Filter cartridge dust remover with amplifier
By introducing an amplification separation mechanism and a self-cleaning filter mechanism into the filter cartridge dust collector, the existing filter cartridge dust collector cannot effectively remove dust and cannot be graded, and efficient dust removal and automatic fluff removal are achieved Grading improves device efficiency.
Patent Information
- Application Number
- CN202411868021.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-02-07
AI Technical Summary
The existing filter cartridge dust collectors cannot effectively remove dust that is less different from the quality of the fluff, and the filtering effect is poor and the fluff cannot be graded by volume.
A filter cartridge dust collector equipped with an amplifier is designed, using an amplification separation mechanism and a self-cleaning filter mechanism. The amplification and separation mechanism classifies the initial filtered fluff through the first and second suction air amplifiers, and uses a shunt tube to be discharged according to the height of the fluff. The self-cleaning filter mechanism realizes automatic cleaning and separation of sealing gaskets through the cooperation of external fans and air pumps to avoid dust and dirt blockage.
It effectively solves the problem that the filter cartridge dust collector cannot effectively remove dust that is less different from the quality of the fluff and cannot be graded, and realizes efficient dust removal and automatic grading of the fluff, and improves the efficiency of the device and reduces the cleaning frequency.
Smart Images

Figure CN119386579A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filling down, in particular to a filter cartridge dust collector provided with an amplifier. Background Art
[0002] The down filling room is a factory building specially used for producing down products such as down jackets and down quilts. It fills the down evenly into the inside of the clothing through mechanical vibration and airflow blowing to ensure the warmth and comfort of the down jacket. The down filling room is equipped with various equipment, such as down filling machines, sealing machines, down beating machines, etc., which are used to complete the processing of down products. During the down filling process in the down filling room, the down is prone to accidentally fall on the floor of the down filling room to form dust and dirt. Therefore, a filter cartridge dust collector is needed to treat it. After searching, it is found that the filter cartridge dust collector device in the prior art is typically an improvement of the filter cartridge dust collector with publication number CN102553365A, which is characterized in that a rigid non-compression eccentric rotating interference pressing piece is used to press the air outlet end face of the filter cartridge and the suspension orifice plate, and there is a buffer space of not less than 30 cm between the bottom of the filter cartridge and the bottom of the filter cartridge box, and the filter air inlet is arranged in the lower buffer space of the filter cartridge. Its main feature is that it can ensure that there are no oversize particles in the filtered gas, effectively protect the filter material from damage and extend the service life of the filter cartridge, and completely solve the two major shortcomings that are difficult to overcome in the filter cartridge dust collector. The effective service life of the filter cartridge is increased from the original maximum of 12 months to 18 months. The frame filter with a higher filtration accuracy than the lower filter cartridge is connected above the filter cartridge outlet by connecting the transition section interval, forming a two-level filtration connected in series between the upper and lower parts, with a minimum filtration accuracy of 0.1 micron. It is used in the lead-acid battery industry to filter lead dust and lead smoke. The dust content of the gas after filtration is ≤0.07mg / m3, which is far lower than the national emission standard. The filtration resistance is only increased by about 10% on the basis of the previous stage, which better balances the contradiction between filtration accuracy and filtration resistance.
[0003] In summary, the existing cartridge dust collector can only filter out dust that is significantly different in quality from the fluff, has a poor filtering effect, and cannot classify the fluff by volume. To address the above problems, the existing equipment needs to be improved. Summary of the invention
[0004] The object of the present invention is to provide a cartridge dust collector with an amplifier to solve the problem that the existing cartridge dust collector mentioned in the above background technology can only filter out dust with a large difference in quality from the fluff, has a poor filtering effect and cannot classify the fluff according to volume.
[0005] To achieve the above object, the present invention provides the following technical solution: a cartridge dust collector with an amplifier, comprising a housing, a self-cleaning filtering mechanism and an amplifying and separating mechanism,
[0006] An amplification and separation mechanism is arranged inside the shell, and the amplification and separation mechanism includes a first cavity, a second cavity, a third cavity, a first suction air amplifier, a conveying network, an observation window, a shunt pipe and an exhaust port. The first cavity, the second cavity and the third cavity are sequentially opened on the side wall of the shell from bottom to top. A first suction air amplifier is arranged on one side wall of the first cavity, and the first suction air amplifier is connected to a side wall of the second cavity through a pipeline conveying network. A second suction air amplifier is installed on the inner bottom of the second cavity, and the second cavity is connected to the third cavity. A shunt pipe is opened on the side wall of the third cavity, and an exhaust port is symmetrically opened on the top of the third cavity.
