Coating equipment for photovoltaic grid-connected high-voltage flexible static reactive power generation device
The automatic coating equipment is solved by solving the problem of uneven coating of photovoltaic grid-connected high-voltage flexible static reactive power generation device, and the precise control and uniform coating of coating thickness are achieved, which improves the heat dissipation performance and working reliability of the equipment.
Patent Information
- Application Number
- CN202510005348.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2045-01-03
AI Technical Summary
The coating technology of existing photovoltaic grid-connected high-voltage flexible static reactive power generation devices relies on manual operation, resulting in the inaccurate measurement and control of the coating thickness, resulting in uneven surface, affecting the heat dissipation performance and increasing the labor intensity of workers.
An automated coating device including a conveying mechanism, a coating mechanism and a detection component is designed to control the housing conveying, coating and detection through the console, uniform coating is achieved using a spray box and a diffusing box, and the coating thickness and quality are detected by a scanner, and the alarm module prompts abnormality.
The uniformity and efficiency of coating are improved, manual operation is reduced, and the coating thickness is ensured to meet the standards, which improves heat dissipation performance and equipment reliability.
Smart Images

Figure CN119406650B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coating of photovoltaic grid-connected high-voltage flexible static reactive power generators, in particular to coating equipment for photovoltaic grid-connected high-voltage flexible static reactive power generators. Background Art
[0002] The photovoltaic grid-connected high-voltage flexible static VAR generator, also known as a high-voltage dynamic VAR compensation generator or a static synchronous compensator, is a device that uses a self-commutating power semiconductor bridge converter to perform dynamic VAR compensation. It is mainly used for rapid and dynamic regulation of reactive power in power systems.
[0003] However, the photovoltaic grid-connected high-voltage flexible static VAR generator generates a lot of heat during long-term use, which is not conducive to ensuring the reliability of the device. Therefore, special heat dissipation materials must be used to coat the surface of its shell to improve the heat dissipation efficiency and ensure its working reliability.
[0004] However, existing coating techniques rely primarily on manual application, where the heat dissipation material is applied to the substrate surface and then smoothed with a scraper. This method makes it difficult to accurately measure and control the coating thickness, resulting in uneven and bumpy surfaces that affect heat dissipation performance and increase labor intensity.
[0005] Therefore, it is necessary to provide a coating device for a photovoltaic grid-connected high-voltage flexible static reactive power generating device to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a coating device for a photovoltaic grid-connected high-voltage flexible static reactive power generator, which can improve the uniformity and efficiency of coating, reduce manual operations, and solve the problems raised in the above background technology.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a coating device for a photovoltaic grid-connected high-voltage flexible static VAR generator, comprising a panel house, two sets of conveying mechanisms arranged in the panel house, a coating mechanism arranged on the conveying mechanism, a control console arranged on the right side of the panel house, a detection component and a coating system arranged on the panel house,
[0008] The conveying mechanism is used to place and convey the shell of the photovoltaic grid-connected high-voltage flexible static reactive power generator. The shell of the photovoltaic grid-connected high-voltage flexible static reactive power generator is referred to as the shell. The shell on the conveying mechanism is then conveyed to the board room through the operating console, and the coating mechanism coats the shell. After the coating is completed, the conveying mechanism conveys the shell outside the board room, and the detection component inspects the coating thickness and quality of the shell.
[0009] The coating mechanism includes a lifting seat and two sets of coating components arranged on the lifting seat.
[0010] The coating assembly includes two sets of spray boxes and two sets of diffuser boxes arranged on the spray boxes;
[0011] Several nozzles 1 are fixedly connected inside the spray box, and the nozzles 1 are connected to the feed pipe; several nozzles 2 are fixedly connected inside the diffuser box, and the nozzles 2 are connected to the air pipe;
[0012] The detection component includes scanner one and two sets of scanner two;
[0013] The coating system is connected to the control console signal. The coating system includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is used to acquire the image of the shell surface after coating and feed it back to the analysis module. The analysis module is used to compare and analyze the coating thickness and coating surface quality after coating. The control module is used to control the transportation and coating of the shell. The alarm module is used to issue an alarm prompt when the analysis module obtains abnormal results.
