Cable cleaning device

By designing a self-cleaning water removal mechanism, using continuous drainage, flushing and extrusion discharge methods, the problems of poor water removal and secondary pollution of existing cable cleaning equipment are solved, and efficient continuous water removal of the cable surface is achieved and Self-cleaning effect of water absorption ring.

CN119406804APending Publication Date: 2025-02-11ANHUI EFARAD ELECTRIC POWER TECH
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202411581879.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

Existing cable cleaning equipment has problems of intermittent drainage or intermittent replacement of water-absorbing materials during the water removal process, resulting in poor water removal effect and may cause secondary contamination on the cable surface.

Method used

A cable cleaning device is designed, adopting a self-cleaning water removal mechanism, which includes a water removal wheel, a water absorption ring, a water squeezing assembly, a cleaning assembly and a water supply assembly, which maintains the water absorption ring by continuous drainage, flushing and extrusion discharge. The clean state realizes continuous water removal of the cable surface.

Benefits of technology

This device can realize continuous water removal on the cable surface, avoid moisture accumulation, improve water removal effect, and keep the water absorption ring clean, avoid secondary pollution, and improve the overall quality of cable cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119406804A_ABST
    Figure CN119406804A_ABST
Patent Text Reader

Abstract

The invention discloses a cable cleaning device, and relates to the technical field of cable cleaning, and the cable cleaning device comprises a cleaning water tank, the upper end surface of the cleaning water tank is in an opening state, a plurality of guide wheels are installed in the cleaning water tank, and the guide wheels are used for conveying and guiding cables; the cleaning mechanism is mounted in the cleaning water tank, and the cleaning mechanism is used for cleaning dirt on the surface of the cable; the cleaning device comprises a cleaning water tank, a water suction ring and a water squeezing assembly, a mounting bracket is mounted on the outer wall of the cleaning water tank, and the self-cleaning water removal mechanisms are mounted on the two sides of the mounting bracket, the water suction ring and the water removal wheel are combined, and the water squeezing assembly is arranged in a matched mode, so that continuous water drainage of the water suction ring can be achieved; compared with the traditional intermittent drainage or intermittent replacement of the water absorption material, the water absorption ring has the advantages that water accumulation in the water absorption ring is avoided, and a better water removal effect on the surface of the cable is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of cable cleaning, and in particular to a cable cleaning device. Background Art

[0002] Cables are important carriers of modern electrical transmission and are widely used in power transmission and various electrical equipment. During the production process, cables are often exposed to various mechanical equipment and lubricants. The surface of cables is easily contaminated with oil and impurities, which not only affect the appearance quality of the cables, but also may affect the insulation of the cable sheath. Therefore, cable cleaning is an indispensable process in the cable production process.

[0003] At present, there are many cable cleaning devices on the market, and most of them have the functions of cleaning and surface dewatering. Among them, using absorbent materials to dewater the cable surface is a common method. In order to enable the cleaning equipment to continuously clean and dewater the cable surface, the existing cleaning equipment usually uses intermittent squeezing and draining of the absorbent material or intermittent replacement of the absorbent material. However, since this process is intermittent, when a certain amount of water is adsorbed in the absorbent material, its ability to dewater the cable surface will be reduced, and water stains will remain on the cable surface, and the dewatering effect is difficult to guarantee; in addition, after long-term use, impurities will remain on the surface and inside of the absorbent material, which will cause secondary pollution of the cable surface after contact with the cable surface. Therefore, a cable cleaning device is needed to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a cable cleaning device to solve the problems existing in the prior art mentioned in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A cable cleaning device, comprising: A cleaning water tank, the upper end surface of which is open, and a plurality of guide wheels are installed in the cleaning water tank, and the guide wheels are used to guide the cable transportation; A cleaning mechanism, which is installed inside the cleaning water tank and is used to clean dirt on the surface of the cable; A self-cleaning and water-removing mechanism, wherein a mounting bracket is mounted on the outer wall of the cleaning water tank, and self-cleaning and water-removing mechanisms are mounted on both sides of the mounting bracket. The self-cleaning and water-removing mechanism is used to continuously remove water from the surface of the cable after cleaning, and can clean the self-cleaning and water-removing mechanism itself.

[0006] Preferably, the cleaning mechanism includes a support block, a roller brush and a first motor. The support block is provided with two and is installed on both sides of the bottom surface of the cleaning water tank. The roller brush is rotatably connected between the two support blocks. The axis of the roller brush is arranged parallel to the cable conveying direction. The support block is installed with a first motor for driving the roller brush to rotate.

