A laser welding device for manufacturing power distribution cabinets

By designing laser welding devices for power distribution cabinet manufacturing, the problems of welding accuracy, pre-installation, smoke absorption and safe distance control are solved, and an efficient, accurate and safe welding process is achieved.

CN119407320BActive Publication Date: 2025-03-14BEIJING TUOPUET COMM TECH CO LTD

Patent Information

Application Number
CN202510025924.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-03-14
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

The existing distribution cabinet welding devices are difficult to ensure the uniform spacing between the welding points during the spot welding process, and the pre-installation of parts cannot be achieved. The smoke and dust during welding are prone to drift, affecting health, and the safety distance between the staff and the device is difficult to control, which poses safety hazards.

Method used

A laser welding device for power distribution cabinet manufacturing is designed, including a welding mechanism, a multifunctional mechanism and a control mechanism. Through the cooperation of laser welding joints and control boxes, precise control of welding joint spacing is achieved; the multi-functional mechanism includes a suction pipe and a protective baffle, which is used to absorb smoke and dust and prevent it from floating; the control mechanism ensures that the operator is in a safe area during operation through an L-shaped mounting frame and a rectangular extrusion rod.

Benefits of technology

It improves welding accuracy, realizes pre-installation of parts, reduces downtime and welding efficiency, effectively absorbs welding smoke, improves the health and safety of operators, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a laser welding device for manufacturing a distribution cabinet, which relates to the technical field of distribution cabinet manufacturing, and includes: a mounting frame, a welding mechanism, a multifunctional mechanism and a control mechanism; an air intake pipe is fixedly mounted on the mounting frame, and the air intake pipe is connected to an external negative pressure exhaust pipe; a control box is fixedly mounted on the right side of the mounting frame; two rows of semicircular protrusions are fixedly mounted on the mounting frame; the welding mechanism is mounted on the mounting frame; the multifunctional mechanism is mounted on the mounting frame; the control mechanism is mounted on the mounting frame; when the control button of the present invention is in a pressed state, the control box controls the operation of the laser welding head, thereby ensuring the same spacing between welding spots and improving the welding accuracy; the problem that when spot welding processing of distribution cabinet components is required, the staff needs to manually control the spot welding position, resulting in a certain difference in the spacing between welding spots after spot welding, which affects the spot welding processing accuracy of distribution cabinet components is solved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of power distribution cabinet manufacturing, and more specifically, particularly relates to a laser welding device for manufacturing power distribution cabinets. Background Art

[0002] The distribution cabinet is divided into power distribution cabinet, lighting distribution cabinet and metering cabinet, which is the final equipment of the distribution system. The distribution cabinet is used in occasions with relatively dispersed loads and fewer circuits. During the manufacturing process of the distribution cabinet, welding equipment is required to weld the various components of the distribution cabinet together.

[0003] The welding devices for distribution cabinets currently used still have the following problems:

[0004] 1. When spot welding is required for the components of the power distribution cabinet, the staff is required to manually control the spot welding position, which results in a certain difference in the spacing between the welding points after spot welding, affecting the spot welding processing accuracy of the components of the power distribution cabinet;

[0005] 2. The components of the power distribution cabinet to be welded can only be installed after the components of the power distribution cabinet after welding are removed. It is impossible to pre-install the components of the power distribution cabinet, which results in a long time for the disassembly and installation of the components of the power distribution cabinet, and reduces the welding efficiency of the components of the power distribution cabinet;

[0006] 3. Usually there is a lack of shielding and protective structures, which causes the smoke generated during welding to easily drift to the side where the workers are, reducing the effect of absorbing welding smoke and easily affecting the health of the workers;

[0007] 4. It is impossible to control the reasonable safety distance between the staff and the device, which may cause accidental injuries to the staff when the device is working, posing a safety hazard. Summary of the invention

[0008] The disclosed embodiment relates to a laser welding device for manufacturing power distribution cabinets, which has a welding mechanism, a multifunctional mechanism and a control mechanism; when the control button is in a pressed state, the control box controls the laser welding head to work, thereby ensuring that the spacing between welding spots is the same and improving the welding accuracy; it is convenient for operators to remove the components of the power distribution cabinet after welding, and it is also convenient for operators to pre-install the components of the power distribution cabinet to be welded, thereby reducing downtime and improving welding efficiency; it has a shielding effect on the smoke generated during welding, so that the welding smoke will not drift forward, thereby ensuring the absorption effect of the welding smoke; it ensures that the operator is always in a relatively safe area when operating the device, thereby reducing safety hazards; it solves the problems of certain differences in the spacing between welding spots after spot welding, the inability to pre-install the components of the power distribution cabinet, the smoke generated during welding easily drifting to the side where the staff is located, and the inability to control a reasonable safety distance between the staff and the device.

