Forming device for automobile seat back plate machining

Abstract

The invention belongs to the technical field of mechanical equipment, and discloses a forming device for automobile seat back plate machining, which comprises a base, a cavity is formed in the center of the base, support plates are mounted on the left side, the right side and the rear side of the base, a lifting adjusting mechanism is mounted on the base, and a telescopic cylinder is mounted on the lifting adjusting mechanism. The output ends of the telescopic cylinders on the left side and the right side are connected with guide mechanisms, and the output end of the telescopic cylinder on the rear side is connected with a push strip. The base is provided with a lower mold base, the lower mold base is provided with a mold cavity, the lower mold base is provided with a cooling cavity, the cooling cavity is provided with a water inlet and a water return port, and the mold cavity is provided with an injection molding port; a guide rod is installed on the base, a lifting plate is installed on the guide rod, and an upper die base is installed on the lifting plate. A rectangular groove is formed in the lower die base, an ejector rod is installed in the rectangular groove, a jacking plate is installed on the ejector rod, an electric telescopic cylinder is installed in the cavity base plate and the cavity, and a proximity switch is installed on the inner side face of the cavity.

Description

Technical Field

[0001] The invention belongs to the technical field of mechanical equipment, and in particular relates to a molding device for processing a car seat back panel. Background Art

[0002] Car seats are seats for people to sit in a car. They can be roughly divided into front seats and rear seats according to their parts, including headrests, backrests, cushions, armrests, etc. Car seat backs are the mounting plates required for the car seat back frame. While playing a role in aesthetics, they also determine the comfort and stability of the car seat. Therefore, car seat backs are essential for car seats.

[0003] At present, the most common and mature processing method for seat back panels is injection molding, that is, the lower mold base and the upper mold base with corresponding cavities are installed, and the fluid material is injected into the cavity from the injection port after the mold is closed, and then cooled to form, which is convenient and fast;

[0004] However, the following problems were found during use:

[0005] 1. The natural cooling speed of the cavity is slow, which affects the production efficiency;

[0006] 2. Because the formed back panels are mostly irregular in shape and there is spatial interference with the forming device, it is difficult for the robot to enter the working space of the forming device and to grab the back panel. Furthermore, the robot is prone to problems such as pinch marks when grabbing the back panel. Therefore, the current method of unloading the formed back panel is manual unloading, which is a waste of manpower. Summary of the invention

[0007] In view of the problems raised by the above background technology, the purpose of the present invention is to provide a molding device for processing automobile seat back panels.

[0008] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows:

[0009] A forming device for processing a car seat back plate, comprising a base, a cavity is provided at the center of the base, support plates are installed on the left, right and rear sides of the base, lifting and adjusting mechanisms are installed on the support plates on the left, right and rear sides of the base, and the lifting and adjusting mechanism is installed with a telescopic cylinder, the output ends of the telescopic cylinders on the left and right sides are connected to a guide mechanism, and the output end of the telescopic cylinder on the rear side is connected to a push strip;

[0010] The base is provided with a lower die seat, the lower die seat is located on the upper side of the cavity, the lower die seat is provided with a cavity, the lower die seat is provided with a cooling cavity on the lower side of the cavity, the cooling cavity is provided with a water inlet and a water return port, and the cavity is provided with an injection port;

[0011] The base is provided with guide rods at the four corners, and the four guide rods are slidably provided with a lifting plate, and the lifting plate is provided with an upper die seat matching the specifications of the lower die seat, and the top of the four guide rods is provided with a top plate, and the top plate is provided with a hydraulic cylinder, and the output end of the hydraulic cylinder is connected to the center of the upper die seat;

[0012] The lower die base is provided with rectangular grooves on both sides of the cavity, a push rod is slidably installed in the rectangular groove, the lower end of the push rod is located in the cavity, a lifting plate is installed at the lower end of the push rod, a base plate is installed inside the cavity, an electric telescopic cylinder is installed at the center of the bottom of the cavity, the output end of the electric telescopic cylinder passes through the base plate and is connected to the lifting plate, and a proximity switch is installed on the side of the cavity;

[0013] The guiding mechanism comprises a U-shaped slideway, and the U-shaped slideway is provided with an opening.

