An intermittent heated tea leaf roasting apparatus

Through intermittent heating tea baking equipment, the cooperation of guide boxes, heating boxes and other mechanisms is used to achieve cyclic intermittent drying and diversified process operations of tea, which solves the problem of poor taste consistency in tea production and realizes efficient and diversified tea production.

CN119393969BActive Publication Date: 2025-10-10THE MOUNT HOLYOKE TANG QING MING TEA
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Patent Information

Application Number
CN202411397465.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-10-10
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

In existing tea production, the mechanized drying and withering process cannot meet the process and taste requirements of different varieties of tea, resulting in poor taste consistency.

Method used

An intermittent heating tea baking equipment is designed. Through the cooperation of a guide box, a heating box, a flow stabilizing box, a power box and multiple mechanisms, cyclic intermittent drying of tea is achieved. Pneumatic cylinders and auxiliary units are used to perform drying operations of different processes to meet the production needs of different teas.

Benefits of technology

It realizes unmanned periodic control of the tea drying process, adapts to different process requirements, and improves the taste consistency and flavor diversity of mechanized production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the field of industrial production, and discloses a kind of intermittent heating's tea baking equipment, including guide box, its one side is provided with heating box, the heating box is connected with steady flow box;Power box, it is located in the circumference of guide box, the power box is connected with drive mechanism in, the output end of the drive mechanism is connected with the sub-rotation mechanism connected with power box;Placement mechanism, it is connected with sub-rotation mechanism, the present application can indirectly carry out the drying of tea in circulation, further utilize the steam generated when drying, and the cooperation of air cylinder one and other devices, so that drying produces change, cooperates different technology, produces, so that drying can be the periodic drying of unmanned, adapt to corresponding technological demand, improve the taste of mechanized production.
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Description

Technical Field

[0001] The present invention relates to the field of industrial production, and in particular to tea baking equipment with intermittent heating. Background Art

[0002] Tea, commonly known as tea, generally consists of the leaves and buds of the Camellia sinensis plant. Tea ingredients include catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid, which are beneficial to health. Tea beverages made from tea are one of the world's three major beverages. During the tea production process, different varieties of tea require different processing requirements, but generally they all undergo the processes of withering, rolling, and drying, with withering and drying being the most important steps.

[0003] In order to improve efficiency, existing mechanized production generally adopts one-time drying and withering, which changes the taste of the tea to a certain extent. At the same time, during the withering and drying process, generally only the same process can be carried out, which cannot well meet the corresponding process and taste requirements. Summary of the Invention

[0004] In order to solve the technical problem of taste difference, the present invention provides an intermittent heating tea baking device.

[0005] The present invention is implemented by the following technical solution: an intermittently heated tea baking device, comprising: a guide box, one side of which is provided with a heating box, the heating box being connected to a flow stabilizing box; a power box, which is located within the circumference of the guide box, the power box being connected to a driving mechanism, the output end of the driving mechanism being connected to a transfer mechanism connected to the power box; and a placement mechanism, which is connected to the transfer mechanism.

[0006] As a further improvement of the above solution, the driving mechanism includes a motor fixedly connected to the power box, the output end of the motor is transmission-connected to a gearbox, the output end of the gearbox is transmission-connected to a wide gear, the middle fixed sleeve of the wide gear is connected to a rotating sleeve rotatably connected to the power box, and an auxiliary unit is connected to the power box.

[0007] As a further improvement of the above scheme, the auxiliary unit includes: an auxiliary box, which is arranged in the power box, and the bottom of the power box is connected to an extraction pipe; a transfer sleeve, which is fixedly connected in the power box, and a protection box is fixedly connected in the transfer sleeve, and an extraction pump is fixedly connected in the protection box, the input end of the extraction pump is connected to the extraction pipe, and the output end of the extraction pump is connected to the transfer sleeve; a discharge pipe, one end of which is connected to the transfer sleeve.

[0008] As a further improvement of the above solution, a counterweight is provided in the support box, two moving balls are rollingly embedded in the bottom of the support box, and a controller is provided in the power box.

