A lubricating oil heating and blending system

By designing a second transverse stirring rod and a longitudinal stirring rod of the movable plunger in the lubricating oil heating and blending system, the problem of uneven mixing of oil and liquid in the existing equipment is solved, and a more efficient stirring uniformity is achieved.

CN119386695BActive Publication Date: 2025-04-11SHANDONG LONGHAI PETROCHEM CO LTD
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Patent Information

Application Number
CN202411979047.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-11
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

When mixing with existing lubricating oil mixing equipment, the mixing blades can only stir the oil at the same height, resulting in the oil at the bottom of the tank and the oil at the top of the tank being unable to mix evenly, reducing the uniformity of the mixing.

Method used

A lubricating oil heating mixing system is designed, including a second transverse mixing rod in the mixing tank. A plunger that can move left and right is provided in the mixing rod. Oil is pumped from the bottom of the tank body through the longitudinal mixing rod and oil discharged from the upper end to achieve up and down replacement of the oil and improve the stirring uniformity.

Benefits of technology

Through this system, the longitudinal stirring rod can pump oil from the bottom of the tank body to the upper part, ensuring uniform mixing of the oil at the bottom of the tank and the top of the tank, significantly improving the uniformity of the stirring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a lubricating oil heating and blending system, and relates to the technical field of lubricating oil processing. The lubricating oil heating and blending system comprises a blending tank, which comprises: a tank body; an outer spindle, which is arranged at the axis of the tank body, and a second transverse stirring rod is arranged on both sides of the outer spindle, and the second transverse stirring rod is a cavity structure, and a plunger is arranged inside the second transverse stirring rod; a longitudinal stirring rod, which is arranged on the second transverse stirring rod along the axial direction of the tank body, and the longitudinal stirring rod is a tubular structure with openings at both ends; an inner shaft, which is located inside the outer spindle and rotates at an unequal speed and / or in a different direction with the outer spindle; in addition to the stirring function in the prior art, the second transverse stirring rod of the lubricating oil heating and blending system is also provided with a plunger that can move left and right, so that the longitudinal stirring rod can draw oil from the bottom of the tank body and discharge oil from the upper end of the tank body, thereby improving the uniformity of stirring.
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Description

Technical Field

[0001] The invention relates to the technical field of lubricating oil processing, in particular to a lubricating oil heating and blending system. Background Art

[0002] Lubricating oil is a kind of oil used to reduce friction and wear between mechanical devices. It can reduce the friction coefficient and energy consumption. It can also play a role in cooling, cleaning, sealing, etc. According to the needs and special requirements of different use fields, the composition and performance of lubricating oil need to be adjusted and improved differently. For example, for lubricating oil in the industrial field, it needs to have good high temperature resistance, pressure resistance, anti-oxidation and other properties, while for automotive engine oil, it needs to have anti-corrosion, anti-wear, cleaning and other properties. Therefore, in the process of producing lubricating oil, different product formulas need to be designed for different usage scenarios, and precise proportions need to be blended to produce high-quality lubricating oil products that meet specific needs.

[0003] In terms of equipment optimization, lubricant blending equipment should improve production efficiency and reduce costs by improving mixing efficiency, reducing energy consumption, and extending equipment service life. In addition, the establishment of a data monitoring and analysis system can monitor the lubricant production process in real time, and optimize and improve the process flow based on the analysis results, thereby improving production efficiency and lubricant quality. Strengthening safety protection measures can reduce the risk of accidents and ensure the stability of the production process and the safety of workers.

[0004] However, the prior art has the following disadvantages when used: when the existing blending equipment produces and blends lubricating oil, the stirring blades can only stir the oil at the same height, and the oil at the bottom of the tank and the oil at the top of the tank cannot be mixed evenly, which reduces the uniformity of the mixture. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention provides a lubricating oil heating and blending system, which solves the problem in the prior art that the oil at the bottom of the tank and the oil at the top of the tank cannot be mixed evenly, thereby reducing the uniformity of the mixture.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a lubricating oil heating and blending system, including a blending tank, the blending tank including: a tank body; an outer spindle, the outer spindle is arranged at the axis of the tank body, and second transverse stirring rods are arranged on both sides of the outer spindle, the second transverse stirring rod is a cavity structure, and a plunger is arranged in the second transverse stirring rod; a longitudinal stirring rod, the longitudinal stirring rod is arranged on the second transverse stirring rod along the axial direction of the tank body, and the longitudinal stirring rod is a tubular structure with openings at both ends; a one-way valve, the one-way valve is assembled between the longitudinal stirring rod and the first transverse stirring rod; an inner shaft, the inner shaft is located in the outer spindle, and rotates at an unequal speed and / or in a different direction with the outer spindle; a transmission assembly, a mounting box is provided on the outer spindle at a position opposite to the second transverse stirring rod, the transmission assembly is located in the mounting box, and the transmission assembly is used to convert the rotational motion of the inner shaft into reciprocating movement of the plunger, forming a state in which the longitudinal stirring rod draws liquid from the bottom of the tank body and discharges liquid from the upper part of the tank body.

