Spraying dust fall effect testing system
By designing a spray dust reduction effect testing system including spray parameter automatic collector, mobile mechanism and sampling mechanism, the problems of inaccurate data acquisition, insufficient parameter monitoring and lack of multi-point monitoring capabilities in the prior art are solved, and the more Accurate, convenient and flexible dust reduction effect test.
Patent Information
- Application Number
- CN202411657324.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-07
AI Technical Summary
In the prior art, the test data collection of spray dust reduction effect is inaccurate, the spray parameter monitoring is insufficient, and the multi-point monitoring capability is lacking, making it difficult to maximize the equipment efficiency and dust control effect.
A spray dust reduction effect testing system was designed, including the main body of the test platform, the automatic spray parameter collector, the moving mechanism, the sampling mechanism, the atomization spray mechanism and other components. Through the synergy of these components, the automatic monitoring and recording of spray parameters is achieved, and the flexibility is achieved. Move and perform multi-point monitoring.
It significantly improves the accuracy of testing, operation convenience and application flexibility, solves the problems of inaccurate data acquisition, insufficient parameter monitoring and lack of multi-point monitoring capabilities, and provides a more scientific and effective evaluation of spray dust reduction effect. .
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Figure CN119394629A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of environmental monitoring, and in particular to a spray dust reduction effect testing system. Background Art
[0002] In the industrial field, especially in dust-intensive environments such as mines, construction sites and cement plants, dust pollution not only has a serious impact on the environment, but also poses a threat to workers' health. Spray dust suppression technology is widely used in these scenarios as an effective means of dust control. It sprays water mist to combine dust in the air with water droplets, thereby settling and reducing dust concentration. However, the effect of spray dust suppression is affected by many factors, including the water pressure, flow rate, atomization degree of the spray, and air flow in the spray area.
[0003] In the prior art, the design and optimization of spray dust suppression equipment usually rely on the operator's experience and intuitive judgment, and lack precise testing and analysis methods. This means that the effect of spray dust suppression often cannot be scientifically and objectively evaluated, and the efficiency of the equipment and the dust control effect are difficult to maximize. In addition, since spray dust suppression is usually carried out in dust-generating areas, such as mining machinery operation areas, these areas are often harsh and difficult for personnel and equipment to access, which increases the difficulty and inaccuracy of data collection.
[0004] At present, although there are some test platforms and methods for evaluating the effect of spray dust reduction, they often have the following problems: 1. Accuracy of data collection: Data collection methods that rely on manual operation and subjective judgment are easily affected by operator errors or deviations, resulting in reduced reliability of test data. 2. Monitoring of spray parameters: The lack of real-time monitoring and recording capabilities of spray parameters such as water pressure and flow rate cannot provide detailed data support for the improvement and optimization of spray dust reduction technology. 3. Multi-point monitoring capabilities: Existing test platforms can usually only monitor at fixed locations, and cannot detect dust concentration in larger spaces or multiple areas at the same time, limiting their application in complex working environments.
[0005] In order to solve the above problems and improve the scientificity and effectiveness of spray dust suppression technology, it is necessary to design a test platform and method that can automatically and accurately test and analyze the spray dust suppression effect to meet the higher requirements of dust control in the industrial field. Summary of the invention
[0006] The main purpose of the present invention is to provide a spray dust reduction effect testing system to solve the technical problem of poor data collection accuracy in the prior art.
[0007] In order to solve the above technical problems, the present application provides a spray dust reduction effect test system, including a test platform body, which is internally integrated with a liquid storage tank and an automatic spray parameter collector, the automatic spray parameter collector is connected to the liquid storage tank, and is used to automatically monitor and record the spray parameters including water pressure and flow rate in the spray dust reduction process; a moving mechanism, including a moving wheel, is arranged at the bottom of the test platform body; a sampling mechanism, including a sampling box, a connecting component and a sampling head, the sampling head is arranged at one end of the connecting component and is located on the outside of the test platform body, the other end of the connecting component is connected to the sampling box, and a sampling filter membrane is arranged in the sampling box for filtering and collecting dust in the air dust; an air pump and a constant flow regulating controller, both of which are arranged on a connecting component, the air pump is used to extract air samples to the constant flow regulating controller, the constant flow regulating controller is used to adjust and control the air flow rate to a constant state; an exhaust mechanism, including an exhaust pipe, one end of the exhaust pipe is connected to the sampling box, and the other end of the exhaust pipe extends to the outside of the test platform body, for exhausting the sampled air; an atomizing spray mechanism, including an atomizing nozzle and a water supply pipe, the atomizing nozzle is located on the outside of the test platform body and is connected to the liquid storage tank through the water supply pipe and the automatic collector of spray parameters in turn, and the liquid is atomized and sprayed into the space to be tested for dust reduction.
