Lubricant, lubricant processing equipment and lubricant processing method

By designing a device for lubricant processing, using multiple shearing slices on the rotary shaft to cut each other, the problem of insufficient fusion of components in the lubricant is solved, and the uniformity and service life of the product are improved. .

CN119406272AInactive Publication Date: 2025-02-11楚晓乐
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Patent Information

Application Number
CN202411557085.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

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Abstract

The invention relates to the technical field of lubricants, in particular to a lubricant and a lubricant processing device and method. The processing method of the lubricant comprises the following steps: S1, adding the mineral oil, the antioxidant, the anti-wear agent and the viscosity modifier into a container; s2, putting lubricant processing equipment into a container; s3, a plurality of shearing pieces on the two rotating shafts are driven to conduct mutual shearing, the oil in the container is continuously sheared, and it is ensured that all the components are fully fused; s4, the mixed lubricant is filtered, impurities and insoluble substances are removed, and the purity of the product is improved. Lubricant processing equipment is used for processing a lubricant, and the lubricant is prepared from the following raw materials in parts by weight: 70 parts of mineral oil, 1 part of an antioxidant, 2 parts of an anti-wear agent and 2 parts of a viscosity modifier. A plurality of shearing sheets on the two rotating shafts can be driven to shear each other, so that lubricating oil is continuously sheared, and all components in the lubricating oil are ensured to be fully fused.
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Description

Technical Field

[0001] The present invention relates to the technical field of lubricants, and more specifically to a lubricant, a lubricant processing device and a processing method. Background Art

[0002] Lubricants are a class of substances used to reduce friction, wear and heat generation, and play an important role in machinery, industry, and daily life. They can exist in liquid, solid or semi-solid form, and are mainly used to lubricate mechanical parts to improve their operating efficiency and extend their service life. Lubricants can form a protective film between contacting surfaces, reduce the friction coefficient, and thus reduce the loss and heat caused by friction. By improving the contact conditions between surfaces, lubricants can effectively reduce wear and extend the service life of equipment. Lubricants can take away the heat generated by friction and avoid damage to mechanical parts due to overheating. Some lubricants contain preservatives that can protect metal surfaces from oxidation and corrosion. Lubricants need to be mixed with raw materials during manufacturing, but ordinary stirring cannot fully blend the components in the lubricant. Summary of the invention

[0003] In order to overcome the shortcomings of the prior art, the present invention provides a lubricant, a lubricant processing device and a processing method, which have the beneficial effect of being able to drive multiple shearing pieces on two rotating shafts to shear each other, continuously shearing the lubricating oil, and ensuring that the various components in the lubricant are fully integrated.

[0004] A lubricant processing device comprises a rotating shaft, two rotating shafts are arranged front and back, each rotating shaft is provided with a plurality of shearing pieces from left to right, each shearing piece is provided with a blade edge on both the upper and lower sides, and the plurality of shearing pieces on the two rotating shafts are arranged front and back relatively.

[0005] A plurality of shearing pieces on the same rotating shaft are connected via a connecting rod, an axial edge is arranged on the rotating shaft, and the shearing pieces are axially slidably connected to the rotating shaft and the axial edge.

[0006] A lubricant processing device is used to process a lubricant processing method, comprising the following steps:

[0007] S1: Add mineral oil, antioxidant, anti-wear agent and viscosity modifier into a container;

[0008] S2: Place the lubricant processing equipment into the container;

[0009] S3: driving multiple shearing blades on two rotating shafts to shear each other, continuously shearing the oil in the container to ensure that all components are fully integrated;

[0010] S4: Filter the mixed lubricant to remove impurities and insolubles to improve the purity of the product.

[0011] A lubricant processing device processes a lubricant, which is composed of the following raw materials in parts by weight: 70 parts of mineral oil, 1 part of antioxidant, 2 parts of anti-wear agent, and 2 parts of viscosity regulator. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0013] Figure 1 A schematic diagram of the structure of a lubricant processing equipment Figure 1 ;

[0014] Figure 2 A schematic diagram of the structure of a lubricant processing equipment Figure 2 ;

[0015] Figure 3 A schematic diagram of the structure of a lubricant processing equipment Figure 3 ;

[0016] Figure 4 A schematic diagram of the structure of a lubricant processing equipment Figure 4 ;

[0017] Figure 5 It is a structural schematic diagram of the bottom frame and the top shaft;

[0018] Figure 6 The structure of the slot rod is shown in Figure 1. Figure 1 ;