[0014] It is further defined that the support plate and the base are integrally formed, and such a design ensures the overall structural strength.

[0015] It is further defined that the lifting and lowering adjustment mechanism includes a base block, the base block is threadedly connected with four adjustment screws, the four adjustment screws are fixedly mounted with two clamping plates, the four adjustment screws are slidingly matched and mounted with a mounting plate, and the mounting plate is located between the two clamping plates. Such a design provides the structure of the lifting and lowering adjustment mechanism.

[0016] It is further defined that the output ends of the telescopic cylinders on the left and right sides are threadedly connected with threaded barrels, and the connecting ends of the guide mechanisms are threadedly connected with the threaded barrels. With such a design, the length can be changed by rotating the threaded barrel, thereby achieving the purpose of assisting in adjusting the moving distance and changing the travel range.

[0017] It is further defined that the length dimension of the push bar is the distance dimension between the two left and right rectangular grooves. Such a design ensures that the material in the rectangular groove can be pushed.

[0018] It is further defined that a linear bearing is installed at the sliding matching position of the lifting plate and the guide rod. Such a design is beneficial to the lifting and sliding of the lifting plate while enhancing the wear resistance effect and ensuring the service life and use accuracy.

[0019] It is further defined that the lower die base is provided with a blind hole, and the upper die base is provided with guide pillars whose positions, quantity and dimensions all correspond to the blind holes. Such a design enhances the mold clamping effect.

[0020] It is further defined that a spring is installed between the base plate and the lifting plate. With this design, when the electric telescopic cylinder fails or other reasons cause the electric telescopic cylinder to be unable to operate, the spring can play a certain lifting effect.

[0021] It is further defined that two of the push rods are slidably installed in one of the rectangular grooves. Such a design increases the contact area and enhances the lifting effect.

[0022] It is further defined that a sliding rod is connected to the side of the U-shaped slide, a sliding sleeve is slidably installed on the guide rod, the sliding sleeve is provided with a ring that slides and matches with the sliding rod, and the sliding rod is located in the ring. Such a design provides auxiliary support for the U-shaped slide to ensure the level of the U-shaped slide, that is, ensures the level of material unloading, which is beneficial to automatic unloading of automated transfer equipment.

[0023] The beneficial effects of the present invention are as follows:

[0024] The present invention can directly inject coolant into the cooling cavity to cool the cavity in a heat transfer manner, and the cooling over a large area improves the cooling efficiency, thereby ensuring the production efficiency;

[0025] The present invention realizes automatic material unloading, and under the effect of the U-shaped slideway, it is beneficial to the operation of subsequent material unloading equipment, saves manpower, and is suitable for assembly line production. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

[0027] Figure 1 The structure of the molding device for processing the back panel of a car seat of the present invention is schematically shown in FIG. Figure 1 ;

[0028] Figure 2 The structure of the molding device for processing the back panel of a car seat of the present invention is schematically shown in FIG. Figure 2 ;

[0029] Figure 3 A schematic cross-sectional structure diagram of an embodiment of a molding device for processing a car seat back panel of the present invention;

[0030] Figure 4 for Figure 2 The enlarged structural diagram at A in the middle;

[0031] The main component symbols are described as follows:

[0032] Base 1; cavity 2; support plate 3; lifting adjustment mechanism 4; telescopic cylinder 5; guide mechanism 6; push strip 7; lower mold base 8; cavity 9; cooling cavity 10; water inlet 11; return water outlet 12; injection port 13; guide rod 14; lifting plate 15; upper mold base 16; top plate 17; hydraulic cylinder 18; rectangular groove 19; push rod 20; lifting plate 21; base plate 22; spring 23; electric telescopic cylinder 24; proximity switch 25;