[0007] Preferably, a control box is arranged on one side wall of the shell, and a wiring port is opened on the shell, and the wiring port is arranged at the bottom of the shell.
[0008] Preferably, a cover shell and a wind shield are respectively connected to two opposite side walls of the shell, and the cover shell is arranged on the outside of the feed port, and the feed port is opened at the bottom of one side of the shell.
[0009] Preferably, the self-cleaning filter mechanism includes a partition plate, a filter cartridge, a movable sealing mechanism, an air pump and a sealing gasket, and the partition plate is arranged inside the outer shell, and the filter cartridge is installed at the bottom of the partition plate, and a sealing gasket is arranged on the top of the filter cartridge, and a movable sealing mechanism is arranged above the sealing gasket, and the movable sealing mechanism is connected to the exhaust pipe of the air pump.
[0010] Preferably, eight groups of filter cartridges are provided, and the bottom of the filter cartridges is provided on one side of the first suction air amplifier.
[0011] Preferably, the movable sealing mechanism includes a sealing seat, a channel, a sleeve, a delivery pipe and a diversion port, and the top of the sealing seat is arranged inside the sleeve, the top of the sleeve is connected to the diversion port through the delivery pipe, and the diversion ports are evenly spaced on the exhaust pipe of the air pump, and a one-way air inlet valve is arranged inside the delivery pipe.
[0012] Preferably, the sealing seat is arranged above the sealing gasket, and the sealing gasket is arranged on the top of the partition plate.
[0013] Preferably, the sealing seat is slidably connected to the interior of the sleeve, and a channel is opened inside the sealing seat, and the top of the sealing seat is connected to the inner top of the sleeve through a spring group.
[0014] Preferably, observation windows are arranged on the outer walls of the first cavity, the second cavity and the third cavity, and two groups of manifolds are symmetrically arranged on the upper and lower sides of the observation window outside the third cavity.
[0015] Preferably, a fan connection seat is provided on the wind hood, and the wind hood is communicated with the interior of the housing, and the fan connection seat is connected to an external fan.
[0016] Compared with the prior art, the invention has the following beneficial effects: the cartridge dust collector provided with an amplifier,
[0017] (1) The present invention can effectively solve the problem that the existing filter cartridge dust collector can only filter out dust with a large difference in mass from the fluff, has a poor filtering effect and cannot classify the fluff according to volume through the amplification and separation mechanism. The first suction air amplifier in the amplification and separation mechanism transports the dust, i.e., the fluff, which is blown back from the filter cartridge after preliminary filtration, to the interior of the second cavity through the conveying pipe network. The fluff entering the second cavity floats upward under the upward blowing operation of the second suction air amplifier. The dust in the fluff falls off quickly during the upward blowing process. At the same time, under the same airflow, the height of the fluff with a large mass is lower than that of the fluff with a small mass, so that it can be discharged through the diversion pipes of different heights, thereby realizing the dust removal and automatic classification of the fluff.
[0018] (2) The present invention can effectively solve the problem that the existing filter cartridge dust collector is easily clogged with dust during preliminary filtration, thus requiring frequent disassembly and cleaning, thereby affecting the efficiency of the device, by using a self-cleaning filter mechanism and an external fan. Under the suction action of the external fan, dust, i.e., fluff, enters the interior of the outer shell through the feed port on the inner side of the cover shell with the airflow. The airflow entering the outer shell enters the interior after being filtered by the filter cartridge and moves upward under the action of the suction. During the upward movement, the airflow pushes the sealing seat to move upward along the inner wall of the sleeve, so that its bottom is separated from the sealing gasket, and then the sealing gasket and the sealing seat are separated. The air is discharged into the hood through the gap between them, and then discharged to the designated area under the extraction action of the external fan. When the filter cartridge is blocked, the fan is controlled to stop pumping dust into the device. At this time, the airflow that causes the sealing seat to move upward disappears. Then, under the pumping action of the air pump, the airflow pushes the top of the sealing seat to move down and contact the sealing pad below it to form a seal. The airflow enters the interior of the filter cartridge to be cleaned through the diversion port, the conveying pipeline, the sleeve and the channel on the exhaust pipe in turn, and blows back the fluff adhering to its surface, thereby realizing automatic cleaning, and the operation is convenient, fast and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is an isometric view of the present invention;
[0020] Figure 2 This is a schematic diagram of the overall structure of the position distribution of the self-cleaning filter mechanism of the present invention inside the housing;
[0021] Figure 3 It is a schematic diagram of the overall structure of the position distribution of the self-cleaning filtering mechanism and the amplifying and separating mechanism inside the housing of the present invention;
[0022] Figure 4 It is a schematic diagram of the overall cross-sectional structure of the movable sealing mechanism of the present invention;
[0023] Figure 5 is an isometric view of the present invention;
[0024] Figure 6 For the present invention Figure 1 Enlarged structural diagram at A in the middle.