[0007] Furthermore, a plunger rod is fixedly provided on one side of the plunger close to the installation box; the transmission assembly includes a first transmission assembly, and the first transmission assembly includes:

[0008] A main toothed disc, the main toothed disc is located in the middle of the installation box and is concentric with the installation box, and the upper and lower sides of the main toothed disc are both provided with an integrated limiting disc, and the diameter of the limiting disc is larger than the diameter of the main toothed disc;

[0009] Connecting rods, wherein two groups of connecting rods are provided, one end of a single connecting rod is rotatably mounted at the eccentric position of one of the limit plates, and the other end is rotatably mounted on one of the plunger rods;

[0010] The rotation of the main gear disc can cause the plunger to reciprocate in the second transverse stirring rod through the connecting rod.

[0011] Furthermore, the first transmission assembly also includes: a second pinion, at least two of which are provided, and the second pinion is meshed with the main gear disc; an upper gear disc, the upper gear disc is located above the limit disc, the inner shaft is located in the inner upper section of the outer main shaft, the lower end of the inner shaft extends into the mounting box and can drive the upper gear disc to rotate, a first pinion is meshed on one side of the upper gear disc, and the first pinion is coaxial with the second pinion vertically opposite; a lower gear disc, the lower gear disc is located below the limit disc, a third pinion is meshed on the lower gear disc, and the third pinion is coaxial with the second pinion vertically opposite; a connecting shaft is fixedly provided in the middle of the lower gear disc, and the other end of the connecting shaft is fixedly connected to the upper gear disc on another group of first transmission assemblies.

[0012] Furthermore, the first transmission assembly also includes a support ring, which includes: two groups of ring bodies arranged side by side up and down, the ring bodies are installed in the installation box, and the limit plates are rotatably installed on the ring bodies through bearings; a convex arc, which is arranged between the two ring bodies, and the inner diameter of the convex arc is smaller than the inner diameter of the limit plate and larger than the inner diameter of the main gear plate, and balls are provided on the upper and lower surfaces of the convex arc, and the balls are used to reduce the friction between the limit plate and the convex arc; an accommodating gap is formed between two adjacent convex arcs, and the accommodating gap is used to accommodate the second pinion, and the center axis of the second pinion is rotatably installed on the ring body through bearings.

[0013] Furthermore, the transmission assembly includes a second transmission assembly, which includes: a cam, which is located in the installation box and concentric with the installation box, and the inner shaft is fixed at the center of the cam; a pressure rod, one end of which is fixed on the plunger, and the other end of the pressure rod is close to the cam; a guide frame, which is fixed at one end of the second transverse stirring rod close to the installation box, and the pressure rod is slidably arranged on the guide frame; and a spring, which is sleeved on the pressure rod.

[0014] Furthermore, it also includes a longitudinal agitator, which includes: a rotating cylinder, which is a tubular structure with openings at both ends, and is rotatably mounted on the end of the second transverse stirring rod away from the mounting box; a mounting plate, which is fixed to the end of the rotating cylinder away from the mounting box and exposed to the outside of the second transverse stirring rod, and the outer arc surface of the mounting plate is provided with a stirring claw; an extension shaft, one end of the extension shaft is fixed to the end of the plunger away from the mounting box, and the other end of the extension shaft extends into the rotating cylinder, the outer surface of the extension shaft is provided with a spiral groove, and the inner wall of the rotating cylinder is fixed with a slider adapted to the spiral groove.

[0015] Furthermore, a guide tube is fixedly provided on the outer periphery of the upper end of the longitudinal stirring rod, and a reserved space is provided between the inner wall of the guide tube and the outer wall of the longitudinal stirring rod. Guide tubes connected to the reserved space are provided on both sides of the guide tube, and a leakage hole is opened on the bottom surface of the guide tube.

[0016] Furthermore, it also includes a driving assembly, which is used to drive the outer spindle and the inner shaft to rotate at unequal speeds and / or in different directions.

[0017] Furthermore, a heating jacket is provided at the lower part of the tank body, and the heating jacket is used to heat the inside of the tank body.

[0018] Furthermore, an oil inlet and a blending additive inlet are provided on the top of the tank body, and an oil drain is provided on the lower part of the tank body; it also includes a basic tank, a filter and a finished oil tank, the oil drain pipe of the basic tank is fixedly connected to the oil inlet; the oil drain is connected to the oil inlet pipe of the filter, and the oil drain pipe of the filter is connected to the oil inlet pipe of the finished oil tank.

[0019] The present invention has the following beneficial effects:

[0020] (1) In addition to the stirring function in the prior art, the second transverse stirring rod of the lubricating oil heating and blending system is also provided with a plunger that can move left and right, so that the longitudinal stirring rod can draw oil from the bottom of the tank body and discharge oil from the upper end of the tank body, thereby displacing the oil at the bottom of the tank to the top of the tank, thereby improving the uniformity of stirring.