[0008] Furthermore, the connecting component includes a connecting pipe and a connecting pipe, one end of the connecting pipe is connected to the sampling head, and the other end of the connecting pipe is connected to the air pump through the connecting pipe, wherein the connecting pipe is rotatably arranged relative to the test platform body.
[0009] Furthermore, the connecting component also includes a support block, and the connecting pipe is installed on the test platform body through the support block. The connecting component also includes a supporting structure, and the connecting pipe is installed on the test platform body through the supporting structure. The supporting structure includes a base and a support block. The support block is rotatably installed on the base, and the connecting pipe is installed on the support block; wherein a sliding groove and a sliding rail are provided between the base and the support block.
[0010] Furthermore, the automatic spray parameter collector also includes a control module, a spray parameter controller, a solenoid valve, an electromagnetic flowmeter and a water pressure sensor. The control module is installed on the outer surface of the test platform body. The spray parameter controller, the solenoid valve, the electromagnetic flowmeter and the water pressure sensor are all electrically connected to the control module to control and monitor the spray parameters.
[0011] Furthermore, a card slot is provided in the sampling box, and the sampling filter membrane is detachably installed in the card slot.
[0012] Furthermore, the atomizing spraying structure also includes a connecting water pipe, which is connected to the water supply pipe, and the atomizing nozzle is installed on the connecting water pipe, and the connecting water pipe extends in a horizontal direction.
[0013] Furthermore, there are multiple atomizing nozzles, and the multiple atomizing nozzles are distributed at intervals along the extension direction of the connecting water pipe.
[0014] Furthermore, the atomizing spray mechanism also includes a fixing clamp, which is installed on the test platform body and connected to the water supply pipe. There are multiple fixing clamps, and the multiple fixing clamps are distributed at intervals along the extension direction of the water supply pipe.
[0015] Furthermore, a liquid inlet valve is provided on one side of the liquid storage tank, and the liquid inlet valve is connected to the interior of the liquid storage tank and is used to control external liquid to enter the liquid storage tank.
[0016] Furthermore, an adjusting disk is provided on one side of the constant flow regulating controller, and the adjusting disk is used to manually adjust the air flow rate; and / or there are multiple sampling mechanisms, and the multiple sampling mechanisms are arranged at intervals.
[0017] The automatic collector of spray parameters can monitor and record key parameters of the spray process, such as water pressure and flow rate, in real time by connecting with the liquid storage tank. This design ensures that the parameters of the spray dust reduction process can be accurately recorded in the experiment, thus providing reliable data support for the evaluation of the dust reduction effect. The intelligent monitoring and control capabilities of the automatic collector can adjust the spray process in time, optimize the spray parameters, and improve the dust reduction efficiency. The moving wheels included in the mobile mechanism are fixed at the bottom of the test platform body, so that the entire test system can be flexibly moved to different test locations. This collaborative design greatly improves the adaptability and portability of the system in industrial sites, especially in changing environments such as construction sites and mines, which can be quickly deployed to conduct effective dust reduction effect tests. The sampling mechanism consists of a sampling box, a connecting component and a sampling head. The sampling head can collect air samples, while the air pump and the constant flow regulation controller work together to extract and adjust the air flow rate to a constant state. The sampling filter filters and collects dust at a stable flow rate inside the sampling box, ensuring the accuracy and comparability of the sampling process. This design solves the problem of data collection accuracy and improves the reliability of the test results. The design of the atomizing nozzle and the water supply pipe, combined with the automatic collector of spray parameters, can accurately control the spray parameters, evenly atomize the liquid and spray it into the space to be tested. This synergistic effect ensures the uniformity and degree of atomization of the spray, which is crucial for testing the dust reduction effect. The stability of the water supply pipe is ensured by the fixing clamp, which avoids shaking during the spraying process and improves the spray quality. In summary, the spray dust reduction effect test system of the present application significantly improves the accuracy of the test, the convenience of operation and the flexibility of application through the synergy between the above-mentioned components, and solves the problems of inaccurate data collection, insufficient parameter monitoring and lack of multi-point monitoring capabilities in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0019] Figure 1 A schematic diagram of the overall appearance structure of an embodiment of a spray dust reduction effect testing system according to the present invention is shown;
