An assembled metal skirting board raw material bending forming equipment and method
By introducing detection and setting devices into the bending forming equipment of metal skirting line raw materials, the bending unevenness and rebound caused by operator adjustments and different metal materials are solved, and higher processing accuracy and product quality are achieved.
Patent Information
- Application Number
- CN202411977472.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-12-31
AI Technical Summary
During the operation, the existing metal skirting raw material bending and forming equipment is different due to the different adjustment results of the operator and the different metal materials, resulting in uneven bending, inaccurate bending angle, rebound phenomenon or material deformation, affecting product quality.
A prefabricated metal skirting raw material bending forming equipment is designed, including a detection device, a raw material setting device and a material conveying detection device, which is arranged in sequence along the feeding direction of the raw material, and is used to detect the contour shape and metal material of the metal skirting raw material, and adjust the position and processing parameters of the raw material according to the detection results to ensure the accuracy and consistency of bending forming.
Through detection and adjustment, the conveying stability and processing accuracy of metal skirting raw materials are improved, the uneven bending and rebound phenomena are reduced, and the quality and production efficiency of the product are improved.
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Figure CN119387362B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of metal forming technology, and in particular to an assembled metal skirting board raw material bending forming device and method. Background Art
[0002] Assembled metal skirting is a building material component used for decoration at the junction of indoor walls and floors. It is mainly made of metal materials such as stainless steel and aluminum alloy. Unlike traditional skirting, it is installed on the wall through pre-designed components and connection methods. The main function of the assembled metal skirting raw material bending and forming equipment is to process straight metal strips or metal sheets into round or specific shapes through arc technology.
[0003] The metal skirting board raw material bending and forming equipment in the related technology is usually manually operated or semi-automatically operated. Before the semi-automatic bending and forming equipment works, the raw material position of the metal skirting board needs to be adjusted by the operator. Different operators will result in different adjustment results and different metal materials of the metal skirting board raw materials, which will cause the bending part of the metal skirting board processed by the bending and forming equipment to have uneven bending and inaccurate bending angles. The processed metal skirting board is prone to rebound or material deformation, resulting in poor quality of the metal skirting board. Summary of the invention
[0004] The embodiments of the present application provide an assembled metal skirting board raw material bending and forming device and method, which can improve the technical problems existing in the related art such as uneven bending of the bent part of the metal skirting board, inaccurate bending angle, rebound phenomenon or material deformation of the processed metal skirting board due to different adjustment results of different operators and different metal materials of the raw materials.
[0005] In a first aspect, an embodiment of the present application provides an assembled metal skirting board raw material bending and forming device, wherein the assembled metal skirting board raw material bending and forming device cooperates with a raw material conveyor, and the assembled metal skirting board raw material bending and forming device comprises:
[0006] A support member, located on one side of the raw material conveyor;
[0007] A detection device is arranged on the support member and corresponds to the output end of the raw material conveyor; the detection device is used to detect the contour shape of the metal skirting material;
[0008] A raw material setting device is arranged on the supporting member; the raw material setting device cooperates with the detecting device; the raw material setting device is used to adjust the position of the metal skirting board raw material before conveying;
[0009] A material feeding detection device is arranged on the support member; the material feeding detection device is used to detect the metal material of the metal skirting board raw material when the metal skirting board raw material is fed to the bending and forming device; and
[0010] A bending and forming device having a feed inlet; the bending and forming device is used to bend the raw material entering from the feed inlet;
[0011] Among them, the detection device, the raw material setting device, the material feeding detection device and the bending forming device are arranged in sequence along the raw material conveying direction.
[0012] The above technical solutions in the embodiments of the present application have at least the following technical effects:
[0013] The assembled metal skirting board raw material bending and forming equipment provided in the embodiment of the present application is helpful to improve the stability and safety of conveying the metal skirting board raw material because the detection device, the raw material setting device and the feeding detection device are all arranged on the support member in sequence along the raw material conveying direction. The detection device corresponds to the output end of the raw material conveyor, which can improve the accuracy of the metal skirting board raw material conveying position and reduce position error; the raw material setting device cooperates with the detection device, which helps to improve the conveying stability of the metal skirting board raw material, prevent the metal skirting board raw material from falling off, and increase safety; when the metal skirting board raw material is bent, the metal skirting board raw material conveyed from the raw material conveyor enters the detection device, the detection device detects the contour shape of the metal skirting board raw material, and the raw material setting device adjusts the processing position of the metal skirting board raw material according to the contour shape of the metal skirting board raw material. After adjustment, it passes through the feeding detection device. The device conveys the metal skirting board raw material from the feed port to the bending and forming device. At the same time, the feeding detection device detects the metal material of the detected metal skirting board raw material, and sends the metal material information to the bending and forming device to bend the metal skirting board raw material. Therefore, during processing, it is possible to avoid as much as possible the uneven bending and inaccurate bending angle of the bent part of the metal skirting board due to the different positions and materials of the metal skirting board raw materials, and to prevent the metal skirting board from rebounding or material deformation as much as possible, so as to improve the bending quality of the metal skirting board raw material after processing and improve the quality of the metal skirting board.
[0014] In a second aspect, an embodiment of the present application provides a method for bending and forming an assembled metal skirting board raw material, which is applied to the assembled metal skirting board raw material bending and forming equipment described in the first aspect. The method comprises:
[0015] Identify equipment status data of the bending and forming device; wherein the equipment status data includes first status data and second status data, the first status data is used to indicate that the bending and forming device is in a stationary state, and the second status data is used to indicate that the bending and forming device is in a running state;
[0016] Obtaining processing requirement data according to the equipment status data; wherein the processing requirement data is used to indicate a parameter value for correcting a current processing parameter of the bending and forming device;
[0017] The bending and forming device is controlled based on the processing requirement data to perform bending and forming operations on the metal skirting board raw material.
[0018] The above technical solutions in the embodiments of the present application have at least the following technical effects:
[0019] The assembled metal skirting material bending and forming method provided in the embodiment of the present application identifies the equipment status data of the bending and forming device. By analyzing the first status data and the second status data, it is possible to accurately understand whether the current state of the bending and forming device is in the operating state, monitor the operating state of the device in real time, and thus improve production continuity. The processing requirement data is obtained according to the equipment status data, which can improve the processing accuracy and quality of the product. By real-time monitoring of the equipment status, it is possible to find deviations in the processing process and adjust the parameters so that each metal skirting meets the predetermined specification requirements, reducing the need for human intervention and reducing the possibility of operating errors. Based on the processing requirement data, the bending and forming device is controlled to perform bending and forming operations on the metal skirting material, which can improve dimensional accuracy and shape consistency, thereby improving production efficiency and product quality. In addition, by accurately controlling the bending angle and force, material waste can be reduced, production costs can be reduced, thereby improving production efficiency and equipment operation stability, reducing the occurrence of uneven bending and inaccurate bending angles in the bending part of the metal skirting, reducing the rebound phenomenon or material deformation of the processed metal skirting, and improving the quality of the metal skirting. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 A schematic diagram of the structure of an assembled metal skirting board raw material bending and forming device provided in an embodiment of the present application;
[0022] Figure 2 A schematic diagram of the structure of the supporting member, the detection device, the raw material setting device and the material feeding detection device provided in the embodiment of the present application;
[0023] Figure 3 A schematic diagram of the structure of a raw material setting device provided in an embodiment of the present application;
[0024] Figure 4 A schematic diagram of the structure of the raw material setting device provided in an embodiment of the present application in another direction;
[0025] Figure 5 A schematic diagram of a process for bending and forming a raw material of an assembled metal skirting provided in an embodiment of the present application;
[0026] Figure 6 A schematic diagram of the implementation process of step S200 in the assembled metal skirting board raw material bending forming method provided in an embodiment of the present application;
[0027] Figure 7 It is a schematic diagram of the implementation process of step S210 in the assembled metal skirting board raw material bending forming method provided in one embodiment of the present application;
[0028] Figure 8 It is a schematic diagram of the implementation process of step S300 in the assembled metal skirting board raw material bending forming method provided in one embodiment of the present application;
[0029] Fig. 9 A schematic diagram of the structure of the assembled metal skirting board raw material bending and forming system provided in an embodiment of the present application;
[0030] Fig.10 A schematic structural diagram of a control device for an assembled metal skirting board raw material bending and forming equipment provided in an embodiment of the present application.