[0021] (2) The lubricating oil heating and blending system can ensure that the plunger can reciprocate smoothly and stably by setting a transmission component.

[0022] (3) The lubricating oil heating and blending system is provided with a longitudinal agitator so that the device can also stir in the vertical direction, further improving the uniformity of stirring.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 This is an appearance diagram of the blending tank of the present invention;

[0026] Figure 3 It is a schematic diagram of the internal structure of the blending tank of the present invention;

[0027] Figure 4 This is a schematic diagram of the internal structure of the blending tank of the present invention (with the installation box cut open);

[0028] Figure 5 For the present invention Figure 4 A partial map of

[0029] Figure 6 For the present invention Figure 5 A magnified image of area A;

[0030] Figure 7 It is an exploded view of the first transmission assembly and the mounting box of the present invention;

[0031] Figure 8 It is a connection diagram of two groups of first transmission components of the present invention;

[0032] Fig. 9 It is an assembly diagram of the connecting rod, the limiting plate and the plunger of the present invention;

[0033] Fig.10 This is a connection structure diagram of the support ring of the present invention;

[0034] Fig.11 is a cutaway view of the support ring connection structure of the present invention;

[0035] Fig.12 It is a schematic diagram of the connection structure of the longitudinal agitator and the plunger of the present invention;

[0036] Fig.13 It is a front view of the first transmission assembly of the present invention;

[0037] Fig.14 It is a structural schematic diagram of the longitudinal stirring rod and the flow guide tube of the present invention;

[0038] Fig.15 This is a schematic diagram of a first embodiment of the present invention equipped with four longitudinal stirring rods;

[0039] Fig.16 It is a structural schematic diagram of the first transmission assembly when four longitudinal stirring rods are provided in the first embodiment of the present invention;

[0040] Fig.17 for Fig.16 Exploded diagram of

[0041] Fig.18 It is a top view of the second transmission assembly in the second embodiment of the present invention.

[0042] In the figure, 1, basic tank; 2, blending tank; 3, filter; 4, finished oil tank;

[0043] 210, driving assembly; 211, driving motor; 212, bracket; 213, active umbrella wheel; 214, transmission umbrella wheel; 215, driven umbrella wheel; 221, oil inlet; 222, blending additive inlet; 223, oil outlet; 224, heating sleeve; 225, tank body; 230, second transmission assembly; 231, cam; 232, pressure rod; 233, spring; 234, guide frame; 240, outer spindle; 241, mounting box; 242, inner shaft; 243, connecting shaft; 251, longitudinal stirring rod; 2511, guide tube; 2512, guide tube; 2513, leakage hole; 252, first transverse stirring rod; 253. Second transverse stirring rod; 260. One-way valve; 270. Longitudinal stirrer; 271. Stirring claw; 272. Mounting plate; 273. Rotating cylinder; 274. Sliding block; 275. Spiral groove; 276. Extension shaft; 280. Plunger; 281. Plunger rod; 290. First transmission assembly; 291. Upper toothed disc; 292. First pinion; 293. Second pinion; 294. Limiting disc; 295. Support ring; 2951. Ring body; 2952. Convex arc; 2953. Accommodating gap; 2954. Ball; 296. Connecting rod; 297. Lower toothed disc; 298. Third pinion; 299. Main toothed disc. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0046] According to the following Figure 1-Figure 18 The lubricating oil heating and blending system provided by an embodiment of the present invention is described.

[0047] Embodiment 1: This embodiment refers to Figure 1-Figure 17 .

[0048] See also Figure 1 As shown, an embodiment of the present invention provides a lubricating oil heating and blending system, comprising a base tank 1, a blending tank 2, a filter 3 and a finished oil tank 4. The base oil in the base tank 1 enters the blending tank 2 to be mixed with additives, and the mixed oil enters the filter 3 for filtration, and can then be stored in the finished oil tank 4 for storage.

[0049] Specific, combined Figure 2-Figure 5 As shown, the blending tank 2 includes a tank body 225 as a blending place, and an outer main shaft 240 is provided at the internal axis of the tank body 225. The outer main shaft 240 can rotate, and second transverse stirring rods 253 are provided on both sides thereof. When the outer main shaft 240 rotates, it can drive the second transverse stirring rod 253 to rotate, and when the second transverse stirring rod 253 rotates, the base oil and the additive can be stirred and mixed. The second transverse stirring rod 253 is a cavity structure, and a plunger 280 is provided in the second transverse stirring rod 253, so that the second transverse stirring rod 253 actually also serves as a cylinder body of the plunger 280, and the plunger 280 can reciprocate in the cylinder body, and the moving direction of the plunger 280 is along the radial direction of the tank body 225.

