Manufacturing equipment for hardware fittings
By introducing the function of automatic detection and repairing electrode pits in hardware accessories manufacturing equipment, the problem of uneven welding joint strength caused by pits on the electrode end surface of spot welding machine is solved, and the welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202411425314.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After long-term use of existing spot welding machines, pits are prone to appear on the electrode end surface, resulting in an increase in welding current density, uneven welding joint strength, and lack of automatic detection and repair mechanisms, which affects welding quality.
A manufacturing equipment for hardware accessories is designed, including detection components and grinding components, which can automatically detect pits in the electrode end surface and repair them, ensuring that the electrode surface is flat and thus improving welding quality.
By automatically detecting and repairing pits on the electrode end surface, the problem of uneven welding joint strength is avoided, and the welding quality and efficiency of the spot welding machine are improved.
Smart Images

Figure CN119387785A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spot welding machines, and in particular relates to a manufacturing device for hardware accessories. Background Art
[0002] The spot welder adopts the principle of double-sided double-point overcurrent welding. When working, the two electrodes pressurize the workpiece so that the two layers of metal form a certain contact resistance under the pressure of the two electrodes, and the welding current flows from one electrode to the other electrode to form an instantaneous heat fusion at the two contact resistance points, and the welding current instantly flows from the other electrode along the two workpieces to this electrode to form a loop without damaging the internal structure of the welded workpiece. The welding machine uses the high-temperature arc generated when the positive and negative poles are short-circuited for an instant to melt the solder on the spot welding rod and the material to be welded to achieve the purpose of combining them. Hardware accessories are often welded with spot welders. For example, a manufacturing equipment for hardware accessories is proposed in patent announcement number CN210060096U.
[0003] When an existing spot welding machine welds hardware accessories, the electrode and the workpiece frequently contact and apply pressure. As the number of welding times increases, the friction between the electrode and the workpiece will cause the electrode end surface to gradually wear and form pits. At the same time, if the welding parameters are set unreasonably, such as the welding current is too large or the welding time is too long, the electrode end surface will be locally overheated, causing the electrode material to soften, thereby aggravating the wear and forming pits. When pits appear on the spot welding machine electrode, the contact area between the electrode and the workpiece will be reduced, causing the welding current density to increase locally, thereby causing the weld to overheat in some areas and insufficient welding in other areas, resulting in uneven welding strength. However, traditional spot welding machines lack detection of the electrode end surface, so there is a problem of pits on the electrode affecting the welding quality of the spot welding machine.
[0004] Therefore, a manufacturing device for hardware accessories is proposed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a manufacturing device for hardware accessories in view of the above problems.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a manufacturing device for hardware accessories, comprising a bottom plate and a frame arranged on the side wall of the bottom plate, the rear side wall of the frame is fixedly connected with an operating table, a PLC controller and a buzzer, the front side wall of the frame is fixedly connected with a support seat, the lower side wall of the support seat is fixedly connected with a cylinder, the upper side wall of the bottom plate is fixedly connected with a connecting seat, the upper side wall of the connecting seat and the movable end of the cylinder are fixedly connected with an electrode seat, the electrode body is inserted in the electrode seat, and further comprising: A placement plate is fixedly connected to the left side wall of the frame, the side wall on the opposite side of the placement plate and the bottom plate is fixedly connected with a vertical electric push rod, the moving ends of the two vertical electric push rods are fixedly connected with a linear motor, the moving end of the linear motor is fixedly connected with an angle motor, and the output end of the angle motor is fixedly connected with a detection component; Two moving assemblies are connected to the front side wall of the frame, the moving ends of the moving assemblies are fixedly connected to transverse electric push rods, and the moving ends of the transverse electric push rods are fixedly connected to grinding assemblies; The sensing component is connected to the side wall of the grinding component and is used to detect the wear degree of the grinding component.