[0020] Figure 2 It shows a schematic diagram of the overall planar structure of an embodiment of a spray dust reduction effect testing system according to the present invention;
[0021] Figure 3 A schematic diagram of the three-dimensional structure of a support block and a base according to an embodiment of a spray dust reduction effect testing system of the present invention is shown;
[0022] Figure 4 A schematic diagram of the planar structure of a slideway and a slide rail according to an embodiment of a spray dust reduction effect testing system of the present invention is shown;
[0023] Figure 5 A schematic diagram of a cross-sectional three-dimensional structure of a sampling box according to an embodiment of a spray dust reduction effect testing system of the present invention is shown;
[0024] Figure 6 A schematic diagram of the three-dimensional structure of the connection water pipe and the atomizing nozzle according to an embodiment of the spray dust reduction effect testing system of the present invention is shown;
[0025] Figure 7 A schematic diagram of the internal structure of an automatic spray parameter collector according to an embodiment of a spray dust reduction effect testing system of the present invention is shown.
[0026] The above drawings include the following reference numerals:
[0027] 1. Test platform body; 2. Inspection door; 3. Control panel; 4. Moving wheel; 5. Connecting pipe; 6. Sampling head; 7. Support block; 71. Slide; 72. Slide rail; 73. Base; 8. Connecting pipe; 9. Vacuum pump; 10. Constant flow adjustment controller; 11. Adjustment disk; 12. Partition; 13. Inlet pipe; 14. Sampling box; 141. Card slot; 142. Sampling filter membrane; 15. Exhaust pipe; 16. Liquid storage tank; 161. Liquid inlet valve; 17. Automatic spray parameter collector; 171. Control module; 172. Spray parameter controller; 173. Solenoid valve; 174. Electromagnetic flowmeter; 175. Water pressure sensor; 18. Water supply pipe; 181. Connecting water pipe; 182. Atomizing nozzle; 183. Fixing clamp. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.
[0031] like Figures 1 to 7 As shown, in order to solve the above technical problems, the present application provides a spray dust reduction effect test system, including a test platform body 1, which is internally integrated with a liquid storage tank 16 and a spray parameter automatic collector 17, and the spray parameter automatic collector 17 is connected to the liquid storage tank 16, and is used to automatically monitor and record the spray parameters including water pressure and flow rate in the spray dust reduction process. This design ensures that the parameters of the spray dust reduction process can be accurately recorded in the experiment, thereby providing reliable data support for the evaluation of the dust reduction effect. The intelligent monitoring and control capabilities of the automatic collector can adjust the spray process in time, optimize the spray parameters, and improve the dust reduction efficiency. It can play an important role in various industrial production sites, such as cement plants, steel plants, etc., and effectively monitor and improve air quality. Through real-time monitoring and recording, the test system can generate detailed spray data reports to help engineers analyze the relationship between dust reduction effect and spray parameters, thereby optimizing the settings of spray equipment in practical applications and improving work efficiency and environmental protection effects.
[0032] The spray dust reduction effect test system of the present application significantly improves the accuracy of the test, the convenience of operation and the flexibility of application through the coordinated design of key components such as the spray parameter automatic collector 17, the moving mechanism, the sampling mechanism, and the atomizing spray mechanism. It effectively solves the problems of inaccurate data collection, lack of spray parameter monitoring and insufficient multi-point monitoring capabilities in the prior art, and provides an efficient and reliable dust reduction effect evaluation tool for the industrial field.