[0050] like Figure 3-Figure 5As shown, a longitudinal stirring rod 251 and a one-way valve 260 are also provided. The longitudinal stirring rod 251 is arranged on the second transverse stirring rod 253 along the axial direction of the tank body 225, and the longitudinal stirring rod 251 is a tubular structure with openings at both ends. The one-way valve 260 is assembled between the longitudinal stirring rod 251 and the first transverse stirring rod 252, so that when the plunger 280 reciprocates on the second transverse stirring rod 253, the lower end of the longitudinal stirring rod 251 can extract the oil at the bottom of the tank body 225, and discharge the material from the upper end of the longitudinal stirring rod 251 after being transported by the longitudinal stirring rod 251, that is, the purpose of the oil at the bottom of the tank body 225 entering the upper oil during the stirring process is achieved, so that the device can exchange the oil in the tank body 225 up and down, thereby improving the stirring uniformity.

[0051] In addition, this embodiment has another obvious advantage, that is, the two sets of longitudinal stirring rods 251 suck and discharge materials at the same time, which can significantly increase the amount of material from the bottom of the tank reaching the top of the tank per unit time, further accelerating the mixing speed.

[0052] Specifically, refer to Figure 5 When the plunger 280 moves toward the side close to the outer main shaft 240, the lower one-way valve 260 opens and the upper one-way valve 260 closes, so that the lower end of the longitudinal stirring rod 251 absorbs oil, and the oil is temporarily stored in the second transverse stirring rod 253. When the plunger 280 moves toward the side away from the outer main shaft 240, the lower one-way valve 260 closes and the upper one-way valve 260 opens, so that the plunger 280 pushes the oil in the second transverse stirring rod 253 into the upper one-way valve 260 and discharges it from the upper end of the longitudinal stirring rod 251.

[0053] In order to realize the reciprocation of the plunger 280, as Figure 4 and Figure 5 As shown, an inner shaft 242 and a transmission assembly are also provided. The inner shaft 242 is located inside the outer main shaft 240 and rotates at unequal speeds and / or in different directions with the outer main shaft 240. A mounting box 241 is provided on the outer main shaft 240 at a position opposite to the second transverse stirring rod 253. A transmission assembly is provided in the mounting box 241. The transmission assembly is used to convert the rotational motion of the inner shaft 242 into reciprocating motion of the plunger 280, thereby realizing suction and discharge actions.

[0054] Preferably, a first transverse stirring rod 252 is further provided on the outer main shaft 240 to further improve the uniformity of stirring, and the first transverse stirring rod 252 is a solid rod-shaped structure.

[0055] like Figure 5-Figure 9As shown, specifically, the transmission assembly mentioned above includes a first transmission assembly 290. In order to facilitate the connection between the first transmission assembly 290 and the plunger 280, a plunger rod 281 is fixedly provided on one side of the plunger 280 close to the mounting box 241 for connecting the first transmission assembly 290. The first transmission assembly 290 includes a main gear plate 299, a connecting rod 296, and a support ring 295.

[0056] Specifically, the main gear plate 299 is located in the middle of the installation box 241 and is concentric with the installation box 241. The main gear plate 299 can rotate in the installation box 241. The upper and lower sides of the main gear plate 299 are provided with integrated limit plates 294. The diameter of the limit plate 294 is larger than the diameter of the main gear plate 299. The limit plate 294 is used to install the connecting rod 296 on the one hand, and to realize the shaftless installation of the main gear plate 299 on the other hand (the support ring 295 is used to support the limit plate 294).

[0057] Preferably, two groups of connecting rods 296 are provided, one end of a single connecting rod 296 is rotatably mounted at the eccentric point of one of the limit plates 294, and the other end is rotatably mounted on one of the plunger rods 281. When the main gear plate 299 rotates, the connecting rod 296 can be driven to move, so that the connecting rod 296 can drive the plunger 280 to produce reciprocating motion in the second transverse stirring rod 253.

[0058] It is worth mentioning that the main gear plate 299 needs to rotate without a shaft because once the shaft is assembled at the center of the circle, the shaft will affect the movement of the connecting rod 296, so the main gear plate 299 is set to a shaftless installation state.

[0059] Combination Figure 7-Figure 11 As shown, in order to realize the shaftless installation of the main toothed disc 299, the support ring 295 includes two groups of ring bodies 2951 arranged side by side, the ring bodies 2951 are installed in the installation box 241, and the limiting disc 294 is rotatably installed on the ring bodies 2951 through the bearing, so that the limiting disc 294 is firstly limited in the horizontal direction, so as to realize the purpose of limiting the position of the main toothed disc 299 in the horizontal direction; and in order to realize the purpose of limiting the main toothed disc 299 in the axial direction, A convex arc 2952 is also provided, and the convex arc 2952 is provided between the two ring bodies 2951. The inner diameter of the convex arc 2952 is smaller than the inner diameter of the limiting disk 294, and larger than the inner diameter of the main toothed disk 299, so that the convex arc 2952 can extend between the two limiting disks 294, but the inner wall of the convex arc 2952 does not contact the main toothed disk 299. Therefore, due to the limitation of the limiting disk 294 by the convex arc 2952 in the vertical direction, the main toothed disk 299 can be limited in the axial direction.

