 61 on the first communication connection probe 6 are inserted into the sockets 71 on the second communication connection probe 7 to form a plug-in connection, and the pins 61 and the sockets 71 are electrically connected. Its working principle is to establish a stable electrical connection through the physical contact between the pins 61 and the sockets 71, so as to realize the transmission of the communication signal from the first communication connector 3 to the second communication connector 4 through the pins 61 and the sockets 71. The effect achieved is that a multi-channel fast and reliable communication connection is realized between the fixed module 1 and the mobile module 2, and the plug-in design facilitates the installation and maintenance of the equipment and improves the reliability and work efficiency of the system.
[0034] Furthermore, the fixed module 1 is provided with a fixed side 11, which is tightly connected to the detected connected device, and the mobile module 2 is provided with a mobile side 21, which is tightly connected to the action device.
[0035] By adopting the above technical solution, the mobile module 2 is tightly connected to the action device, and a mobile side 21 is provided on the mobile module 2. The mobile side 21 is tightly connected to the action device to form a movable interface. In the working process, the action device drives the mobile module 2 through its transmission mechanism, and the mobile side 21 transmits the power of the action device to the mobile module 2, so that it moves relative to the fixed module 1. When the mobile module 2 moves to the position of docking with the fixed module 1, the mobile side 21 is tightly connected with the fixed side 11 to achieve precise docking between the devices. By utilizing the mechanical movement of the action device, the power is transmitted to the mobile module 2 through the mobile side 21, so that it moves relative to the fixed module 1. The fixed module 1 remains stationary to ensure the stable connection with the detected connected device. Under the drive of the action device, the mobile module 2 is connected and separated from the fixed module 1. Through the tight connection between the fixed side 11 of the fixed module 1 and the mobile side 21 of the mobile module 2, a stable connection and quick docking between the fixed module 1 and the mobile module 2 are achieved, ensuring the stability of communication and fluid transmission between the devices, and improving the working efficiency and reliability of the system.
[0036] Furthermore, a positioning sheath hole 12 is provided on the fixed module 1, and a positioning sheath shaft 22 is provided on the movable module 2. The positioning sheath shaft 22 is sheath-connected to the positioning sheath hole 12. There are two positioning sheath holes 12 and two positioning sheath shafts 22, and the two positioning sheath holes 12 and the two positioning sheath shafts 22 are diagonally arranged.
[0037] By adopting the above technical solution, in a specific implementation, two diagonally arranged positioning sheath holes 12 are provided on the fixed module 1, and two diagonally arranged positioning sheath shafts 22 are provided on the mobile module 2. In the workflow, when the mobile module 2 moves toward the fixed module 1, the positioning sheath shaft 22 on the mobile module 2 is inserted into the positioning sheath hole 12 of the fixed module 1 to form a sheath connection. Its working principle is to utilize the cooperation between the positioning sheath shaft 22 and the positioning sheath hole 12, and through the two diagonally arranged sheath connection points, ensure the precise positioning and stable connection of the mobile module 2 and the fixed module 1 during docking, and prevent displacement or misalignment during the installation process. The effect achieved is to improve the accuracy and stability of the docking between the mobile module 2 and the fixed module 1, and ensure the overall reliability and operation efficiency of the system.
[0038] Furthermore, a first positioning hole 13 is provided on the fixed module 1, and a second positioning hole 23 is provided on the movable module 2. There are four first positioning holes 13 and four second positioning holes 23, and the four first positioning holes 13 and the second positioning holes 23 are located at four corners. A sensing element 14 is provided on the fixed module 1, and a probe 81 is provided on the detection sensor 8. The probe 81 is located between the connecting lines of two adjacent second positioning holes 23.