[0031] Among them, the reference numerals in the figure are:
[0032] 100. Assembled metal skirting board material bending and forming equipment;
[0033] 10. Support member; 20. Detection device; 30. Raw material adjustment device; 31. Adjustment base; 3101. First ring groove matching portion; 32. Adjustment auxiliary member; 3201. Second ring groove matching portion; 33. Adjustment member; 3301. Annular groove; 34. First abutment member; 35. Second abutment member; 40. Feeding detection device; 41. Feeding member; 42. Detection member; 50. Bending forming device; 5101. Feed inlet. DETAILED DESCRIPTION
[0034] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.
[0036] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0037] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0038] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0039] In this application, "and / or" is only a description of the association relationship of associated objects, indicating that there can be three relationships; for example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0040] It should be noted that, in the present application, words such as "in some embodiments", "exemplarily", "for example", etc. are used to indicate examples, illustrations or descriptions. Any embodiment or design described in the present application as "in some embodiments", "exemplarily", "for example" should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "in some embodiments", "exemplarily", "for example", etc. is intended to present related concepts in a concrete way, meaning that specific features, structures or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the above words in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0041] Assembled metal skirting is a building material component used for decoration at the junction of indoor walls and floors. It is mainly made of metal materials such as stainless steel and aluminum alloy. Unlike traditional skirting, it is installed on the wall through pre-designed components and connection methods. The main function of the assembled metal skirting raw material bending and forming equipment is to process straight metal strips or metal sheets into round or specific shapes through arc technology.
[0042] The metal skirting board raw material bending and forming equipment in the related technology is usually manually operated or semi-automatically operated. Before the semi-automatic bending and forming equipment works, the raw material position of the metal skirting board needs to be adjusted by the operator. Different operators will result in different adjustment results and different metal materials of the metal skirting board raw materials, which will cause the bending part of the metal skirting board processed by the bending and forming equipment to have uneven bending and inaccurate bending angles. The processed metal skirting board is prone to rebound or material deformation, resulting in poor quality of the metal skirting board.
[0043] Based on this, in order to improve the problems in the related technology of uneven bending of the bent part of the metal skirting board, inaccurate bending angle, and rebound or material deformation of the processed metal skirting board due to different adjustment results of different operators and different metal materials of the raw materials, the embodiment of the present application provides the following solution.
[0044] See also Figure 1 The embodiment of the present application provides an assembled metal skirting board raw material bending and forming device 100, which cooperates with a raw material conveyor. The assembled metal skirting board raw material bending and forming device 100 includes a support member 10, a detection device 20, a raw material setting device 30, a feeding detection device 40 and a bending and forming device 50, wherein:
[0045] The support member 10 is located at one side of the material conveyor.
[0046] The detection device 20 is disposed on the support member 10 and corresponds to the output end of the raw material conveyor; the detection device 20 is used to detect the contour shape of the metal skirting board raw material.
[0047] The raw material setting device 30 is arranged on the support member 10; the raw material setting device 30 cooperates with the raw material conveyor; the raw material setting device 30 is used to adjust the position of the metal skirting board raw material and then convey it.
[0048] The material feeding detection device 40 is disposed on the support member 10 ; the material feeding detection device 40 is used to detect the metal material of the metal skirting board raw material when the metal skirting board raw material is fed to the bending and forming device 50 .
[0049] The bending and forming device 50 has a material feed port 5101 ; the bending and forming device 50 is used to bend the raw material entering from the material feed port 5101 .
[0050] Among them, the detection device 20, the raw material setting device 30, the material feeding detection device 40 and the bending forming device 50 are arranged in sequence along the raw material conveying direction.
[0051] It can be understood that the support member 10 is a component capable of supporting the detection device 20, the raw material setting device 30 and the feeding detection device 40, for example, it can be a rectangular structure, etc., but not limited to this. The detection device 20 is a component capable of detecting the contour of the metal skirting material. For example, the detection device 20 can be composed of a square block, and the center of the square block has a storage space that penetrates the side wall, and a detector is arranged on the top wall of the storage space. The detector can be a contour detector or a cross-section detector, etc., but not limited to this. In addition, the detector of the detection device 20 can be connected to the raw material setting device 30 for communication, and after the detector detects the contour shape of the metal skirting material, it sends it to the raw material setting device 30, so that the raw material setting device 30 can accurately clamp and adjust the position of the metal skirting material. The raw material setting device 30 is a component capable of adjusting the position of the metal skirting material, for example, it can have an adjustment member and an auxiliary member that drives the adjustment member to rotate, etc., but not limited to this. The feeding detection device 40 is a component that can detect the material of the metal skirting material and transport it to the bending and forming device 50. For example, it can have a conveyor belt and a detector (or sensor), etc. The detector can be a material detector or a metal detector, etc., but not limited to this. The bending and forming device 50 is a component that can be used to bend the metal skirting material, for example, it can be a desktop metal bending and forming machine or a ZHW24S-1000A four-axis profile bending machine, etc., but not limited to this.
[0052] From the above, it can be seen that the assembled metal skirting board raw material bending and forming equipment 100 provided in the embodiment of the present application, because the detection device 20, the raw material adjustment device 30 and the feeding detection device 40 are all arranged in sequence on the support 10 along the raw material conveying direction, it helps to improve the stability and safety of conveying the metal skirting board raw material. The detection device 20 corresponds to the output end of the raw material conveyor, which can improve the accuracy of the metal skirting board raw material conveying position and reduce the position error; the raw material adjustment device 30 cooperates with the detection device 20, which helps to improve the conveying stability of the metal skirting board raw material, prevent the metal skirting board raw material from falling off, and increase safety; when the metal skirting board raw material is bent, the metal skirting board raw material conveyed from the raw material conveyor enters the detection device 20, the detection device 20 detects the contour shape of the metal skirting board raw material, and the raw material adjustment device 30 adjusts the processing position of the metal skirting board raw material according to the contour shape of the metal skirting board raw material. After adjustment, it passes through the feeding detection device 20. The device 40 conveys the metal skirting board raw material from the feed port 5101 to the bending and forming device 50. At the same time, the feeding detection device 40 detects the metal material of the detected metal skirting board raw material, and sends the metal material information to the bending and forming device 50, so as to bend the metal skirting board raw material. Therefore, during processing, it is possible to avoid uneven bending and inaccurate bending angles of the bent part of the metal skirting board due to the different positions and materials of the metal skirting board raw materials as much as possible, and to prevent the metal skirting board from rebounding or material deformation as much as possible, so as to improve the bending quality of the metal skirting board raw material after processing and improve the quality of the metal skirting board.