[0007] Preferably, the detection component includes a detection cylinder and a dual-axis motor, the side wall of the detection cylinder is fixedly connected with a support ring, the output end of the angle motor is fixedly connected to the support ring, one of the output ends of the dual-axis motor is located in the detection cylinder, and is connected to a horizontal box through a protective component, the inner wall of the horizontal box is fixedly connected with a first threaded rod, the side wall of the horizontal box is fixedly connected with a micro motor, the output end of the micro motor is fixedly connected to the first threaded rod, the rod wall of the first threaded rod is threadedly sleeved with a first threaded cylinder, the side wall of the first threaded cylinder is fixedly connected with a guide plate, The guide plate extends out of the horizontal box at one end away from the first threaded cylinder and is fixedly connected to a rotating plate. The side wall of the rotating plate is fixedly connected to multiple vertical boxes. The upper inner wall of the vertical box is fixedly connected to a lifting plate through a spring, and the lower side wall of the lifting plate is connected to a pressure assembly. The side wall of the lifting plate is fixedly connected to a probe. The probe extends out of the vertical box at one end away from the lifting plate. The side wall of the lifting plate is fixedly connected to a conductive plate, which is electrically connected to an external power supply. The inner wall of the vertical box is inlaid with a resistor plate, and the ends of the two resistor plates away from each other are electrically connected to a PLC controller.
[0008] Preferably, the protective assembly includes a protective cover and a rotating column, the protective cover is fixedly connected to the lower side wall of the horizontal box, the rotating column is fixedly connected to the output end of the dual-axis motor, the rotating column is rotatably connected to the protective cover through a bearing, the side wall of the rotating column is provided with a plurality of transverse grooves, and the inner wall of the transverse groove is fixedly connected to a limiting column through a spring, the end of the limiting column extending out of the transverse groove is an arc structure, the inner wall of the protective cover is fixedly connected to a limiting ring, and the inner wall of the limiting ring is provided with a plurality of limiting grooves matching the limiting column.
[0009] Preferably, the moving assembly includes a working box and a second threaded rod, the working box is fixedly connected to the front side wall of the frame, the second threaded rod is rotatably connected in the working box, the side wall of the working box is fixedly connected with a driving motor, the moving end of the driving motor is fixedly connected to the second threaded rod, the rod wall of the second threaded rod is threadedly sleeved with a second threaded cylinder, the side wall of the second threaded cylinder is fixedly connected with a moving plate, the moving plate extends out of the working box at one end away from the second threaded cylinder, and is fixedly connected to the fixed end of the transverse electric push rod.
[0010] Preferably, the grinding assembly includes a grinding frame and two transmission rollers, the grinding frame is fixedly connected to the movable end of the transverse electric push rod, the two transmission rollers are rotatably connected in the grinding frame, the left side wall of the grinding frame is fixedly connected to a grinding motor, the output end of the grinding motor is fixedly connected to the front transmission roller, and the outer sleeves of the two transmission rollers are provided with the same grinding belt.
[0011] Preferably, a pressing plate is fixedly connected to the side wall of the second threaded cylinder, a pressing switch is fixedly connected to the inner wall of the working box, and the pressing switch is electrically connected to a buzzer through a PLC controller.
[0012] Preferably, the sensing component includes a disc and a cylinder, the disc is fixedly connected to the left side wall of the grinding frame, the cylinder is fixedly connected to the inner wall of the disc, the upper and lower inner walls of the disc are fixedly connected with squeezing balls through springs, the squeezing balls are located in the cylinder, and the inner wall of the cylinder is provided with a plurality of pressure sensors, which are electrically connected to the buzzer through a PLC controller.
[0013] Preferably, a side wall of the support ring away from the detection cylinder is fixedly connected to a polishing cylinder, and the other output end of the dual-axis motor is located in the polishing cylinder and is fixedly connected to a polishing disk.
[0014] Compared with the existing technology, the advantages of a manufacturing device for hardware accessories are: 1. Through the arrangement of the base plate, frame, operating table, PLC controller, buzzer, support seat, cylinder, connecting seat, electrode seat, electrode body, placement plate, vertical electric push rod, linear motor, angle motor, horizontal electric push rod, detection assembly and grinding assembly, when the spot welder works for a long time and pits appear on the electrode end surface due to pressure friction and local overheating, this situation can be automatically detected and repaired in time, thereby avoiding the problem of uneven strength of the weld point and affecting the welding quality of the spot welder caused by continuing to use the electrode with pits.