[0033] In the above embodiment, the automatic spray parameter collector 17 can monitor and record key parameters in the spray process, such as water pressure and flow rate, in real time by connecting with the liquid storage tank 16. This design ensures that the parameters of the spray dust reduction process can be accurately recorded in the experiment, thereby providing reliable data support for the evaluation of the dust reduction effect. The intelligent monitoring and control capabilities of the automatic collector can adjust the spray process in time, optimize the spray parameters, and improve the dust reduction efficiency. The mobile wheel 4 included in the mobile mechanism is fixed at the bottom of the test platform body 1, so that the entire test system can be flexibly moved to different test locations. This collaborative design greatly improves the adaptability and portability of the system in industrial sites, especially in changing environments such as construction sites, mines, etc., and can be quickly deployed to conduct effective dust reduction effect tests. The sampling mechanism consists of a sampling box 14, a connecting component and a sampling head 6, which can collect air samples, while the air pump 9 and the constant current regulation controller 10 work together to extract and adjust the air flow rate to a constant state. The sampling filter membrane 142 filters and collects dust at a stable flow rate inside the sampling box 14, ensuring the accuracy and comparability of the sampling process. This design solves the problem of data collection accuracy and improves the reliability of the test results. The design of the atomizing nozzle 182 and the water supply pipe 18, combined with the automatic spray parameter collector 17, can accurately control the spray parameters, evenly atomize the liquid and spray it into the space to be tested. This synergistic effect ensures the uniformity and atomization degree of the spray, which is crucial for the test of the dust reduction effect. The stability of the water supply pipe 18 is ensured by the fixing clamp 183, which avoids shaking during the spraying process and improves the spray quality. In summary, the spray dust reduction effect test system of the present application significantly improves the accuracy of the test, the convenience of operation and the flexibility of application through the synergy between the above-mentioned components, and solves the problems of inaccurate data collection, insufficient parameter monitoring and lack of multi-point monitoring capabilities in the prior art.
[0034] Specifically, the connecting component includes a connecting pipe 5 and a connecting pipe 8, one end of the connecting pipe 5 is connected to the sampling head 6, and the other end of the connecting pipe 5 is connected to the vacuum pump 9 through the connecting pipe 8, wherein the connecting pipe 5 is rotatably arranged relative to the test platform body 1. This design enables the sampling head 6 to flexibly adjust its angle and position to adapt to different test environments and requirements, thereby improving the adaptability and portability of the test system, especially in scenarios that require multi-angle and multi-directional monitoring, such as tunnel construction, underground mines, etc., to achieve a more comprehensive evaluation of the dust reduction effect. The rotatability of the connecting pipe 5 enables the sampling head 6 to be accurately positioned in a complex space, and to collect more realistic and comprehensive air samples, providing a more accurate data basis for evaluating the spray dust reduction effect.
[0035] like Figure 3As shown, specifically, the connecting component also includes a supporting structure, and the connecting pipe 5 is installed on the test platform body 1 through the supporting structure. The supporting structure includes a base 73 and a support block 7, and the support block 7 is rotatably installed on the base 73, and the connecting pipe 5 is installed on the support block 7; wherein, a sliding groove 71 and a slide rail 72 are provided between the base 73 and the support block 7. This structure not only ensures the stability and flexibility of the connecting pipe 5, but also allows the sampling head 6 to move horizontally and vertically within a certain range, thereby enhancing the versatility and ease of operation of the system, and is suitable for dust reduction effect tests in various complex environments, such as construction sites, open-pit mines, etc., thereby improving the use efficiency and data reliability of the test system. The coordinated use of the slide groove 71 and the slide rail 72 enables the sampling head 6 to move flexibly within a larger range, which can not only meet the monitoring needs of different heights, but also perform a large-scale scan in the horizontal direction, thereby ensuring a comprehensive evaluation of the spray dust reduction effect, and has a significant implementation effect on the dust reduction effect monitoring of the construction industry and open-pit mines.