[0053] In some embodiments, see Figure 2 The raw material adjusting device 30 includes an adjusting base 31, two adjusting auxiliary parts 32 and an adjusting part 33. The adjusting base 31 is arranged on the support part 10. The two adjusting auxiliary parts 32 are respectively arranged on both sides of the top of the adjusting base 31; a adjusting gap is formed between the two adjusting auxiliary parts 32. The adjusting part 33 is located in the adjusting gap and contacts the side walls of the two adjusting auxiliary parts 32 respectively. The adjusting part 33 is arranged to rotate between the adjusting base 31 and the two adjusting auxiliary parts 32 to adjust the position of the metal skirting material.
[0054] It can be understood that the adjustment base 31 is a component that can support the two adjustment auxiliary components 32 and the adjustment component 33, for example, it can be a support table, and the shape and structure of the support table can be a rectangular shape, a square structure, etc., but not limited to this. The adjustment auxiliary component 32 is a component that can assist in positioning the adjustment component 33, for example, it can be a square or rectangular structure, positioning the adjustment component 33, etc., but not limited to this. The adjustment component 33 is a component that can adjust the position of the metal skirting material, for example, it can be a circular ring structure, etc., but not limited to this.
[0055] With such a configuration, the adjusting member 33 is located in the adjusting gap and contacts the side walls of the two adjusting auxiliary members 32 respectively, which can improve the stability of the adjusting member 33 when adjusting the position of the metal skirting line, and prevent the adjusting member 33 from shaking or causing the metal skirting line material to fall off when adjusting the position of the metal skirting line material. When the metal skirting line material enters the adjusting member 33, the adjusting member 33 clamps the metal skirting line material to adjust the position. The adjusting member 33 adjusts the metal skirting line material under the support and positioning of the adjusting auxiliary member 32 and the adjusting base 31, so as to improve the stability and safety during adjustment and improve the adjustment effect of the position of the metal skirting line material.
[0056] Optionally, in some embodiments, see Figure 3 The adjusting member 33 is annular, and the raw material adjusting device 30 further includes a plurality of first abutting members 34 and a plurality of second abutting members 35: the plurality of first abutting members 34 are respectively arranged on the inner side wall of the adjusting member 33. The plurality of second abutting members 35 are respectively arranged on the inner top wall of the adjusting member 33 in sequence. The plurality of first abutting members 34 are used to abut against each other to clamp the metal skirting material; the plurality of second abutting members 35 are used to adjust the metal skirting material when it is not parallel to the support member 10.
[0057] It can be understood that the two first abutting members 34 are used to be relatively close to clamp the metal skirting material, and the two first abutting members 34 can also be used to move away from each other to loosen the metal skirting material. The second abutting member 35 can be used to contact the metal skirting material downward to prevent the metal skirting material from tilting; the first abutting member 34 and the second abutting member 35 can both be an abutting plate and a micro linear motor that drives the abutting plate to move relative to each other, but are not limited thereto.
[0058] With such arrangement, a plurality of first abutment members 34 are respectively arranged on the inner side wall of the adjusting member 33, and can be relatively close to each other to clamp the parts of the metal skirting material, and can also be far away from each other to loosen the parts of the metal skirting material, so as to ensure that the metal skirting material will not fall off when the position is adjusted, and to prevent the position of the metal skirting material from being uneven after adjustment. After the metal skirting material enters the adjusting member 33, the two first abutment members 34 are respectively close to each other to clamp, and at the same time, the adjusting member 33 receives the contour of the metal skirting material transmitted by the detection device 20. After the adjusting member 33 clamps the metal skirting material, the adjusting member 33 adjusts its position under the positioning of the adjusting base 31 and the two adjusting auxiliary members 32, and accurately adjusts the position of the metal skirting material according to the contour shape of the metal skirting material, thereby improving the accuracy of the adjustment, and helping to improve the quality of the metal skirting material during bending, so that the bending radius and curvature meet the requirements better, and the bending quality is improved.
[0059] Optionally, in some embodiments, please refer to Figure 3 and Figure 4 An annular groove 3301 is provided on the outer wall of the adjusting member 33; a first annular groove fitting portion 3101 is provided on the top of the adjusting base 31, and the first annular groove fitting portion 3101 extends into the annular groove 3301; second annular groove fitting portions 3201 are provided on the inner walls of the two adjusting auxiliary members 32, and the second annular groove fitting portions 3201 extend into the annular groove 3301.
[0060] It can be understood that the first ring groove matching part 3101 and the second ring groove matching part 3201 are structures that can be used to support the positioning and adjusting part 33; the first ring groove matching part 3101 and the second ring groove matching part 3201 can both be support rods, one end of the support rod extends into the annular groove 3301, and one end of the support rod extending into the annular groove 3301 can be a spherical structure, which slides with the annular groove 3301.
[0061] With such arrangement, when the adjusting piece 33 clamps the metal skirting board material for position adjustment, the first annular groove fitting portion 3101 and the second annular groove fitting portion 3201 both extend into the annular groove 3301 of the adjusting piece 33, so that the adjusting piece 33 can adjust the position of the metal skirting board material through the sliding cooperation between the annular groove 3301 and the first annular groove fitting portion 3101 and the second annular groove fitting portion 3201, so as to improve the flexibility of the adjusting piece 33, prevent the position of the adjusting piece 33 from shifting during adjustment, and prevent the processing position of the metal skirting board material from shifting as much as possible, so as to improve the bending radius of the bending process to meet the use requirements, thereby improving the processing quality and service life of the metal skirting board.
[0062] Optionally, in some embodiments, see Figure 2 The material feeding detection device 40 includes a material feeding member 41 and a detection member 42, wherein:
[0063] The feed member 41 is arranged on the support member 10 ; the feed member 41 has a feed channel, and the conveying direction of the feed channel is the same as the feeding direction of the metal skirting board raw material; the feed member 41 is used to convey the metal skirting board raw material from the feed channel to the bending and forming device 50 .
[0064] The detection member 42 is disposed on the material feeding member 41 and is in communication connection with the bending and forming device 50 . The detection member 42 is used for detecting the metal material of the skirting board raw material.
[0065] It can be understood that the material feeding member 41 is a member capable of conveying the metal skirting material to the bending and forming device 50, such as a conveyor belt, etc., but not limited thereto. The detection member 42 is a detection member capable of detecting the metal composition and metal type in the metal skirting material, such as a metal detector or a material detector, etc., but not limited thereto. The detection member 42 can be installed on both sides of the detection belt (located in a fixed position) and opposite to the metal skirting material.
[0066] In this way, after the raw material setting device 30 adjusts the position of the metal skirting board raw material, the metal skirting board raw material is conveyed to the feeding piece 41, and the feeding piece 41 will drive the metal body raw material to the feeding port 5101 of the bending and forming device 50. During the conveying process, the detection part 42 detects the metal material of the metal skirting board raw material, as well as the composition and distribution of the metal material, and transmits it to the bending and forming device 50, which helps to improve the processing accuracy of the bending and forming device 50, and enables the bending and forming device 50 to accurately adjust the processing method and processing parameters that match the metal material, thereby improving the processing quality of the metal skirting board raw material by the bending and forming device 50, improving the accuracy of the bending radius and curvature, preventing the processed metal skirting board from rebounding or material deformation, and making the processed metal skirting board more satisfactory in use and extending its service life.