[0060] like Fig.10 and Fig.11As shown, since the main gear plate 299 is in a rotating state, when it drives the limit plate 294 to rotate, wear will occur between the limit plate 294 and the convex arc 2952. Therefore, preferably, ball bearings 2954 are provided on the upper and lower surfaces of the convex arc 2952, and the ball bearings 2954 are used to reduce the friction between the limit plate 294 and the convex arc 2952.

[0061] Continue to refer to Fig.10 and Fig.11 As shown, in order to realize the rotation of the main toothed disc 299, a second pinion 293, an upper toothed disc 291 and a lower toothed disc 297 are further provided. The second pinion 293 is provided with at least two (four second pinions 293 are provided in this embodiment, and the four second pinions 293 are evenly arranged on the periphery of the main toothed disc 299, see Fig.10 More intuitive), the second pinion 293 is meshed with the main gear plate 299, so that when the second pinion 293 rotates, it can drive the main gear plate 299 to rotate; in order to facilitate the installation of the second pinion 293, multiple groups of convex arcs 2952 are arranged, and an accommodating gap 2953 is formed between two adjacent convex arcs 2952, and the accommodating gap 2953 is used to accommodate the second pinion 293. The central axis of the second pinion 293 is rotatably installed on the ring body 2951 through a bearing.

[0062] Combination Figure 5-Figure 8 As shown, in order to realize the rotation of the second pinion 293, the upper toothed disc 291 is located above the limit disc 294, the inner shaft 242 is located in the upper inner section of the outer main shaft 240, the lower end of the inner shaft 242 extends into the mounting box 241 and can drive the upper toothed disc 291 to rotate, and a first pinion 292 is meshed on one side of the upper toothed disc 291, and the first pinion 292 is coaxial with the second pinion 293 which is vertically opposite, so that when the inner shaft 242 rotates, the upper toothed disc 291 can drive the first pinion 292 to rotate, and when the first pinion 292 rotates, it can synchronously drive the second pinion 293 coaxial therewith to rotate (in this embodiment, two first pinions 292 are provided, which are symmetrically provided on both sides of the upper toothed disc 291). The lower toothed disc 297 is located below the limit disc 294, and a third pinion 298 is meshed on the lower toothed disc 297. The third pinion 298 is coaxial with the second pinion 293 vertically opposite thereto, so that when the main toothed disc 299 rotates, the second pinion 293 coaxial with the third pinion 298 can also be driven to rotate, and then the third pinion 298 can drive the lower toothed disc 297 to rotate. A connecting shaft 243 is fixedly provided in the middle of the lower toothed disc 297, and the other end of the connecting shaft 243 is fixedly connected to the upper toothed disc 291 on another set of first transmission components 290, so that the device can be assembled with at least two sets of transmission components, refer to Figure 8 , namely two mounting boxes 241, two sets of transmission components, each set of transmission components is equipped with two left and right plungers 280, Figure 4The state shown is that there are four plungers 280. The two lower plungers 280 draw the oil at the bottom to the middle section of the longitudinal stirring rod 251, and the two upper plungers 280 draw the oil in the middle section of the longitudinal stirring rod 251 to the upper end of the longitudinal stirring rod 251 and discharge it, thereby avoiding the situation where insufficient suction force is caused by only one extraction.

[0063] It is worth noting that more longitudinal stirring rods 251 may be arranged outside the outer spindle 240, such as Fig.15 , four groups are set, so as to further increase the amount of material from the bottom of the tank to the top of the tank per unit time. Of course, more longitudinal stirring rods 251 need to be equipped with a one-way valve 260, a plunger 280 and a second transverse stirring rod 253, and the structure of the first transmission assembly 290 also needs to be changed. For details, refer to Fig.16 and Fig.17 As shown, two sets of main toothed discs 299 are required to be provided, and both upper and lower sides of the two sets of main toothed discs 299 are equipped with limit discs 294, that is, one first transmission assembly 290 requires four limit discs 294, and a connecting rod 296 is assembled on each limit disc 294, that is, four connecting rods 296 connect four plungers 280, and two sets of support rings 295 are also required to support the two sets of main toothed discs 299.

[0064] Combination Figure 3 , Figure 5 and Fig.12 As shown, in order to improve the mixing uniformity in the vertical direction, a longitudinal agitator 270 is provided, and the longitudinal agitator 270 includes a rotating cylinder 273 , a mounting plate 272 and an extension shaft 276 .

[0065] Specifically, the rotating cylinder 273 is a tubular structure with openings at both ends. The rotating cylinder 273 is rotatably installed on the end of the second transverse stirring rod 253 away from the installation box 241. The installation disk 272 is fixed on the end of the rotating cylinder 273 away from the installation box 241 and is exposed to the outside of the second transverse stirring rod 253. The outer arc surface of the installation disk 272 is provided with a stirring claw 271. When the rotating cylinder 273 rotates in the second transverse stirring rod 253, the installation disk 272 can drive the stirring claw 271 to rotate, so that the stirring claw 271 can stir in the vertical direction to improve the mixing uniformity.