[0036] like Figure 7 As shown, specifically, the automatic spray parameter collector 17 also includes a control module 171, a spray parameter controller 172, a solenoid valve 173, an electromagnetic flowmeter 174 and a water pressure sensor 175. The control module 171 is installed on the outer surface of the test platform body 1. The spray parameter controller 172, the solenoid valve 173, the electromagnetic flowmeter 174 and the water pressure sensor 175 are all electrically connected to the control module 171 to control and monitor the spray parameters. This collaborative design realizes the precise control and real-time monitoring of the spray parameters, improves the intelligence level of the test system, and can be applied to occasions where fine adjustment of the spray parameters is required, such as the pharmaceutical industry, food processing, etc., to ensure the dust reduction effect while meeting the production safety and sanitation standards. Through the intelligent operation of the control module 171, the system can automatically adjust the spray parameters according to different industrial environments and dust reduction requirements to achieve the best dust reduction effect. At the same time, it can also record various parameters in the spray process, providing detailed data support for subsequent analysis and improvement, which has important application value in the clean production of the pharmaceutical and food processing industries.
[0037] Specifically, a card slot 141 is provided in the sampling box 14, and a sampling filter membrane 142 is detachably installed in the card slot 141. This design makes the replacement and cleaning of the sampling filter membrane 142 simple and quick, ensuring the accuracy and continuity of the test results. It is suitable for test environments that require frequent replacement of filter membranes, such as air quality monitoring stations, environmental research laboratories, etc., and improves the use efficiency and data reliability of the test system. The detachable design of the sampling filter membrane 142 allows testers to easily replace and clean the filter membrane, avoiding test errors caused by filter membrane blockage or contamination, and ensuring that accurate data can be obtained for each test. This is the key to ensuring the continuity and accuracy of monitoring data for environmental research laboratories and air quality monitoring stations.
[0038] like Figure 6 As shown, specifically, the atomizing spray structure also includes a connecting water pipe 181, which is connected to the water supply pipe 18, and an atomizing nozzle 182 is installed on the connecting water pipe 181, which extends in the horizontal direction. This design ensures the uniformity and atomization degree of the spray, which is crucial for the test of the dust reduction effect. It is particularly suitable for scenes that require uniform spraying over a large range, such as urban road dust reduction, large warehouse air purification, etc., and can effectively improve the dust reduction effect and environmental quality. The horizontal extension design of the connecting water pipe 181 enables the atomizing nozzle 182 to cover a wider area, and through the evenly distributed atomized water droplets, the dust concentration in the air is effectively reduced, and the air quality of urban roads and large warehouses is improved, which plays an important role in improving the quality of life of urban residents and protecting the health of workers in warehouses.
[0039] Specifically, there are multiple atomizing nozzles 182, and the multiple atomizing nozzles 182 are spaced apart along the extension direction of the connecting water pipe 181. This design can achieve a wider coverage area and a more uniform spray effect through the coordinated work of multiple nozzles, and is suitable for occasions that require rapid and large-area dust reduction, such as air cleaning after forest fires, dust control in large-scale construction, etc., effectively improving air quality and protecting the environment and human health. The setting of multiple atomizing nozzles 182 not only increases the coverage of the spray, but also increases the density of the spray, which has a significant implementation effect on air cleaning after forest fires and dust control in large-scale construction, can quickly reduce the dust content in the air, protect the environment and human health, and can play an important role, especially in emergency rescue and construction sites.
[0040] Specifically, the atomizing spray mechanism also includes a fixing clamp 183, which is installed on the test platform body 1 and connected to the water supply pipe 18. There are multiple fixing clamps 183, and the multiple fixing clamps 183 are spaced apart along the extension direction of the water supply pipe 18. The setting of the fixing clamp 183 not only ensures the stability of the water supply pipe 18, avoids shaking during the spraying process, and improves the spraying quality, but also facilitates the maintenance and adjustment of the system. It can play an important role in various environments that require stable spraying, such as agricultural irrigation, landscape fountains, etc., and ensure the uniformity and effect of the spraying. The spaced distribution of the fixing clamps 183 can effectively support the water supply pipe 18, and can keep the water supply pipe 18 stable even during a long spraying process. This is the key to ensuring the spraying effect and system stability for occasions such as agricultural irrigation and landscape fountains that require continuous and stable spraying.