[0009] In a first aspect of the present disclosure, there is provided a laser welding device for manufacturing a power distribution cabinet, comprising: a mounting frame, a welding mechanism, a multifunctional mechanism and a control mechanism;

[0010] An air intake pipe is fixedly mounted on the mounting frame, and the air intake pipe is connected to an external negative pressure exhaust pipe; a control box is fixedly mounted on the right side of the mounting frame; two rows of semicircular protrusions are fixedly mounted on the mounting frame; the welding mechanism is mounted on the mounting frame, and the welding mechanism is used for spot welding processing;

[0011] The multifunctional mechanism is installed on the mounting frame, and is used to protect the operators and absorb the smoke generated during welding; the control mechanism is installed on the mounting frame, and is used to control the welding mechanism and the multifunctional mechanism.

[0012] In at least some embodiments, the welding mechanism includes: a movable welding seat, a laser welding head and a circular mounting shaft; the movable welding seat is slidably mounted on a mounting frame; the laser welding head is fixedly mounted on the bottom of the movable welding seat, and the laser welding head is electrically connected to a control box and an external welder; there are two circular mounting shafts, and the two circular mounting shafts are fixedly mounted on the top of the movable welding seat.

[0013] In at least some embodiments, the welding mechanism also includes: a movable control frame, a mounting plate and a control button; the movable control frame is slidably mounted on the outside of the two circular mounting shafts, and the bottom of the movable control frame is provided with rounded corners, and the bottom of the movable control frame is in contact with the mounting frame; the mounting plate is fixedly mounted on the top of the two circular mounting shafts; the control button is fixedly mounted on the mounting plate, and the control button is electrically connected to the control box and the laser welding head; when the movable control frame moves to the center position of two semicircular protrusions, the corresponding two semicircular protrusions push the movable control frame to move upward, so that the movable control frame automatically presses the control button; when the control button is in a pressed state, the control box controls the laser welding head to work.

[0014] In at least some embodiments, the welding mechanism also includes: a support spring, a welding motor and a driving screw; there are two support springs in total, and the two support springs are sleeved on the outside of two circular mounting shafts, and the two support springs are located between the movable control frame and the mounting plate; the welding motor is fixedly mounted on the right side of the mounting frame by screws, and the welding motor is electrically connected to the control box; the driving screw is rotatably mounted on the mounting frame, and the right end of the driving screw is fixedly connected to the output shaft of the welding motor, and the driving screw is also threadedly connected to the movable welding seat.

[0015] In at least some embodiments, the multifunctional mechanism includes: a bearing, a circular mounting rod, a tooling support frame and a protective baffle; the outer ring of the bearing is fixedly mounted on the mounting frame; the circular mounting rod is fixedly mounted on the inner ring of the bearing; the tooling support frame is fixedly mounted on the top of the circular mounting rod; and the protective baffle is fixedly mounted on the top of the tooling support frame by bolts.

[0016] In at least some embodiments, the multifunctional mechanism also includes: a rectangular air suction box, an air suction bend pipe and a sealing partition; the rectangular air suction box is fixedly mounted on the protective baffle, and two air suction circular holes are opened on the top of the rectangular air suction box; the air suction circular holes on the rear side are concentric with the bottom end of the air suction pipe, and the bottom of the air suction pipe is in contact with the top of the rectangular air suction box; the air suction bend pipes are provided in two rows, and the two rows of air suction bend pipes are fixedly mounted on the front and rear sides of the rectangular air suction box; the sealing partition is fixedly mounted inside the rectangular air suction box.

[0017] In at least some embodiments, the multifunctional mechanism also includes: a switching gear, a switching motor and a driving gear; the switching gear is fixedly mounted on the outside of the circular mounting rod; the switching motor is fixedly mounted on the mounting frame, and the switching motor is electrically connected to the control box; the driving gear is fixedly mounted on the output shaft of the switching motor, and the driving gear is meshingly connected to the switching gear.

[0018] In at least some embodiments, the control mechanism includes: a circular mounting block, an L-shaped mounting frame, a rectangular extrusion rod and a control panel; the circular mounting block is fixedly mounted on the mounting frame; the L-shaped mounting frame is rotatably mounted on the circular mounting block, and the L-shaped mounting frame is interference fit connected to the circular mounting block; the rectangular extrusion rod is fixedly mounted on the bottom of the L-shaped mounting frame by screws; and the control panel is fixedly mounted on the right side of the L-shaped mounting frame.