[0033] Bottom block 41; adjusting screw 42; clamping plate 43; mounting plate 44;

[0034] Threaded barrel 51;

[0035] U-shaped slide 61; opening 62; slide rod 63; slide sleeve 64; collar 65;

[0036] Blind hole 81; guide column 161. DETAILED DESCRIPTION

[0037] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0038] like Figure 1 to Figure 4 As shown, a forming device for processing a car seat back plate of the present invention comprises a base 1, a cavity 2 is provided at the center of the base 1, support plates 3 are installed on the left, right and rear sides of the base 1, and lifting adjustment mechanisms 4 are installed on the left, right and rear support plates 3 of the base 1. The lifting adjustment mechanism 4 is installed with a telescopic cylinder 5, and the output ends of the telescopic cylinders 5 on the left and right sides are connected to a guide mechanism 6, and the output end of the telescopic cylinder 5 on the rear side is connected to a push strip 7;

[0039] The base 1 is provided with a lower mold base 8, the lower mold base 8 is located on the upper side of the cavity 2, the lower mold base 8 is provided with a cavity 9, the lower mold base 8 is provided with a cooling cavity 10 at the lower side of the cavity 9, the cooling cavity 10 is provided with a water inlet 11 and a water return port 12, and the cavity 9 is provided with an injection port 13;

[0040] The base 1 is provided with guide rods 14 at the four corners, and a lifting plate 15 is slidably installed on the four guide rods 14, and an upper die seat 16 matching the specifications of the lower die seat 8 is installed on the lifting plate 15, and a top plate 17 is installed on the top of the four guide rods 14, and a hydraulic cylinder 18 is installed on the top plate 17, and the output end of the hydraulic cylinder 18 is connected to the center of the upper die seat 16;

[0041] The lower die base 8 is provided with rectangular grooves 19 on both sides of the cavity 9, and a push rod 20 is slidably installed in the rectangular groove 19. The lower end of the push rod 20 is located in the cavity 2, and a lifting plate 21 is installed at the lower end of the push rod 20. A base plate 22 is installed inside the cavity 2, and an electric telescopic cylinder 24 is installed at the center of the bottom of the cavity 2. The output end of the electric telescopic cylinder 24 passes through the base plate 22 and is connected to the lifting plate 21. A proximity switch 25 is installed on the side of the cavity 2.

[0042] The guiding mechanism 6 includes a U-shaped slideway 61 , and the U-shaped slideway 61 is provided with an opening 62 .

[0043] In this embodiment, when a molding device for processing a car seat back panel is used, after the corresponding lower mold base 8 and upper mold base 16 are installed, the hydraulic cylinder 18 is controlled to operate, driving the lifting plate 15 to descend, so that the upper mold base 16 and the lower mold base 8 are molded together, and then injection molding is performed into the mold cavity 9 through the injection port 13. The degassing port and other structures in the injection molding process are common technologies of the injection molding process and are not described in detail.

[0044] After the injection molding is completed, under the effect of the rectangular groove 19 and the position of the top of the push rod 20 limited by the electric telescopic cylinder 24, two rectangular ear plates will be formed on both sides of the finished back plate. When the injection molding is completed, the upper mold base 16 leaves, and the electric telescopic cylinder 24 runs to drive the push rod 20 to rise, lift the ear plate, and complete the demoulding of the finished product in the cavity 9;