[0007] Preferably, the self-cleaning water removal mechanism comprises a water removal box body, a water removal wheel and a water absorption ring, the water removal box body is mounted on a mounting bracket, the side wall of the water removal box body is provided with an opening, the water removal wheel is rotatably connected to the water removal box body, and one side of the water removal wheel passes through the opening on the water removal box body and is arranged outside the water removal box body, an annular groove is provided on the arc surface of the water removal wheel, a water absorption ring is provided in the groove, and a second motor for driving the water removal wheel to rotate is installed on the water removal box body; It also includes a water squeezing component, a cleaning component and a water supply component. The water squeezing component is installed on the mounting bracket and is used to continuously squeeze out the water on the water absorption ring. The cleaning component and the water supply component are both installed on the water removal box body. The cleaning component is used to reciprocately squeeze the water absorption ring to discharge sewage, and the water supply component is used to supply water to flush the water absorption ring.

[0008] Preferably, the water squeezing assembly includes a mounting seat, an adjusting screw and a water squeezing wheel, the mounting seat is installed on a mounting bracket, the adjusting screw is threadedly connected to a threaded hole of the mounting seat, one end of the adjusting screw is rotatably connected to the water squeezing wheel, and the other end of the adjusting screw is fixedly connected to a knob.

[0009] Preferably, the cleaning assembly includes a sliding frame, a cleaning block and a transmission column. The sliding frame is slidably connected to the mounting hole on the side wall of the water removal box body, one end of the sliding frame is connected to a cleaning block that matches the shape of the water absorption ring, and the other end of the sliding frame is installed with a transmission column. The driving disk is keyed on the rotating shaft of the water removal wheel, an eccentric column is provided at an eccentric position on the surface of the driving disk, a connecting rod is rotatably connected to the eccentric column, and the other end of the connecting rod is rotatably connected to the transmission column.

[0010] Preferably, the water supply assembly includes a support plate, a peristaltic pump and a rack, the support plate is installed on the side wall of the dewatering box body, the peristaltic pump is installed on the support plate, the sliding frame is installed with a rack, the rotating shaft of the peristaltic pump is connected with a gear through a one-way bearing, the gear is meshed with the rack, the interior of the cleaning block is a hollow structure, and spray holes are evenly arranged on the inner arc surface of the cleaning block, and the water outlet of the peristaltic pump is connected to the water inlet of the cleaning block through a pipe.

[0011] Preferably, a groove capable of fitting with the surface of the cable is provided on the outer arc surface of the water absorption ring.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention combines the water absorption ring with the water removal wheel and arranges the water squeezing component to achieve continuous drainage of the water absorption ring, so that the part where the water absorption ring contacts the cable surface is always in a drained state. Compared with the traditional intermittent drainage or intermittent replacement of the water absorption material, this method avoids the accumulation of water in the water absorption ring and has a better water removal effect on the cable surface.

[0013] 2. The present invention can realize flushing and squeezing and draining operations on the water absorption ring after water absorption through the coordinated arrangement of the water removal wheel, the cleaning component and the water supply component, so that the water absorption ring always remains in a clean state, avoiding secondary contamination of the cable surface, thereby improving the overall quality of cable cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front perspective structural schematic diagram of the present invention.

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention from top view.

[0016] Figure 3 It is a schematic diagram of the cleaning mechanism structure of the present invention.

[0017] Figure 4 This is a schematic diagram of the installation of the self-cleaning and water removal mechanism of the present invention.

[0018] Figure 5 It is a schematic diagram of the structure of the self-cleaning and water removal mechanism of the present invention.

[0019] Figure 6 It is a schematic diagram of the internal structure of the water removal box body of the present invention.

[0020] Figure 7 It is a schematic diagram of the cross-sectional structure of the water removal wheel and the water absorption ring of the present invention.

[0021] Figure 8 It is a schematic diagram of the structure of the cleaning component and the water supply component of the present invention.