[0014] According to the above technical solution, a number of observation windows, two opening and closing doors and two ventilation fans are provided on the board room. The opening and closing doors correspond to the position of the conveying mechanism. The coating condition of the shell inside the board room can be observed through the observation windows. The opening and closing doors can adjust the opening size according to the shell size. When coating or clamping the shell, the gas exchange inside and outside the board room is minimized as much as possible. The ventilation fans can replace the air inside the board room to reduce the impact of the gas in the board room on the health of the workers.
[0015] According to the above technical solution, the opening and closing door includes an upper door, a lower door, three groups of cylinders and a door frame. The upper door and the lower door are hinged and the hinge is slidably connected to the door frame. The upper door and the door frame are connected by bearings, and the lower door is slidably connected to the door frame. The door frame is also connected to a base 1 by a bearing. The three groups of cylinders are fixed on the base 1, and the output end of the cylinder 1 is hinged to the upper door.
[0016] According to the above technical solution, the conveying mechanism includes a support 1, a sliding platform and two sets of bearings connected to a clamping assembly on the top of the sliding platform. The support 1 is used to support the sliding platform, the sliding platform is used to convey the clamping assembly with the shell clamped, and the clamping assembly is used to clamp and adjust the coating direction of the shell.
[0017] According to the above technical solution, two sets of slide rails are fixedly connected to the top of the support, the sliding platform is slidably connected to the slide rails, and the driving part 1 is provided at the bottom of the sliding platform.
[0018] According to the above technical solution, the clamping assembly includes a rotating table and two groups of movable seats slidably connected to the top of the rotating table. Two movable seats are arranged opposite to each other in each group. Two groups of bidirectional screws are connected to the bearings on the rotating table. The ends of the bidirectional screws are fixedly connected to handwheels. The two groups of bidirectional screws are respectively threadedly connected to the two groups of movable seats, and each group of movable seats is symmetrically arranged on the bidirectional screws.
[0019] According to the above technical solution, cylinder 2 is fixedly connected to the bottom of support 1, the output end of cylinder 2 is fixedly connected to the lifting seat, the lifting seat is slidably connected to support 1, cylinder 2 is used to control the lifting and lowering of the lifting seat and adjust the height of the coating assembly, and the coating assembly is used to coat and dry the surface of the shell.
[0020] According to the above technical solution, the end of the lifting seat is fixedly connected to the support three, the middle area of the lifting seat is slidably connected to the sliding seat, and the top of the lifting seat is fixedly connected to two groups of cylinders three. The output end of cylinder three is fixedly connected to the sliding seat. The two groups of spray boxes are respectively fixed to the sides of the support three box sliding seat. The activation of cylinder three can adjust the distance between the two groups of spray boxes, which is conducive to ensuring the coating effect on the shell surface.
[0021] An electric control valve 1 is provided on the feed pipe, and the electric control valve 1 can adjust the number of nozzles used and the coating range;
[0022] The air pipe is provided with an electric control valve 2, which can adjust the number of nozzles used and the blowing range;
[0023] Two sets of racks are slidably connected in the diffuser box. Several flaps are provided in the diffuser box. Gears are fixedly connected at both ends of the flaps. The gears and racks are meshed and connected. The diffuser box can adjust and change the wind direction.
[0024] According to the above technical solution, a support 2 is hinged on the lower door, a scanner 1 is fixed to the bottom of the support 2, and two sets of scanners 2 are relatively fixed on the door frame;
[0025] The acquisition module is electrically connected to the first scanner and the second scanner, and the control module is electrically connected to the conveying mechanism and the coating mechanism.