[0015] 2. Through the set grinding components and induction components, when the grinding components are used to grind and repair the electrodes of the spot welding machine for a long time, resulting in serious wear of the grinding components, the wear condition of the grinding components can be automatically detected. When the detection finds that the grinding components are seriously worn, the operator can be reminded in time to replace the worn parts, thereby ensuring the grinding efficiency of the grinding components.
[0016] 3. Through the polishing cylinder and polishing disc, after the spot welding machine electrode is polished and repaired, the polished surface of the electrode can be automatically polished, and the fine burrs generated during grinding can be cleaned to ensure that the electrode surface is clean and free of impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a manufacturing device for hardware accessories provided by the present invention; Figure 2 The present invention provides a manufacturing device for hardware accessories. Figure 1 Middle AA section view; Figure 3 It is a structural schematic diagram of a detection component in a manufacturing device for hardware accessories provided by the present invention; Figure 4 The present invention provides a manufacturing device for hardware accessories. Figure 3 A magnified schematic diagram of part B; Figure 5 It is a schematic diagram of the internal structure of a horizontal box in a manufacturing device for hardware accessories provided by the present invention; Figure 6 It is a schematic diagram of the internal structure of a vertical box in a manufacturing device for hardware accessories provided by the present invention; Figure 7 It is a structural schematic diagram of a moving component in a manufacturing device for hardware accessories provided by the present invention; Figure 8 It is a structural schematic diagram of a grinding component in a manufacturing device for hardware accessories provided by the present invention; Fig. 9 It is a structural schematic diagram of a sensing component in a manufacturing device for hardware accessories provided by the present invention.
[0018] In the figure: 1 bottom plate, 2 frame, 3 operating table, 4 PLC controller, 5 buzzer, 6 support seat, 7 cylinder, 8 connecting seat, 9 electrode seat, 10 electrode body, 11 placement plate, 12 vertical electric push rod, 13 linear motor, 14 angle motor, 15 horizontal electric push rod, 16 detection component, 161 detection cylinder, 162 dual-axis motor, 17 support ring, 18 horizontal box, 19 first threaded rod, 20 micro motor, 21 first threaded cylinder, 22 guide plate, 23 rotating plate, 24 vertical box, 25 lifting plate, 26 probe, 27 Polishing disc, 28 conductive plate, 29 resistor plate, 30 protective assembly, 301 protective cover, 302 rotating column, 31 limiting column, 32 limiting ring, 33 moving assembly, 331 working box, 332 second threaded rod, 34 driving motor, 35 second threaded cylinder, 36 moving plate, 37 grinding assembly, 371 grinding frame, 372 driving roller, 38 grinding motor, 39 grinding belt, 40 pressing plate, 41 pressing switch, 42 sensing assembly, 421 disc, 422 cylinder, 43 squeezing ball, 44 pressure sensor, 45 polishing cylinder. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] like Figure 1-Figure 9 As shown, a manufacturing device for hardware accessories includes a base plate 1 and a frame 2 arranged on the upper side wall of the base plate 1, the rear side wall of the frame 2 is fixedly connected with an operating table 3, a PLC controller 4 and a buzzer 5, the front side wall of the frame 2 is fixedly connected with a support seat 6, the lower side wall of the support seat 6 is fixedly connected with a cylinder 7, the upper side wall of the base plate 1 is fixedly connected with a connecting seat 8, the upper side wall of the connecting seat 8 and the movable end of the cylinder 7 are fixedly connected with an electrode seat 9, and an electrode body 10 is inserted in the electrode seat 9, and also includes: The placement plate 11 is fixedly connected to the left side wall of the frame 2. The side walls on the opposite side of the placement plate 11 and the bottom plate 1 are fixedly connected with vertical electric push rods 12. The moving ends of the two vertical electric push rods 12 are fixedly connected with linear motors 13. The moving ends of the linear motors 13 are fixedly connected with angle motors 14. The output end of the angle motor 14 is fixedly connected with a detection component 16. The detection component 16 includes a detection cylinder 161 and a dual-axis motor 162. The side wall of the detection cylinder 161 is fixedly connected with a support ring 17. The output end of the angle motor 14 is fixedly connected to the support ring 17. One of the output ends of the dual-axis motor 162 is located in the detection cylinder 161 and is connected to a horizontal box 18 through a protective component 30. The inner wall of the horizontal box 18 is fixedly connected with a first threaded rod 19. The side wall of the horizontal box 18 is fixedly connected with a micro motor 20. The output end of the micro motor 20 and the first threaded rod 