[0066] In order to realize the automatic rotation of the rotating cylinder 273, an extension shaft 276 is also provided here. One end of the extension shaft 276 is fixed to the end of the plunger 280 away from the mounting box 241, and the other end of the extension shaft 276 extends into the rotating cylinder 273. A spiral groove 275 is provided on the outer surface of the extension shaft 276, and a slider 274 adapted to the spiral groove 275 is fixed on the inner wall of the rotating cylinder 273. Then, when the plunger 280 reciprocates, the extension shaft 276 slides therewith, and then the slider 274 can produce relative sliding in the spiral groove 275, thereby forcing the rotating cylinder 273 to rotate.

[0067] Preferably, the spiral groove 275 rotates one circle, the plunger 280 sucks the material throughout the entire stroke, and the rotating cylinder 273 rotates one circle in the forward direction. The plunger 280 discharges the material throughout the entire stroke, and the rotating cylinder 273 rotates one circle in the reverse direction.

[0068] Combination Figure 3 , Fig.12 and Fig.14 As shown, in order to increase the oil discharged from the upper end of the longitudinal stirring rod 251 to reach the surrounding area of ​​the longitudinal stirring rod 251, a guide tube 2511 is fixedly provided on the outer periphery of the upper end of the longitudinal stirring rod 251, and a reserved space is provided between the inner wall of the guide tube 2511 and the outer wall of the longitudinal stirring rod 251, and guide pipes 2512 connected to the reserved space are provided on both sides of the guide tube 2511, and a leakage hole 2513 is opened on the bottom surface of the guide pipe 2512.

[0069] In this embodiment, after the oil is discharged from the upper end of the longitudinal stirring rod 251, the oil actually reaches the guide tube 2511 and can enter the guide tube 2512, then flows along the guide tube 2512, and finally is discharged from the leakage hole 2513. In essence, the guide tube 2512 and the leakage hole 2513 form a liquid distributor, which increases the area of ​​the extracted oil returning to the oil, thereby improving the uniformity of the mixing.

[0070] In order to realize the division of labor between the outer spindle 240 and the inner shaft 242, a driving assembly 210 is also provided here. The driving assembly 210 is used to drive the outer spindle 240 and the inner shaft 242 to rotate at unequal speeds and / or in different directions. This is because once the outer spindle 240 and the inner shaft 242 rotate synchronously, the plunger 280 will not be able to work.

[0071] The following takes the example of the drive component 210 driving the outer main shaft 240 and the inner shaft 242 to rotate in different directions. The drive component 210 includes a driven umbrella wheel 215 fixed to the upper end of the outer main shaft 240, an active umbrella wheel 213 fixed to the upper end of the inner shaft 242, and a transmission umbrella wheel 214 meshed on one side of the driven umbrella wheel 215 and the active umbrella wheel 213. Then, the outer main shaft 240 and the inner shaft 242 can rotate in different directions. A drive motor 211 that can drive the inner shaft 242 to rotate is also provided at the upper end of the inner shaft 242, and the drive motor 211 is assembled on the bracket 212, and the transmission umbrella wheel 214 is also assembled on the bracket 212.

[0072] Preferably, in order to achieve the required temperature during blending, a heating jacket 224 is provided at the lower portion of the tank body 225 , and the heating jacket 224 is used to heat the inside of the tank body 225 . Preferably, the heating jacket 224 is an electric heating structure.

[0073] Preferably, an oil inlet 221 and a blending additive inlet 222 are provided above the tank body 225, an oil drain port 223 is provided at the lower part of the tank body 225, the oil drain pipe of the base tank 1 is fixedly connected to the oil inlet 221, the oil drain port 223 is connected to the oil inlet pipe of the filter 3, and the oil drain pipe of the filter 3 is connected to the oil inlet pipe of the finished oil tank 4.

[0074] In addition, a solenoid valve should be provided on the oil discharge port 223 .

[0075] When in use (working), the base oil is pumped from the inside of the base tank 1 into the inside of the blending tank 2, and the required additives are fed into the blending tank 2 through the blending additive inlet 222, and the oil is heated by the heating sleeve 224. When the driving motor 211 is working, the outer main shaft 240 and the inner shaft 242 work. When the outer main shaft 240 rotates, it can drive the second transverse stirring rod 253, the first transverse stirring rod 252 and the longitudinal stirring rod 251 to rotate, so that the three act as stirring blades to mix the base oil and the additive. At the same time, the inner shaft 242 drives the upper toothed disc 291 to rotate, thereby driving the main toothed disc 299 to rotate through the action of the first pinion 292. When the main toothed disc 299 rotates, it can push and pull the plunger 280 through the action of the connecting rod 296. When the plunger 280 moves toward the side close to the outer main shaft 240, the plunger 2 The one-way valve 260 below 80 is opened, and the one-way valve 260 above the plunger 280 is closed, so that the lower end of the longitudinal stirring rod 251 absorbs oil, and the oil is temporarily stored in the second transverse stirring rod 253. When the plunger 280 moves toward the side away from the outer main shaft 240, the one-way valve 260 below is closed, and the one-way valve 260 above is opened, so that the plunger 280 pushes the oil in the second transverse stirring rod 253 into the one-way valve 260 above and discharges it from the upper end of the longitudinal stirring rod 251. After the oil is discharged from the upper end of the longitudinal stirring rod 251, the oil actually reaches the guide tube 2511 and can enter the guide pipe 2512, then flows along the guide pipe 2512, and finally is discharged from the leakage hole 2513. In essence, the guide pipe 2512 and the leakage hole 2513 form a liquid distributor, which increases the area of ​​the extracted oil returning to the oil and improves the uniformity of the mixing.

