Patch board
By designing the conductor and interval settings, combined with laser welding and other welding methods, the problem of complex and stable welding of servo motor wiring is solved, and rapid and accurate wiring and efficient welding are realized.
Patent Information
- Application Number
- CN202411843183.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-01-28
AI Technical Summary
The wiring process of existing servo motors is complex and error-prone, resulting in assembly failure, and the coil and power input of high-power motors require high current connection, resulting in high circuit board design and board requirements, increasing costs and low manual discrimination efficiency.
Design an insulating body of a ring settings, set several conductors, the conductor bypassing the body interval settings, and open a jack around the conductor for connecting the coil and power input terminal. Welding such as laser welding and ultrasonic welding to ensure stable connection.
The fast and accurate welding and the faster and reliable welding of the wiring are realized, reducing costs and improving production efficiency.
Smart Images
Figure CN119382386A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of motors, and in particular to a wiring board. Background Art
[0002] In the existing servo motor structure, several coils are arranged in the housing at equal intervals in the circumferential direction, and the coils are connected to the power input terminal through a circuit adapter board. Moreover, in the process of connecting the coils in series and in parallel, the numerous wire harnesses are manually identified by serial number, grouped and twisted together, and then welded to the circuit board. This is not only complicated to operate, but also prone to errors, which ultimately leads to the failure of servo motor assembly. Moreover, the coils and power input terminals in high-power servo motors need to pass a large current, which places extremely high demands on the design and board material of the circuit board. As a result, the circuit boards in servo motors are expensive, the efficiency of manual identification of line speed grouping is low, and there is a high risk of confusion in the line sequence. The welding speed is slow, and it is easy to cause false welding. For companies that are currently trying to reduce costs and increase efficiency, this greatly troubles entrepreneurs. Summary of the invention
[0003] In view of this, the object of the present invention is to provide a wiring board with simple structure, low manufacturing cost, fast and accurate client wiring, fast welding speed, and firm and reliable welding.
[0004] The present invention discloses a wiring board, which is applied to a motor and is used to connect a coil and a power input terminal. The wiring board comprises: an insulating body arranged in a ring shape and a plurality of conductors arranged on the insulating body, wherein the plurality of conductors are arranged at intervals around the insulating body, and at least one plug hole is provided around each of the conductors, at least some of the plug holes are used to electrically connect the conductor to the coil, and some of the plug holes can also be used to electrically connect the conductor to the power input terminal.
[0005] Furthermore, a plurality of the conductors are coiled on the insulating body in a spiral shape.
[0006] Furthermore, a plurality of the conductors are arranged at intervals in a radial direction of the insulating body.
[0007] Furthermore, hollow grooves penetrating the upper and lower surfaces of the insulating body are arranged between the spaced apart conductors.
[0008] Furthermore, the insulating body is provided with a cutting groove penetrating through the upper and lower surfaces of the insulating body at at least part of the end of the conductor.
[0009] Furthermore, the coil and the conductor are welded together and the power input terminal and the conductor are welded together by at least one of laser welding, ultrasonic welding, non-contact induction welding, resistance welding or tin furnace immersion soldering.
[0010] Furthermore, the outer circumference or the inner circumference of the insulating body is provided with a positioning structure, and the positioning structure is a convex part or a concave part used to match the internal structure of the motor.
[0011] Furthermore, the insulating body is formed by splicing a plurality of insulating blocks, and each of the spliced blocks is provided with at least one conductor.
[0012] Furthermore, a surface of the insulating body is provided with mounting grooves corresponding to the plurality of conductors, and the plurality of conductors are mounted in the mounting grooves.
[0013] Furthermore, the wiring board also includes a plurality of lead terminals, and the insulating body is provided with a lead terminal groove connected to the mounting groove on the inner side or the outer side of the mounting groove, and the jack is provided in the lead terminal groove, one end of the lead terminal is electrically connected to the conductor, and the other end of the lead terminal passes through the jack to be electrically connected to the coil or the power input terminal.
[0014] Furthermore, the bottom wall of the lead terminal groove is provided with an expansion space connected to the insertion hole to facilitate the assembly of the lead terminal into the insertion hole.
[0015] Furthermore, the expansion space located on the outer circumferential surface of the insulating body is arranged through the outer circumferential surface; and the expansion space located on the inner circumferential surface of the insulating body is arranged through the inner circumferential surface.
[0016] Furthermore, the insulating body is provided with an auxiliary mounting groove communicating with the mounting groove on the inner side and / or the outer side of the mounting groove.
[0017] Furthermore, a clamping structure for fixing the conductor is installed in the installation groove.