[0019] In at least some embodiments, the control mechanism also includes: an insulating mounting seat, a circular conductive ring, a U-shaped frame and a rectangular insertion rod; the insulating mounting seat is fixedly mounted on the front side of the mounting frame; there are two circular conductive rings in total, and the two circular conductive rings are fixedly mounted inside the insulating mounting seat, and the two circular conductive rings are electrically connected to the control box through wires; the U-shaped frame is fixedly mounted on the front side of the mounting frame; the rectangular insertion rod is slidably mounted on the U-shaped frame, and the front side of the rectangular insertion rod is provided with rounded corners, and the rectangular insertion rod and the rectangular extrusion rod are located in the same center plane.

[0020] In at least some embodiments, the control mechanism also includes: an insulating insertion seat, a circular conductive head, a reset ring and a reset spring; the insulating insertion seat is fixedly mounted on the rear side of the rectangular insertion rod, and the front side of the insulating insertion seat is in contact with the U-shaped frame; there are two circular conductive heads in total, and the two circular conductive heads are fixedly mounted inside the insulating insertion seat, and the two circular conductive heads are electrically connected to the control panel through wires; when the L-shaped mounting frame rotates ninety degrees clockwise, the rectangular extrusion rod pushes the rectangular insertion rod to move backward, so that the two circular conductive heads are automatically inserted into the two circular conductive rings; the reset ring is fixedly mounted on the outside of the rectangular insertion rod; the reset spring is sleeved on the outside of the rectangular insertion rod, and the reset spring is located between the U-shaped frame and the reset ring.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. When the welding motor of the present invention rotates forward or reversely, the driving screw drives the movable welding seat and the laser welding head to move automatically, thereby realizing the automatic welding of the components of the power distribution cabinet; when the movable control frame moves to the center position of two semicircular protrusions, the corresponding two semicircular protrusions push the movable control frame to move upward, so that the movable control frame automatically presses the control button; when the movable control frame is separated from the corresponding two semicircular protrusions, the movable control frame automatically resets downward under the action of its own gravity and two supporting springs; when the control button is in a pressed state, the control box controls the laser welding head to work, thereby ensuring that the spacing between the welding points is the same and improving the welding accuracy;

[0023] 2. When the driving gear of the present invention is working, the tool support frame automatically rotates 180 degrees under the action of the switching gear and the driving gear, realizing the automatic switching of the tool support frame, which is convenient for the operator to remove the parts of the distribution cabinet after welding, and also convenient for the operator to pre-install the parts of the distribution cabinet to be welded, thereby reducing downtime and improving welding efficiency; the row of suction elbows on the rear side are provided with a suction function, which is convenient for absorbing the smoke generated during welding, and is beneficial to the health of the operators; when the tool support frame is switched, the bottom end of the suction pipe and the other suction circular hole are hollow, ensuring that only the row of suction elbows on the rear side have the suction function during welding; at the same time, the protective baffle has a shielding and protective effect, which shields the smoke generated during welding, so that the welding smoke will not drift forward, thereby ensuring the suction effect of the welding smoke;

[0024] 3. When the device of the present invention needs to be used, the operator rotates the L-shaped mounting frame about ninety degrees so that the control panel is located on the front side of the device; at this time, the rectangular extrusion rod pushes the rectangular insertion rod to move backward, so that the two circular conductive heads are automatically inserted into the two circular conductive rings, ensuring that the operator is in a relatively safe position when pressing the control panel, avoiding accidental injury to the operator when the tooling support frame is switched; after the device is used, the operator can rotate the L-shaped mounting frame in the opposite direction about ninety degrees, reducing the space occupied by the device, which is beneficial for cleaning personnel to clean the floor of the workshop. At the same time, the two circular conductive heads are automatically separated from the two circular conductive rings under the action of the reset spring, ensuring that the operator is always in a relatively safe area when operating the device, reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0026] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.

[0027] In the attached picture:

[0028] Figure 1 A schematic diagram of the three-dimensional structure of the present invention is shown;

[0029] Figure 2 The present invention is shown Figure 1 A schematic diagram of the structure from a rear side perspective;

[0030] Figure 3 The present invention is shown Figure 2 A schematic diagram of the local enlarged structure of the middle A area;

[0031] Figure 4 The present invention is shown Figure 1 A schematic diagram of the local enlarged structure of the middle B area;

[0032] Figure 5 A schematic diagram showing the structure of the multifunctional mechanism of the present invention is shown;

[0033] Figure 6 The present invention is shown Figure 5 Schematic diagram of the local enlarged structure of the middle C area;

[0034] Figure 7 The present invention is shown Figure 1 Schematic diagram of the right side perspective structure;

[0035] Figure 8 The present invention is shown Figure 7 A schematic diagram of the local enlarged structure of the D area in the middle;

[0036] Fig. 9 The present invention is shown Figure 7 Schematic diagram of the cross-section structure in the EE direction;

[0037] Fig.10 The present invention is shown Fig. 9 A schematic diagram of the local enlarged structure of the F region in the middle;

[0038] Fig.11 The present invention is shown Figure 1 Schematic diagram of the bottom perspective structure;

[0039] Fig.12 The present invention is shown Fig.11 Schematic diagram of the local enlarged structure of the G area in the middle.