19 is fixedly connected, the rod wall thread sleeve of the first threaded rod 19 is provided with a first threaded barrel 21, the side wall of the first threaded barrel 21 is fixedly connected with a guide plate 22, the end of the guide plate 22 away from the first threaded barrel 21 extends out of the horizontal box 18, and is fixedly connected with a rotating plate 23, the side wall of the rotating plate 23 is fixedly connected with a plurality of vertical boxes 24, the upper inner wall of the vertical box 24 is fixedly connected with a lifting plate 25 through a spring, and the lower side wall of the lifting plate 25 is connected with a pressure assembly, the side wall of the lifting plate 25 is fixedly connected with a probe 26, the end of the probe 26 away from the lifting plate 25 extends out of the vertical box 24, the side wall of the lifting plate 25 is fixedly connected with a conductive plate 28, the conductive plate 28 is electrically connected to an external power supply, the inner wall of the vertical box 24 is inlaid with a resistor plate 29, the ends of the two resistor plates 29 away from each other are electrically connected to the PLC controller 4, and can detect whether there is a pit on the end face of the electrode body 10; The protective assembly 30 includes a protective cover 301 and a rotating column 302. The protective cover 301 is fixedly connected to the lower side wall of the horizontal box 18, the rotating column 302 is fixedly connected to the output end of the dual-axis motor 162, and the rotating column 302 is rotatably connected to the protective cover 301 through a bearing. The side wall of the rotating column 302 is provided with a plurality of transverse grooves, and the inner wall of the transverse groove is fixedly connected to the limiting column 31 through a spring. The end of the limiting column 31 extending out of the transverse groove is an arc structure. The inner wall of the protective cover 301 is fixedly connected to the limiting ring 32, and the inner wall of the limiting ring 32 is provided with a plurality of limiting grooves matching the limiting column 31, which can avoid the problem of the probe 26 and the pit being squeezed against each other and causing the probe 26 to bend.
[0021] Two moving assemblies 33 are both connected to the front side wall of the frame 2. The moving ends of the moving assemblies 33 are fixedly connected with the transverse electric push rods 15. The moving ends of the transverse electric push rods 15 are fixedly connected with the grinding assembly 37. The moving assembly 33 includes a working box 331 and a second threaded rod 332. The working box 331 is fixedly connected to the front side wall of the frame 2. The second threaded rod 332 is rotatably connected in the working box 331. The side wall of the working box 331 is fixedly connected with a driving motor 34. The moving end of the driving motor 34 is fixedly connected to the second threaded rod 332. The rod wall of the second threaded rod 332 is threadedly sleeved with a second threaded barrel 35. The side wall of the second threaded barrel 35 is fixedly connected with a moving plate 36. The moving plate 36 extends out of the working box 331 at one end away from the second threaded barrel 35, and is fixedly connected to the fixed end of the transverse electric push rod 15, so as to drive the grinding assembly 37 to move upward. The grinding assembly 37 includes a grinding frame 371 and two transmission rollers 372. The grinding frame 371 is fixedly connected to the moving end of the horizontal electric push rod 15. The two transmission rollers 372 are both rotatably connected in the grinding frame 371. The left wall of the grinding frame 371 is fixedly connected to a grinding motor 38. The output end of the grinding motor 38 is fixedly connected to the front transmission roller 372. The two transmission rollers 372 are provided with the same grinding belt 39 on their outer sleeves, which can grind the pits on the surface of the electrode body 10. The sensing component 42 is connected to the side wall of the grinding component 37 and is used to detect the degree of wear of the grinding component 37. The sensing component 42 includes a disc 421 and a cylinder 422. The disc 421 is fixedly connected to the left side wall of the grinding frame 371, and the cylinder 422 is fixedly connected to the inner wall of the disc 421. The upper and lower inner walls of the disc 421 are fixedly connected with a squeezing ball 43 through a spring. The squeezing ball 43 is located in the cylinder 422. The inner wall of the cylinder 422 is provided with a plurality of pressure sensors 44. The pressure sensors 44 are electrically connected to the buzzer 5 through the PLC controller 4. When the grinding component 37 is used to grind and repair the electrode of the spot welding machine for a long time, resulting in serious wear of the grinding component 37, the wear condition of the grinding component 37 can be automatically detected. When it is detected that the grinding component 37 is seriously worn, the operator can be reminded in time to replace the worn parts, thereby ensuring the grinding efficiency of the grinding component 37.