[0067] The embodiment of the present application also provides a method for bending and forming assembled metal skirting materials, in which the equipment status data of the bending and forming device is identified, and by analyzing the first status data and the second status data, it is possible to accurately understand whether the current state of the bending and forming device is in the operating state, and monitor the operating state of the device in real time, thereby improving production continuity. According to the equipment status data, the processing requirement data is obtained, which can improve the processing accuracy and quality of the product. By real-time monitoring of the equipment status, the deviation in the processing process can be found, and the parameters can be adjusted so that each metal skirting meets the predetermined specification requirements, reducing the need for human intervention and reducing the possibility of operating errors. Based on the processing requirement data, the bending and forming device is controlled to perform bending and forming operations on the metal skirting material, which can improve dimensional accuracy and shape consistency, thereby improving production efficiency and product quality. In addition, by accurately controlling the bending angle and force, material waste can be reduced, production costs can be reduced, thereby improving production efficiency and equipment operation stability, reducing the occurrence of uneven bending and inaccurate bending angles in the bending part of the metal skirting, reducing the rebound phenomenon or material deformation of the processed metal skirting, and improving the quality of the metal skirting.
[0068] The assembled metal skirting board raw material bending and forming method provided in the embodiment of the present application can be applied to the assembled metal skirting board raw material bending and forming equipment of any of the above-mentioned embodiments. At this time, the assembled metal skirting board raw material bending and forming equipment is the executor of the assembled metal skirting board raw material bending and forming method provided in the embodiment of the present application. The embodiment of the present application does not impose any restrictions on the specific type of the assembled metal skirting board raw material bending and forming equipment.
[0069] For example, the assembled metal skirting board raw material bending and forming equipment also includes a control device, wherein the control device is communicatively connected to the bending and forming device; the control device can be an operating platform on the bending and forming device, or a control panel in a control room, or a tablet computer, a laptop computer, a netbook, a desktop computer, a computer, a handheld computing device, etc., but is not limited to these.
[0070] In order to better understand the assembled metal skirting board raw material bending and forming method provided in the embodiment of the present application, the specific implementation process of the assembled metal skirting board raw material bending and forming method provided in the embodiment of the present application is exemplarily introduced below.
[0071] Please refer to the figure, Figure 5 A schematic flow chart of a method for bending and forming an assembled metal skirting board raw material provided in an embodiment of the present application is shown. The method for bending and forming a metal skirting board raw material comprises:
[0072] S100, identifying equipment status data of a bending and forming device; wherein the equipment status data includes first status data and second status data, the first status data is used to indicate that the bending and forming device is in a stationary state, and the second status data is used to indicate that the bending and forming device is in an operating state.
[0073] For example, you can judge by obtaining the operating indicator light of the device. Most devices will have an indicator light on when they are working normally, usually green, indicating that the device is running. The operating indicator light of the device can be obtained by detecting through a signal sensor. You can also check the output data or results of the device. For some automated equipment, you can also view its operating status and history in real time through the monitoring software connected to the device. For some complex equipment, you can use professional diagnostic tools for detection.
[0074] S200, obtaining processing requirement data according to the equipment status data; wherein the processing requirement data is used to indicate parameter values for correcting current processing parameters of the bending forming device.
[0075] Exemplarily, based on the equipment status data, a work analysis is performed on the operating status of the bending and forming equipment to obtain processing requirement data; the work analysis of the operating status of the bending and forming equipment can be performed by analyzing the mode and trend of the bending and forming equipment in the operating state, so as to predict possible problems of the bending and forming equipment and make corresponding suggestions for correction of processing parameters. For example, by analyzing the temperature and pressure data, it can be determined whether it is necessary to adjust the power of the heating element or the efficiency of the cooling system. Similarly, the analysis of speed data can help determine whether it is necessary to adjust the feed speed of the raw material to ensure the quality of the bending and forming. Through these analyses, processing requirement data can be generated, which helps to improve the bending and forming device to operate in the best state, improve production efficiency and product quality.
[0076] In one possible implementation, see Figure 6 , S200, obtain processing requirement data according to the equipment status data, including:
[0077] S210, when the equipment status data is the second status data, obtain the first requirement data; wherein, the first requirement data is obtained by analyzing the positions of the raw material setting device, the feeding detection device and the bending and forming device, and the first requirement data is used to reflect that the positions of the raw material setting device, the feeding detection device and the bending and forming device are combined to meet the raw material processing conditions.
[0078] It can be understood that satisfying the raw material processing conditions can be understood as satisfying the position during processing; the positions of the raw material setting device, the feeding detection device and the bending forming device jointly satisfying the raw material processing conditions can be understood as the positions of the setting device, the feeding detection device and the bending forming device satisfy that when the raw material is processed, the position of the raw material is at the center position of the processing position (the center position is the optimal processing position or the position that meets the processing conditions without any offset). At this time, the position of the raw material is at the center position of the processing position, which means that the raw material processing conditions are jointly satisfied.
[0079] Exemplarily, when the equipment state data is the second state data, that is, when the bending forming device is in the operating state, the first required data is obtained; for example, it can be through data fusion technology. First, the geometric measurement method can be used to measure the external dimensions of the equipment and calculate the center point coordinates using geometric principles. Modern technologies, such as laser scanning or 3D modeling software, can be used to accurately capture the shape of the equipment and calculate the center position. In addition, for some equipment of specific shapes, mathematical modeling methods can be used to determine the center position by writing algorithms. For some complex equipment that cannot be measured directly, virtual reality technology can be used to simulate the three-dimensional model of the equipment to assist in determining the center position. These methods each have their own advantages and can be flexibly selected according to actual conditions and needs.
[0080] In one possible implementation, see Figure 7 , S210, when the device state data is the second state data, obtaining the first required data, including:
[0081] S211, when the equipment status data is the second status data, determine the first position data, the second position data and the third position data; wherein the first position data is used to indicate the current center position of the raw material setting device, the second position data is used to indicate the current center position of the feeding detection device, and the third position data is used to indicate the current center position of the bending and forming device.
[0082] It can be understood that the current center position of the bending and forming device can be understood as the position of the center point of the processing area of the bending and forming device; the current center position of the raw material setting device and the current center position of the feeding detection device can be understood as the center point of the two devices in the current working state; the center point, for example, the shape of the raw material setting device is roughly square, then the center point of the raw material setting device is to make a ray from the best processing point of the bending and forming device to the raw material setting device, shoot the ray through the raw material setting device, and take a ray point at the center of the ray (a straight line) on the raw material setting device, and the ray point is the center point. (It can also be understood as extending a straight line from the position of the center point of the processing area of the bending and forming device to the raw material setting device and the feeding detection device in sequence, and the position of the point where the straight line intersects with the center position of the working area of the raw material setting device and the feeding detection device); the first position data, the second position data and the third position data can be determined by the position sensor, and combined with the real-time data processing algorithm, the center position of each device can be captured. In detail, high-precision encoders and position sensors can be used to monitor the movement of the device, and the microprocessor can perform real-time analysis and calculation of the data. The sensor can provide continuous feedback signals, and the microprocessor can calculate the precise position data of the device based on these signals through preset mathematical models and algorithms. Such an analysis method ensures the accuracy and reliability of the position data, thus providing a solid foundation for the precise control of the equipment.
[0083] S212, draw a first line segment from the current center position of the raw material setting device indicated by the first position data as the first starting point to the current center position of the feeding detection device indicated by the second position data, and use the current center position of the feeding detection device indicated by the second position data as the first end point.
[0084] It can be understood that the first line segment can be understood as a straight line connecting the raw material setting device to the feeding detection device, which can be simulated through three-dimensional space, and can also be drawn manually through measuring tools and drawing tools. For example, the linear relationship between the center positions of the devices can be constructed by applying geometric principles and vector analysis. In detail, the center position coordinates of the raw material setting device are determined, and then these coordinate points are used as references. Through the linear interpolation tool, the line segment connecting the two center position points can not only ensure the accuracy of the line segment, but also can be effectively used to dynamically adjust and optimize the operation trajectory of the equipment, and can achieve precise control of the position of the device, thereby improving the efficiency of the entire production process and product quality.