[0019] Figure 7 The structure of the slot rod is shown in Figure 1. Figure 2 ;

[0020] Figure 8 is a structural schematic diagram of the rotating shaft;

[0021] In the figure: bottom frame 101; support rod 102;

[0022] Top shaft 201; insert rod 202; stand 203; vertical bar 204; horizontal bar 205; hanging rod 206; filter plate 207; hook 208; sliding sleeve 209;

[0023] Groove rod 301; sliding seat 302; hinged rod 303; middle block 304; middle strip 305; sliding hole 306; cross bar 307;

[0024] Rotating shaft 401; blade edge 402; baffle 403; connecting rod 404; shearing piece 405; plug hole 406; inclined surface 407; baffle pin 408; plug plate 409; axial edge 410. DETAILED DESCRIPTION

[0025] like Figure 8As shown, this example can achieve the effect of causing the multiple shear blades 405 to continuously shear the lubricating oil.

[0026] Since the lubricant processing equipment includes a rotating shaft 401, two rotating shafts 401 are arranged front and back, and each rotating shaft 401 is provided with multiple shearing pieces 405 from left to right, and each shearing piece 405 is provided with a blade edge 402 on both upper and lower sides, and the multiple shearing pieces 405 on the two rotating shafts 401 are arranged front and back relative to each other, when the two rotating shafts 401 are driven to rotate, the multiple shearing pieces 405 on the two rotating shafts 401 can be driven to rotate, so that the corresponding front and rear shearing pieces 405 cross-shear each other, and then the multiple shearing pieces 405 continuously shear the lubricant to ensure that the components in the lubricant are fully integrated. The shearing piece 405 is provided with a blade edge 402 to prevent the two shearing pieces 405 from colliding with each other, so that the two shearing pieces 405 can cross-shear after contacting each other through the guidance of the blade edge 402.

[0027] like Figure 8 As shown, this example can achieve the effect that multiple shear pieces 405 on the same rotating shaft 401 can slide left and right along the direction of the axial edge 410.

[0028] Since the multiple shear pieces 405 on the same rotating shaft 401 are connected by a connecting rod 404, an axial edge 410 is provided on the rotating shaft 401, and the shear piece 405 is axially slidably connected to the rotating shaft 401 and the axial edge 410, the multiple shear pieces 405 on the same rotating shaft 401 are connected as a whole by the connecting rod 404, so that the multiple shear pieces 405 on the same rotating shaft 401 can slide left and right along the direction of the axial edge 410.

[0029] like Figure 8 As shown, this example can achieve the effect that when the plurality of shearing pieces 405 on the front side and the plurality of shearing pieces 405 on the rear side approach each other, they can contact each other through the side surfaces through the guidance of the inclined surface 407 .

[0030] An inclined surface 407 is disposed at the end of each shearing piece 405 . When the plurality of shearing pieces 405 on the front side and the plurality of shearing pieces 405 on the rear side approach each other, they can contact each other through the side surfaces under the guidance of the inclined surface 407 .

[0031] like Figure 8 As shown, this example can achieve the effect of multiple shearing pieces 405 being pressed together to lubricate and perform effective shearing.

[0032] Since baffles 403 are welded on both ends of the rotating shaft 401, compression springs are sleeved on both ends of the rotating shaft 401, one end of the compression spring presses on the corresponding baffle 403, and the other end of the compression spring presses on the corresponding shear piece 405 located on the outermost side; a plug hole 406 is provided on the shear piece 405, and a plug plate 409 is inserted into multiple plug holes 406 on the same side, and baffle pins 408 are inserted at both ends of the plug plate 409. The two compression springs apply pressure to the multiple shear pieces 405 on the same rotating shaft 401, so that the multiple shear pieces 405 maintain a centered position on the rotating shaft 401. When the multiple shear pieces 405 on the two rotating shafts 401 cross-contact each other, when the multiple shear pieces 405 on the two rotating shafts 401 will all move left and right, then the multiple shear pieces 405 are pressed together to lubricate for effective shearing, and then when the multiple shear pieces 405 on the two rotating shafts 401 are separated from each other, they are restored to their original positions by the compression springs. The two rotating shafts 401 can be driven to slide away from each other, thereby causing the multiple shear pieces 405 on the two rotating shafts 401 to move away from each other. At this time, the multiple shear pieces 405 will not contact each other, and then the insert plate 409 can be installed between the multiple shear pieces 405 on the same side, and the lubricating oil in the container can be fully stirred by the insert plate 409.