[0022] In the figure: 1. cleaning water tank; 2. guide wheel; 3. cleaning mechanism; 31. support block; 32. roller brush; 33. first motor; 4. mounting bracket; 5. self-cleaning water removal mechanism; 51. water removal box body; 52. water removal wheel; 53. water absorption ring; 54. water squeezing assembly; 541. mounting seat; 542. adjusting screw; 543. water squeezing wheel; 544. knob; 55. cleaning assembly; 551. sliding frame; 552. cleaning block; 553. transmission column; 554. driving disk; 555. eccentric column; 556. connecting rod; 56. water supply assembly; 561. support plate; 562. peristaltic pump; 563. rack; 564. gear; 565. spray hole; 57. second motor; 6. cable. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0024] See also Figure 1-8 , the present invention provides the following technical solutions: A cable cleaning device comprises: a cleaning water tank 1, wherein the upper end surface of the cleaning water tank 1 is in an open state, and a plurality of guide wheels 2 are installed in the cleaning water tank 1, and the guide wheels 2 are used for conveying and guiding the cable 6; a cleaning mechanism 3, wherein the cleaning mechanism 3 is installed inside the cleaning water tank 1, and the cleaning mechanism 3 is used for cleaning the dirt on the surface of the cable 6; the cleaning mechanism 3 comprises a support block 31, a roller brush 32 and a first motor 33, wherein the support block 31 is provided with two and is installed at both sides of the bottom surface of the cleaning water tank 1, and the roller brush 32 is rotatably connected between the two support blocks 31, and the axis of the roller brush 32 is arranged parallel to the conveying direction of the cable 6, and the support block 31 is installed with a first motor 33 for driving the roller brush 32 to rotate; the cable 6 is guided by the guide wheel 2 to pass through the area covered by the roller brush 32, and the first motor 33 drives the roller brush 32 to rotate, so as to realize the cleaning of the surface of the cable 6.

[0025] A self-cleaning water removal mechanism 5 is provided. A mounting bracket 4 is mounted on the outer wall of the cleaning water tank 1. Self-cleaning water removal mechanisms 5 are mounted on both sides of the mounting bracket 4. The self-cleaning water removal mechanism 5 is used to continuously remove water from the surface of the cleaned cable 6 and can clean the self-cleaning water removal mechanism 5 itself. The self-cleaning water removal mechanism 5 includes a water removal box body 51, a water removal wheel 52 and a water absorption ring 53. The water removal box body 51 is mounted on the mounting bracket 4. An opening is provided on the side wall of the water removal box body 51. The water removal wheel 52 is rotatably connected to the water removal box body 51. One side of the water removing wheel 52 passes through the opening on the water removing box body 51 and is arranged outside the water removing box body 51. An annular groove is provided on the arc surface of the water removing wheel 52, and a water absorption ring 53 is provided in the groove. A second motor 57 for driving the water removing wheel 52 to rotate is installed on the water removing box body 51; a groove that can fit with the surface of the cable 6 is provided on the outer arc surface of the water absorption ring 53, and the setting of the groove can make the water absorption ring 53 fit more closely with the surface of the cable 6, thereby improving the water removal effect on the surface of the cable 6; the water absorption ring 53 is made of flexible water-absorbing material, such as sponge, cotton cloth material, etc.

[0026] The self-cleaning and water-removing mechanism 5 also includes a water squeezing component 54, a cleaning component 55 and a water supply component 56. The water squeezing component 54 is installed on the mounting bracket 4 and is used to continuously squeeze out water on the water absorption ring 53. The water squeezing component 54 includes a mounting seat 541, an adjusting screw 542 and a water squeezing wheel 543. The mounting seat 541 is installed on the mounting bracket 4. The adjusting screw 542 is threadedly connected to the threaded hole of the mounting seat 541. One end of the adjusting screw 542 is rotatably connected to the water squeezing wheel 543, and the other end of the adjusting screw 542 is fixedly connected to the knob 544. By combining the water absorption ring 53 with the water removal wheel 52 and coordinating with the water squeezing component 54, continuous squeezing and drainage of the water absorption ring 53 can be achieved, so that each part of the water absorption ring 53 in contact with the surface of the cable 6 is in a drained state, thereby improving the water removal effect on the surface of the cable 6.

[0027] The cleaning assembly 55 and the water supply assembly 56 are both installed on the water removal box body 51. The cleaning assembly 55 is used to reciprocately squeeze the water absorption ring 53 to discharge sewage. The cleaning assembly 55 includes a sliding frame 551, a cleaning block 552 and a transmission column 553. The sliding frame 551 is slidably connected to the mounting hole on the side wall of the water removal box body 51. One end of the sliding frame 551 is connected to a cleaning block 552 that matches the shape of the water absorption ring 53, and the other end of the sliding frame 551 is installed with a transmission column 553. The driving disk 554 is keyed on the rotating shaft of the water removal wheel 52, and an eccentric column 555 is provided at an eccentric position on the surface of the driving disk 554. A connecting rod 556 is rotatably connected to the eccentric column 555, and the other end of the connecting rod 556 is rotatably connected to the transmission column 553; the cleaning block 552 is horizontally reciprocating to squeeze the surface of the water absorption ring 53 to discharge sewage and impurities.