[0085] S213, draw a second line segment from the current center position of the feeding detection device indicated by the second position data as the second starting point to the current center position of the bending and forming device indicated by the third position data, and use the current center position of the bending and forming device indicated by the third position data as the second end point.
[0086] Exemplarily, the method of obtaining is substantially the same as step S212, for example, the second line segment can be determined by adopting similar geometric principles and vector analysis methods. In detail, the coordinates of the center position of the bending forming device are determined, and these coordinate points are also used as reference points. Using these coordinate points, mathematical tools are used to calculate the line segment connecting the second starting point and the second end point, which can be used to dynamically adjust and optimize the running trajectory of the equipment to achieve precise control of the bending forming device; the mathematical tool can be linear interpolation or least squares method.
[0087] S214, analyzing the first end point, the second start point, the first line segment, and the second line segment to obtain first required data.
[0088] It can be understood that the first required data is obtained by performing connection coincidence analysis on the first end point, the second starting point, the first line segment and the second line segment. The connection coincidence analysis can be to connect the first end point of the first line segment and the second starting point of the second line segment (the position of the line segment cannot be moved during connection), check whether the connected line segment is a straight line, and whether the first end point of the first line segment and the second starting point connected to the second line segment coincide. If they coincide, it proves that they are located at the same center position, and the first required data is obtained.
[0089] With this setup, each link meets the predetermined quality standards, which not only improves the accuracy of product design, but also enhances the predictability and controllability of the production process.
[0090] In a possible implementation, S214, analyzing the first end point, the second start point, the first line segment, and the second line segment to obtain first required data includes:
[0091] S2141, overlap the first end point on the first line segment and the second starting point on the second line segment to obtain angle data; wherein the angle data is used to indicate the angle formed between the first line segment and the second line segment after the first end point and the second starting point overlap.
[0092] It can be understood that the first end point on the first line segment and the second start point on the second line segment are overlapped, and the angle between the first line segment and the second line segment is calculated to obtain the angle data;
[0093] Exemplarily, calculating the angle between the first line segment and the second line segment can be achieved by a geometric analysis method. In detail, a vector analysis technique can be used to represent the starting point and the end point of the two line segments as vectors, and then the relative positional relationship between them can be determined by vector addition and subtraction operations. By calculating the angle between the two vectors, the angle formed between the first line segment and the second line segment after the first end point and the second starting point coincide can be obtained, and angle data can be obtained. This method is not only accurate, but can also effectively and precisely determine the angle formed between the first line segment and the second line segment, and quickly determine the positional relationship between the first line segment and the second line segment.
[0094] S2142, performing ray analysis on the first line segment and the second line segment to obtain tilt data; wherein the tilt data is used to reflect the tilt conditions of the first line segment and the second line segment.
[0095] It can be understood that the inclination of the first line segment and the second line segment can be that the ground or the ground plane of the support is used as the horizontal standard plane (the horizontal standard plane is 0°, that is, completely flat), a standard straight line is made on the horizontal standard plane, and the first line segment and the second line segment are compared with the standard straight line respectively to obtain the relationship between the standard straight line and the first line segment and the second line segment. If the first line segment and the second line segment are inclined, it will reflect that they do not coincide with the standard straight line but produce a certain angle.
[0096] Exemplarily, the ray analysis of the first line segment and the second line segment may be performed by a ray analysis method. The ray analysis method is a geometric analysis method that determines the inclination of the line segment by emitting rays from the starting point of the line segment and analyzing the relationship between these rays and the end point of the line segment. In specific operations, a reference plane may be set, and then the starting point of the line segment may be used as the origin of the ray. By calculating the intersection of the ray and the reference plane, the inclination angle of the line segment relative to the reference plane may be obtained. It can provide accurate inclination information to evaluate the qualification of the processing position, and avoid the processing inclination of the raw material when processing the metal skirting board raw material as much as possible, thereby improving the processing quality.
[0097] S2143: If the angle value indicated by the angle data is 180 degrees or 360 degrees, and the inclination indicated by the tilt data is 0 degrees, the first required data is obtained.
[0098] Exemplarily, a reference plane can be set, and then the starting point of the line segment is used as the origin of the ray. By calculating the intersection of the ray and the reference plane, the inclination angle of the line segment relative to the reference plane can be obtained. If there is no intersection between the calculated ray and the reference plane, it means that the first line segment and the second line segment are completely parallel or overlap, the angle value indicated by the angle data is 180 degrees or 360 degrees, and the inclination indicated by the inclination data is 0 degrees, and the first required data can be obtained.
[0099] In a possible implementation, the method further includes:
[0100] If the angle value indicated by the angle data is not equal to 180 degrees or 360 degrees and / or the inclination indicated by the tilt data is not equal to 0 degrees, adjustment data is obtained; wherein the adjustment data is used to indicate position adjustment of the raw material setting device and / or the feeding detection device.
[0101] It can be understood that a reference plane can be set, and then the starting point of the line segment can be used as the origin of the ray. By calculating the intersection of the ray and the reference plane, the inclination angle of the line segment relative to the reference plane can be obtained. If the ray and the reference plane have an intersection by calculation, it means that the first line segment and the second line segment are not parallel, the angle value indicated by the angle data is not equal to 180 degrees or 360 degrees and / or the inclination indicated by the inclination data is not equal to 0 degrees, and the adjustment data can be obtained, which helps to transport the raw materials on the production line at the correct angle and position, thereby improving production efficiency and product quality, preventing changes in processing position, avoiding the bending radius as much as possible to meet processing requirements, and preventing rebound.
[0102] S220, when the equipment status data is the second status data, obtain second requirement data; wherein the second requirement data is obtained by analyzing the processing parameters of the feeding detection device and the bending and forming device, and the second requirement data is used to indicate the corrected parameter value obtained by comparing the current processing parameters of the bending and forming device with the processing parameters required for the metal material of the metal skirting board raw material clamped by the feeding detection device.
[0103] It can be understood that when the equipment status data is the second status data, the bending forming device is subjected to parameter analysis to obtain the second requirement data. The parameter analysis of the bending forming device can be performed by identifying the correlation between the raw material characteristics and the equipment status, adapting to the processing requirements of different metal materials, and modifying the parameters in the device. For example, when the metal material content is different, the parameter value of the bending force is increased or decreased, so that the bending radius and curvature of the metal skirting meet the standards and processing requirements, reduce the rebound phenomenon, and prevent the material from being deformed due to large force. The parameter analysis of the bending and forming device can be to first identify and analyze the metal material of the metal skirting board raw material conveyed by the feeding and detection device (the metal skirting board raw material can be made of 50% stainless steel and 50% aluminum, 100% aluminum or 100% stainless steel, etc., but not limited to this), and then identify and analyze the current processing parameters of the bending and forming device to see which metal material the metal skirting board raw material is suitable for; identifying and analyzing the metal skirting board raw material conveyed by the feeding and detection device can be by analyzing the metal material of the metal skirting board raw material using X-ray fluorescence spectroscopy or inductively coupled plasma atomic emission spectroscopy; identifying and analyzing the current processing parameters of the bending and forming device can be by obtaining the processing raw material of the last bending and forming device to obtain the metal material suitable for the current processing parameters of the bending and forming device (this method can only be used when the processing parameters have not been cleared after the last use of the bending and forming device), or by inputting the current processing parameters into a simulation test system for simulation testing, so as to obtain the metal material suitable for the current processing parameters of the bending and forming device.
[0104] S230, analyzing and processing the metal skirting board raw material based on the first requirement data and the second requirement data to obtain processing requirement data.