[0041] Specifically, a liquid inlet valve is provided on one side of the liquid storage tank 16, and the liquid inlet valve is connected to the inside of the liquid storage tank 16, and is used to control the external liquid to enter the liquid storage tank 16. This design enables the system to flexibly replenish liquid according to the test requirements, and is suitable for occasions that require continuous spraying or use of specific liquids for dust reduction, such as waste gas treatment in chemical plants, air purification in pharmaceutical plants, etc., which improves the practicality and flexibility of the system. The setting of the liquid inlet valve enables the test system to adapt to the spraying requirements of various liquids, not only limited to water, but also to use specific solutions for spraying. For waste gas treatment in chemical plants and air purification in pharmaceutical plants, it can provide more efficient and accurate dust reduction effects, protect the environment and production safety.
[0042] Specifically, a regulating disk 11 is provided on one side of the constant current regulating controller 10, and the regulating disk 11 is used to manually adjust the air flow rate; and / or the sampling mechanism is multiple, and the multiple sampling mechanisms are arranged at intervals. The setting of the manual regulating disk 11 provides a more direct control method for the tester, and is suitable for test environments that require fine adjustment of the air flow rate, such as scientific research laboratories, environmental monitoring stations, etc., to ensure the accuracy and repeatability of the test. The design of multiple sampling mechanisms can monitor at multiple points at the same time, and is suitable for occasions where multi-point and multi-directional testing is required, such as large industrial areas, urban air quality monitoring, etc., which improves the efficiency of the test system and the comprehensiveness of the data. The combination of the manual regulating disk 11 and multiple sampling mechanisms enables the test system to simultaneously perform multi-point and multi-directional air flow rate adjustment and monitoring, which can provide more comprehensive and accurate data support for the dust reduction effect evaluation of large industrial areas and urban air quality monitoring, and is helpful to formulate more effective environmental protection measures.
[0043] In this embodiment: the test system of the spray dust reduction effect test platform includes a test platform body 1, a maintenance door 2 is provided on the front surface of the test platform body 1, a control panel 3 is provided on one side of the maintenance door 2, a moving wheel 4 is provided at the bottom of the test platform body 1, a connecting pipe 5 is provided at the top of the test platform body 1, a sampling head 6 is provided on the outer ring surface of the connecting pipe 5, a supporting block 7 is provided at the bottom of the connecting pipe 5, a connecting pipe 8 is provided at the bottom of the supporting block 7, and an air pump 9 is provided at the bottom of the connecting pipe 8. A constant current regulating controller 10, an adjusting disk 11 is provided on one side of the constant current regulating controller 10, a partition 12 is provided on the lower surface of the constant current regulating controller 10, an air inlet pipe 13 is provided at the bottom of the constant current regulating controller 10, a sampling box 14 is provided at the bottom of the air inlet pipe 13, an exhaust pipe 15 is provided at the bottom of the sampling box 14, a liquid storage tank 16 is provided at the bottom of the test platform body 1, a spray parameter automatic collector 17 is provided on one side of the liquid storage tank 16, and a water supply pipe 18 is provided at one end of the spray parameter automatic collector 17 through the inner wall of the test platform body 1;
[0044] The support block 7 includes a slide groove 71, a slide rail 72 and a base 73. The slide groove 71 is fixedly embedded in the inner wall of the support block 7, the slide rail 72 is installed inside the slide groove 71, and the base 73 is fixedly installed below the slide rail 72;
[0045] The automatic spray parameter collector 17 includes a control module 171, a spray parameter controller 172, a solenoid valve 173, an electromagnetic flowmeter 174 and a water pressure sensor 175. The control module 171 is fixedly mounted at the bottom of the front surface of the test platform body 1, the spray parameter controller 172 is fixedly mounted at the top inside the automatic spray parameter collector 17, the spray parameter controller 172 is fixedly mounted below the spray parameter controller 172, the electromagnetic flowmeter 174 is fixedly mounted on one side of the solenoid valve 173, and the water pressure sensor 175 is fixedly mounted on one side of the electromagnetic flowmeter 174. There is an electrical connection between the solenoid valve 173, the electromagnetic flowmeter 174, the water pressure sensor 175 and the spray parameter controller 172, and there is an electrical connection between the spray parameter controller 172 and the control module 171.