[0009] As a further improvement of the above solution, the top of the power box is rotatably connected to a stabilizing ring, and the outer side of the power box is rotatably connected to a rotating ring.

[0010] As a further improvement of the above scheme, the transfer mechanism includes: a transmission tube, which is slidably connected to the rotating sleeve through a spline, the top of the transmission tube is fixedly connected to the transfer box, the top of the transfer box is fixedly connected to the central sleeve, and the bottom of the transfer box is fixedly connected to the pneumatic cylinder 2 fixedly connected to the stabilizing ring; a support tube, which is rotatably connected to the transfer box, the outer side of the support tube is slidably connected to the sliding sleeve, the bottom of the sliding sleeve is rotatably connected to the pneumatic cylinder 1, the bottom end of the pneumatic cylinder 1 is connected to the support box, and one side of the support box is connected to the pneumatic cylinder 3 connected to the rotating ring.

[0011] As a further improvement of the above solution, the hose and the support tube are both connected to a solenoid valve and a flow control valve, and a plurality of moving balls are rollingly embedded in the sliding sleeve.

[0012] As a further improvement of the above scheme, the placement mechanism includes: a bottom box, which is fixedly connected to one end of the support tube, and the upper side of the bottom box is rotatably connected to the upper cover; a placement frame, which is placed in the bottom box; a central cover, which is fixedly connected to the upper cover, and an air pump is fixedly connected to the central cover, and the output end of the air pump is connected to a filter box located in the central cover, and the filter box is connected to one end of the hose; a sensor group, which is provided with multiple sensor groups, and the sensor group is connected to the upper cover.

[0013] As a further improvement of the above solution, a combustion chamber is provided in the heating box, a filter plate is sleeved in the middle of the flow stabilizing box, and an addition door is provided on one side of the heating box.

[0014] As a further improvement of the above solution, the tops of the guide box and the flow stabilizing box are both provided with ventilation holes, the bottom of the bottom box is provided with drying holes that match the ventilation holes, and the bottom of the bottom box is provided with a placement strip.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. Through the mutual cooperation between multiple devices, the tea leaves can be dried indirectly in a cycle, and the steam generated during drying can be further utilized. The cooperation between the pneumatic cylinder and other devices can change the drying process and cooperate with different processes for production. The drying process can be unmanned and periodic, adapting to the corresponding process requirements and improving the taste of mechanized production.

[0017] 2. Through the cooperation of auxiliary units and other mechanisms, different process operations can be performed during drying, and then different adding work can be done to achieve different process requirements. The guide box can perform different tasks as needed to achieve the production of tea with different flavors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a bottom view structural schematic diagram of the present invention;

[0020] Figure 3 It is a top view schematic diagram of the present invention;

[0021] Figure 4 It is a schematic front cross-sectional view of the present invention;

[0022] Figure 5 It is a front view schematic diagram of the present invention.

[0023] Description of main symbols:

[0024] 01. Guide box; 02. Bottom box; 03. Upper cover; 04. Centralizing cover; 05. Hose; 06. Support pipe; 07. Flow stabilizing box; 08. Heating box; 09. Pneumatic cylinder one; 11. Power box; 12. Pneumatic cylinder two; 14. Centralizing sleeve; 15. Transfer box; 16. Sliding sleeve; 17. Pneumatic cylinder three; 18. Support box; 19. Discharge pipe; 20. Air pump; 21. Placement frame; 22. Sensor group; 23. Gearbox; 24. Rotating sleeve; 25. Transfer sleeve; 26. Motor; 27. Transmission pipe; 28. Auxiliary box; 29. ​​Protection box; 30. Extraction pump; 31. Extraction pipe; 32. Wide gear; 33. Combustion chamber; 34. Counterweight; 35. Filter plate. DETAILED DESCRIPTION

[0025] The present invention will be further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0026] Example:

[0027] Please combine Figure 1-5 ,

[0028] A tea baking device with intermittent heating comprises: a guide box 01, one side of which is provided with a heating box 08, a flow stabilizing box 07 being connected to the heating box 08, the guide box 01 being supported and guided for movement, and at the same time, a heating or cooling device can be added inside the guide box 01 as needed to heat or cool the tea that subsequently enters the upper portion thereof, adapting to the processing flow and obtaining tea leaves of different flavors, combustion being carried out in the heating box 08, and then the heat passes through the flow stabilizing box 07 and enters the bottom box 02 for drying, a power box 11 being located within the circumference of the guide box 01, a driving mechanism being connected inside the power box 11, an output end of the driving mechanism being connected to a transfer mechanism connected to the power box 11, the power box 11 being limited and supported, the transfer mechanism being used to transmit power and partially limit power, a placement mechanism being connected to the transfer mechanism, and the placement mechanism being used to place tea leaves.

[0029] The driving mechanism includes a motor 26 fixedly connected to the power box 11, the output end of the motor 26 is transmission-connected to the gearbox 23, the output end of the gearbox 23 is transmission-connected to the wide gear 32, the middle of the wide gear 32 is fixedly sleeved with a rotating sleeve 24 rotatably connected to the power box 11, and an auxiliary unit is connected to the power box 11. The motor 26 outputs power, and then drives the wide gear 32 to rotate through the speed change and phase change of the gearbox 23, and further drives the rotating sleeve 24 to rotate, thereby realizing power transmission.

[0030] The auxiliary unit includes: an auxiliary box 28, which is arranged in the power box 11, and an extraction pipe 31 is connected to the bottom of the power box 11. The auxiliary box 28 stores corresponding powder or water or other raw materials, which is filled differently according to the specific production process, and may not be filled with any material according to the production process. The transfer sleeve 25 is fixedly connected to the power box 11, and a protection box 29 is fixedly connected to the transfer sleeve 25. The protection box 29 is fixedly connected to the extraction pump 30. The input end of the extraction pump 30 is connected to the extraction pipe 31, and the output end of the extraction pump 30 is connected to the transfer sleeve 25. One end of the discharge pipe 19 is connected to the transfer sleeve 25. After the supply of the extraction pump 30, the raw materials in the auxiliary box 28 are atomized and enter the transfer sleeve 25. Then, after the initial power and pressure changes during fluid flow, they enter the transmission pipe 27 through the rotating sleeve 24 for subsequent movement and addition.

[0031] A counterweight 34 is provided in the support box 18, and two moving balls are rolled and embedded in the bottom of the support box 18. A controller is provided in the power box 11. The counterweight 34 performs counterweighting and lowers the center of gravity, and the controller performs necessary control.

[0032] The top of the power box 11 is rotatably connected to a stabilizing ring, and the outer side of the power box 11 is rotatably connected to a rotating ring. The stabilizing ring provides support and stability, and the rotating ring ensures subsequent rotation of the outer side.

[0033] The transfer mechanism includes: a transmission tube 27, which is slidably connected to the rotating sleeve 24 through a spline. The top of the transmission tube 27 is fixedly connected to the transfer box 15, the top of the transfer box 15 is fixedly connected to the central sleeve 14, and the bottom of the transfer box 15 is fixedly connected to the pneumatic cylinder 2 12 fixedly connected to the stabilizing ring. The transmission tube 27 transmits the torque, and the transfer box 15 rotates with the rotation of the transmission tube 27. The pneumatic cylinder 2 12 lifts the transfer box 15 to perform auxiliary work. The support tube 06 is rotatably connected to the transfer box 15. The outer sliding sleeve of the support tube 06 is connected to the sliding sleeve 16, and the bottom of the sliding sleeve 16 is rotatably connected to the pneumatic cylinder 109. The bottom end of the pneumatic cylinder 109 is connected to the support box 18. One side of the support box 18 is connected to the pneumatic cylinder 3 17 connected to the rotating circle. The support tube 06 conducts the gas, so that the hot air of the tea leaves dried at high temperature on one side enters the transfer box 15 through the support tube 06 on one side, and then enters the centralized cover 04 through the hose 05 or the support tube 06 as needed for auxiliary heating or other process requirements.