[0033] like Figure 6-8 As shown, this example can achieve the effect of driving multiple shearing pieces 405 on two rotating shafts 401 to move closer to or farther from each other.

[0034] Since the left ends of the two rotating shafts 401 are respectively fixed on the output shafts of the two motors, the two motors are respectively fixed on the two slides 302, and the two slides 302 are respectively slidably connected to the front and rear ends of the slot rod 301, the two motors respectively drive the multiple shear pieces 405 on the two rotating shafts 401 to rotate, and the two slides 302 can approach or move away from each other on the slot rod 301, thereby driving the two rotating shafts 401 to approach or move away from each other, and thereby driving the multiple shear pieces 405 on the two rotating shafts 401 to approach or move away from each other.

[0035] like Figure 6-7 As shown, this example can achieve the effect of driving the two slides 302 to move closer to or away from each other.

[0036] Since a middle strip 305 is welded to the middle of the slot rod 301, a middle block 304 is slidably connected to the middle strip 305, two hinged rods 303 are hinged to the middle block 304, and the other ends of the two hinged rods 303 are respectively hinged to two slide seats 302. The middle block 304 is driven to slide by a hydraulic cylinder. When the middle block 304 slides vertically on the middle strip 305, the two hinged rods 303 can drive the two slide seats 302 to move closer to or away from each other.

[0037] like Figure 5-7As shown, this example can achieve the effect of expanding the shearing range of the plurality of shearing pieces 405 .

[0038] Because a cross bar 307 is fixed to the right side of the upper end of the middle bar 305, the right end of the cross bar 307 is rotatably connected to the middle part of the top shaft 201, a sliding hole 306 is provided on the cross bar 307, a vertical frame 203 is fixed to the top shaft 201, a hydraulic cylinder is fixed to the vertical frame 203, a plug rod 202 is fixed to the movable end of the hydraulic cylinder, and the plug rod 202 is inserted into the sliding hole 306, the front and rear ends of the top shaft 201 are respectively fixed to the upper parts of the two vertical bars 204, the lower ends of the two vertical bars 204 are fixed with cross bars 205, a hanging rod 206 is fixed between the left ends of the two cross bars 205, and the right ends of the two cross bars 205 are slidably connected with a sliding rod 206. Sleeve 209, two sliding sleeves 209 are threadedly connected with fastening screws, another hanging rod 206 is fixed between the two sliding sleeves 209, and hooks 208 are set at both ends of the filter plate 207, and the two hooks 208 are respectively hung on the two hanging rods 206. When the hydraulic cylinder on the vertical frame 203 is extended or retracted, it drives the insertion rod 202 to rise and fall, and then drives the cross bar 307 to rotate on the top shaft 201, and then drives the middle bar 305 and the groove bar 301 to swing left and right with the top shaft 201 as the axis, and then drives the two rotating shafts 401 and multiple shear pieces 405 to rotate and swing left and right, thereby expanding the shearing range of the multiple shear pieces 405. The two sliding sleeves 209 can slide left and right on the two horizontal bars 205 respectively, thereby driving the hanging rod 206 on the right side to move left and right, and then when the hanging rod 206 on the right side is moved toward the seat, it is convenient to make the hook 208 on the filter plate 207 detach from the hanging rod 206, and then it is convenient to disassemble the filter plate 207. When the filter plate 207 is lifted, the lubricant can be filtered to remove impurities and insolubles, thereby improving the purity of the product.

[0039] like Figure 5 As shown, this example can achieve the effect of filtering the lubricant by lifting the filter plate 207 .

[0040] Since the two vertical bars 204 are respectively connected to the two support rods 102 by vertical sliding, the two vertical bars 204 are driven to slide by hydraulic cylinders, and the lower ends of the two support rods 102 are respectively fixed to the front and rear ends of the bottom frame 101. The two vertical bars 204 can slide upward on the two support rods 102, thereby driving the filter plate 207 to move upward, and then filtering the lubricant through the lifting of the filter plate 207 to remove impurities and insoluble matter.

[0041] A lubricant processing device is used to process a lubricant processing method, comprising the following steps:

[0042] S1: Add mineral oil, antioxidant, anti-wear agent and viscosity modifier into a container;

[0043] S2: Place lubricant processing equipment into the container;

[0044] S3: driving the multiple shearing pieces 405 on the two rotating shafts 401 to shear each other, continuously shearing the oil in the container to ensure that all components are fully integrated;

[0045] S4: Filter the mixed lubricant to remove impurities and insolubles to improve the purity of the product.