[0022] A pressing plate 40 is fixedly connected to the side wall of the second threaded barrel 35, and a pressing switch 41 is fixedly connected to the inner wall of the working box 331. The pressing switch 41 is electrically connected to the buzzer 5 through the PLC controller 4. When the electrode body 10 is polished to a certain extent, the operator can be reminded to replace the electrode body 10.
[0023] The side wall of the support ring 17 away from the detection cylinder 161 is fixedly connected to the polishing cylinder 45. The other output end of the dual-axis motor 162 is located in the polishing cylinder 45 and is fixedly connected to the polishing disk 27. After the electrode body 10 of the spot welding machine is polished and repaired, the polished surface of the electrode body 10 can be automatically polished, and the fine burrs generated during grinding can be cleaned to ensure that the surface of the electrode body 10 is clean and free of impurities.
[0024] The operating principle of the present invention is now described as follows: the hardware accessories and other parts to be welded are placed between the two electrode bodies 10, and then an electrical signal is transmitted to the PLC controller 4 through the foot switch (the foot switch is an existing mature technology and is not described in detail in this article), and the PLC controller 4 will control the cylinder 7 to drive the upper electrode holder 9 and the electrode body 10 to move downward, and the hardware accessories and the accessories to be welded are tightly fitted through the squeezing of the two electrode bodies 10, and then the PLC controller 4 controls the transformer inside the frame 2 to output the welding current, and the current is transmitted to the workpiece through the electrode body 10 , due to the resistance of the workpiece itself, when the current passes through, a large amount of resistance heat will be generated at the welding part, causing the metal at the welding part to quickly heat up to a molten state. After the welding current stops, the metal at the welding part quickly cools and solidifies under pressure to form a solid welding point, welding the hardware accessories and other accessories together. Then the PLC controller 4 controls the cylinder 7 to drive the upper electrode body 10 to move upward and separate from the lower electrode body 10, so that a welding point can be welded on the surface of the hardware accessories. Repeat the above steps to weld multiple welding points on the surface of the hardware accessories, and then weld the hardware accessories; During the welding of hardware accessories, if it is found that the solder joint has over-welding (when the solder joint has over-welding, the solder joint will become too large, too high, irregular in shape, and obviously different from the appearance of the normal solder joint, and the material around the solder joint may have burn marks, the surface becomes rough, discolored, and even cracks may appear, which can be seen by the operator with the naked eye), and after all the welding parameters of the electric welder are within the normal range, there is a situation where a pit appears on the end face of the electrode body 10 (the presence of the pit will change the contact form between the electrode and the workpiece, so that the current is concentrated at the pit, which will cause the current density in the local area around the pit to be too high, thereby causing the phenomenon of over-welding), the operator can send an electrical signal to the PLC controller 4 through the operating table 3; After receiving the electrical signal, the PLC controller 4 first controls the upper vertical electric push rod 12 to drive the upper linear motor 13 to move downward to the set position first, and then the PLC controller 4 controls the upper linear motor 13 to work, and the upper linear motor 13 drives the upper detection component 16 to move to the bottom of the upper electrode body 10, and then the PLC controller 4 controls the upper vertical electric push rod 12 to drive the upper detection component 16 to move upward, so that the upper electrode body 10 is inserted into the upper detection cylinder 161 to a certain depth. After the upper electrode body 10 is inserted into the detection cylinder 161, it will squeeze the multiple probes 26 in the detection cylinder 161, so that the probes 26 drive the lifting plate 25 and the conductive plate 28 to move downward together, so that the lifting plate When the pressure assembly on the lower side of 25 contacts the inside of the vertical box 24, the pressure assembly will control the vertical electric push rod 12 to stop working immediately through the PLC controller 4, and the conductive plate 28 will separate from the resistor plate 29. Then, the PLC controller 4 controls the upper double-axis motor 162 to rotate, and at the same time controls multiple conductive plates 28 to be electrically connected to the external power supply. The upper double-axis motor 162 drives the upper rotating plate 23 to rotate through the protective assembly 30, the horizontal box 18 and the guide plate 22. The rotating plate 23 drives the probe 26 to rotate along the lower end surface of the upper