[0028] The water supply assembly 56 is used to supply water to flush the water absorption ring 53; the water supply assembly 56 includes a support plate 561, a peristaltic pump 562 and a rack 563, the support plate 561 is installed on the side wall of the water removal box body 51, the peristaltic pump 562 is installed on the support plate 561, the sliding frame 551 is installed with a rack 563, and the rotating shaft of the peristaltic pump 562 is connected with a gear 564 through a one-way bearing. The purpose of setting the one-way bearing here is that when the cleaning block 552 moves away from the water absorption ring 53, the rack 563 and the gear 564 drive the peristaltic pump 562 to work, so as to realize the cleaning block The water supply inside 552, when the cleaning block 552 moves close to the water absorption ring 53, the peristaltic pump 562 does not work, so as to avoid affecting the squeezing and sewage discharge of the water absorption ring 53 by the cleaning block 552; the gear 564 is meshed with the rack 563, the interior of the cleaning block 552 is a hollow structure, and the inner arc surface of the cleaning block 552 is evenly provided with spray holes 565, and the water outlet of the peristaltic pump 562 is connected to the water inlet of the cleaning block 552 through a pipeline; the movement of the cleaning component 55 can drive the water supply component 56 to supply water to the surface of the cable 6 for flushing, and cooperate with the cleaning component 55 to improve the self-cleaning effect of the water absorption ring 53.

[0029] The working process of the present invention is as follows: When the cable 6 needs to be cleaned, first add cleaning liquid into the cleaning water tank 1, and wind the cable 6 around each guide wheel 2, so that the cable 6 passes through the cleaning mechanism 3 area, and the cable 6 is continuously transported by the conveying equipment; start the first motor 33, the first motor 33 drives the roller brush 32 to rotate, and the brush on the roller brush 32 scrubs and cleans the surface of the cable 6.

[0030] The cable 6 after being brushed passes through the self-cleaning and water-removing mechanism 5, and the second motor 57 drives the water-removing wheel 52 to rotate, and the water-removing wheel 52 drives the water-absorbing ring 53 to rotate synchronously. During the rotation of the water-absorbing ring 53, it is squeezed by the water-squeezing wheel 543 to achieve continuous squeezing and drainage of the water-absorbing ring 53. The parts where the water-absorbing ring 53 contacts the surface of the cable 6 are all in a drained state. The water-absorbing ring 53 absorbs the water stains on the surface of the cable 6 to achieve the water removal operation on the surface of the cable 6.

[0031] During the rotation of the water removal wheel 52, the rotating shaft of the water removal wheel 52 drives the driving disk 554 to rotate synchronously, and the driving disk 554 drives the sliding frame 551 to slide back and forth horizontally on the water removal box body 51 through the connecting rod 556, so that the sliding frame 551 drives the cleaning block 552 to reciprocate and squeeze the water absorption ring 53 to discharge sewage; when the cleaning block 552 moves away from the water absorption ring 53, the rack 563 drives the input shaft of the peristaltic pump 562 to rotate through the gear 564 and the one-way bearing, and the peristaltic pump 562 moves to Water is supplied to the cleaning block 552 and sprayed onto the surface of the water absorption ring 53 through the spray hole 565 on the cleaning block 552 to flush the surface of the water absorption ring 53. When the cleaning block 552 moves close to the water absorption ring 53, the peristaltic pump 562 does not work under the action of the one-way bearing, which makes it easy for the cleaning block 552 to squeeze the water absorption ring 53 to discharge sewage, thereby realizing the self-cleaning operation of the water absorption ring 53, so that the water absorption ring 53 remains clean and avoids secondary contamination of the surface of the cable 6 by the water absorption ring 53.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable cleaning device, characterized in that: include: A cleaning water tank (1), wherein the upper end surface of the cleaning water tank (1) is in an open state, and a plurality of guide wheels (2) are installed in the cleaning water tank (1), and the guide wheels (2) are used to guide the transportation of the cable (6); A cleaning mechanism (3), the cleaning mechanism (3) being installed inside the cleaning water tank (1), and the cleaning mechanism (3) being used to clean dirt on the surface of the cable (6); A self-cleaning water removal mechanism (5), wherein a mounting bracket (4) is mounted on the outer wall of the cleaning water tank (1), and self-cleaning water removal mechanisms (5) are mounted on both sides of the mounting bracket (4), the self-cleaning water removal mechanism (5) being used to continuously remove water from the surface of the cleaned cable (6) and capable of cleaning the self-cleaning water removal mechanism (5) itself; The self-cleaning water removal mechanism (5) comprises a water removal box body (51), a water removal wheel (52) and a water absorption ring (53); the water removal box body (51) is mounted on a mounting bracket (4); a side wall of the water removal box body (51) is provided with an opening; the water removal wheel (52) is rotatably connected to the water removal box body (51); one side of the water removal wheel (52) passes through the opening on the water removal box body (51) and is arranged outside the water removal box body (51); an annular groove is provided on the circular arc surface of the water removal wheel (52); a water absorption ring (53) is provided in the groove; and a second motor (57) for driving the water removal wheel (52) to rotate is installed on the water removal box body (51); It also comprises a water squeezing assembly (54), a cleaning assembly (55) and a water supply assembly (56); the water squeezing assembly (54) is mounted on the mounting bracket (4) and is used to continuously squeeze out water on the water absorption ring (53); the cleaning assembly (55) and the water supply assembly (56) are both mounted on the water removal box body (51); the cleaning assembly (55) is used to reciprocately squeeze the water absorption ring (53) to discharge sewage; and the water supply assembly (56) is used to supply water to flush the water absorption ring (53).