[0034] The hose 05 and the support tube 06 are both connected to an electromagnetic valve and a flow control valve. Multiple moving balls are embedded in the sliding sleeve 16 for rolling. The electromagnetic valve and the flow control valve control the fluid on and off and the flow rate. The moving balls reduce the friction between the sliding sleeve 16 and the support tube 06.

[0035] The placement mechanism includes: a bottom box 02, which is fixedly connected to one end of the support tube 06, and the upper side of the bottom box 02 is rotatably connected to the upper cover 03, a placement frame 21, which is placed in the bottom box 02, the bottom box 02 provides support and space, the upper cover 03 performs packaging and gas guidance, the placement frame 21 places the tea leaves and allows the gas to pass through to ensure drying, a centralized cover 04, which is fixedly connected to the upper cover 03, and an air pump 20 is fixedly connected to the centralized cover 04, and the output end of the air pump 20 is connected to the filter box located in the centralized cover 04, the filter box is connected to one end of the hose 05, the air pump 20 performs auxiliary gas pumping to ensure airflow guidance, and the filter box performs certain filtering, a sensor group 22, which is provided with multiple, the sensor group 22 is connected to the upper cover 03, the sensor group 22 senses multiple data and outputs data.

[0036] The heating box 08 is provided with a combustion chamber 33, the middle of the stabilizing box 07 is sleeved with a filter plate 35, and an adding door is provided on one side of the heating box 08. The filter plate 35 is used for filtering to reduce the ash produced by firewood, and the combustion chamber 33 ensures the provision of combustion space.

[0037] The tops of the guide box 01 and the flow stabilizing box 07 are both provided with ventilation holes, the bottom of the bottom box 02 is provided with drying holes that match the ventilation holes, and the bottom of the bottom box 02 is provided with placement strips. The coordination of the ventilation holes and the drying holes ensures the movement of heat, and the placement strips ensure the placement of the placement frame 21.

[0038] The implementation principle of the embodiment of this application is:

[0039] When working, you can place the laid tea leaves in the bottom box 02 on one side, then cover it with the upper cover 03, wake up the corresponding seal, and ignite in the combustion chamber 33 to achieve heating. The heat overflows upward through the counterweight block 34 in the steady flow box 07. During the working process, as needed, a cooling or heating device can be placed in the guide box 01 to perform auxiliary work.

[0040] During drying, the bottom box 02 rotates to the upper side of the stabilizing box 07, and the heat enters the bottom box 02 through the holes, thereby drying the tea leaves in the placement frame 21. After drying for a certain period of time, the wide gear 32 rotates through the drive of the motor 26 and the drive of the gearbox 23, further driving the rotation of the rotating sleeve 24, the transmission tube 27, the transfer box 15, and the central sleeve 14. The rotation of the transfer box 15 drives the support tube 06, the sliding sleeve 16, the bottom box 02, and the support box 18 to rotate, and then the next tea leaf is dried. The dried tea leaves enter the upper part of the guide box 01, and carry out subsequent work according to the process requirements. Then, driven by the motor 26, they finally enter the upper part of the stabilizing box 07 again for drying again, realizing uninterrupted drying and meeting the process requirements.

[0041] During the rotation process, the extraction pump 30 works to allow the liquid, powder or gas in the auxiliary box 28 to enter the transfer sleeve 25, and then pass through the rotating sleeve 24 and the transmission pipe 27 to enter the transfer box 15, and further pass through the hose 05 or the support pipe 06 to enter the space enclosed by the upper cover 03 and the bottom box 02 for auxiliary addition.

[0042] During the drying process on one side of the industry, the gas is pumped by itself or the air pump 20, enters the centralized cover 04 through the hose 05, and then enters the transfer box 15. According to the process requirements, it can directly enter the other bottom box 02 through the support pipe 06, and then overflow through the hole at the bottom to perform auxiliary work. During the flow process, negative pressure is caused in the transfer box 15, thereby allowing the fluid in the rotating sleeve 24 to flow, realizing the work needs. Similarly, according to needs, after the gas enters the transfer box 15, it can pass through the transmission pipe 27, the rotating sleeve 24, the transfer sleeve 25, and the discharge pipe 19 and be discharged to a designated location outside for subsequent processing and discharge to ensure the progress of the drying work.