electrode body 10 through the vertical box 24. When the double-axis motor 162 drives the probe 26 to rotate one circle (one circle can fully detect an area on the lower end surface), the PLC controller 4 will control the micro When the motor 20 is working, the micro motor 20 will drive the first threaded rod 19 to rotate, and drive the first threaded cylinder 21 to move through the threaded cooperation. The first threaded cylinder 21 will drive the rotating plate 23 and the multiple probes 26 to move a set distance toward the center of the lower end surface of the electrode body 10 through the guide plate 22, so that the multiple probes 26 can detect other areas of the lower end surface of the electrode body 10. When the detection finds that there is a pit on the lower end surface of the electrode body 10, the probe 26 will be inserted into the pit under the action of the spring force when passing through the pit (when the pit is deeper, the length of the probe 26 inserted into the pit is deeper, and the probe 26 will not slide out of the pit. The squeezing force between the probe 26 and the pit will be transmitted to the horizontal box 18, as well as the protective cover 301 and the lower side of the horizontal box 18 The limiting ring 32, since the end of the rotating column 302 and the limiting groove on the inner wall of the limiting ring 32 are both arc-shaped structures, when the rotating column 302 continues to rotate driven by the dual-axis motor 162, the limiting column 31 inserted into the rotating column 302 will be separated from the limiting groove on the inner wall of the limiting ring 32, which can avoid the problem of the probe 26 and the pit squeezing each other and causing the probe 26 to bend). After the probe 26 is inserted into the pit, it will drive the conductive plate 28 to move upward a certain distance through the lifting plate 25 (the deeper the pit, the farther the probe 26 drives the conductive plate 28 to move upward). In the process of moving upward, the conductive plate 28 will contact the resistor plate 29, and the upper end of the resistor plate 29 is electrically connected to the PLC controller 4. When the conductive plate 28 and the resistor plate 29 are in contact,The current will be immediately transmitted to the PLC controller 4 through the resistor plate 29, and the deeper the pit is, the closer the conductive plate 28 will be to the position of the resistor plate 29 near the upper end, thereby reducing the resistance of the circuit connected to the PLC controller 4. When the external voltage remains unchanged, the current transmitted to the PLC controller 4 will be greater; After receiving the electrical signal, the PLC controller 4 records the electrical signal as a, and then controls the dual-axis motor 162 to stop working immediately, and controls the conductive plate 28 to be disconnected from the external power supply, and then controls the detection tube 161 to separate from the upper electrode body 10 (the separation step refers to the above working principle), and then the PLC controller 4 controls the upper transverse electric push rod 15 to work, so that the transverse electric push rod 15 drives the upper grinding assembly 37 to move to the bottom of the upper electrode body 10, and then the PLC controller 4 controls the grinding motor 38 to work, and controls the upper drive motor 34 to work to the set time (after receiving the electrical signal a, the PLC controller 4 converts the current signal into an analog signal recognizable by the PLC controller 4 through the internal current sensor module, and then triggers the grinding motor 38 control program according to the strength of the analog signal through the control program inside the PLC controller 4, and through the PLC controller 4 The control program is triggered. The timer function inside the LC controller 4 controls the running time of the grinding motor 38. The deeper the pit, the longer the working time of the grinding motor 38). The driving motor 34 drives the second threaded rod 332 to rotate, and drives the second threaded barrel 35 to move through the threaded fit. The second threaded barrel 35 drives the upper lateral electric push rod 15 and the grinding assembly 37 to move upward slowly through the moving plate 36. During the rising process of the grinding frame 371, the grinding motor 38 drives the transmission roller 372 to rotate together. The transmission roller 372 drives the grinding belt 39 to rotate together. The grinding belt 39 is used to grind the lower end surface of the upper electrode body 10 to make the lower end surface of the electrode body 10 flat (during the upward movement of the second threaded barrel 35, it will be squeezed to the pressing switch 41 through the pressing plate 40. The pressing switch 41 will control the buzzer 5 to work through the PLC controller 4 to remind the operator to replace the electrode body 10 with reduced welding performance after multiple grindings); When the grinding of the lower end surface of the upper electrode body 10 is completed, the PLC controller 4 will control the horizontal electric push rod 15 to drive the grinding assembly 37 to move away from the bottom of the electrode body 10, and repeat the above