2. A cable cleaning device according to claim 1, characterized in that: The cleaning mechanism (3) comprises a support block (31), a roller brush (32) and a first motor (33); the support block (31) is provided with two and is mounted on both sides of the bottom surface of the cleaning water tank (1); the roller brush (32) is rotatably connected between the two support blocks (31); the axis of the roller brush (32) is arranged parallel to the conveying direction of the cable (6); and the support block (31) is mounted with a first motor (33) for driving the roller brush (32) to rotate.

3. A cable cleaning device according to claim 1, characterized in that: The water squeezing assembly (54) comprises a mounting seat (541), an adjusting screw (542) and a water squeezing wheel (543); the mounting seat (541) is mounted on a mounting bracket (4); the adjusting screw (542) is threadedly connected to a threaded hole of the mounting seat (541); one end of the adjusting screw (542) is rotatably connected to the water squeezing wheel (543); and the other end of the adjusting screw (542) is fixedly connected to a knob (544).

4. A cable cleaning device according to claim 1, characterized in that: The cleaning assembly (55) comprises a sliding frame (551), a cleaning block (552) and a transmission column (553); the sliding frame (551) is slidably connected to a mounting hole on a side wall of a water removal box body (51); one end of the sliding frame (551) is connected to a cleaning block (552) matching the shape of a water absorption ring (53); the other end of the sliding frame (551) is mounted with a transmission column (553); a driving disk (554) is keyedly connected to a rotating shaft of the water removal wheel (52); an eccentric column (555) is provided at an eccentric position on the surface of the driving disk (554); a connecting rod (556) is rotatably connected to the eccentric column (555); the other end of the connecting rod (556) is rotatably connected to the transmission column (553).

5. A cable cleaning device according to claim 4, characterized in that: The water supply assembly (56) comprises a support plate (561), a peristaltic pump (562) and a rack (563); the support plate (561) is mounted on the side wall of the water removal box body (51); the peristaltic pump (562) is mounted on the support plate (561); the rack (563) is mounted on the sliding frame (551); a gear (564) is connected to the rotating shaft of the peristaltic pump (562) via a one-way bearing; the gear (564) is meshed with the rack (563); the interior of the cleaning block (552) is a hollow structure; spray holes (565) are evenly arranged on the inner arc surface of the cleaning block (552); and the water outlet of the peristaltic pump (562) is connected to the water inlet of the cleaning block (552) via a pipeline.

6. A cable cleaning device according to claim 1, characterized in that: The outer arc surface of the water absorption ring (53) is provided with a groove capable of fitting with the surface of the cable (6).

Citation Information

Patent Citations

  • Surface cleaning system for copper-clad steel wire

    CN106269611A

  • Cleaning device for new material board

    CN108856028A

  • Firefighting equipment with good lighting effect

    CN111853599A

  • Cleaning equipment and method for rubber tube production

    CN118180066A

  • Inner pipe cleaning device for thermal insulation pipe production

    CN216460653U