[0026] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a conveying mechanism, a coating mechanism and a detection component, can automatically convey and coat the shell of a photovoltaic grid-connected high-voltage flexible static reactive power generator, obtain the shell size before coating, adjust the coating range according to the shell size, detect the shell after coating, analyze and judge that the shell has a coating thickness that meets the standard after coating, which is convenient for staff to classify and place the shells, thereby reducing manual coating operations and helping to improve the uniformity and efficiency of coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 This is a schematic diagram of the board house structure of the present invention;
[0030] Figure 3 The present invention Figure 2 Schematic diagram of the enlarged structure of area A in the middle;
[0031] Figure 4 It is a schematic diagram of the cross-sectional structure of the overall structure of the present invention;
[0032] Figure 5 is a schematic diagram of the conveying mechanism and coating mechanism of the present invention;
[0033] Figure 6 It is a schematic cross-sectional view of a portion of the coating mechanism of the present invention;
[0034] In the figure: 1. Board room; 11. Observation window; 12. Opening and closing door; 121. Upper door; 122. Lower door; 123. Cylinder 1; 124. Door frame; 125. Base 1; 13. Ventilation fan;
[0035] 2. Conveying mechanism; 21. Support 1; 22. Sliding platform; 23. Clamping assembly; 231. Rotating table; 232. Moving seat; 233. Bidirectional screw; 234. Handwheel; 24. Slide rail; 25. Driving unit 1
[0036] 3. Coating mechanism; 31. Lifting seat; 32. Coating assembly; 321. Spray box; 322. Diffuser box; 323. Cylinder 3; 324. Support 3; 325. Sliding seat; 326. Spray head 1; 327. Spray head 2; 328. Rack; 329. Flap; 33. Cylinder 2;
[0037] 4. Console;
[0038] 5. Detection component; 51. Scanner 1; 52. Scanner 2; 53. Support 2. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] See also Figure 1-6The present invention provides a technical solution: a coating device for a photovoltaic grid-connected high-voltage flexible static reactive power generator, comprising a panel room 1, two groups of conveying mechanisms 2 arranged in the panel room 1, a coating mechanism 3 arranged on the conveying mechanism 2, a control console 4 arranged on the right side of the panel room 1, a detection component 5 and a coating system arranged on the panel room 1, the conveying mechanism 2 is used to place and convey the shell of the photovoltaic grid-connected high-voltage flexible static reactive power generator, and the shell of the photovoltaic grid-connected high-voltage flexible static reactive power generator is subsequently referred to as the shell. After that, the shell on the conveying mechanism 2 is conveyed into the panel room 1 by operating the control console 4, and the shell is coated by the coating mechanism 3. After the coating is completed, the conveying mechanism 2 conveys the shell to the outside of the panel room 1, and the detection component 5 detects the coating thickness and quality of the shell.
[0041] See also Figure 1-Figure 4 The board room 1 is provided with a number of observation windows 11, two opening and closing doors 12 and two ventilation fans 13. The opening and closing doors 12 correspond to the position of the conveying mechanism 2. The observation windows 11 are used to observe the coating status of the internal shell of the board room 1. The opening and closing doors 12 are used to adjust the opening size and minimize the gas exchange between the inside and outside of the board room 1 when coating the shell. The ventilation fans 13 are used to replace the air inside the board room 1.
[0042] It should be noted that, according to the properties of the coating material of the inner shell of the board house 1, the ventilation fan 13 is also connected to a toxic gas filtering device to prevent the direct discharge of toxic gases from affecting the health of the workers.
[0043] The opening and closing door 12 includes an upper door 121, a lower door 122, three groups of cylinders 123 and a door frame 124. The upper door 121 and the lower door 122 are hinged and the hinge is slidably connected to the door frame 124. The upper door 121 and the door frame 124 are connected by bearings, and the lower door 122 is slidably connected to the door frame 124. The door frame 124 is also connected to a base 125 by a bearing. Three groups of cylinders 123 are fixed on the base 125, and the output end of the cylinder 123 is hinged to the upper door 121.