steps to move the detection assembly 16 to the bottom of the upper electrode body 10, and then control the angle motor 14 to drive the detection cylinder 161 and the polishing cylinder 45 to rotate 180 degrees, and then the PLC controller 4 controls the upper vertical electric push rod 12 to drive the polishing cylinder 45 to move upward, so that the ground electrode body 10 is inserted into the polishing cylinder 45 and contacts with the polishing disk 27. The surface of the polishing disk 27 is provided with a pressure assembly. When the electrode body 10 and the polishing disk 27 are squeezed to a certain degree, the electrode body 10 and the polishing disk 27 are pressed together. After the pressure component detects the set pressure value, the PLC controller 4 will control the upper vertical electric push rod 12 to stop moving, and control the dual-axis motor 162 to work. The dual-axis motor 162 drives the polishing disc 27 to rotate, and polishes the bottom of the electrode body 10. When the dual-axis motor 162 is working, the PLC controller 4 will control the linear motor 13 to move with a smaller amplitude, so that the polishing disc 27 moves on the lower end surface of the electrode body 10 to ensure the polishing effect. After polishing, the PLC controller 4 will control the polishing disc 27 to move away from the lower side of the upper electrode body 10, and repeat the above steps to detect and repair the lower electrode body 10.
[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A manufacturing device for hardware accessories, comprising a base plate (1) and a frame (2) arranged on the upper side wall of the base plate (1), the rear side wall of the frame (2) being fixedly connected to an operating table (3), a PLC controller (4) and a buzzer (5), the front side wall of the frame (2) being fixedly connected to a support seat (6), the lower side wall of the support seat (6) being fixedly connected to a cylinder (7), the upper side wall of the base plate (1) being fixedly connected to a connecting seat (8), the upper side wall of the connecting seat (8) and the movable end of the cylinder (7) being fixedly connected to an electrode seat (9), the electrode seat (9) having an electrode body (10) inserted therein, characterized in that: Also includes: A placement plate (11) is fixedly connected to the left side wall of the frame (2); the side wall on the opposite side of the placement plate (11) and the bottom plate (1) is fixedly connected to a vertical electric push rod (12); the moving ends of the two vertical electric push rods (12) are fixedly connected to a linear motor (13); the moving ends of the linear motors (13) are fixedly connected to an angle motor (14); the output end of the angle motor (14) is fixedly connected to a detection component (16); two moving components (33) are connected to the front side wall of the frame (2); the moving ends of the moving components (33) are fixedly connected to a transverse electric push rod (15); the moving ends of the transverse electric push rod (15) are fixedly connected to a grinding component (37); and the sensing component (42) is connected to the side wall of the grinding component (37) and is used to detect the degree of wear of the grinding component (37).
2. A manufacturing device for hardware accessories according to claim 1, characterized in that: The detection assembly (16) comprises a detection cylinder (161) and a dual-axis motor (162); a support ring (17) is fixedly connected to the side wall of the detection cylinder (161); an output end of the angle motor (14) is fixedly connected to the support ring (17); one of the output ends of the dual-axis motor (162) is located in the detection cylinder (161) and is connected to a horizontal box (18) via a protective assembly (30); a first threaded rod (19) is fixedly connected to the inner wall of the horizontal box (18); a micro motor (20) is fixedly connected to the side wall of the horizontal box (18); the output end of the micro motor (20) is fixedly connected to the first threaded rod (19); a first threaded cylinder (21) is threadedly sleeved on the rod wall of the first threaded rod (19); a guide plate (22) is fixedly connected to the side wall of the first threaded cylinder (21); The end of the guide plate (22) away from the first threaded cylinder (21) extends out of the horizontal box (18) and is fixedly connected to a rotating plate (23); the side wall of the rotating plate (23) is fixedly connected to a plurality of vertical boxes (24); the upper inner wall of the vertical box (24) is fixedly connected to a lifting plate (25) via a spring, and the lower side wall of the lifting plate (25) is connected to a pressure assembly; the side wall of the lifting plate (25) is fixedly connected to a probe (26); the end of the probe (26) away from the lifting plate (25) extends out of the vertical box (24); the side wall of the lifting plate (25) is fixedly connected to a conductive plate (28); the conductive plate (28) is electrically connected to an external power supply; the inner wall of the vertical box (24) is inlaid with a resistor plate (29); the ends of the two resistor plates (29) away from each other are both electrically connected to a PLC controller (4).