[0076] Embodiment 2: This embodiment refers to Fig.18 .

[0077] The difference between this embodiment and the first embodiment is that the transmission assembly includes a second transmission assembly 230 , and the second transmission assembly 230 includes a cam 231 , a pressure rod 232 , a guide frame 234 and a spring 233 .

[0078] The cam 231 is located in the mounting box 241 and is concentric with the mounting box 241. The inner shaft 242 is fixed at the center of the cam 231. When the inner shaft 242 rotates, it can drive the cam 231 to rotate. One end of the pressure rod 232 is fixed on the plunger 280, and the other end of the pressure rod 232 is close to the cam 231. The guide frame 234 is fixed at one end of the second transverse stirring rod 253 close to the mounting box 241. The pressure rod 232 is slidably set on the guide frame 234, and the spring 233 is sleeved on the pressure rod 232.

[0079] In this embodiment, when the inner shaft 242 rotates, the cam 231 can be directly driven to rotate. When the raised part of the cam 231 rotates to the position of the pressure rod 232, it can push the pressure rod 232 and compress the spring 233, so that the pressure rod 232 pushes the plunger 280. Conversely, when the raised part of the cam 231 disengages from the pressure rod 232, the spring 233 rebounds, causing the plunger 280 to reset.

[0080] It is worth noting that the structure in this embodiment is relatively simple in overall structure compared to the structure in embodiment one, but the maximum stroke of the plunger 280 in this embodiment is smaller than the maximum stroke in embodiment one, so the single extraction amount is smaller than the single extraction amount in embodiment one.

[0081] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0082] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A lubricating oil heating and blending system, comprising a blending tank (2), characterized in that: The blending tank (2) comprises: Tank (225); An outer main shaft (240), the outer main shaft (240) being arranged at the axis of the tank body (225), and second transverse stirring rods (253) being arranged on both sides of the outer main shaft (240), the second transverse stirring rod (253) being a hollow structure, and a plunger (280) being arranged inside the second transverse stirring rod (253); A longitudinal stirring rod (251), wherein the longitudinal stirring rod (251) is arranged on the second transverse stirring rod (253) along the axial direction of the tank body (225), and the longitudinal stirring rod (251) is a tubular structure with openings at both ends; a one-way valve (260), the one-way valve (260) being assembled between the longitudinal stirring rod (251) and the first transverse stirring rod (252); An inner shaft (242), the inner shaft (242) being located inside the outer main shaft (240) and rotating at an unequal speed and / or in a different direction than the outer main shaft (240); a transmission assembly, wherein a mounting box (241) is provided on the outer main shaft (240) at a position opposite to the second transverse stirring rod (253), the transmission assembly being located in the mounting box (241), and the transmission assembly being used to convert the rotational motion of the inner shaft (242) into reciprocating motion of the plunger (280), thereby forming a state in which the longitudinal stirring rod (251) draws liquid from the bottom of the tank body (225) and discharges liquid from the upper part of the tank body (225); A plunger rod (281) is fixedly provided on one side of the plunger (280) close to the installation box (241); The transmission assembly comprises a first transmission assembly (290), wherein the first transmission assembly (290) comprises: A main toothed disc (299), the main toothed disc (299) being located in the middle of the mounting box (241) and being concentric with the mounting box (241), the upper and lower sides of the main toothed disc (299) being provided with integral limiting discs (294), the diameter of the limiting disc (294) being greater than the diameter of the main toothed disc (299); Connecting rods (296), wherein two groups of connecting rods (296) are provided, one end of a single connecting rod (296) is rotatably mounted at an eccentric position of one of the limit plates (294), and the other end is rotatably mounted on one of the plunger rods (281); The rotation of the main toothed disc (299) can cause the plunger (280) to reciprocate in the second transverse stirring rod (253) through the connecting rod (296).