[0018] Furthermore, the conductor is molded inside the insulating body.
[0019] Furthermore, the insulating body is provided with a plurality of heat dissipation holes spaced apart from each other in the circumferential direction and penetrating through the upper and lower surfaces of the insulating body.
[0020] Furthermore, a side of the insertion hole close to the coil is provided with an inwardly inclined guide surface.
[0021] The wiring board provided by the present invention not only has a simple structure and low manufacturing cost, but also has fast and accurate client wiring, fast welding speed, and firm and reliable welding. It not only saves costs but also improves production efficiency, and is deeply favored by practitioners in the motor industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a three-dimensional diagram of a first embodiment of a wiring board of the present invention.
[0024] Figure 2 for Figure 1 An exploded perspective view of the wiring panel is shown.
[0025] Figure 3 for Figure 1 Schematic diagram of the insulating body shown.
[0026] Figure 4 for Figure 3 A partial enlarged view of point A of the insulating body is shown.
[0027] Figure 5 It is a stereoscopic view of a second embodiment of a wiring board of the present invention.
[0028] Figure 6 for Figure 5 An exploded perspective view of the wiring panel is shown.
[0029] Figure 7 for Figure 5 Schematic diagram of the insulating body shown.
[0030] Figure 8 It is a three-dimensional diagram of a third embodiment of the wiring board of the present invention.
[0031] Fig. 9 for Figure 8 A three-dimensional view of the clamping structure shown.
[0032] Fig.10 It is a stereoscopic view of a fourth embodiment of a wiring board of the present invention.
[0033] Fig.11 for Fig.10 An exploded perspective view of the wiring panel is shown.
[0034] Fig.12 for Fig.10 Schematic diagram of the insulating body shown.
[0035] Fig.13 It is a three-dimensional view of a fifth embodiment of the wiring board of the present invention.
[0036] Fig.14 for Fig.13 An exploded perspective view of the wiring panel is shown.
[0037] Fig.15 for Fig.13 Schematic diagram of the insulating body shown.
[0038] Fig.16 for Fig.15 A schematic diagram of the insulating body from another angle is shown.
[0039] Fig.17 It is a stereoscopic view of a sixth embodiment of a wiring board of the present invention. DETAILED DESCRIPTION
[0040] The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the description of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] The orientation or position relationship indicated by the terms "upper" and "lower" is based on the orientation or position relationship shown in the drawings, or is the orientation or position relationship in which the product of the invention is usually placed when used. It is only for the convenience of description and simplified description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it should not be understood as a limitation on the present invention.
[0042] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.
[0043] See also Figure 1-Figure 17 The present invention discloses a wiring board, which is applied to a motor and is used to connect a coil and a power input terminal, comprising: an insulating body 10 arranged in a ring shape and a plurality of conductors 20 arranged on the insulating body 10, wherein the plurality of conductors 20 are arranged at intervals around the insulating body 10, and at least one plug hole 12 is opened around each of the conductors 20, at least part of the plug holes 12 are used for electrically connecting the conductor 20 with the coil, and part of the plug holes 12 can also be used for electrically connecting the conductor 20 with the power input terminal.
[0044] See also Figure 1 , Figure 5 , Fig.10 and Fig.13, a plurality of the conductors 20 are spirally wound on the insulating body 10. The advantages of the spirally wound arrangement are: not only the layout is beautiful and short circuits between different conductors 20 are effectively prevented, but also it is convenient to automatically assemble the conductors 20 on the insulating body 10 or to facilitate the in-mold molding of the conductors 20 on the insulating body 10.
[0045] See also Figure 2 , Figure 6 , Fig.11 and Fig.14 , a plurality of the conductors 20 are arranged at intervals in the radial direction of the insulating body 10. In some embodiments, hollow grooves 13 penetrating the upper and lower surfaces of the insulating body 10 are arranged between the conductors 20 arranged at intervals. The hollow grooves 13 can be used to quickly dissipate the heat generated when a large current passes through the conductor when the motor is working.
[0046] See also Figure 3 and Figure 4 The insulating body 10 is provided with a cutting groove 14 penetrating the upper and lower surfaces of the insulating body 10 at at least part of the ends of the conductor 20. The cutting groove 14 is used to cut the entire conductor 20 into a plurality of conductors 20 and arrange them at intervals when the entire continuously extending conductor 20 is wound around the insulating body 10 in a spiral shape, so as to achieve connection of the plurality of conductors 20 to different coils or power input terminals.