3. A manufacturing device for hardware accessories according to claim 2, characterized in that: The protection assembly (30) comprises a protection cover (301) and a rotating column (302); the protection cover (301) is fixedly connected to the lower side wall of the horizontal box (18); the rotating column (302) is fixedly connected to the output end of the dual-axis motor (162); the rotating column (302) is rotatably connected to the protection cover (301) via a bearing; a plurality of transverse grooves are provided on the side wall of the rotating column (302); the inner wall of the transverse groove is fixedly connected to a limiting column (31) via a spring; one end of the limiting column (31) extending out of the transverse groove is an arc-shaped structure; the inner wall of the protection cover (301) is fixedly connected to a limiting ring (32); and the inner wall of the limiting ring (32) is provided with a plurality of limiting grooves that match the limiting column (31).
4. The manufacturing equipment for hardware accessories according to claim 1, characterized in that: The moving assembly (33) comprises a working box (331) and a second threaded rod (332); the working box (331) is fixedly connected to the front side wall of the frame (2); the second threaded rod (332) is rotatably connected in the working box (331); a driving motor (34) is fixedly connected to the side wall of the working box (331); a moving end of the driving motor (34) is fixedly connected to the second threaded rod (332); a second threaded cylinder (35) is threadedly sleeved on the rod wall of the second threaded rod (332); a moving plate (36) is fixedly connected to the side wall of the second threaded cylinder (35); an end of the moving plate (36) away from the second threaded cylinder (35) extends out of the working box (331) and is fixedly connected to the fixed end of the transverse electric push rod (15).
5. The manufacturing equipment for hardware accessories according to claim 1, characterized in that: The grinding assembly (37) comprises a grinding frame (371) and two transmission rollers (372); the grinding frame (371) is fixedly connected to the movable end of the transverse electric push rod (15); the two transmission rollers (372) are rotatably connected in the grinding frame (371); a grinding motor (38) is fixedly connected to the left side wall of the grinding frame (371); the output end of the grinding motor (38) is fixedly connected to the front transmission roller (372); and the outer shells of the two transmission rollers (372) are provided with the same grinding belt (39).
6. The manufacturing equipment for hardware accessories according to claim 4, characterized in that: A pressing plate (40) is fixedly connected to the side wall of the second threaded barrel (35), and a pressing switch (41) is fixedly connected to the inner wall of the working box (331). The pressing switch (41) is electrically connected to a buzzer (5) via a PLC controller (4).
7. The manufacturing equipment for hardware accessories according to claim 1, characterized in that: The sensing component (42) comprises a disc (421) and a cylinder (422); the disc (421) is fixedly connected to the left side wall of the grinding frame (371); the cylinder (422) is fixedly connected to the inner wall of the disc (421); the upper and lower inner walls of the disc (421) are fixedly connected to squeezing balls (43) via springs; the squeezing balls (43) are located inside the cylinder (422); a plurality of pressure sensors (44) are provided on the inner wall of the cylinder (422); and the pressure sensors (44) are electrically connected to a buzzer (5) via a PLC controller (4).
8. The manufacturing equipment for hardware accessories according to claim 2, characterized in that: A polishing cylinder (45) is fixedly connected to the side wall of the support ring (17) away from the detection cylinder (161), and the other output end of the dual-axis motor (162) is located in the polishing cylinder (45) and is fixedly connected to a polishing disc (27).
Citation Information
Patent Citations
Manufacturing equipment for hardware fittings
CN210060096U
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