[0025] In the figure: 1. outer shell; 2. self-cleaning filter mechanism; 201. partition plate; 202. filter cartridge; 203. movable sealing mechanism; 2031. sealing seat; 2032. channel; 2033. sleeve; 2034. conveying pipeline; 2035. diversion port; 204. air pump; 205. sealing gasket; 3. amplification and separation mechanism; 301. first cavity; 302. second cavity; 303. third cavity; 304. first suction air amplifier; 305. conveying pipe network; 306. observation window; 307. diversion pipe; 308. exhaust port; 309. second suction air amplifier; 4. cover shell; 5. feed port; 6. wind hood; 7. fan connection seat; 8. control box; 9. wiring port. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-6 The present invention provides a technical solution: a cartridge dust collector with an amplifier, embodiment 1
[0028] An amplification and separation mechanism 3 is arranged inside the shell 1, and the amplification and separation mechanism 3 includes a first cavity 301, a second cavity 302, a third cavity 303, a first suction air amplifier 304, a conveying network 305, an observation window 306, a shunt pipe 307 and an exhaust port 308. The first cavity 301, the second cavity 302 and the third cavity 303 are sequentially opened on the side wall of the shell 1 from bottom to top. The first suction air amplifier 304 is arranged on one side wall of the first cavity 301, and the first suction air amplifier 304 is connected to a side wall of the second cavity 302 through the pipeline conveying network 305. A second suction air amplifier 309 is installed on the inner bottom of the second cavity 302, and the second cavity 302 is connected to the third cavity 303. A shunt pipe 307 is opened on the side wall of the third cavity 303, and an exhaust port 308 is symmetrically opened on the top of the third cavity 303.
[0029] In a further embodiment, a control box 8 is disposed on one side wall of the housing 1 , and a wiring port 9 is provided on the housing 1 , and the wiring port 9 is disposed at the bottom of the housing 1 .
[0030] In a further embodiment, a cover shell 4 and a wind shield 6 are respectively connected to two opposite side walls of the housing 1 , and the cover shell 4 is arranged on the outside of the feed port 5 , while the feed port 5 is opened at the bottom of one side of the housing 1 .
[0031] In a further embodiment, the self-cleaning filter mechanism 2 includes a partition plate 201, a filter cartridge 202, a movable sealing mechanism 203, an air pump 204 and a sealing gasket 205, and the partition plate 201 is arranged inside the outer shell 1, and the filter cartridge 202 is installed at the bottom of the partition plate 201, and the sealing gasket 205 is arranged on the top of the filter cartridge 202, and the movable sealing mechanism 203 is arranged above the sealing gasket 205, and the movable sealing mechanism 203 is connected to the exhaust pipe of the air pump 204.
[0032] In a further embodiment, eight groups of filter cartridges 202 are provided, and the bottom of the filter cartridges 202 is provided on one side of the first suction air amplifier 304 .
[0033] In a further embodiment, the movable sealing mechanism 203 includes a sealing seat 2031, a channel 2032, a sleeve 2033, a delivery pipe 2034 and a diversion port 2035, and the top of the sealing seat 2031 is arranged inside the sleeve 2033, the top of the sleeve 2033 is connected to the diversion port 2035 through the delivery pipe 2034, and the diversion port 2035 is evenly spaced on the exhaust pipe of the air pump 204, and a one-way air intake valve is arranged inside the delivery pipe 2034.
[0034] In a further embodiment, the sealing seat 2031 is disposed above the sealing gasket 205 , and the sealing gasket 205 is disposed on the top of the partition plate 201 .