[0105] Exemplarily, it is determined that the detection device, the raw material setting device and the feeding detection device correspond to the center position of the bending and forming device to meet the first requirement data, and the correction parameter value obtained by comparing the current processing parameters of the bending and forming device with the processing parameters required for the metal material of the metal skirting board raw material clamped by the feeding detection device to meet the second requirement data. If both meet at the same time, the processing requirement data can be obtained. The processing requirement data can be obtained by comparing the center position of the existing detection device, the raw material setting device and the feeding detection device with the center position of the current processing area of the bending and forming device to check whether the center positions correspond. If they correspond, the first requirement data can be obtained. The second requirement data can also be obtained by comparing the current processing parameters of the bending and forming device with the processing parameters required for the metal material of the metal skirting board raw material clamped by the feeding detection device through a comparison method to obtain the correction parameter value. This correction parameter is used to correct the current processing parameters of the bending and forming device. This correction parameter is the second requirement data.
[0106] S300, controlling the bending and forming device to perform bending and forming operations on the metal skirting board raw material based on the processing requirement data.
[0107] Exemplarily, the correction parameters currently in the bending and forming device indicated by the processing requirement data are controlled and modified, or the processing requirement data are converted into precise bending path instructions, which are input into the control system of the bending and forming device, so that the metal skirting board raw material is bent into a predetermined shape and size, and the stress distribution and deformation of the material during the bending process can be predicted, thereby optimizing the bending parameters, reducing material waste and improving the yield rate, so that the metal skirting board raw material can be positioned more accurately during processing and the processing quality is higher.
[0108] Such a setting can reduce material waste, reduce production costs, and reduce the occurrence of uneven bending and inaccurate bending angles in the bent parts of metal skirtings by precisely controlling the bending angle and force, thereby improving production efficiency and equipment operation stability, and reducing the risk of rebound or material deformation of the processed metal skirtings, thereby reducing processing time, improving processing efficiency, and improving the quality of metal skirtings.
[0109] In one possible implementation, see Figure 8 S300, based on the processing requirement data, controls the bending and forming device to perform bending and forming operations on the metal skirting material, including:
[0110] S310, performing bending prediction simulation based on the processing requirement data to obtain standard bending data; wherein the standard bending data is used to reflect the ideal bending condition of the metal skirting board raw material, and the ideal bending condition includes an ideal bending position, an ideal bending radius and an ideal bending speed.
[0111] It can be understood that the ideal bending position can be understood as the ideal bending area of the metal skirting board material, the ideal bending radius can be understood as the bending radius value of the metal skirting board material and the ideal bending speed can be understood as the ideal speed of the metal skirting board material when bending, at what speed and how long it takes to complete the bending.
[0112] For example, the finite element analysis method can be used to perform bending simulation and predictive analysis to simulate the behavior of the metal skirting board during the bending forming process. It can analyze in detail the stress and strain distribution of the material when subjected to force, thereby predicting possible deformation and breaking points. Through this prediction information, the bending parameters such as bending angle, bending speed and bending force can be adjusted to enable the metal skirting board to achieve the ideal bending position, radius and speed during the forming process.
[0113] S320, obtaining raw material position data of the metal skirting board raw material at the processing location of the bending and forming equipment; wherein the raw material position data is used to indicate the position of the center position of the metal skirting board raw material on the bending and forming equipment.
[0114] For example, high-precision laser scanning technology can accurately capture the real-time position information of the metal skirting material on the bending and forming equipment. Laser scanning technology can provide precise coordinates in three-dimensional space to determine the center position of the material. In addition, it can also be combined with a machine vision system to analyze the shape and size of the material, so that the material can be accurately placed during the bending process, ensuring the accuracy and consistency of the bending.
[0115] S330, analyze the center position of the metal skirting board raw material indicated by the raw material orientation data and the current center position of the bending and forming device indicated by the third position data. If the center position indicated by the raw material orientation data and the current center position of the bending and forming device indicated by the third position data coincide with each other, obtain permission data; wherein, the permission data is used to indicate that the metal skirting board raw material is allowed to be bent.
[0116] Exemplarily, position analysis can be performed through spatial coordinate matching; spatial coordinate matching position analysis can process the three-dimensional coordinate data provided by the laser scanning system and compare it with the real-time position data of the bending forming equipment. When it is detected that the coordinates of the two center positions are completely consistent, it is considered that the center position of the raw material and the equipment coincide. This matching process is achieved by calculating the distance between the two coordinate points and determining whether the distance is less than a preset threshold. If the coincidence is confirmed, permission data will be generated; the permission data can be a set of signals or codes used to trigger the start of the bending process.
[0117] S340, when the metal skirting board material is bent as indicated by the allowed data, the actual first bending position and the second bending position of the metal skirting board material are obtained, and the first bending position is analyzed with the ideal bending position and the second bending position is analyzed with the ideal bending position to obtain first difference data; wherein the first difference data is used to reflect the difference between the first bending position and the ideal bending position and the difference between the second bending position and the ideal bending position.
[0118] It can be understood that the difference situation may be, for example, the first bending position or the first bending position deviates from the ideal bending position when bending, and the section from the deviated bending position to the ideal bending position is the difference between the first bending position and the ideal bending position.
[0119] For example, the deviation between the actual bending position and the ideal bending position can be measured by combining geometric analysis technology with an error compensation algorithm. The measurement method includes but is not limited to the least squares method, the iterative approximation method and the spatial geometric analysis, which can quantify the error in the bending process to obtain the first difference data.
[0120] S350, identifying the actual first bending radius and the second bending radius of the metal skirting board material, and analyzing the first bending radius with the ideal bending radius and the second bending radius with the ideal bending radius to obtain second difference data; wherein the second difference data is used to reflect the difference between the first bending radius and the ideal bending radius and the difference between the second bending radius and the ideal bending radius.
[0121] For example, the first bending radius is analyzed with the ideal bending radius and the second bending radius is analyzed with the ideal bending radius by using advanced image processing technology and machine vision algorithms, capturing the bending shape of the metal skirting material with a high-precision sensor, and processing the captured image with computer software to measure the actual bending radius. By comparing and analyzing with the preset ideal bending radius data, the difference between the first and second bending radii and the ideal value is calculated, and then the second difference data is obtained, which helps to improve the accuracy and reliability of the measurement results and provides strong technical support for the production quality control of metal skirtings.
[0122] S360, when the metal skirting board material is bent as indicated by the allowable data, the actual bending speed of the metal skirting board material is obtained, and the actual bending speed is compared with the ideal bending speed to obtain third difference data; wherein the third difference data is used to indicate the difference between the actual bending speed and the ideal bending speed.
[0123] For example, the speed change of the metal skirting material during the bending process can be continuously recorded by a real-time monitoring system, and the small speed fluctuations can be captured by high-frequency data acquisition technology. The actual bending speed can be accurately calculated by analyzing the speed data (for example, the total time required for bending can be detected to obtain the average bending amount per second, and the standard point can be selected. The standard point can be that if the total time is 5 seconds, then the current speed is detected at the second and fourth seconds. Then, the second and fourth seconds can be called standard points, and the speed is analyzed according to the standard points; in addition, the standard points can be determined according to the actual production situation). The comparative analysis is to compare the actual bending speed with the preset ideal bending speed. Through this difference analysis, the third difference data can be obtained. The third difference data reflects the deviation between the actual bending speed and the ideal bending speed, and provides an important reference for speed control in the production process.
[0124] S370: If the difference indicated by the first difference data and the difference indicated by the second difference data are both no difference, and the difference indicated by the third difference data is 0, continue to perform bending and forming operations on the metal skirting board material.