[0045] When the electric telescopic cylinder 24 is running, the telescopic cylinders 5 on the left and right sides are running at the same time, driving the guiding mechanism 6 to be located on the upper side of the ear plate, and then the electric telescopic cylinder 24 continues to run until the upper side of the ear plate contacts the guiding mechanism 6 and enters the position of the opening 62. The proximity switch 25 is responsible for monitoring the in-position signal, and then the telescopic cylinder 5 on the rear side is running, driving the push strip 7 to move forward, pushing the ear plate to move forward into the U-shaped slide 61. At this time, the U-shaped slide 61 has completed the support of the product, and then the telescopic cylinder 5 on the rear side continues to run, which can push the product away from the working area of ​​the product molding device, and under the guiding effect of the U-shaped slide 61, the automatic unloading equipment and other devices can take out the product outside the range of the molding device, and will not interfere with each other, and it is also possible to unload the material directly at the tail end of the U-shaped slide 61. After unloading is completed, the guiding mechanism 6 returns to its position, and then the next injection molding can be started, which is suitable for fully automated production and processing, and the installation of the lifting and adjusting mechanism 4 ensures that the positions of the telescopic cylinder 5 and the guiding mechanism 6 are accurately matched.

[0046] Preferably, the support plate 3 and the base 1 are integrally formed. Such a design ensures the overall structural strength. In fact, the structural connection effect of the support plate 3 and the base 1 may also be considered according to specific circumstances.

[0047] Preferably, the lifting and lowering adjustment mechanism 4 includes a bottom block 41, which is threadedly connected with four adjustment screws 42, and the four adjustment screws 42 are fixedly installed with two clamping plates 43. The four adjustment screws 42 are slidably matched and installed with a mounting plate 44, and the mounting plate 44 is located between the two clamping plates 43. With such a design, the structure of the lifting and lowering adjustment mechanism 4 can actually be considered according to the specific situation.

[0048] Preferably, the output ends of the telescopic cylinders 5 on the left and right sides are threadedly connected with threaded tubes 51, and the connecting ends of the guide mechanisms 6 are threadedly connected with the threaded tubes 51. With such a design, the length can be changed by rotating the threaded tubes 51, thereby achieving the purpose of assisting in adjusting the moving distance and changing the stroke range. In fact, the structure of stroke adjustment can also be considered according to specific circumstances.

[0049] Preferably, the length of the push bar 7 is equal to the distance between the left and right rectangular grooves 19. Such a design ensures that the material in the rectangular groove 19 can be pushed. In fact, the length of the push bar 7 can also be considered according to specific circumstances.

[0050] Preferably, a linear bearing is installed at the sliding matching position of the lifting plate 15 and the guide rod 14. Such a design is beneficial to the lifting and sliding of the lifting plate 15, while enhancing the wear resistance and ensuring the service life and use accuracy. In fact, the structure of the sliding matching position can also be considered according to specific circumstances.

[0051] Preferably, the lower mold base 8 is provided with a blind hole 81, and the upper mold base 16 is provided with a guide column 161 whose position, quantity and size all correspond to the blind hole 81. Such a design enhances the mold clamping effect. In fact, a structure that ensures the mold clamping effect can also be considered according to specific circumstances.

[0052] Preferably, a spring 23 is installed between the base plate 22 and the lifting plate 21. With this design, when the electric telescopic cylinder 24 fails or other reasons cause the electric telescopic cylinder 24 to be unable to operate, the spring 23 can play a certain lifting effect. In fact, a structure for auxiliary lifting can also be considered according to specific circumstances.

[0053] Preferably, two push rods 20 are slidably installed in a rectangular groove 19. Such a design increases the contact area and enhances the lifting effect. In fact, the number and position of the push rods 20 can also be considered according to specific circumstances.

[0054] Preferably, a sliding rod 63 is connected to the side of the U-shaped slide 61, and a sliding sleeve 64 is slidably installed on the guide rod 14. The sliding sleeve 64 is provided with a ring 65 that slides and matches with the sliding rod 63. The sliding rod 63 is located in the ring 65. Such a design provides auxiliary support for the U-shaped slide 61 to ensure the level of the U-shaped slide 61, that is, to ensure the level of material unloading, which is beneficial to the automatic unloading of automated transfer equipment. In fact, a structure that ensures the stable movement of the position of the U-shaped slide 61 can also be considered according to specific circumstances.