[0035] In a further embodiment, the sealing seat 2031 is slidably connected to the inside of the sleeve 2033, and a channel 2032 is opened inside the sealing seat 2031. At the same time, the top of the sealing seat 2031 is connected to the inner top of the sleeve 2033 through a spring group.
[0036] In a further embodiment, observation windows 306 are provided on the outer walls of the first cavity 301 , the second cavity 302 and the third cavity 303 , and two groups of manifolds 307 are symmetrically provided on the upper and lower sides of the observation window 306 outside the third cavity 303 .
[0037] In a further embodiment, a fan connection seat 7 is provided on the fan cover 6, and the fan cover 6 is communicated with the interior of the housing 1, and the fan connection seat 7 is connected to an external fan.
[0038] Specifically, in the actual working process, the external fan is installed on the fan connection seat 7, and then the wires in the wiring port 9 are connected to the external power supply and equipment. Under the extraction action of the external fan, the fluff enters the interior of the outer shell 1 through the feed port 5 on the inner side of the cover shell 4 along with the airflow and contacts the filter cartridge 202. After being filtered by the filter cartridge 202, the airflow entering the interior of the filter cartridge 202 moves upward under the extraction action of the external fan. During the upward movement, the airflow pushes the sealing seat 2031 to move upward along the inner wall of the sleeve 2033, so that its bottom is separated from the sealing gasket 205. Then the airflow and fine dust are discharged to the wind hood through the gap between the sealing gasket 205 and the sealing seat 2031. 6, and discharged to the designated area under the extraction action of the external fan. When the filter cartridge 202 is blocked, the fan is controlled to stop pumping fluff into the device. At this time, the airflow that causes the sealing seat 2031 to move upward disappears. Then, under the pumping action of the air pump 204, the sealing seat 2031 stretches the spring downward under the force of gravity and the push of the airflow to contact the sealing pad 205 to form a seal. The airflow passes through the diversion port 2035, the delivery pipeline 2034, the sleeve 2033 and the channel 2032 on the exhaust pipe in turn to enter the interior of the anti-filter cartridge 202 to be cleaned, and the fluff adhering to its surface is blown down. Similarly, multiple filter cartridges 202 are back-blown and cleaned in turn.
[0039] After backblowing, the fluff that falls into the inside of the shell 1 slides along its inclined inner bottom surface to the first suction air amplifier 304. The first suction air amplifier 304, in cooperation with the vacuum equipment, allows the fluff to enter and be transported to the inside of the second cavity 302 through the conveying pipe network 305. The fluff that enters the second cavity 302 floats upward under the upward blowing operation of the second suction air amplifier 309. At this time, the dust in the fluff falls quickly during the upward blowing process. At the same time, under the same airflow, the height of the fluff with large mass is lower than that of the fluff with small mass, that is, their floating heights in the third cavity 303 are different. Therefore, under the extraction action of the external equipment, the shunt pipes 307 of different heights can be used to extract the fluff of different masses, thereby realizing the dust removal and automatic grading of the fluff.
[0040] Embodiment 2
[0041] This embodiment is a further description of the above embodiment. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.
[0042] The device can also be used for dust collection, that is, under the action of external fan extraction, dust and dirt enter the interior of the outer shell 1 through the feed port 5 on the inner side of the cover shell 4 along with the airflow and come into contact with the filter cartridge 202. After being filtered by the filter cartridge 202, the airflow entering the interior of the filter cartridge 202 moves upward under the action of the external fan extraction. During the upward movement, the airflow pushes the sealing seat 2031 to move upward along the inner wall of the sleeve 2033, so that its bottom is separated from the sealing gasket 205. Then the airflow and dust are discharged to the interior of the wind hood 6 through the gap between the sealing gasket 205 and the sealing seat 2031, and are discharged to the designated area under the action of the external fan extraction. When the filter cartridge 202 is blocked, the fan is controlled to stop pumping dust into the device. At this time, the airflow that causes the sealing seat 2031 to move upward disappears, and the sealing seat 2031 moves downward under gravity and contacts the sealing gasket 205 to form a seal. Then, under the pumping action of the air pump 204, the airflow passes through the diversion port 2035, the conveying pipe 2034, the sleeve 2033 and the channel 2032 on the exhaust pipe in turn to enter the interior of the filter cartridge 202 to be cleaned, and the dust adhering to its surface is blown back to the inside of the outer shell 1. Then the staff can further clean the dust by removing the movable plate on the rear side wall of the outer shell 1.