[0040] List of reference numerals:

[0041] 100, mounting frame; 101, semicircular protrusion;

[0042] 200, control box;

[0043] 300, air intake pipe;

[0044] 400, welding mechanism; 401, movable welding seat; 402, laser welding head; 403, circular mounting shaft; 404, movable control frame; 405, mounting plate; 406, control button; 407, support spring; 408, welding motor; 409, driving screw;

[0045] 500, multifunctional mechanism; 501, bearing; 502, circular mounting rod; 503, tooling support frame; 504, protective baffle; 505, rectangular suction box; 5051, suction circular hole; 506, suction elbow; 507, sealing partition; 508, switching gear; 509, switching motor; 510, driving gear;

[0046] 600, control mechanism; 601, circular mounting block; 602, L-shaped mounting frame; 603, rectangular extrusion rod; 604, control panel; 605, insulating mounting seat; 606, circular conductive ring; 607, U-shaped frame; 608, rectangular insertion rod; 609, insulating insertion seat; 610, circular conductive head; 611, reset ring; 612, reset spring. DETAILED DESCRIPTION

[0047] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.

[0048] Example: Please refer to Figures 1 to 12As shown: The present invention provides a laser welding device for manufacturing a distribution cabinet, comprising: a mounting frame 100, a welding mechanism 400, a multifunctional mechanism 500 and a control mechanism 600; an air intake pipe 300 is fixedly mounted on the mounting frame 100, and the air intake pipe 300 is connected to an external negative pressure exhaust gas pipe; a control box 200 is fixedly mounted on the right side of the mounting frame 100; two rows of semicircular protrusions 101 are fixedly mounted on the mounting frame 100; the welding mechanism 400 is mounted on the mounting frame 100, and the welding mechanism 400 is used for spot welding processing; the multifunctional mechanism 500 is mounted on the mounting frame 100, and the multifunctional mechanism 500 is used to protect the operating workers, and the multifunctional mechanism 500 is also used to absorb the smoke generated during welding; the control mechanism 600 is mounted on the mounting frame 100, and the control mechanism 600 is used to control the welding mechanism 400 and the multifunctional mechanism 500.

[0049] In the present disclosure, Figures 2 to 4As shown, the welding mechanism 400 includes: a movable welding seat 401, a laser welding head 402 and a circular mounting shaft 403; the movable welding seat 401 is slidably mounted on the mounting frame 100; the laser welding head 402 is fixedly mounted on the bottom of the movable welding seat 401, and the laser welding head 402 is electrically connected to the control box 200 and the external welding machine; there are two circular mounting shafts 403, and the two circular mounting shafts 403 are fixedly mounted on the top of the movable welding seat 401; the welding mechanism 400 also includes: a movable control frame 404, a mounting plate 405 and a control button 406; the movable control frame 404 is slidably mounted on the outside of the two circular mounting shafts 403, and the bottom of the movable control frame 404 is provided with a rounded corner, and the bottom of the movable control frame 404 is in contact with the mounting frame 100; the mounting plate 405 is fixedly mounted on the top of the two circular mounting shafts 403; the control button 406 is fixedly mounted on the mounting plate 405, and the control button 406 is electrically connected to the control box 200 and the laser welding head 402; when When the movable control frame 404 moves to the center position of two semicircular protrusions 101, the corresponding two semicircular protrusions 101 push the movable control frame 404 to move upward, so that the movable control frame 404 automatically presses the control button 406; when the control button 406 is in the pressed state, the control box 200 controls the laser welding head 402 to work; the welding mechanism 400 also includes: a support spring 407, a welding motor 408 and a driving screw 409; there are two support springs 407, and the two support springs 40 7 are set outside the two circular mounting shafts 403, and the two supporting springs 407 are located between the movable control frame 404 and the mounting plate 405; the welding motor 408 is fixedly mounted on the right side of the mounting frame 100 by screws, and the welding motor 408 is electrically connected to the control box 200; the driving screw 409 is rotatably mounted on the mounting frame 100, and the right end of the driving screw 409 is fixedly connected to the output shaft of the welding motor 408, and the driving screw 409 is also threadedly connected to the movable welding seat 401;