[0043] During operation, the lengths of the pneumatic cylinder 2 12, the pneumatic cylinder 1 09 and the pneumatic cylinder 3 17 can be adjusted, and then the relative angle and position of the bottom box 02 can be changed through the transmission of the support tube 06, so as to adapt to different drying temperatures or time requirements, and the tea leaves inside can be disturbed, so that simple mixing and movement can be carried out inside to ensure uniform drying and the flavor of the tea leaves.

[0044] The above embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. An intermittent heating tea baking device, characterized in that: include: A guide box, one side of which is provided with a heating box, and the heating box is connected to a flow stabilizing box; A power box is located within the circumference of the guide box. A driving mechanism is connected to the power box, and an output end of the driving mechanism is connected to a transfer mechanism connected to the power box. The driving mechanism includes a motor fixedly connected to the power box, the output end of the motor is connected to the gearbox, the output end of the gearbox is connected to the wide gear, the middle of the wide gear is fixedly sleeved with a rotating sleeve rotatably connected to the power box, and the power box is connected to the auxiliary unit; The auxiliary unit comprises: An auxiliary box is arranged in the power box, and an extraction pipe is connected to the bottom of the power box; A transfer sleeve is fixedly connected to the power box, a protection box is fixedly connected to the transfer sleeve, an extraction pump is fixedly connected to the protection box, an input end of the extraction pump is connected to the extraction pipe, and an output end of the extraction pump is connected to the transfer sleeve; A discharge pipe, one end of which is connected to the transfer sleeve; A placing mechanism connected to the transfer mechanism; The placement mechanism comprises: A bottom box is fixedly connected to one end of the support tube, and an upper cover is rotatably connected to the upper side of the bottom box; a placement frame, which is placed in the bottom box; A centralizing cover, which is fixedly connected to the upper cover, wherein an air pump is fixedly connected inside the centralizing cover, and an output end of the air pump is connected to a filter box located inside the centralizing cover, and the filter box is connected to one end of a hose; A sensor group, which is provided with a plurality of sensors and is connected to the upper cover; The transfer mechanism includes: A transmission tube is slidably connected to the rotating sleeve via a spline, the top of the transmission tube is fixedly connected to a transfer box, the top of the transfer box is fixedly connected to a central sleeve, and the bottom of the transfer box is fixedly connected to a second pneumatic cylinder fixedly connected to a stabilizing ring; The support tube is rotatably connected to the transfer box. The outer sliding sleeve of the support tube is connected to a sliding sleeve. The bottom of the sliding sleeve is rotatably connected to a pneumatic cylinder 1. The bottom end of the pneumatic cylinder 1 is connected to the support box. One side of the support box is connected to a pneumatic cylinder 3 connected to the rotating circle.

2. The intermittent heating tea roasting equipment according to claim 1, characterized in that: The top of the power box is rotatably connected to a stabilizing ring, and the outer side of the power box is rotatably connected to a rotating ring.

3. The intermittent heating tea roasting equipment according to claim 1, characterized in that: A counterweight is provided in the support box, two moving balls are rollingly inlaid on the bottom of the support box, and a controller is provided in the power box.

4. The intermittent heating tea roasting equipment according to claim 1, characterized in that: The hose and the support pipe are both connected with a solenoid valve and a flow control valve, and a plurality of moving balls are rolled and embedded in the sliding sleeve.

5. The intermittent heating tea roasting equipment according to claim 1, characterized in that: A combustion chamber is provided in the heating box, a filter plate is sleeved in the middle of the flow stabilizing box, and an adding door is provided on one side of the heating box.

6. The intermittent heating tea roasting equipment according to claim 1, characterized in that: The tops of the guide box and the flow stabilizing box are both provided with ventilation holes, the bottom of the bottom box is provided with drying holes matched with the ventilation holes, and the bottom of the bottom box is provided with a placement strip.

Citation Information

Patent Citations

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