[0044] In actual operation, cylinder 123 starts to retract, driving the upper door 121 to rotate counterclockwise and the base 125 where cylinder 123 is located to rotate clockwise. At the same time, since the upper door 121 and the lower door 122 are hinged, and the lower door 122 is slidingly connected to the door frame 124, the lower door 122 is driven to slide upward, expanding the opening range of the opening and closing door 12. Conversely, cylinder 123 starts to retract, reducing the opening range of the opening and closing door 12.
[0045] See also Figure 1 、 Figure 4 and Figure 5The conveying mechanism 2 includes a support 21, a sliding platform 22 and a clamping assembly 23 connected to the top of the sliding platform 22 by two sets of bearings. The support 21 is used to support the sliding platform 22. The sliding platform 22 is used to convey the clamping assembly 23 with the shell clamped therein. The clamping assembly 23 is used to clamp and adjust the coating direction of the shell.
[0046] Two sets of slide rails 24 are fixedly connected to the top of the support 21, and the sliding platform 22 is slidably connected to the slide rails 24. A driving part 25 is provided at the bottom of the sliding platform 22. The driving part 25 can be a linear motor.
[0047] The clamping assembly 23 includes a rotating platform 231 and two groups of movable seats 232 slidably connected to the top of the rotating platform 231. The rotating platform 231 can be driven by a motor and gear transmission to rotate on the top of the sliding platform 22. Two movable seats 232 are arranged in each group. Two groups of bidirectional screws 233 are connected to the bearings on the rotating platform 231. The ends of the bidirectional screws 233 are fixedly connected to the handwheels 234. The two groups of bidirectional screws 233 are respectively threadedly connected to the two groups of movable seats 232. Each group of movable seats 232 is symmetrically arranged on the bidirectional screws 233.
[0048] In actual operation, the staff sets the shell upside down on two groups of movable seats 232, and adjusts the distance between each group of movable seats 232 by turning the hand wheel 234, so that the movable seats 232 fit and clamp the shell, and at the same time facilitate clamping shells of different sizes, thereby improving the applicability of the clamping assembly 23; then the driving part 25 is started to drive the sliding platform 22 to move from the outside of the board room 1 to the inside; when it is necessary to adjust the coating angle or direction of the shell, the rotating table 231 starts to rotate, driving the clamped shell to rotate, and adjusting the coating angle and direction.
[0049] It should be noted that the two groups of conveying mechanisms 2 can operate simultaneously or alternately to convey the shell to the coating mechanism 3 for coating.
[0050] See also Figure 5 and Figure 6 The coating mechanism 3 includes a lifting seat 31 and two sets of coating components 32 arranged on the lifting seat 31. The bottom of the support 21 is fixedly connected to the cylinder 2 33. The output end of the cylinder 2 33 is fixedly connected to the lifting seat 31. The lifting seat 31 is slidably connected to the support 1 21. The cylinder 2 33 is used to control the lifting of the lifting seat 31 and adjust the height of the coating component 32. The coating component 32 is used to coat and dry the surface of the shell;
[0051] The coating assembly 32 includes two sets of spray boxes 321 and two sets of diffuser boxes 322 arranged on the spray boxes 321. The end of the lifting seat 31 is fixedly connected to the support three 324. The middle area of the lifting seat 31 is slidably connected to the sliding seat 325. The top of the lifting seat 31 is fixedly connected to two sets of cylinder three 323. The output end of the cylinder three 323 is fixedly connected to the sliding seat 325. The two sets of spray boxes 321 are respectively fixed to the sides of the support three 324 and the sliding seat 325.