[0039] By adopting the above technical solution, in a specific embodiment, the fixed module 1 is provided with four first positioning holes 13 located at four corners, and the mobile module 2 is also provided with four second positioning holes 23 located at four corners, and the first positioning holes 13 and the second positioning holes 23 correspond one to one. In the work process, when the mobile module 2 moves toward the fixed module 1, the second positioning holes 23 on the mobile module 2 are aligned one by one with the first positioning holes 13 on the fixed module 1 to achieve precise positioning. The fixed module 1 is provided with a sensing member 14, and the detection sensor 8 is provided with a probe 81, and the probe 81 is located between the connecting lines of two adjacent second positioning holes 23. When the mobile module 2 approaches the fixed module 1, the probe 81 senses the sensing member 14 on the fixed module 1 to confirm that the two modules have been correctly docked. The working principle is to use the multi-point positioning of the first positioning hole 13 and the second positioning hole 23 to ensure the precise matching of the mobile module 2 and the fixed module 1 in spatial position. The four positioning holes are located at the four corners, and high-precision positioning is achieved through the restriction of diagonal lines and edges. The cooperation between the probe 81 and the induction element 14 monitors the docking status in real time through the transmission of the sensing signal, thereby ensuring the high accuracy and reliability of the docking between the mobile module 2 and the fixed module 1, and improving the stability and working efficiency of the system. At the same time, the setting of the detection sensor 8 makes the monitoring of the docking status more intuitive, without manual intervention, and improves the automation level of the equipment.
[0040] Furthermore, the fluid connector 5 includes an upper connecting component 51 and a lower connecting component 52, the upper connecting component 51 and the lower connecting component 52 are low-pair connected, a first connecting cavity 15 is provided on the fixed module 1, the upper connecting component 51 is located in the first connecting cavity 15, a second connecting cavity 24 is provided on the mobile module 2, the lower connecting component 52 is located in the second connecting cavity 24, a fluid inlet 16 is provided on the fixed module 1, and a fluid outlet 25 is provided on the mobile module 2, the fluid inlet 16 is connected to the first connecting cavity 15, and the fluid outlet 25 is connected to the second connecting cavity 24.
[0041] By adopting the above technical solution, in a specific embodiment, the fluid connector 5 includes an upper connecting component 51 and a lower connecting component 52, and the upper connecting component 51 and the lower connecting component 52 are connected by a low-pair connection method. A first connecting cavity 15 is provided on the fixed module 1, and the upper connecting component 51 is located in the first connecting cavity 15, and a fluid inlet 16 is provided on the fixed module 1. A second connecting cavity 24 is provided on the mobile module 2, and the lower connecting component 52 is located in the second connecting cavity 24, and a fluid outlet 25 is provided on the mobile module 2. In the working process, when the mobile module 2 moves toward the fixed module 1 and docks, the upper connecting component 51 and the lower connecting component 52 are tightly connected by a low-pair connection method to form a continuous fluid channel. The fluid enters from the fluid inlet 16 of the fixed module 1, passes through the upper connecting component 51 in the first connecting cavity 15, and then passes through the low-pair connection between the upper and lower connecting components 52, enters the second connecting cavity 24 of the mobile module 2, and finally flows out from the fluid outlet 25. The working principle is to use the low-pair connection of the upper connecting component 51 and the lower connecting component 52 to achieve a fluid-tight connection between the fixed module 1 and the mobile module 2. The first connecting cavity 15 and the second connecting cavity 24 respectively accommodate the upper connecting component 51 and the lower connecting component 52 to ensure the sealing and stability of the fluid during the transmission process. Through such a design, the fluid can be smoothly transmitted between the two modules without leakage. The effect achieved is that the reliable transmission of the fluid between the fixed module 1 and the mobile module 2 is achieved, the continuity and stability of the system's fluid supply are ensured, the working efficiency of the equipment is improved, the maintenance cost is reduced, and the reliability and service life of the system are enhanced.