[0055] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A molding device for processing a car seat back plate, comprising a base (1), characterized in that: A cavity (2) is provided at the center of the base (1), and support plates (3) are installed on the left, right and rear sides of the base (1). A lifting adjustment mechanism (4) is installed on the support plates (3) on the left, right and rear sides of the base (1). A telescopic cylinder (5) is installed on the lifting adjustment mechanism (4). The output ends of the telescopic cylinders (5) on the left and right sides are connected to a guiding mechanism (6), and the output end of the telescopic cylinder (5) on the rear side is connected to a push bar (7); The base (1) is provided with a lower mold base (8), the lower mold base (8) is located on the upper side of the cavity (2), the lower mold base (8) is provided with a mold cavity (9), the lower mold base (8) is provided with a cooling cavity (10) at the lower side of the mold cavity (9), the cooling cavity (10) is provided with a water inlet (11) and a water return port (12), and the mold cavity (9) is provided with an injection port (13); The base (1) is provided with guide rods (14) at four corners, and a lifting plate (15) is slidably installed on the four guide rods (14), and an upper die seat (16) matching the specifications of the lower die seat (8) is installed on the lifting plate (15), and a top plate (17) is installed on the top of the four guide rods (14), and a hydraulic cylinder (18) is installed on the top plate (17), and the output end of the hydraulic cylinder (18) is connected to the center of the upper die seat (16); The lower die base (8) is provided with rectangular grooves (19) on both sides of the cavity (9), a push rod (20) is slidably installed in the rectangular groove (19), the lower end of the push rod (20) is located in the cavity (2), a lifting plate (21) is installed at the lower end of the push rod (20), a base plate (22) is installed inside the cavity (2), an electric telescopic cylinder (24) is installed at the center of the bottom of the cavity (2), the output end of the electric telescopic cylinder (24) passes through the base plate (22) and is connected to the lifting plate (21), and a proximity switch (25) is installed on the side of the cavity (2); The guiding mechanism (6) comprises a U-shaped slideway (61), and the U-shaped slideway (61) is provided with an opening (62).

2. The molding device for processing a car seat back panel according to claim 1, characterized in that: The support plate (3) and the base (1) are integrally formed.

3. The forming device for processing a car seat back panel according to claim 1, characterized in that: The lifting and lowering adjustment mechanism (4) comprises a bottom block (41), the bottom block (41) is threadedly connected with four adjustment screws (42), the four adjustment screws (42) are fixedly mounted with two clamping plates (43), the four adjustment screws (42) are slidably matched with a mounting plate (44), and the mounting plate (44) is located between the two clamping plates (43).

4. The molding device for processing a car seat back panel according to claim 1, characterized in that: The output ends of the telescopic cylinders (5) on the left and right sides are threadedly connected to threaded barrels (51), and the connecting end of the guide mechanism (6) is threadedly connected to the threaded barrel (51).

5. The molding device for processing a car seat back panel according to claim 1, characterized in that: The length dimension of the push strip (7) is the distance dimension between the two left and right rectangular grooves (19).

6. The forming device for processing a car seat back panel according to claim 1, characterized in that: A linear bearing is installed at the sliding matching position between the lifting plate (15) and the guide rod (14).

7. The forming device for processing a car seat back panel according to claim 1, characterized in that: The lower die base (8) is provided with a blind hole (81), and the upper die base (16) is provided with a guide column (161) whose position, number and size all correspond to the blind hole (81).

8. The forming device for processing a car seat back panel according to claim 1, characterized in that: A spring (23) is installed between the base plate (22) and the lifting plate (21).

9. The molding device for processing a car seat back panel according to claim 1, characterized in that: Two push rods (20) are slidably mounted in one of the rectangular grooves (19).

10. The molding device for processing a car seat back panel according to claim 1, characterized in that: The U-shaped slideway (61) is connected to a sliding rod (63) on its side, the guide rod (14) is slidably mounted with a sliding sleeve (64), the sliding sleeve (64) is provided with a sleeve ring (65) that is slidably matched with the sliding rod (63), and the sliding rod (63) is located in the sleeve ring (65).

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