[0046] In this embodiment, there are two groups of connecting tubes 5, which are symmetrically installed on the top of the test platform body 1. By setting up two groups of connecting tubes 5, the test platform body 1 can have the effect of simultaneous monitoring of multiple points, thereby improving the practicality of the test platform body 1; a card slot 141 is provided inside the sampling box 14, and a sampling filter membrane 142 is provided inside the card slot 141. The sampling filter membrane 142 is slidably connected to the card slot 141. By setting up the card slot 141, the sampling filter membrane 142 can be easily disassembled and assembled; a liquid inlet valve 161 is provided on one side of the liquid storage tank 16, which penetrates the inner wall of the test platform body 1, and the interior of the liquid inlet valve 161 is connected to the interior of the liquid storage tank 16. By setting up the liquid inlet valve 161, The valve 161 can facilitate the filling of the liquid storage tank 16; a connecting water pipe 181 is provided at the top of the water supply pipe 18, an atomizing nozzle 182 is provided on the outside of the connecting water pipe 181, and a fixing clamp 183 is provided on the outer ring surface of the water supply pipe 18. The number of the fixing clamps 183 is two groups, and the inner side of the fixing clamps 183 is fixedly connected to the outer surface of the test platform body 1. By providing the fixing clamps 183, the stability of the water supply pipe 18 can be improved to avoid shaking during use; the number of the atomizing nozzles 182 is several groups, and the interior of the atomizing nozzles 182 is connected to the interior of the connecting water pipe 181. By providing multiple groups of atomizing nozzles 182, the atomization effect of tap water can be improved;
[0047] Based on the test system of the spray dust reduction effect test platform, a test method of the spray dust reduction effect test platform is proposed, which includes the following steps:
[0048] Step 1: Record the initial value of dust concentration in the space to be tested;
[0049] Step 2: Start the automatic spray parameter collector 17, use the automatic spray parameter collector 17 to pump the tap water in the liquid storage tank 16 into the water supply pipe 18, and then use the connection water pipe 181 and the atomizing nozzle 182 to spray the tap water in the test space, and perform spray dust reduction according to the preset spray parameters;
[0050] Step 3: After the spraying is finished, start the vacuum pump 9 and the constant current regulating controller 10, use the connecting pipe 5 and the sampling head 6 to collect the air in the space to be tested, and then transport the collected air to the inside of the sampling box 14, use the sampling filter membrane 142 to filter and collect the dust contained in the air, and then manually check the sampling filter membrane 142, and record the final value of the dust concentration in the space to be tested;
[0051] Step 4: Calculate the effect of spray dust reduction based on the collected data.
[0052] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
[0053] The spray dust reduction effect test system of the present application significantly improves the accuracy of the test, the convenience of operation and the flexibility of application through the synergy between the above-mentioned components, and solves the problems of inaccurate data collection, insufficient parameter monitoring and lack of multi-point monitoring capabilities in the prior art. The system is not only suitable for dust reduction effect testing at industrial production sites, but can also be widely used in environmental protection, urban planning, scientific research experiments and other fields. It is of great significance for improving air quality, protecting the environment and human health. By accurately controlling the spray parameters and optimizing the spray effect, the system can provide users with a more accurate and comprehensive dust reduction effect evaluation, provide a scientific basis for relevant decision-making, and has broad market prospects and application value. Its wide application in the field of environmental protection will help promote green production and achieve sustainable development goals, and will make an immeasurable contribution to improving public health awareness and environmental management levels.