[0042] Furthermore, the upper connecting component 51 includes a closing block 511, a first elastic member 512, a fixed block 513 and a first sealing ring 514. The fixed block 513 and the first connecting chamber 15 are fastened together. The first elastic member 512 and the fixed block 513 are fastened together. The first elastic member 512 and the closing block 511 are fastened together. The first sealing ring 514 and the closing block 511 are fastened together. The first sealing ring 514 and the first connecting chamber 15 abut against each other. A closing surface 151 is provided on the first connecting chamber 15. The vertical section of the closing surface 151 is an isosceles trapezoid. The vertical section of the closing block 511 is an isosceles trapezoid. The closing block 511 and the closing surface 151 abut against each other.
[0043] By adopting the above technical solution, in a specific embodiment, the upper connecting assembly 51 includes a closing block 511, a first elastic member 512, a fixing block 513 and a first sealing ring 514. The fixing block 513 is fastened to the first connecting cavity 15 of the fixing module 1 to form a stable fixed structure. One end of the first elastic member 512 is fastened to the fixing block 513, and the other end is fastened to the closing block 511 to form an elastic transmission connection, so that the closing block 511 can move axially under the action of the first elastic member 512. The first sealing ring 514 is installed on the closing block 511 and abuts against the inner wall of the first connecting cavity 15 to ensure the sealing performance. The first connecting cavity 15 is provided with a closing surface 151, whose vertical cross section is an isosceles trapezoid, and the cross section of the closing block 511 is also an isosceles trapezoid. Under the push of the first elastic member 512, the isosceles trapezoidal cross section of the closing block 511 is tightly abutted against the isosceles trapezoidal cross section of the closing surface 151, achieving precise positioning and reliable sealing. In the working process, when the system needs to transfer fluid, the mobile module 2 is close to the fixed module 1, and the closing block 511 is opened under the action of the first elastic member 512 to allow the fluid to pass. On the contrary, when fluid transfer is not required, the first elastic member 512 pushes the closing block 511 to abut against the closing surface 151 to close the fluid channel. The working principle is to use the elastic action of the first elastic member 512 to control the opening and closing state of the closing block 511. The isosceles trapezoidal cross-section design of the closing block 511 and the closing surface 151 ensures that the closing block 511 always maintains close contact with the closing surface 151 when moving axially, thereby enhancing the sealing effect. The setting of the first sealing ring 514 further improves the sealing performance and prevents fluid leakage. The effect achieved is that the upper connecting component 51 realizes the automatic opening and closing of the fluid channel through the synergistic action of the closing block 511, the first elastic member 512, the fixed block 513 and the first sealing ring 514, thereby ensuring the fluid sealing performance and operational reliability of the system and improving the performance and service life of the equipment.
[0044] Furthermore, the lower connecting assembly 52 includes an abutting column 521, an extrusion block 522, a second elastic member 523, a second sealing ring 524 and a third sealing ring 525. The abutting column 521 is fastened to the mobile module 2, the extrusion block 522 is fastened to the second elastic member 523, the second elastic member 523 is fastened to the mobile module 2, the second sealing ring 524 is fastened to the abutting column 521, the second sealing ring 524 abuts against the extrusion block 522, the third sealing ring 525 is fastened to the extrusion block 522, and the extrusion block 522 is fastened to the second elastic member 523. The block 522 is provided with a butt groove 5221, and the shape of the butt groove 5221 is an inwardly concave cone. The second sealing ring 524 abuts against the butt groove 5221. The butt groove 5221 is provided with an upper butt surface 52211, and the upper butt surface 52211 abuts against the butt column 521. The butt column 521 is provided with a butt end 5211, and the shape of the butt end 5211 is an inverted cone. The butt end 5211 abuts against the butt groove 5221, and the radius of the upper end horizontal section of the butt end 5211 is smaller than the radius of the lower end horizontal section of the closing block 511.