[0052] Several nozzles 326 are fixedly connected to the interior of the spray box 321. The nozzles 326 are connected to a feed pipe. The feed pipe is provided with an electric control valve 1. The nozzles 326 are spray nozzles. The electric control valve 1 is used to control the number of nozzles 326 for coating and the coating range.
[0053] Several nozzles 327 are fixedly connected to the diffuser box 322, and the nozzles 327 are connected to an air pipe. An electrically controlled valve 2 is provided on the air pipe. Two sets of racks 328 are slidably connected to the diffuser box 322. The racks 328 are driven by a motor screw. Several flaps 329 are provided in the diffuser box 322. Gears are fixedly connected to both ends of the flaps 329. The gears and racks 328 are meshed and connected. The nozzles 327 are for jetting. The electrically controlled valve 2 is used to control and adjust the number and jet range of the nozzles 327 for jetting.
[0054] In actual operation, cylinder three 323 is started to adjust the distance between the two groups of spray boxes 321 according to the size of the shell, cylinder two 33 is started to adjust the lifting height of the lifting seat 31, and then the electric control valve one is opened to adjust the number of nozzles one 326 for coating and the coating range. After the coating is completed, the electric control valve two is opened to adjust the number of nozzles two 327 for jetting and the nozzle range. Then the motor starts to drive the rack 328 to move, and the angle of the flap 329 is adjusted by the meshing gear rack 328 to achieve drying of the shell surface after coating.
[0055] See also Figure 3 The detection component 5 includes a scanner 1 51 and two groups of scanner 2 52. A support 2 53 is hinged on the lower door 122. The scanner 1 51 is fixed at the bottom of the support 2 53. The two groups of scanner 2 52 are relatively fixed on the door frame 124. Both scanner 1 51 and scanner 2 52 are used to scan the surface quality of the coated shell.
[0056] It should be noted that by connecting the support 2 53 to the lower door 122 in a hinged manner, the weight of the support 2 53 and the scanner 1 51 can be used to keep the scanner 1 51 in a vertical state to scan the upper surface of the shell.
[0057] The coating system is connected to the console 4 by signal. The coating system includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is electrically connected to scanner 1 51 and scanner 2 52. The acquisition module is used to acquire the image of the shell surface after coating and feed it back to the analysis module. The analysis module is used to compare and analyze the coating thickness and coating surface quality after coating. The control module is electrically connected to the conveying mechanism 2 and the coating mechanism 3. The control module is used to control the conveying and coating of the shell. The alarm module is used to issue an alarm prompt when the analysis module obtains an abnormal result.
[0058] Coating method for coating equipment of photovoltaic grid-connected high-voltage flexible static reactive power generator:
[0059] Step 1: Clamp the shell onto the conveying mechanism 2 , operate the control console 4 to convey the shell into the board room 1 , and have the detection component 5 detect and identify the size of the shell, and then the coating mechanism 3 coats the shell.
[0060] Specifically, the acquisition module captures the top image of the shell scanned by scanner 1 51 and the side image of the shell scanned by scanner 2 52, identifies the initial length, width and height of the shell, records the initial length as x, the width as y, and the height as z, and then feeds back to the analysis module and the control module. The control module adjusts the lifting height of the coating component 32 and the distance between the two groups of spray boxes 321, and then starts the extension and retraction by controlling cylinder 2 33 to adjust the height corresponding to the coating position, and then rotates the turntable 231 to adjust the corresponding coating direction of the shell.
[0061] It should be noted that the acquisition module records the direction parallel to the top of the shell and scanner 51 as the length direction, the direction perpendicular to the top of the shell and scanner 51 as the width direction, and the direction parallel to the side of the shell and scanner 2 52 as the height direction; the initial shell is a standard cube.
[0062] Step 2: After the coating is completed, the control console 4 controls the conveying mechanism 2 to convey the shell to the outside of the board room 1, and the detection component 5 detects the coating quality of the shell.