[0054] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0055] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A spray dust reduction effect testing system, characterized in that: include: A test platform body (1), wherein a liquid storage tank (16) and an automatic spray parameter collector (17) are integrated inside the test platform body (1), the automatic spray parameter collector (17) is connected to the liquid storage tank (16), and the automatic spray parameter collector (17) is used to automatically monitor and record spray parameters including water pressure and flow rate during the spray dust reduction process; A moving mechanism, comprising moving wheels (4), which are arranged at the bottom of the test platform body (1); A sampling mechanism comprises a sampling box (14), a connecting component and a sampling head (6), wherein the sampling head (6) is arranged at one end of the connecting component and is located outside the test platform body (1), and the other end of the connecting component is connected to the sampling box (14), and a sampling filter membrane (142) is arranged in the sampling box (14) for filtering and collecting dust in the air; An air pump (9) and a constant flow regulating controller (10), wherein the air pump (9) and the constant flow regulating controller (10) are both arranged on the connecting component, the air pump (9) is used to extract air samples to the constant flow regulating controller (10), and the constant flow regulating controller (10) is used to regulate and control the air flow rate to a constant state; An exhaust mechanism, comprising an exhaust pipe (15), one end of the exhaust pipe (15) being connected to the sampling box (14), and the other end of the exhaust pipe (15) extending to the outside of the test platform body (1) for exhausting the sampled air; The atomizing spray mechanism comprises an atomizing nozzle (182) and a water supply pipe (18); the atomizing nozzle (182) is located outside the test platform body (1) and is connected to the liquid storage tank (16) through the water supply pipe (18) and the automatic spray parameter collector (17) in sequence, and atomizes the liquid and sprays it into the test space to reduce dust.
2. The spray dust reduction effect testing system according to claim 1, characterized in that: The connecting assembly comprises a connecting pipe (5) and a connecting pipe (8); one end of the connecting pipe (5) is connected to the sampling head (6), and the other end of the connecting pipe (5) is connected to the air pump (9) through the connecting pipe (8); wherein the connecting pipe (5) is rotatably arranged relative to the test platform body (1).
3. The spray dust reduction effect testing system according to claim 2, characterized in that: The connecting assembly also includes a supporting structure, and the connecting pipe (5) is installed on the test platform body (1) through the supporting structure. The supporting structure includes a base (73) and a support block (7). The base (73) is fixed on the test platform body (1), and the support block (7) is rotatably mounted on the base (73). The connecting pipe (5) is mounted on the support block (7); wherein a sliding groove (71) and a sliding rail (72) for sliding cooperation are provided between the base (73) and the support block (7).
4. The spray dust reduction effect testing system according to claim 1, characterized in that: The automatic spray parameter collector (17) further comprises a control module (171), a spray parameter controller (172), a solenoid valve (173), an electromagnetic flowmeter (174) and a water pressure sensor (175); the control module (171) is mounted on the outer surface of the test platform body (1); the spray parameter controller (172), the solenoid valve (173), the electromagnetic flowmeter (174) and the water pressure sensor (175) are all electrically connected to the control module (171) to control and monitor the spray parameters.
5. The spray dust reduction effect testing system according to claim 1, characterized in that: The sampling box (14) is provided with a card slot (141), and the sampling filter membrane (142) is detachably installed in the card slot (141).
6. The spray dust reduction effect testing system according to claim 1, characterized in that: The atomizing spray structure further comprises a connecting water pipe (181), wherein the connecting water pipe (181) is in communication with the water supply pipe (18), the atomizing nozzle (182) is mounted on the connecting water pipe (181), and the connecting water pipe (181) extends in a horizontal direction.
7. The spray dust reduction effect testing system according to claim 6, characterized in that: There are a plurality of atomizing nozzles (182), and the plurality of atomizing nozzles (182) are distributed at intervals along the extension direction of the connecting water pipe (181).
8. The spray dust reduction effect testing system according to claim 1, characterized in that: The atomizing spray mechanism further comprises a fixing clamp (183), wherein the fixing clamp (183) is mounted on the test platform body (1) and connected to the water supply pipe (18), and the number of the fixing clamps (183) is multiple, and the multiple fixing clamps (183) are distributed at intervals along the extension direction of the water supply pipe (18).
9. The spray dust reduction effect testing system according to claim 1, characterized in that: A liquid inlet valve (161) is provided on one side of the liquid storage tank (16); the liquid inlet valve (161) is in communication with the interior of the liquid storage tank (16) so as to control external liquid from entering the liquid storage tank (16).
10. The spray dust reduction effect testing system according to claim 1, characterized in that: A regulating disk (11) is provided on one side of the constant flow regulating controller (10), and the regulating disk (11) is used to manually adjust the air flow rate; and / or There are multiple sampling mechanisms, and the multiple sampling mechanisms are arranged at intervals.
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Sprayer mobile detection platform, experimental condition applying system and operation control method
CN120992224A