[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cartridge dust collector with an amplifier, comprising a housing (1), a self-cleaning filter mechanism (2) and an amplifying and separating mechanism (3), characterized in that: The housing (1) is provided with an amplifying and separating mechanism (3) inside, and the amplifying and separating mechanism (3) comprises a first cavity (301), a second cavity (302), a third cavity (303), a first suction air amplifier (304), a conveying pipe network (305), an observation window (306), a shunt pipe (307) and an exhaust port (308), wherein the first cavity (301), the second cavity (302) and the third cavity (303) are sequentially opened on the side wall of the housing (1) from bottom to top, and the first cavity (301) A first suction air amplifier (304) is provided on one side wall of the second cavity (302), and the first suction air amplifier (304) is connected to a side wall of the second cavity (302) through a pipeline transport network (305); a second suction air amplifier (309) is installed on the inner bottom of the second cavity (302), and the second cavity (302) is connected to the third cavity (303); a shunt pipe (307) is provided on the side wall of the third cavity (303), and an exhaust port (308) is symmetrically provided on the top of the third cavity (303).
2. A cartridge dust collector with an amplifier according to claim 1, characterized in that: A control box (8) is arranged on one side wall of the shell (1), and a wiring port (9) is provided on the shell (1), and the wiring port (9) is arranged below the shell (1).
3. A cartridge dust collector with an amplifier according to claim 1, characterized in that: The housing (1) has two opposite side walls connected to a cover shell (4) and a wind shield (6), respectively, and the cover shell (4) is arranged outside the feed port (5), while the feed port (5) is opened at the bottom of one side of the housing (1).
4. A cartridge dust collector with an amplifier according to claim 1, characterized in that: The self-cleaning filter mechanism (2) comprises a partition plate (201), a filter cartridge (202), a movable sealing mechanism (203), an air pump (204) and a sealing gasket (205), wherein the partition plate (201) is arranged inside the housing (1), and the filter cartridge (202) is installed at the bottom of the partition plate (201), and the sealing gasket (205) is arranged at the top of the filter cartridge (202), and the movable sealing mechanism (203) is arranged above the sealing gasket (205), and the movable sealing mechanism (203) is connected to the exhaust pipe of the air pump (204).
5. A cartridge dust collector with an amplifier according to claim 4, characterized in that: The filter cartridges (202) are arranged in eight groups, and the bottom of the filter cartridges (202) is arranged on one side of the first suction air amplifier (304).
6. A cartridge dust collector with an amplifier according to claim 4, characterized in that: The movable sealing mechanism (203) comprises a sealing seat (2031), a channel (2032), a sleeve (2033), a delivery pipe (2034) and a diversion port (2035), wherein the top of the sealing seat (2031) is arranged inside the sleeve (2033), the top of the sleeve (2033) is connected to the diversion port (2035) via the delivery pipe (2034), and the diversion ports (2035) are evenly spaced on the exhaust pipe of the air pump (204), and a one-way air intake valve is arranged inside the delivery pipe (2034).
7. A cartridge dust collector with an amplifier according to claim 6, characterized in that: The sealing seat (2031) is arranged above the sealing gasket (205), and the sealing gasket (205) is arranged on the top of the partition plate (201).
8. The cartridge dust collector with an amplifier according to claim 6, characterized in that: The sealing seat (2031) is slidably connected to the interior of the sleeve (2033), and a channel (2032) is provided inside the sealing seat (2031), while the top of the sealing seat (2031) is connected to the inner top of the sleeve (2033) via a spring assembly.
9. The cartridge dust collector with an amplifier according to claim 1, characterized in that: Observation windows (306) are arranged on the outer walls of the first cavity (301), the second cavity (302) and the third cavity (303), and two groups of manifolds (307) are symmetrically arranged on the upper and lower sides of the observation window (306) outside the third cavity (303).
10. The cartridge dust collector with an amplifier according to claim 3, characterized in that: The wind cover (6) is provided with a fan connection seat (7), and the wind cover (6) is communicated with the interior of the housing (1), while the fan connection seat (7) is connected to an external fan.
Citation Information
Patent Citations
Filter drum deduster
CN102553365A