[0047] In the present invention, the welding method between the coil and the conductor 20 and the welding method between the power input terminal and the conductor 20 adopts at least one of laser welding, ultrasonic welding, non-contact induction welding, resistance welding or tin furnace immersion soldering. Through welding, the conductor 20 and the coil or the power input terminal can be firmly connected, preventing the motor from being disconnected or connected in a high current power-on process, thereby preventing the motor from being unstable.
[0048] See also Figure 1 , Figure 5 , Figure 8 , Fig.10 , Fig.13 and Fig.17 The outer circumference or inner circumference of the insulating body 10 is provided with a positioning structure 15, and the positioning structure 15 is a convex part or a concave part used to match the internal structure of the motor.
[0049] See also Fig.17The insulating body 10 is formed by splicing a plurality of insulating blocks, and each of the spliced blocks is provided with at least one conductor 20. In more detail, in this embodiment, the insulating body 10 includes a first insulating block 101, a second insulating block 102, a third insulating block 104 and a fourth insulating block 104 that are spliced to each other, and the first insulating block 101, the second insulating block 102, the third insulating block 104 and the fourth insulating block 104 are spliced together to form the annular insulating body 10.
[0050] See also Figure 1-Figure 9 , a surface of the insulating body 10 is provided with mounting grooves 11 corresponding to the plurality of conductors 20, and the plurality of conductors 20 are mounted in the mounting grooves 11. The mounting grooves 11 can be arranged in communication with each other, so as to facilitate the installation of the entire conductor 20 and then cut into a plurality of conductors 20 by the cutting grooves 14; the mounting grooves 11 can also be arranged at intervals, and at least one conductor 20 is mounted in each mounting groove 11.
[0051] See also Figure 1-Figure 8 The wiring board also includes a plurality of lead terminals 30. The insulating body 10 is provided with a lead terminal groove 16 connected to the mounting groove 11 on the inner side or the outer side of the mounting groove 11. The lead terminal groove 16 is provided with the jack 12. One end of the lead terminal 30 is electrically connected to the conductor 20. The other end of the lead terminal 30 passes through the jack 12 and is electrically connected to the coil or the power input terminal. The connection method adopts at least one welding method selected from laser welding, ultrasonic welding, non-contact induction welding, resistance welding or tin furnace immersion soldering.
[0052] Please continue reading Figure 1-Figure 8 The bottom wall of the lead terminal groove 16 is provided with an expansion space 17 connected to the insertion hole 12 for facilitating the assembly of the lead terminal 30 into the insertion hole 12. The expansion space 17 enables the lead terminal 30 to be installed from the side of the insertion hole 12 and snapped into the insertion hole 12, which can effectively avoid the lead terminal 30 being inconvenient to insert into the insertion hole 12 due to the narrow space, thereby greatly improving the assembly efficiency.
[0053] Furthermore, the expansion space 17 located on the outer circumferential surface of the insulating body 10 is arranged through the outer circumferential surface; the expansion space 17 located on the inner circumferential surface of the insulating body 10 is arranged through the inner circumferential surface, and the expansion space 17 located on the outer circumferential surface and the inner circumferential surface of the insulating body 10 can be horizontally installed and snapped into the jack 12 through the opened opening, which further facilitates the assembly of the lead terminal 30.
[0054] Please continue reading Figure 1-Figure 8The insulating body 10 is provided with an auxiliary mounting groove 18 connected to the mounting groove 11 on the inner side and / or the outer side of the mounting groove 11. The auxiliary mounting groove 18 can assist the conductor 20 to be installed in the mounting groove 11. For example, when the conductor 20 is long, the middle portion thereof is likely to protrude from the mounting groove 11. Therefore, the protruding portion can be installed in the mounting groove 11 by manually or with the aid of equipment at the auxiliary mounting groove 18.
[0055] See also Figure 8 and Fig. 9 A clamping structure 40 for fixing the conductor 20 is also installed in the installation groove 11.
[0056] More specifically, the clamping structure 40 has a mounting portion 41, one side of the mounting portion 41 is connected to a clamping portion 42, and the clamping portion is provided with a U-shaped clamping groove 421, wherein the mounting portion 41 is installed in the lead terminal groove 16, the clamping portion 42 is installed in the mounting groove 11, and the mounting portion 41 is provided with an avoidance hole 411 corresponding to the jack 12. In this embodiment, the clamping structure 40 is a metal part, and the clamping structure 40 can not only clamp the conductor 20 to fix the conductor 20 in the clamping groove 421, but also realize electrical conduction between the lead terminal 30 and the conductor 20. In other embodiments, the clamping structure 40 can also be a plastic part, so as to realize clamping the conductor 20, which is not particularly limited here.