[0125] It can be understood that in the actual production process, when the first difference data and the second difference data both show no difference, and the difference of the third difference data is zero, this indicates that the bending process of the metal skirting board raw material is completely consistent with the ideal state, and the bending forming device continues to be controlled to perform bending and forming work. The bending speed, bending radius and bending position of the metal skirting board raw material can be controlled, so that the metal skirting board raw material can remain as continuous and consistent as possible during the production process, so as to improve production quality and efficiency, and reduce rebound and material deformation.
[0126] In a possible implementation, the method further includes:
[0127] If the center position of the metal skirting board raw material indicated by the raw material orientation data and the current center position of the bending and forming device indicated by the third position data do not coincide, adjustment data is obtained; wherein the adjustment data is used to indicate adjustment of the center position of the metal skirting board raw material indicated by the raw material orientation data.
[0128] For example, the analysis can be performed by using spatial geometry analysis and error compensation algorithms, and by accurately calculating the deviation between the raw material and the center position of the bending and forming device (it can be determined whether the center position of the metal skirting material and the current center position of the bending and forming device indicated by the third position data coincide with each other according to the determination method of the above steps S2141 to S2143), and the corresponding adjustment data is generated. These data guide other automated equipment to fine-tune the raw material to ensure that it is accurately placed at the predetermined bending position. In addition, the real-time feedback mechanism can continuously monitor the adjustment effect, and further fine-tune it when necessary to achieve the best processing accuracy.
[0129] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
[0130] Corresponding to the assembled metal skirting board raw material bending and forming method described in the above embodiment, the embodiment of the present application also provides an assembled metal skirting board raw material bending and forming system, and each unit of the system can implement each step of the assembled metal skirting board raw material bending and forming method. Fig. 9 A structural block diagram of an assembled metal skirting board raw material bending and forming system provided in an embodiment of the present application is shown. For ease of explanation, only the parts related to the embodiment of the present application are shown.
[0131] Reference Fig. 9 The assembled metal skirting material bending and forming system includes:
[0132] an identification unit, used to identify equipment status data of the bending and forming device; wherein the equipment status data includes first status data and second status data, the first status data is used to indicate that the bending and forming device is in a stationary state, and the second status data is used to indicate that the bending and forming device is in a running state;
[0133] A correction unit, used to obtain processing requirement data according to the equipment status data; wherein the processing requirement data is used to indicate a parameter value for correcting a current processing parameter of the bending forming device;
[0134] A control unit is used to control the bending and forming device to perform bending and forming operations on the metal skirting board raw material based on the processing requirement data.
[0135] It should be noted that the information interaction, execution process, etc. between the above-mentioned systems / units are based on the same concept as the method embodiment of the present application. Their specific functions and technical effects can be found in the method embodiment part and will not be repeated here.
[0136] Those skilled in the art can clearly understand that, for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example for illustration. In practical applications, the above-mentioned function allocation can be completed by different functional units and modules as needed, that is, the internal structure of the system can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiment can be integrated in a processing unit, or each unit can exist physically separately, or two or more units can be integrated in one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units and modules in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, which will not be repeated here.
[0137] The embodiment of the present application also provides an assembled metal skirting board raw material bending and forming device, Fig.10 This is a schematic diagram of the structure of a control device for an assembled metal skirting material bending and forming device provided in one embodiment of the present application. Fig.10 As shown, the control device 6 of this embodiment includes: at least one processor 60 ( Fig.10 Only one is shown), at least one memory 61 ( Fig.10Only one is shown) and a computer program 62 stored in the at least one memory 61 and executable on the at least one processor 60. When the processor 60 executes the computer program 62, the control device 6 implements the steps in any of the above-mentioned embodiments of the assembled metal skirting board raw material bending and forming method, or the control device 6 implements the functions of each module / unit in the above-mentioned system embodiments.
[0138] Exemplarily, the computer program 62 may be divided into one or more modules / units, which are stored in the memory 61 and executed by the processor 60 to complete the present application. The one or more modules / units may be a series of computer program instruction segments capable of completing specific functions, which are used to describe the execution process of the computer program 62 in the control device 6.
[0139] The control device 6 may be a computing device such as a desktop computer or a notebook. The control device 6 may include, but is not limited to, a processor 60 and a memory 61. Those skilled in the art will appreciate that Fig.10 It is only an example of the control device 6 and does not constitute a limitation on the control device 6. It may include more or fewer components than shown in the figure, or a combination of certain components, or different components. For example, it may also include input and output devices, network access devices, buses, etc.
[0140] The processor 60 may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc.
[0141] In some embodiments, the memory 61 may be an internal storage unit of the control device 6, such as a hard disk or memory of the control device 6. In other embodiments, the memory 61 may also be an external storage device of the control device 6, such as a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, etc. equipped on the control device 6. Further, the memory 61 may also include both an internal storage unit and an external storage device of the control device 6. The memory 61 is used to store an operating system, an application program, a boot loader (BootLoader), data and other programs, such as the program code of the computer program. The memory 61 may also be used to temporarily store data that has been output or is to be output.
[0142] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.
[0143] An embodiment of the present application provides a computer program product. When the computer program product is run on an assembled metal skirting board raw material bending and forming device, the assembled metal skirting board raw material bending and forming device implements the steps in any of the above-mentioned method embodiments.
[0144] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, which can be completed by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium. When the computer program is executed by the processor, the steps of the above-mentioned various method embodiments can be implemented. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may at least include: any entity or device that can carry the computer program code to the assembled metal skirting raw material bending and forming equipment, recording medium, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. For example, a USB flash drive, a mobile hard disk, a magnetic disk or an optical disk. In some jurisdictions, according to legislation and patent practice, computer-readable media cannot be electric carrier signals and telecommunication signals.
[0145] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0146] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0147] In the embodiments provided in the present application, it should be understood that the disclosed assembled metal skirting board raw material bending and forming system, equipment and method can be implemented in other ways. For example, the assembled metal skirting board raw material bending and forming system and equipment embodiments described above are merely schematic. For example, the division of the modules or units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.
[0148] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0149] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A method for bending and forming assembled metal skirting materials, characterized in that: Applied to the assembled metal skirting board raw material bending and forming equipment, the assembled metal skirting board raw material bending and forming equipment cooperates with the raw material conveyor, and the assembled metal skirting board raw material bending and forming equipment includes: A support member, located on one side of the raw material conveyor; A detection device is arranged on the support member and corresponds to the output end of the raw material conveyor; the detection device is used to detect the contour shape of the metal skirting material; A raw material setting device is arranged on the supporting member; the raw material setting device cooperates with the detecting device; the raw material setting device is used to adjust the position of the metal skirting board raw material before conveying; A material feeding detection device is arranged on the support member; the material feeding detection device is used to detect the metal material of the metal skirting board raw material when the metal skirting board raw material is fed to the bending and forming device; and A bending and forming device having a feed inlet; the bending and forming device is used to bend the raw material entering from the feed inlet; Wherein, the detection device, the raw material setting device, the feeding detection device and the bending forming device are sequentially arranged along the raw material conveying direction; The assembled metal skirting board raw material bending forming method comprises: Identify equipment status data of the bending and forming device; wherein the equipment status data includes first status data and second status data, the first status data is used to indicate that the bending and forming device is in a stationary state, and the second status data is used to indicate that the bending and forming device is in a running state; Obtaining processing requirement data according to the equipment status data; wherein the processing requirement data is used to indicate a parameter value for correcting a current processing parameter of the bending and forming device; Controlling the bending and forming device to perform bending and forming operations on the metal skirting board raw material based on the processing requirement data; The obtaining of processing requirement data according to the equipment status data comprises: When the equipment status data is the second status data, first requirement data is obtained; wherein the first requirement data is obtained by analyzing the positions of the raw material setting device, the feeding detection device and the bending forming device, and the first requirement data is used to reflect that the positions of the raw material setting device, the feeding detection device and the bending forming device jointly meet the raw material processing conditions; When the equipment status data is the second status data, the second requirement data is obtained; wherein, the second requirement data is obtained by analyzing the processing parameters of the feeding detection device and the bending and forming device, and the processing parameters of the feeding detection device and the bending and forming device are analyzed by identifying the correlation between the raw material characteristics and the equipment status, adapting to the processing requirements of different metal materials, and modifying the parameters in the device, and the second requirement data is used to indicate the corrected parameter value obtained by comparing the current processing parameters of the bending and forming device with the processing parameters required for the metal material of the metal skirting board raw material obtained by the feeding detection device; the current processing parameters are obtained by obtaining the raw materials processed by the bending and forming device last time to obtain the current processing parameters of the bending and forming device; The metal skirting board raw material is analyzed and processed based on the first requirement data and the second requirement data to obtain processing requirement data.