[0050] Its specific function is as follows: because the movable welding seat 401 is slidably mounted on the mounting frame 100, and the right end of the driving screw 409 is fixedly connected to the output shaft of the welding motor 408, and the driving screw 409 is also threadedly connected to the movable welding seat 401, when the welding motor 408 rotates forward or reversely, the driving screw 409 drives the movable welding seat 401 and the laser welding head 402 to move automatically, thereby realizing the automatic welding of the components of the power distribution cabinet; and because two rows of semicircular protrusions 101 are fixedly mounted on the mounting frame 100, and the bottom of the movable control frame 404 is provided with a rounded corner, and the bottom of the movable control frame 404 is connected to the When the movable control frame 404 contacts the mounting frame 100, when the movable control frame 404 moves to the center position of two semicircular protrusions 101, the corresponding two semicircular protrusions 101 push the movable control frame 404 to move upward, so that the movable control frame 404 automatically presses the control button 406; when the movable control frame 404 is separated from the corresponding two semicircular protrusions 101, the movable control frame 404 automatically resets downward under the action of its own gravity and two supporting springs 407; when the control button 406 is in a pressed state, the control box 200 controls the laser welding head 402 to work, ensuring that the spacing between the welding points is the same and improving the welding accuracy.

[0051] In the present disclosure, Figure 5 , Figure 6 and Figure 8 As shown, the multifunctional mechanism 500 includes: a bearing 501, a circular mounting rod 502, a tool support frame 503 and a protective baffle 504; the outer ring of the bearing 501 is fixedly mounted on the mounting frame 100; the circular mounting rod 502 is fixedly mounted on the inner ring of the bearing 501; the tool support frame 503 is fixedly mounted on the top of the circular mounting rod 502; the protective baffle 504 is fixedly mounted on the top of the tool support frame 503 by bolts; the multifunctional mechanism 500 also includes: a rectangular suction box 505, a suction elbow 506 and a sealing baffle 507; the rectangular suction box 505 is fixedly mounted on the protective baffle 504, and two suction circular holes 5051 are provided on the top of the rectangular suction box 505; the suction circular holes 5051 on the rear side are connected to the suction pipe 3 00 is concentric with the bottom end, and the bottom of the suction pipe 300 contacts the top of the rectangular suction box 505; there are two rows of suction elbows 506, and the two rows of suction elbows 506 are fixedly installed on the front and rear sides of the rectangular suction box 505; the sealing partition 507 is fixedly installed inside the rectangular suction box 505; the multifunctional mechanism 500 also includes: a switching gear 508, a switching motor 509 and a driving gear 510; the switching gear 508 is fixedly installed on the outside of the circular mounting rod 502; the switching motor 509 is fixedly installed on the mounting frame 100, and the switching motor 509 is electrically connected to the control box 200; the driving gear 510 is fixedly installed on the output shaft of the switching motor 509, and the driving gear 510 is meshed with the switching gear 508;

[0052] Its specific function is as follows: because the switching gear 508 is fixedly mounted on the outside of the circular mounting rod 502, and the driving gear 510 is fixedly mounted on the output shaft of the switching motor 509, and the driving gear 510 is meshed with the switching gear 508, when the driving gear 510 is working, the tooling support frame 503 automatically rotates 180 degrees under the action of the switching gear 508 and the driving gear 510, thereby realizing the automatic switching of the tooling support frame 503, making it convenient for the operator to remove the components of the distribution cabinet after welding, and also convenient for the operator to pre-install the components of the distribution cabinet to be welded, thereby reducing downtime and improving welding efficiency; and because the two rows of suction elbows 506 are fixedly mounted on the rectangular suction box The front and rear sides of 505 are connected, and the suction circular hole 5051 on the rear side is concentric with the bottom end of the suction pipe 300, and the sealing partition 507 is fixedly installed inside the rectangular suction box 505, so that the row of suction elbows 506 on the rear side have a suction function, which is convenient for absorbing the smoke generated during welding, which is beneficial to the health of the operators; when the tooling support frame 503 is switched, the bottom end of the suction pipe 300 and the other suction circular hole 5051 are hollow, ensuring that during welding, only the row of suction elbows 506 on the rear side have the suction function; at the same time, the protective baffle 504 has a shielding and protective effect, which shields the smoke generated during welding, so that the welding smoke will not drift forward, thereby ensuring the welding smoke absorption effect.