[0063] Specifically, the acquisition module acquires the top image of the coated shell scanned by scanner 1 51 and the side image of the coated shell scanned by scanner 2 52, identifies the maximum length, minimum length, maximum width, minimum width, maximum height and minimum height of the coated shell, and records the maximum length as x max , the minimum length is recorded as x min , maximum width y max , minimum width y min , maximum height z max and the minimum height z min .
[0064] The analysis module is equipped with coating standard thickness, theoretical thickness deviation coefficient and actual thickness deviation coefficient set according to coating requirements. The standard thickness is recorded as h, the theoretical thickness deviation coefficient is recorded as N, and the actual thickness deviation coefficient is n. 长 、n 宽 and n 高 The theoretical deviation coefficient is the basis for judging the uniformity of the coating thickness on the shell surface after coating. The actual deviation coefficient n 长 、n 宽 and n 高 They are the ratios of the coating thickness corresponding to the length, width and height after coating to the standard thickness.
[0065] Taking the length direction as an example, the four sides of the shell are coated, so the difference measured and calculated includes the thickness of the left and right sides of the shell, so , the theoretical length after coating is x+2h.
[0066] In x max When ≤x+2h, the analysis module performs additional analysis and judgment to ensure that the coating thickness meets the production standards;
[0067] In x max When >x+2h, it is the basis that the applied coating thickness does not meet the production standard, and the analysis module does not perform additional analysis and judgment.
[0068] Additional judgment:
[0069] In n 长 ≤N, the coating thickness of the shell meets the production standard. 长 =0 is the best ideal state.
[0070] In n 长 >N, the coating thickness of the shell does not meet the production standard, and there are coating omissions, protrusions or ripples on the shell surface. At the same time, the analysis module retrieves the image of the shell surface after coating collected by the acquisition module, and identifies whether there are coating omissions or protrusions. If there are local coating omissions, protrusions or ripples, it is caused by the abnormality of the corresponding nozzle 1 326 or nozzle 2 327; if there are large-scale coating omissions, it is caused by abnormality of the shell surface. If there are large-scale protrusions, it is caused by abnormality of the coating material. If there are large-scale ripples, it is caused by the large air output of nozzle 2 327 in the diffuser box 322. The analysis module will issue an alarm prompt for the abnormal situation.
[0071] It should be noted that in the width direction, the four sides of the shell are also coated. The difference measured and calculated after coating includes the thickness of the front and back sides of the shell. , the theoretical width is y+2h, and in the height direction, only the top of the shell is coated, so The theoretical height is z+h, and the judgment method in the width and height directions is consistent with that in the length direction. When a large-scale anomaly is identified, multiple abnormal conditions can exist at the same time.
[0072] Step 3: After coating and testing, the staff will classify and place the shells whose coating thickness meets the standards and those that do not meet the standards.
[0073] Through the above steps, the coating thickness of the shell can be automatically coated and detected, thereby improving the uniformity and efficiency of coating and reducing manual operations.