2. The method for bending and forming the assembled metal skirting material according to claim 1, characterized in that: The raw material setting device comprises: A setting base, arranged on the support member; Two adjustment auxiliary parts are respectively arranged on two sides of the top of the adjustment base opposite to each other; an adjustment gap is formed between the two adjustment auxiliary parts; and An adjusting member, the adjusting member is located in the adjusting gap and is in contact with the side walls of the two adjusting auxiliary members respectively; Wherein, the adjusting member is arranged to rotate between the adjusting base and the two adjusting auxiliary members to adjust the position of the metal skirting board material.
3. The method for bending and forming the assembled metal skirting material according to claim 2, characterized in that: The adjusting member is in a circular shape, and the raw material adjusting device further comprises: A plurality of first abutment members are respectively and relatively arranged on the inner side walls of the adjustment member; and A plurality of second abutment members are respectively and sequentially arranged on the inner top wall of the adjustment member; Wherein, the plurality of the first abutting members are used to abut against each other to clamp the metal skirting board material; the plurality of the second abutting members are used to adjust when the metal skirting board material is not parallel to the supporting member.
4. The method for bending and forming the assembled metal skirting material according to claim 2, characterized in that: An annular groove is provided on the outer wall of the adjusting member; a first annular groove fitting portion is provided on the top of the adjusting base, and the first annular groove fitting portion extends into the annular groove; a second annular groove fitting portion is provided on the inner wall of each of the two adjusting auxiliary members, and the second annular groove fitting portion extends into the annular groove.
5. The method for bending and forming the assembled metal skirting material according to claim 1, characterized in that: The feeding detection device comprises: A material feeding member is arranged on the support member; the material feeding member has a material feeding channel, and the conveying direction of the material feeding channel is the same as the feeding direction of the metal skirting board raw material; the material feeding member is used to convey the metal skirting board raw material from the material feeding channel to the bending and forming device; and The detection member is arranged on the feeding member and is in communication connection with the bending and forming device. The detection member is used to detect the metal material of the skirting board raw material.
6. The method for bending and forming the assembled metal skirting material according to claim 1, characterized in that: When the device state data is the second state data, obtaining the first requirement data includes: When the equipment state data is the second state data, first position data, second position data and third position data are determined; wherein the first position data is used to indicate the current center position of the raw material setting device, the second position data is used to indicate the current center position of the feeding detection device, and the third position data is used to indicate the current center position of the bending forming device; A first line segment is drawn from the current center position of the raw material setting device indicated by the first position data as a first starting point to the current center position of the feeding detection device indicated by the second position data, and the current center position of the feeding detection device indicated by the second position data is drawn as a first end point; Then, a second line segment is drawn from the current center position of the feeding detection device indicated by the second position data as a second starting point to the current center position of the bending and forming device indicated by the third position data, and the current center position of the bending and forming device indicated by the third position data is drawn as a second end point; The first end point, the second start point, the first line segment and the second line segment are analyzed to obtain the first required data.
7. The method for bending and forming the assembled metal skirting material according to claim 6, characterized in that: The analyzing the first end point, the second starting point, the first line segment, and the second line segment to obtain the first required data includes: Coinciding the first end point on the first line segment with the second starting point on the second line segment to obtain angle data; wherein the angle data is used to indicate an angle formed between the first line segment and the second line segment after the first end point and the second starting point coincide with each other; Performing ray analysis on the first line segment and the second line segment to obtain tilt data; wherein the tilt data is used to reflect the tilt conditions of the first line segment and the second line segment; If the angle value indicated by the angle data is 180 degrees or 360 degrees, and the inclination indicated by the inclination data is 0 degrees, the first required data is obtained; And / or, the method further comprises: If the angle value indicated by the angle data is not equal to 180 degrees or 360 degrees and / or the inclination indicated by the inclination data is not equal to 0 degrees, adjustment data is obtained; wherein, the adjustment data is used to indicate the position adjustment of the raw material setting device and / or the feeding detection device.
8. The method for bending and forming the assembled metal skirting material according to claim 7, characterized in that: The method of controlling the bending and forming device to perform bending and forming operations on the metal skirting board raw material based on the processing requirement data includes: Performing bending prediction simulation based on the processing requirement data to obtain standard bending data; wherein the standard bending data is used to reflect the ideal bending condition of the metal skirting material, and the ideal bending condition includes an ideal bending position, an ideal bending radius and an ideal bending speed; Acquire raw material position data of the metal skirting board raw material at the processing location of the bending and forming equipment; wherein the raw material position data is used to indicate the position of the center position of the metal skirting board raw material on the bending and forming equipment; Analyze the center position of the metal skirting board raw material indicated by the raw material orientation data and the current center position of the bending and forming device indicated by the third position data, and if the center position indicated by the raw material orientation data and the current center position of the bending and forming device indicated by the third position data coincide, obtain permission data; wherein the permission data is used to indicate that the metal skirting board raw material is allowed to be bent; When the metal skirting material is bent as indicated by the permission data, the actual first bending position and the second bending position of the metal skirting material are obtained, and the first bending position is analyzed with the ideal bending position and the second bending position is analyzed with the ideal bending position to obtain first difference data; wherein the first difference data is used to reflect the difference between the first bending position and the ideal bending position and the difference between the second bending position and the ideal bending position; Identify the actual first bending radius and second bending radius of the metal skirting material, and analyze the first bending radius with the ideal bending radius and the second bending radius with the ideal bending radius to obtain second difference data; wherein the second difference data is used to reflect the difference between the first bending radius and the ideal bending radius and the difference between the second bending radius and the ideal bending radius; When the metal skirting material is bent as indicated by the permission data, an actual bending speed of the metal skirting material is obtained, and the actual bending speed is compared with the ideal bending speed to obtain third difference data; wherein the third difference data is used to indicate the difference between the actual bending speed and the ideal bending speed; If the difference indicated by the first difference data and the difference indicated by the second difference data are both no difference, and the difference indicated by the third difference data is 0, continue to perform bending and forming operations on the metal skirting material; And / or, the method further comprises: If the center position of the metal skirting board raw material indicated by the raw material orientation data and the current center position of the bending and forming device indicated by the third position data do not coincide with each other, adjustment data is obtained; wherein, the adjustment data is used to indicate the adjustment of the center position of the metal skirting board raw material indicated by the raw material orientation data.
Citation Information
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