[0053] In the present disclosure, Figures 10 to 12As shown, the control mechanism 600 includes: a circular mounting block 601, an L-shaped mounting frame 602, a rectangular extrusion rod 603 and a control panel 604; the circular mounting block 601 is fixedly mounted on the mounting frame 100; the L-shaped mounting frame 602 is rotatably mounted on the circular mounting block 601, and the L-shaped mounting frame 602 is connected to the circular mounting block 601 by interference fit; the rectangular extrusion rod 603 is fixedly mounted on the bottom of the L-shaped mounting frame 602 by screws; the control panel 604 is fixedly mounted on the right side of the L-shaped mounting frame 602; the control mechanism 60 0 also includes: an insulating mounting seat 605, a circular conductive ring 606, a U-shaped frame 607 and a rectangular insertion rod 608; the insulating mounting seat 605 is fixedly mounted on the front side of the mounting frame 100; there are two circular conductive rings 606, and the two circular conductive rings 606 are fixedly mounted inside the insulating mounting seat 605, and the two circular conductive rings 606 are electrically connected to the control box 200 through wires; the U-shaped frame 607 is fixedly mounted on the front side of the mounting frame 100; the rectangular insertion rod 608 is slidably mounted on the U-shaped frame 607 , and the front side of the rectangular insertion rod 608 is provided with a rounded corner, and the rectangular insertion rod 608 and the rectangular extrusion rod 603 are located in the same central plane; the control mechanism 600 also includes: an insulating insertion seat 609, a circular conductive head 610, a reset ring 611 and a reset spring 612; the insulating insertion seat 609 is fixedly installed on the rear side of the rectangular insertion rod 608, and the front side of the insulating insertion seat 609 is in contact with the U-shaped frame 607; there are two circular conductive heads 610, and the two circular conductive heads 610 are fixedly installed on the insulating insertion seat 60 9, and the two circular conductive heads 610 are electrically connected to the control panel 604 through wires; when the L-shaped mounting frame 602 rotates ninety degrees clockwise, the rectangular extrusion rod 603 pushes the rectangular insertion rod 608 to move backward, so that the two circular conductive heads 610 are automatically inserted into the two circular conductive rings 606; the reset ring 611 is fixedly installed on the outside of the rectangular insertion rod 608; the reset spring 612 is sleeved on the outside of the rectangular insertion rod 608, and the reset spring 612 is located between the U-shaped frame 607 and the reset ring 611;

[0054] Its specific function is as follows: since the rectangular extrusion rod 603 is fixedly mounted on the bottom of the L-shaped mounting frame 602 by screws, and the rectangular insertion rod 608 and the rectangular extrusion rod 603 are located in the same central plane, when the device needs to be used, the operator rotates the L-shaped mounting frame 602 about ninety degrees so that the control panel 604 is located at the front side of the device; at this time, the rectangular extrusion rod 603 pushes the rectangular insertion rod 608 to move backward, so that the two circular conductive heads 610 are automatically inserted into the two circular conductive rings 606, ensuring that the operator is in a relatively safe position when pressing the control panel 604, avoiding accidental injury to the operator when the tooling support frame 503 is switched ; Because the reset ring 611 is fixedly installed on the outside of the rectangular insertion rod 608, and the reset spring 612 is sleeved on the outside of the rectangular insertion rod 608, and the reset spring 612 is located between the U-shaped frame 607 and the reset ring 611, after the device is used, the operator can rotate the L-shaped mounting frame 602 in the opposite direction by about ninety degrees, which reduces the space occupied by the device and is beneficial for cleaning personnel to clean the floor of the workshop. At the same time, the two circular conductive heads 610 are automatically separated from the two circular conductive rings 606 under the action of the reset spring 612, ensuring that the operator is always in a relatively safe area when operating the device, reducing safety hazards.

[0055] The specific usage and function of this embodiment are as follows:

[0056] When the present invention is used, the worker first installs the installation frame 100 at a suitable position in the welding workshop by bolts, then connects the suction pipe 300 to the external negative pressure exhaust pipe, and then connects the laser welding head 402 to the external welding machine; then, the two welding tools are installed on the top of the tool support frame 503 by bolts; when the device needs to be used, the operator rotates the L-shaped mounting frame 602 about ninety degrees so that the control panel 604 is located at the front side of the device; at this time, the rectangular extrusion rod 603 pushes the rectangular insertion rod 608 to move backward, so that the two circular conductive heads 610 are automatically inserted into the two circular conductive rings 606, ensuring that the operator is in a relatively safe position when pressing the control panel 604, avoiding the tool support frame 503 The operator is accidentally injured during switching; the distribution cabinet parts to be welded are then installed on the welding tooling, and when the welding operation is performed, the staff controls the welding motor 408 to rotate forward or reverse through the control panel 604. When the welding motor 408 rotates forward or reverse, the driving screw 409 drives the movable welding seat 401 and the laser welding head 402 to move automatically, thereby realizing the automatic welding of the distribution cabinet parts; when the movable control frame 404 moves to the center position of two semicircular protrusions 101, the corresponding two semicircular protrusions 101 push the movable control frame 404 to move upward, so that the movable control frame 404 automatically presses the control button 406; when the movable control frame 404 is separated from the corresponding two semicircular protrusions 101, the movable control frame 404 is in The laser welding head 402 automatically resets downward under the action of its own gravity and two supporting springs 407; when the control button 406 is in a pressed state, the control box 200 controls the laser welding head 402 to work, ensuring the same spacing between welding points and improving welding accuracy; after welding is completed, the staff starts the switching motor 509 through the control panel 604, so that the tooling support frame 503 automatically rotates 180 degrees under the action of the switching gear 508 and the driving gear 510, realizing the automatic switching of the tooling support frame 503, which is convenient for the operator to remove the parts of the distribution cabinet after welding, and also convenient for the operator to pre-install the parts of the distribution cabinet to be welded, reducing downtime and improving welding efficiency; when the tooling support frame 503 is switched, the air is inhaled The bottom end of the tube 300 and another circular suction hole 5051 are hollow, ensuring that during welding, only a row of suction elbows 506 on the rear side have the suction function; at the same time, the protective baffle 504 has a shielding and protective effect, which shields the smoke generated during welding, so that the welding smoke will not drift forward, thereby ensuring the absorption effect of the welding smoke; after the device is used, the operator can rotate the L-shaped mounting frame 602 in the opposite direction by about ninety degrees, reducing the space occupied by the device, which is beneficial for cleaning personnel to clean the floor of the workshop. At the same time, the two circular conductive heads 610 are automatically separated from the two circular conductive rings 606 under the action of the reset spring 612, ensuring that the operator is always in a relatively safe area when operating the device, reducing safety hazards.

[0057] In this article, there are a few points to note:

[0058] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure, and other structures may refer to the general design;

[0059] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0060] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A laser welding device for manufacturing a power distribution cabinet, comprising: An installation frame (100), a welding mechanism (400), a multifunctional mechanism (500) and a control mechanism (600); An air intake pipe (300) is fixedly mounted on the mounting frame (100), and the air intake pipe (300) is connected to an external negative pressure exhaust pipe; a control box (200) is fixedly mounted on the right side of the mounting frame (100); the mounting frame (100) is characterized in that two rows of semicircular protrusions (101) are fixedly mounted on the mounting frame (100); the welding mechanism (400) is mounted on the mounting frame (100), and the welding mechanism (400) is used for spot welding processing; The multifunctional mechanism (500) is mounted on the mounting frame (100), and is used to protect operating workers. The multifunctional mechanism (500) is also used to absorb smoke generated during welding. The control mechanism (600) is mounted on the mounting frame (100), and is used to control the welding mechanism (400) and the multifunctional mechanism (500). The control mechanism (600) comprises: a circular mounting block (601), an L-shaped mounting frame (602), a rectangular extrusion rod (603) and a control panel (604); the circular mounting block (601) is fixedly mounted on the mounting frame (100); the L-shaped mounting frame (602) is rotatably mounted on the circular mounting block (601), and the L-shaped mounting frame (602) and the circular mounting block (601) are connected by interference fit; the rectangular extrusion rod (603) is fixedly mounted on the bottom of the L-shaped mounting frame (602) by screws; the control panel (604) is fixedly mounted on the right side of the L-shaped mounting frame (602); the control mechanism (600) further comprises: an insulating mounting seat (605), a circular conductive ring (606), a U-shaped frame (607) and a rectangular insertion rod (608); the insulating mounting seat (605) is fixedly mounted on the front side of the mounting frame (100); a total of two circular conductive rings (606) are provided, and the two circular conductive rings (606) are fixedly mounted inside the insulating mounting seat (605), and the two circular conductive rings (606) are electrically connected to the control box (200) through wires; the U-shaped frame (607) is fixedly mounted on the front side of the mounting frame (100); the rectangular insertion rod (608) is slidably mounted on the U-shaped frame (607), and the front side of the rectangular insertion rod (608) is provided with a rounded corner, and the rectangular insertion rod (608) and the rectangular extrusion rod (603) are located in the same central plane; the control mechanism (600) further comprises: an insulating insertion seat (609), a circular conductive head (610), a reset ring (611) and a reset spring (612); the insulating insertion seat (609) is fixedly mounted on the rear side of the rectangular insertion rod (608), and the front side of the insulating insertion seat (609) is in contact with the U-shaped frame (607); the circular conductive heads (610) are provided with two in total, and the two circular conductive heads (610) are fixedly mounted on the insulating insertion seat (609). The two circular conductive heads (610) are electrically connected to the control panel (604) via a wire; when the L-shaped mounting frame (602) rotates ninety degrees clockwise, the rectangular extrusion rod (603) pushes the rectangular insertion rod (608) to move backward, so that the two circular conductive heads (610) are automatically inserted into the two circular conductive rings (606); the reset ring (611) is fixedly mounted on the outside of the rectangular insertion rod (608); the reset spring (612) is sleeved on the outside of the rectangular insertion rod (608), and the reset spring (612) is located between the U-shaped frame (607) and the reset ring (611).