[0045] By adopting the above technical solution, in a specific embodiment, the lower connecting assembly 52 includes an abutting column 521, an extrusion block 522, a second elastic member 523, a second sealing ring 524 and a third sealing ring 525. The abutting column 521 is fastened to the mobile module 2 to form the base part of the lower connecting assembly 52. The extrusion block 522 is fastened to the mobile module 2 through the second elastic member 523, and the second elastic member 523 plays the role of elastic transmission, allowing the extrusion block 522 to move moderately in the axial direction. The second sealing ring 524 is fastened to the abutting column 521 and abuts against the extrusion block 522 to ensure the sealing of the connection part. The third sealing ring 525 is fastened to the extrusion block 522 to further enhance the sealing effect. The extrusion block 522 is provided with an abutting groove 5221, which is in the shape of an inner concave truncated cone, and the second sealing ring 524 abuts against the inner wall of the abutting groove 5221, providing good sealing performance. The abutment groove 5221 is provided with an upper abutment surface 52211, which abuts against the abutment column 521 to form a stable mechanical connection. The abutment column 521 is provided with an abutment end 5211, which is in the shape of an inverted truncated cone, and the abutment end 5211 abuts against the abutment groove 5221. It is worth noting that the horizontal cross-sectional radius of the upper end of the abutment end 5211 is smaller than the horizontal cross-sectional radius of the lower end of the closing block 511. This design ensures that it can be smoothly inserted when docking with the closing block 511 to avoid interference.
[0046] In the working process, when the mobile module 2 moves to the position for docking with the fixed module 1, the abutting end 5211 of the abutting column 521 is inserted into the abutting groove 5221 of the extrusion block 522. The second elastic member 523 allows the extrusion block 522 to produce a small displacement when subjected to force, ensuring the smooth docking of the abutting end 5211 with the abutting groove 5221. The working principle is to achieve adaptive docking and sealing of the lower connecting component 52 and the upper connecting component 51 through the synergistic effect of the abutting column 521, the extrusion block 522 and the second elastic member 523. The second sealing ring 524 and the third sealing ring 525 are respectively located at the key connection parts, providing double sealing to prevent fluid leakage. The effect achieved is that the lower connecting component 52 can be accurately and firmly connected with the upper connecting component 51, ensuring the sealing and reliability of the fluid channel, extending the service life of the equipment, and meeting the stringent requirements in practical applications.
[0047] Working principle of the present invention: A plurality of pins 61 are provided on the first communication connection probe 6. These pins 61 are made of highly conductive metal materials, and the ends can be designed to be tapered for easy insertion. A spring can be connected to the bottom of each pin 61 to provide axial elasticity and ensure reliable contact. A corresponding socket 71 is provided on the second communication connection probe 7. An elastic clip can be embedded in the inner wall of the socket 71, corresponding to the pin 61 one by one. The clip is made of conductive material and has good elasticity and conductivity. When the pin 61 is inserted into the socket 71, the clip will open slightly to clamp the pin 61 to achieve a stable electrical connection. A positioning sheath hole 12 is provided on the fixed module 1. The inner wall of the sheath hole can be set as a tapered guide surface. After precision machining, the surface is smooth to reduce friction. A positioning sheath shaft 22 is provided on the mobile module 2. The front end of the sheath shaft is a tapered structure that matches the positioning sheath hole 12 of the fixed module 1. When the mobile module 2 is close to the fixed module 1, the tapered sheath shaft first enters the positioning sheath hole 12 to achieve automatic centering and ensure the precise docking of the pin 61 and the jack 71. The fluid connector 5 includes an upper connecting component 51 and a lower connecting component 52. A closing block 511 is provided in the upper connecting component 51, and a conical surface is provided at the lower end of the closing block 511. A first sealing ring 514 is installed on the periphery, and the sealing ring is made of oil-resistant rubber. The closing block 511 is connected to the fixed block 513 through a spring, so that it is in a closed state when there is no external force, and the fluid channel is closed. An extrusion block 522 is provided in the lower connecting component 52, and a concave conical surface matching the conical surface of the closing block 511 is provided at the upper end of the