[0057] Furthermore, a clamping protrusion 43 is provided on at least one side wall of the clamping portion 42 , and the conductor 20 is fixed in the clamping groove 421 through the clamping protrusion 43 .
[0058] See also Figure 10-Figure 17 The conductor 20 is molded in the insulating body 10. The insulating body 10 is provided with a plurality of heat dissipation holes 19 spaced apart from each other in the circumferential direction through the upper and lower surfaces of the insulating body 10. At least one conductor 20 is passed through each heat dissipation hole 19, and the heat dissipation hole 19 is used to dissipate the heat generated by the conductor 20 when the motor is working, so as to prevent the motor from malfunctioning due to high temperature.
[0059] See also Fig.16 The side of the jack 12 close to the coil is provided with an inwardly inclined guide surface 121. When the free end of the coil passes upward through the jack 12 to connect with the conductor 20, the guide surface 121 can facilitate the free end of the coil to be inserted into the jack 12 in a narrow space, thereby improving assembly efficiency.
[0060] The wiring board provided by the present invention not only has a simple structure and low manufacturing cost, but also has fast and accurate client wiring, fast welding speed, and firm and reliable welding. It not only saves costs but also improves production efficiency, and is deeply favored by practitioners in the motor industry.
[0061] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.
Claims
1. A wiring board, applied to a motor, for connecting a coil and a power input terminal, characterized in that: include: An annular insulating body and a plurality of conductors arranged on the insulating body, wherein the plurality of conductors are arranged at intervals around the insulating body, and at least one plug hole is provided around each of the conductors, at least some of the plug holes are used for electrically connecting the conductor to the coil, and some of the plug holes can also be used for electrically connecting the conductor to the power input terminal.
2. The wiring board according to claim 1, characterized in that A plurality of conductors are coiled on the insulating body in a spiral shape.
3. The wiring board according to claim 2, characterized in that A plurality of conductors are arranged at intervals in the radial direction of the insulating body.
4. The wiring board according to claim 3, characterized in that Hollow grooves penetrating the upper and lower surfaces of the insulating body are arranged between the conductors arranged at intervals.
5. The wiring board according to claim 1, characterized in that The insulating body is provided with a cutting groove penetrating through the upper and lower surfaces of the insulating body at at least a portion of the end portions of the conductors.
6. The wiring board according to claim 1, characterized in that The coil and the conductor are welded together and the power input terminal and the conductor are welded together by at least one of laser welding, ultrasonic welding, non-contact induction welding, resistance welding or tin furnace immersion soldering.
7. The wiring board according to claim 1, characterized in that The outer circumference or the inner circumference of the insulating body is provided with a positioning structure, and the positioning structure is a convex part or a concave part used to match the internal structure of the motor.
8. The wiring board according to claim 1, characterized in that The insulating body is formed by splicing a plurality of insulating blocks, and each of the spliced blocks is provided with at least one conductor.
9. The wiring board according to any one of claims 1 to 8, characterized in that: A surface of the insulating body is provided with mounting grooves corresponding to the conductors, and the conductors are mounted in the mounting grooves.
10. The wiring board according to claim 9, characterized in that The wiring board also includes a plurality of lead terminals. The insulating body is provided with a lead terminal groove connected to the mounting groove on the inner side or the outer side of the mounting groove. The lead terminal groove is provided with the jack. One end of the lead terminal is electrically connected to the conductor, and the other end of the lead terminal passes through the jack to be electrically connected to the coil or the power input terminal.
11. The wiring board according to claim 10, characterized in that The bottom wall of the lead terminal groove is provided with an expansion space connected to the insertion hole for facilitating the lead terminal to be assembled into the insertion hole.
12. The wiring board according to claim 11, characterized in that The expansion space located on the outer circumferential surface of the insulating body is arranged through the outer circumferential surface; the expansion space located on the inner circumferential surface of the insulating body is arranged through the inner circumferential surface.
13. The wiring board according to claim 9, characterized in that The insulating body is provided with an auxiliary mounting groove communicating with the mounting groove on the inner side and / or the outer side of the mounting groove.
14. The wiring board according to claim 9, characterized in that A clamping structure for fixing the conductor is also installed in the installation groove.
15. The wiring board according to any one of claims 1 to 8, characterized in that: The conductor is molded in the insulating body.
16. The wiring board according to claim 15, characterized in that The insulating body is provided with a plurality of heat dissipation holes spaced apart from each other in the circumferential direction and penetrating through the upper and lower surfaces of the insulating body.
17. The wiring board according to claim 15, characterized in that A guide surface inclined inwards is provided on a side of the insertion hole close to the coil.