2. A laser welding device for manufacturing a power distribution cabinet according to claim 1, characterized in that: The welding mechanism (400) comprises: a movable welding seat (401), a laser welding head (402) and a circular mounting shaft (403); the movable welding seat (401) is slidably mounted on a mounting frame (100); the laser welding head (402) is fixedly mounted on the bottom of the movable welding seat (401), and the laser welding head (402) is electrically connected to a control box (200) and an external welding machine; two circular mounting shafts (403) are provided, and the two circular mounting shafts (403) are fixedly mounted on the top of the movable welding seat (401).

3. A laser welding device for manufacturing a power distribution cabinet according to claim 2, characterized in that: The welding mechanism (400) further comprises: a movable control frame (404), a mounting plate (405) and a control button (406); the movable control frame (404) is slidably mounted on the outside of the two circular mounting shafts (403), and the bottom of the movable control frame (404) is provided with a rounded corner, and the bottom of the movable control frame (404) is in contact with the mounting frame (100); the mounting plate (405) is fixedly mounted on the top of the two circular mounting shafts (403); the control button (406) is fixedly mounted on the mounting plate The movable control frame (404) is installed on the plate (405), and the control button (406) is electrically connected to the control box (200) and the laser welding head (402); when the movable control frame (404) moves to the center position of two semicircular protrusions (101), the corresponding two semicircular protrusions (101) push the movable control frame (404) to move upward, so that the movable control frame (404) automatically presses the control button (406); when the control button (406) is in a pressed state, the control box (200) controls the laser welding head (402) to work.

4. A laser welding device for manufacturing a power distribution cabinet according to claim 3, characterized in that: The welding mechanism (400) further comprises: a support spring (407), a welding motor (408) and a drive screw (409); a total of two support springs (407) are provided, and the two support springs (407) are sleeved outside the two circular mounting shafts (403), and the two support springs (407) are located between the movable control frame (404) and the mounting plate (405); the welding motor (408) is fixedly mounted on the right side of the mounting frame (100) by means of screws, and the welding motor (408) is electrically connected to the control box (200); the drive screw (409) is rotatably mounted on the mounting frame (100), and the right end of the drive screw (409) is fixedly connected to the output shaft of the welding motor (408), and the drive screw (409) is also threadedly connected to the movable welding seat (401).

5. The laser welding device for manufacturing a power distribution cabinet according to claim 1, characterized in that: The multifunctional mechanism (500) comprises: a bearing (501), a circular mounting rod (502), a tool support frame (503) and a protective baffle (504); the outer ring of the bearing (501) is fixedly mounted on the mounting frame (100); the circular mounting rod (502) is fixedly mounted on the inner ring of the bearing (501); the tool support frame (503) is fixedly mounted on the top of the circular mounting rod (502); and the protective baffle (504) is fixedly mounted on the top of the tool support frame (503) by means of bolts.

6. A laser welding device for manufacturing a power distribution cabinet according to claim 5, characterized in that: The multifunctional mechanism (500) further comprises: a rectangular air suction box (505), an air suction bend (506) and a sealing baffle (507); the rectangular air suction box (505) is fixedly mounted on the protective baffle (504), and two air suction circular holes (5051) are provided on the top of the rectangular air suction box (505); the air suction circular holes (5051) on the rear side are concentric with the bottom end of the air suction pipe (300), and the bottom of the air suction pipe (300) is in contact with the top of the rectangular air suction box (505); the air suction bend (506) is provided in two rows, and the two rows of air suction bends (506) are fixedly mounted on the front and rear sides of the rectangular air suction box (505); and the sealing baffle (507) is fixedly mounted inside the rectangular air suction box (505).

7. A laser welding device for manufacturing a power distribution cabinet according to claim 6, characterized in that: The multifunctional mechanism (500) further comprises: a switching gear (508), a switching motor (509) and a driving gear (510); the switching gear (508) is fixedly mounted on the outside of the circular mounting rod (502); the switching motor (509) is fixedly mounted on the mounting frame (100), and the switching motor (509) is electrically connected to the control box (200); the driving gear (510) is fixedly mounted on the output shaft of the switching motor (509), and the driving gear (510) is meshingly connected to the switching gear (508).

Citation Information

Patent Citations

  • Welding machining device for outer shell of power supply cabinet and using method of welding machining device

    CN118905366A

  • Welding machine for robot machining and manufacturing

    CN216576173U

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