extrusion block 522, and a second sealing ring 524 is installed on the periphery. The extrusion block 522 is connected to the mobile module 2 through a spring to maintain a certain upward thrust. A sensing element is provided in the detection sensor 8. When the positioning sheath shaft 22 is fully inserted into the positioning sheath hole 12, the sensing element detects the position change and sends a signal that the docking is completed. When the mobile module 2 moves toward the fixed module 1 driven by a cylinder or other actuating device, the conical front end of the positioning sheath shaft 22 first enters the conical guide surface of the positioning sheath hole 12 of the fixed module 1. Under the guidance of the conical structure, the two modules are automatically aligned and precisely positioned to prevent lateral misalignment. As the mobile module 2 continues to move, the pin 61 on the first communication connection probe 6 is inserted into the socket 71 of the second communication connection probe 7 under the action of the spring. The elastic clip in the socket 71 clamps the pin 61 to ensure the tightness of the contact surface and the stability of the electrical connection. When the mobile module 2 moves further, the concave conical surface of the extrusion block 522 contacts the conical surface of the closing block 511. Under the elastic force of the spring, the extrusion block 522 pushes up, pushing the closing block 511 up and opening the fluid channel. The first sealing ring 514 and the second sealing ring 524 are pressed together to form a reliable seal to prevent fluid leakage. When the positioning sheath shaft 22 is fully inserted into the positioning sheath hole 12, the sensing element of the detection sensor 8 detects the position change and sends a signal that the docking is completed. Based on this signal, the system begins communicating and transferring fluids without human intervention.Through the tapered guidance of the positioning sheath shaft 22 and the positioning sheath hole 12, high-precision docking between the mobile module 2 and the fixed module 1 is achieved, ensuring the reliability of subsequent connections. The elastic design of the pin 61 and the jack 71, as well as the clamping effect of the elastic clip, ensure the stability of the electrical connection and reduce the contact resistance. The conical surface matching of the closing block 511 and the extrusion block 522, plus the double seal of the sealing ring, ensure the reliable opening and closing of the fluid channel to prevent leakage. The sensing element of the detection sensor 8 monitors the docking status in real time and automatically sends a signal without manual judgment and operation, which improves the automation level of the system, makes the connection process smooth and efficient, reduces the failure rate, and improves the reliability and work efficiency of the equipment. The energy module realizes the fast and reliable connection of communication and fluid between the fixed module 1 and the mobile module 2. These small parts cooperate with each other to ensure the efficient operation of the system and meet the high precision and high reliability requirements in practical applications.
[0048] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An energy module for positioning quick connection, the energy module is used for electrical detection of the detected connected device, the energy module is driven to move by the action device, characterized in that: The energy module comprises a fixed module (1), a mobile module (2), a first communication connector (3), a second communication connector (4), a fluid connector (5), a first communication connection probe (6), a second communication connection probe (7) and a detection sensor (8); the first communication connector (3) is tightly connected to the fixed module (1), the second communication connector (4) is tightly connected to the mobile module (2), the first communication connection probe (6) is tightly connected to the fixed module (1), the second communication connection probe (7) is tightly connected to the mobile module (2), the first communication connection probe (6) is electrically connected to the first communication connector (3), the second communication connection probe (7) is electrically connected to the second communication connector (4), the fluid connector (5) is tightly connected to the fixed module (1), and the fluid connector (5) is tightly connected to the mobile module (2).
2. The energy module with quick positioning connection according to claim 1, characterized in that: The first communication connection probe (6) is provided with a pin (61), and the number of the pins (61) is set. The second communication connection probe (7) is provided with a socket (71), and the number of the sockets (71) is set. The pins (61) and the sockets (71) correspond to each other one by one. The pins (61) and the sockets (71) are connected by plugging and unplugging, and the pins (61) and the sockets (71) are electrically connected.