[0046] A lubricant processing device processes a lubricant, which is composed of the following raw materials in parts by weight: 70 parts of mineral oil, 1 part of antioxidant, 2 parts of anti-wear agent, and 2 parts of viscosity regulator.

Claims

1. A lubricant processing device, comprising a rotating shaft (401), characterized in that: The two rotating shafts (401) are arranged front and back, and each rotating shaft (401) is provided with a plurality of shearing pieces (405) from left to right, and each shearing piece (405) is provided with a blade edge (402) on both upper and lower sides, and the plurality of shearing pieces (405) on the two rotating shafts (401) are arranged front and back relative to each other.

2. A lubricant processing equipment according to claim 1, characterized in that: The plurality of shearing pieces (405) on the same rotating shaft (401) are connected via a connecting rod (404); an axial ridge (410) is provided on the rotating shaft (401); and the shearing pieces (405) are axially slidably connected to the rotating shaft (401) and the axial ridge (410).

3. A lubricant processing equipment according to claim 2, characterized in that: The end of each shearing piece (405) is provided with a slope (407).

4. A lubricant processing equipment according to claim 3, characterized in that: Blocking plates (403) are fixed to both left and right ends of the rotating shaft (401), and compression springs are sleeved on both left and right ends of the rotating shaft (401), one end of the compression spring presses on the corresponding blocking plate (403), and the other end of the compression spring presses on the corresponding shearing plate (405) located at the outermost side; a plug hole (406) is provided on the shearing plate (405), and a plug plate (409) is plugged into a plurality of plug holes (406) on the same side, and blocking pins (408) are plugged into both ends of the plug plate (409).

5. A lubricant processing equipment according to claim 4, characterized in that: The left ends of the two rotating shafts (401) are respectively fixed on the output shafts of the two motors, the two motors are respectively fixed on the two slide seats (302), and the two slide seats (302) are respectively slidably connected to the front and rear ends of the slot rod (301).

6. A lubricant processing equipment according to claim 5, characterized in that: A middle bar (305) is fixed in the middle of the groove rod (301), a middle block (304) is slidably connected to the middle bar (305), two hinged rods (303) are hinged to the middle block (304), the other ends of the two hinged rods (303) are respectively hinged to two slide seats (302), and the middle block (304) is driven to slide by a hydraulic cylinder.

7. A lubricant processing equipment according to claim 6, characterized in that: A cross bar (307) is fixed to the right side of the upper end of the middle bar (305), and the right end of the cross bar (307) is rotatably connected to the middle part of the top shaft (201). A sliding hole (306) is provided on the cross bar (307), and a vertical frame (203) is fixed to the top shaft (201). A hydraulic cylinder is fixed to the vertical frame (203), and a plug rod (202) is fixed to the movable end of the hydraulic cylinder. The plug rod (202) is inserted into the sliding hole (306), and the front and rear ends of the top shaft (201) are respectively fixed to the upper ends of the two vertical bars (204). The filter plate (207) is provided with a filter element, the lower ends of the two vertical bars (204) are both fixed with a horizontal bar (205), a hanging rod (206) is fixed between the left ends of the two horizontal bars (205), the right ends of the two horizontal bars (205) are both slidably connected with a sliding sleeve (209), the two sliding sleeves (209) are both threadedly connected with a fastening screw, another hanging rod (206) is fixed between the two sliding sleeves (209), and hooks (208) are provided at both ends of the filter plate (207), and the two hooks (208) are respectively hung on the two hanging rods (206).

8. A lubricant processing equipment according to claim 7, characterized in that: The two vertical bars (204) are respectively connected to the two support rods (102) in a vertical sliding manner. The two vertical bars (204) are driven to slide by a hydraulic cylinder. The lower ends of the two support rods (102) are respectively fixed to the front and rear ends of the bottom frame (101).

9. A lubricant processing device according to claim 8, used for processing a lubricant processing method, characterized in that: The following steps are involved: S1: Add mineral oil, antioxidant, anti-wear agent and viscosity modifier into a container; S2: Place lubricant processing equipment into the container; S3: driving a plurality of shearing pieces (405) on the two rotating shafts (401) to shear each other, continuously shearing the oil in the container to ensure that all components are fully blended; S4: Filter the mixed lubricant to remove impurities and insolubles to improve the purity of the product.

10. The lubricant processing equipment according to claim 8, wherein the lubricant processed is characterized in that: The lubricant is composed of the following raw materials in parts by weight: 70 parts of mineral oil, 1 part of antioxidant, 2 parts of anti-wear agent and 2 parts of viscosity modifier.