2. A lubricating oil heating and blending system according to claim 1, characterized in that: The first transmission assembly (290) further includes: A second pinion gear (293), at least two of which are provided, and the second pinion gear (293) is meshed with the main gear plate (299); an upper toothed disc (291), the upper toothed disc (291) being located above the limiting disc (294), the inner shaft (242) being located in the inner upper section of the outer main shaft (240), the lower end of the inner shaft (242) extending into the mounting box (241) and being capable of driving the upper toothed disc (291) to rotate, a first pinion (292) being meshed on one side of the upper toothed disc (291), the first pinion (292) being coaxial with a second pinion (293) vertically opposite thereto; A lower toothed disc (297), the lower toothed disc (297) being located below the limiting disc (294), a third pinion gear (298) being meshed on the lower toothed disc (297), the third pinion gear (298) being coaxial with a second pinion gear (293) vertically opposite thereto; A connecting shaft (243) is fixedly disposed in the middle of the lower toothed disc (297), and the other end of the connecting shaft (243) is fixedly connected to an upper toothed disc (291) on another set of first transmission components (290).

3. A lubricating oil heating and blending system according to claim 2, characterized in that: The first transmission assembly (290) further comprises a support ring (295), wherein the support ring (295) comprises: Two groups of ring bodies (2951) arranged side by side up and down, the ring bodies (2951) are installed in the installation box (241), and the limit plate (294) is rotatably installed on the ring bodies (2951) via a bearing; A convex arc (2952), the convex arc (2952) being arranged between the two ring bodies (2951), the inner diameter of the convex arc (2952) being smaller than the inner diameter of the limiting disk (294) and larger than the inner diameter of the main gear disk (299), and balls (2954) being arranged on the upper and lower surfaces of the convex arc (2952), the balls (2954) being used to reduce friction between the limiting disk (294) and the convex arc (2952); An accommodating gap (2953) is formed between two adjacent convex arcs (2952), and the accommodating gap (2953) is used to accommodate the second pinion gear (293). The center axis of the second pinion gear (293) is rotatably mounted on the ring body (2951) via a bearing.

4. A lubricating oil heating and blending system according to claim 1, characterized in that: The transmission assembly comprises a second transmission assembly (230), wherein the second transmission assembly (230) comprises: A cam (231), the cam (231) being located inside the installation box (241) and being concentric with the installation box (241), and the inner shaft (242) being fixed at the center of the cam (231); A pressure rod (232), one end of the pressure rod (232) is fixed on the plunger (280), and the other end of the pressure rod (232) is close to the cam (231); A guide frame (234), the guide frame (234) being fixedly disposed at one end of the second transverse stirring rod (253) close to the mounting box (241), and the pressure rod (232) being slidably disposed on the guide frame (234); A spring (233), wherein the spring (233) is sleeved on the pressure rod (232).

5. A lubricating oil heating and blending system according to any one of claims 1 to 4, characterized in that: The invention also includes a longitudinal stirrer (270), wherein the longitudinal stirrer (270) includes: A rotating cylinder (273), the rotating cylinder (273) being a tubular structure with openings at both ends, and the rotating cylinder (273) being rotatably mounted on an end of the second transverse stirring rod (253) away from the mounting box (241); A mounting plate (272), the mounting plate (272) being fixed to one end of the rotating cylinder (273) away from the mounting box (241) and exposed outside the second transverse stirring rod (253), and a stirring claw (271) being provided on an outer arc surface of the mounting plate (272); An extension shaft (276), one end of the extension shaft (276) is fixed to an end of the plunger (280) away from the mounting box (241), and the other end of the extension shaft (276) extends into the rotating cylinder (273). A spiral groove (275) is provided on the outer surface of the extension shaft (276), and a sliding block (274) adapted to the spiral groove (275) is fixedly provided on the inner wall of the rotating cylinder (273).

6. A lubricating oil heating and blending system according to claim 5, characterized in that: A flow guide tube (2511) is fixedly provided on the periphery of the upper end of the longitudinal stirring rod (251), a reserved space is provided between the inner wall of the flow guide tube (2511) and the outer wall of the longitudinal stirring rod (251), flow guide tubes (2512) in communication with the reserved space are provided on both sides of the flow guide tube (2511), and a leakage hole (2513) is provided on the bottom surface of the flow guide tube (2512).

7. A lubricating oil heating and blending system according to claim 6, characterized in that: It also includes a driving assembly (210), wherein the driving assembly (210) is used to drive the outer main shaft (240) and the inner shaft (242) to rotate at unequal speeds and / or in different directions.

8. The lubricating oil heating and blending system according to claim 7, characterized in that: A heating jacket (224) is provided at the lower part of the tank body (225), and the heating jacket (224) is used to heat the inside of the tank body (225).

9. A lubricating oil heating and blending system according to claim 8, characterized in that: An oil inlet (221) and a blending additive inlet (222) are provided at the top of the tank body (225), and an oil discharge port (223) is provided at the bottom of the tank body (225); It also includes a base tank (1), a filter (3) and a finished oil tank (4), wherein the oil discharge pipeline of the base tank (1) is fixedly connected to the oil inlet (221); The oil discharge port (223) is in communication with the oil inlet pipe of the filter (3), and the oil discharge pipe of the filter (3) is in communication with the oil inlet pipe of the finished oil tank (4).

Citation Information

Patent Citations

  • Industrial lubricating oil blending device

    CN116850857A