3. The energy module with quick positioning connection according to claim 2, characterized in that: The fixed module (1) is provided with a fixed side (11), and the fixed side (11) is tightly connected to the detected connected device; the mobile module (2) is provided with a mobile side (21), and the mobile side (21) is tightly connected to the action device.
4. The energy module with quick positioning connection according to claim 3, characterized in that: The fixed module (1) is provided with a positioning sheath hole (12), the movable module (2) is provided with a positioning sheath shaft (22), the positioning sheath shaft (22) and the positioning sheath hole (12) are sheath-connected, there are two positioning sheath holes (12) and two positioning sheath shafts (22), and the two positioning sheath holes (12) and the two positioning sheath shafts (22) are arranged diagonally.
5. The energy module with quick positioning connection according to claim 4, characterized in that: The fixed module (1) is provided with a first positioning hole (13), the movable module (2) is provided with a second positioning hole (23), the first positioning hole (13) and the second positioning hole (23) are both four in number, and the four first positioning holes (13) and the four second positioning holes (23) are located at four corners, the fixed module (1) is provided with a sensing element (14), the detection sensor (8) is provided with a probe (81), and the probe (81) is located between the connecting lines of two adjacent second positioning holes (23).
6. The energy module with quick positioning connection according to claim 5, characterized in that: The fluid connector (5) comprises an upper connection component (51) and a lower connection component (52), the upper connection component (51) and the lower connection component (52) being connected at a low pitch; the fixed module (1) is provided with a first communication cavity (15), the upper connection component (51) is located in the first communication cavity (15), the movable module (2) is provided with a second communication cavity (24), the lower connection component (52) is located in the second communication cavity (24), the fixed module (1) is provided with a fluid inlet (16), the movable module (2) is provided with a fluid outlet (25), the fluid inlet (16) is connected to the first communication cavity (15), and the fluid outlet (25) is connected to the second communication cavity (24).
7. The energy module with quick positioning connection according to claim 6, characterized in that: The upper connection assembly (51) comprises a closing block (511), a first elastic member (512), a fixing block (513) and a first sealing ring (514); the fixing block (513) and the first connecting cavity (15) are tightly connected; the first elastic member (512) and the fixing block (513) are tightly connected; the first elastic member (512) and the closing block (511) are tightly connected; the first sealing ring (514) and the closing block (511) are tightly connected; the first sealing ring (514) and the first connecting cavity (15) are in contact with each other; a closing surface (151) is provided on the first connecting cavity (15); the vertical cross section of the closing surface (151) is an isosceles trapezoid; the vertical cross section of the closing block (511) is an isosceles trapezoid; the closing block (511) and the closing surface (151) are in contact with each other.
8. The energy module with quick positioning connection according to claim 7, characterized in that: The lower connection assembly (52) comprises an abutting column (521), an extrusion block (522), a second elastic member (523), a second sealing ring (524) and a third sealing ring (525); the abutting column (521) is tightly connected to the moving module (2); the extrusion block (522) is tightly connected to the second elastic member (523); the second elastic member (523) is tightly connected to the moving module (2); the second sealing ring (524) is tightly connected to the abutting column (521); the second sealing ring (524) abuts against the extrusion block (522); the third sealing ring (525) is tightly connected to the extrusion block (522); the extrusion block (522) is provided with an abutment groove (5221), the shape of the abutment groove (5221) is an inwardly concave truncated cone, the second sealing ring (524) abuts against the abutment groove (5221), an upper abutment surface (52211) is provided on the abutment groove (5221), the upper abutment surface (52211) abuts against the abutment column (521), the abutment column (521) is provided with an abutment end (5211), the shape of the abutment end (5211) is an inverted truncated cone, the abutment end (5211) abuts against the abutment groove (5221), and the upper end horizontal cross-sectional radius of the abutment end (5211) is smaller than the lower end horizontal cross-sectional radius of the closing block (511).