[0074] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0075] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A coating method for a photovoltaic grid-connected high-voltage flexible static reactive power generating device, comprising a coating device, the coating device comprising a board room (1), two groups of conveying mechanisms (2) arranged in the board room (1), a coating mechanism (3) arranged on the conveying mechanism (2), a control console (4) arranged on the right side of the board room (1), a detection component (5) arranged on the board room (1) and a coating system, wherein the conveying mechanism (2) is used to place and convey the shell of the photovoltaic grid-connected high-voltage flexible static reactive power generating device, and the shell of the photovoltaic grid-connected high-voltage flexible static reactive power generating device is subsequently referred to as the shell, and then the shell on the conveying mechanism (2) is conveyed into the board room (1) by operating the control console (4), and the shell is coated by the coating mechanism (3). After coating is completed, the conveying mechanism (2) conveys the shell to the outside of the board room (1), and the detection component (5) detects the coating thickness and quality of the shell; The coating mechanism (3) comprises a lifting seat (31) and two groups of coating assemblies (32) arranged on the lifting seat (31); the coating assemblies (32) comprise two groups of spray boxes (321) and two groups of diffuser boxes (322) arranged on the spray boxes (321); The spray box (321) is fixedly connected to a plurality of nozzles (326) therein, and the nozzles (326) are connected to a feed pipe; the diffuser box (322) is fixedly connected to a plurality of nozzles (327) therein, and the nozzles (327) are connected to an air pipe; The detection component (5) includes a scanner 1 (51) and two sets of scanner 2 (52); The coating system is connected to the control console (4) by signal. The coating system includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is used to acquire an image of the shell surface after coating and feed it back to the analysis module. The analysis module is used to compare and analyze the coating thickness and coating surface quality after coating. The control module is used to control the conveying and coating of the shell. The alarm module is used to issue an alarm prompt when the analysis module obtains an abnormal result. It is characterized in that The coating method of the coating equipment is as follows: Step 1: Clamp the shell onto the conveying mechanism (2), operate the control console (4) to convey the shell into the board room (1), and use the detection component (5) to detect and identify the size of the shell, and then use the coating mechanism (3) to coat the shell; Step 2: After the coating is completed, the control console (4) controls the conveying mechanism (2) to convey the shell to the outside of the board room (1), and the detection component (5) detects the coating quality of the shell; The specific content of step 2 is: the acquisition module collects and identifies the maximum length x of the shell after coating max , minimum length x min , maximum width y max , minimum width y min , maximum height z max and the minimum height z min ; The analysis module is equipped with coating standard thickness, theoretical thickness deviation coefficient and actual thickness deviation coefficient set according to coating requirements. The standard thickness is recorded as h, the theoretical thickness deviation coefficient is recorded as N, and the actual thickness deviation coefficient is n. 长 、n 宽 and n 高 The theoretical deviation coefficient is the basis for judging the uniformity of the coating thickness on the shell surface after coating. The actual deviation coefficient n 长 、n 宽 and n 高 The ratios of the coating thickness to the standard thickness corresponding to the length, width and height after coating, respectively; The analysis module determines the coating thickness abnormality based on the maximum length, minimum length, maximum width, minimum width, maximum height, and minimum height of the shell after coating and the theoretical value after coating, and determines the cause of the abnormality; In the length direction, the four sides of the shell are coated, so the difference measured and calculated includes the thickness of the left and right sides of the shell. , the theoretical length after coating is x+2h; In x max When ≤x+2h, the analysis module performs additional analysis and judgment to ensure that the coating thickness meets the production standards; In x max > x+2h, the coating thickness does not meet the production standard, and the analysis module does not perform additional analysis and judgment; Additional judgment: In n 长 When ≤N, the coating thickness of the shell meets the production standards; In n 长 >N, the coating thickness of the shell does not meet the production standard, and there are coating omissions, protrusions or ripples on the shell surface. At the same time, the analysis module retrieves the image of the shell surface after coating collected by the acquisition module and identifies whether there are coating omissions or protrusions. When there are local coating omissions, protrusions or ripples, it is caused by the abnormality of the corresponding nozzle one (326) or nozzle two (327). When there are large-scale coating omissions, it is caused by the abnormality of the shell surface. When there are large-scale protrusions, it is caused by the abnormality of the coating material. When there are large-scale ripples, it is caused by the large air output of nozzle two (327) in the diffuser box (322). The analysis module issues an alarm prompt for the abnormal situation. Step 3: After coating and testing, the staff will classify and place the shells whose coating thickness meets the standards and those that do not meet the standards.
2. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 1, characterized in that: The board room (1) is provided with a plurality of observation windows (11), two opening and closing doors (12) and two ventilation fans (13). The opening and closing doors (12) correspond to the position of the conveying mechanism (2). The observation windows (11) are used to observe the coating condition of the internal shell of the board room (1). The opening and closing doors (12) are used to adjust the opening size and minimize the gas exchange between the inside and outside of the board room (1) when coating the shell. The ventilation fans (13) are used to replace the air inside the board room (1).
3. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 2, characterized in that: The opening and closing door (12) includes an upper door (121), a lower door (122), three groups of cylinders (123) and a door frame (124). The upper door (121) and the lower door (122) are hinged and the hinge is slidably connected to the door frame (124). The upper door (121) and the door frame (124) are connected by bearings. The lower door (122) is slidably connected to the door frame (124). The door frame (124) is also connected by bearings to a base (125). The three groups of cylinders (123) are fixed on the base (125). The output end of the cylinder (123) is hinged to the upper door (121).
4. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 3, characterized in that: The conveying mechanism (2) comprises a support (21), a sliding platform (22) and a clamping assembly (23) connected to the top of the sliding platform (22) by two sets of bearings, wherein the support (21) is used to support the sliding platform (22), the sliding platform (22) is used to convey the clamping assembly (23) clamped with the shell, and the clamping assembly (23) is used to clamp and adjust the coating direction of the shell.
5. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 4, characterized in that: Two sets of slide rails (24) are fixedly connected to the top of the support (21), the sliding platform (22) is slidably connected to the slide rails (24), and a driving part (25) is provided at the bottom of the sliding platform (22).
6. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 5, characterized in that: The clamping assembly (23) includes a rotating table (231) and two groups of movable seats (232) slidably connected to the top of the rotating table (231), two movable seats (232) are arranged in each group relative to each other, two groups of bidirectional screws (233) are connected to the bearings on the rotating table (231), and the ends of the bidirectional screws (233) are fixedly connected to the handwheels (234), the two groups of bidirectional screws (233) are respectively threadedly connected to the two groups of movable seats (232), and each group of movable seats (232) is symmetrically arranged on the bidirectional screws (233).
7. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 6, characterized in that: The bottom of the support one (21) is fixedly connected to the cylinder two (33), the output end of the cylinder two (33) is fixedly connected to the lifting seat (31), the lifting seat (31) is slidably connected to the support one (21), and the cylinder two (33) is used to control the lifting of the lifting seat (31) and adjust the height of the coating component (32), and the coating component (32) is used to coat and dry the surface of the shell.
8. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 7, characterized in that: The end of the lifting seat (31) is fixedly connected to the support three (324), the middle area of the lifting seat (31) is slidably connected to the sliding seat (325), the top of the lifting seat (31) is fixedly connected to two groups of cylinder three (323), the output end of the cylinder three (323) is fixedly connected to the sliding seat (325), and the two groups of spray boxes (321) are respectively fixed relatively to the support three (324) and the side of the sliding seat (325); The feed pipe is provided with an electric control valve 1; The air pipe is provided with an electrically controlled valve 2; Two groups of racks (328) are slidably connected in the diffuser box (322), and a plurality of flaps (329) are provided in the diffuser box (322). Gears are fixedly connected at both ends of the flaps (329), and the gears and racks (328) are meshed and connected.
9. The coating method for a photovoltaic grid-connected high-voltage flexible static VAR generator according to claim 8, characterized in that: The lower door (122) is hinged with a support 2 (53), the scanner 1 (51) is fixed to the bottom of the support 2 (53), and two groups of the scanner 2 (52) are relatively fixed on the door frame (124); The acquisition module is electrically connected to scanner one (51) and scanner two (52), and the control module is electrically connected to the conveying mechanism (2) and the coating mechanism (3).
Citation Information
Patent Citations
Tunnel waterproof material spraying robot, spraying system and spraying method
CN118664621A
Civil air defense door surface spraying equipment
CN118808054A
Damp-proof temporary storage equipment
CN218023233U
A coating device for ships
CN220941413U
Environment-friendly paint spraying device for paint spraying engineering
CN221387032U