A transformer oil storage tank body forming equipment
By designing the transformer oil storage cabinet tank molding equipment, and using technical means such as docking mechanism, support mechanism, extrusion and welding parts, the problems of welding accuracy and strength are solved, and a high-quality and efficient welding process is achieved.
Patent Information
- Application Number
- CN202411589503.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2044-11-07
AI Technical Summary
The existing welding methods require continuous adjustment of the position of the circular pipe during the welding tank body, resulting in a reduction in welding accuracy and the relative perpendicularity of the connecting seams between the welding head and the circular pipe, affecting the welding quality and strength.
A transformer oil storage cabinet tank molding equipment is designed, including a base, a support plate, a docking mechanism and a support mechanism. The circular tube is straightened and locked through the docking mechanism and a support mechanism, and the stability of the circular tube is improved by using the extrusion part and the fixing part, and the vertical position of the welded head and the weld seam is ensured through the welded part and the adjusting part.
It improves the quality and efficiency of welding, reduces adjustments during welding, ensures the strength and integrity of the welding, and improves the stability and accuracy of the overall welding process.
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Figure CN119407471B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tank body forming, and particularly relates to a forming device for a transformer conservator tank body. Background Art
[0002] The transformer conservator tank body is an important component in a transformer for storing cooling oil. The high-precision welding of its tank body plays a crucial role in the performance and safety of the transformer. The tank body is usually formed by welding multiple sections of circular pipes to flexibly adjust the volume of the tank body to meet the requirements of different transformers. The structure formed by welding multiple sections of circular pipes can ensure the strength and stability of the conservator. The welded connection points can provide sufficient rigidity and strength, enabling the conservator to withstand the weight of the oil and external pressure and ensuring safe operation.
[0003] However, the existing welding processing method of the tank body has the following problems: Manual welding is usually involved in the processing of the tank body. During the welding process of the existing welding method, the position of the circular pipe needs to be continuously adjusted to ensure the integrity of the weld seam. The error during adjustment easily leads to a decrease in welding precision. Secondly, during manual welding, it is impossible to ensure the relative perpendicularity between the welding head and the connection seam of the circular pipe, resulting in uneven distribution of the welding material in the weld seam, thereby affecting the quality and strength of the welded part. Summary of the Invention
[0004] In view of the above problems, the embodiments of the present application provide a forming device for a transformer conservator tank body to solve the above-mentioned technical problems.
[0005] To achieve the above object, the embodiments of the present application provide the following technical solutions: The embodiments of the present application provide a forming device for a transformer conservator tank body, including a base; a supporting plate is slidably installed on the upper end surface of the base through an electric slider, a blocking plate is installed on the left end surface of the base and is located on the left side of the supporting plate, a docking mechanism is arranged on the upper end surface of the supporting plate, and a supporting mechanism for supporting the circular pipe is arranged between the blocking plate and the supporting plate.
[0006] The docking mechanism includes a supporting plate. The supporting plates are symmetrically and slidably installed on the upper end surface of the supporting plate on the left and right. A welding part capable of adjusting the welding position is jointly arranged on the supporting plates. A fixing part for aligning and locking the circular pipe is arranged on the supporting plates. An extrusion part for extruding the circular pipe and maintaining the stability of the movement and rotation of the circular pipe is also arranged on the supporting plates.
[0007] The supporting mechanism includes a fixing plate. The fixing plate is fixedly installed on the base, and a fixing part is also arranged in the middle of the fixing plate.
[0008] As a preferred solution, the welding part includes a sliding plate. Sliding plates are installed on the opposite faces of the support plates in a vertically sliding manner. Axial columns are symmetrically installed on the front and rear of the upper end face of the sliding plate. A rectangular plate is slidably installed on the axial columns together. One-way waist slots are provided at positions corresponding to the axial columns on the rectangular plate. Connecting plates are slidably installed at positions corresponding to the sliding plates on the upper and lower end faces of the rectangular plate, and the connecting plates are fixedly connected to the corresponding two axial columns. A T-shaped sleeve is arranged in the middle of the rectangular plate. The vertical end of the T-shaped sleeve slidably penetrates the rectangular plate. A tension spring is arranged between the horizontal end of the T-shaped sleeve and the rectangular plate. A welding head is installed in the T-shaped sleeve. An adjusting part for adjusting the position of the welding head is arranged on the right side of the rectangular plate.
[0009] As a preferred solution, the fixing part includes through holes. Through holes are provided in the middle of the support plates and the middle of the fixing plate. T-shaped tubes coaxial with the through holes are rotatably installed on the opposite faces of the two support plates and the right end face of the fixing plate. External toothed rings are rotatably installed on the T-shaped tubes. Activity slots are evenly arranged along the circumferential direction on the inner wall of the external toothed ring. Limiting plates are slidably installed at positions corresponding to the horizontal sections of the T-shaped tubes in the activity slots. One end of the limiting plate in contact with the circular tube is an arc surface. Driving parts for driving the corresponding external toothed rings are arranged on the support plates and the fixing plate. Limiting parts for pre-limiting the movement of the T-shaped tubes are arranged on the external toothed rings.
[0010] As a preferred solution, the extrusion part includes U-shaped plates. U-shaped plates are arranged on the opposite faces of the two support plates. The U-shaped plates are slidably connected to the corresponding support plates through guide rods. Rectangular blocks are installed on the upper end faces of the two vertical sections of the U-shaped plates. Shaft rods are symmetrically installed on the opposite faces of the two support plates in the front and rear through supports. Driving rods are rotatably installed at both ends of the shaft rods. The driving rods are of a V-shaped structure. An extrusion block is hinged to one end of the driving rod close to the through hole. One end of the extrusion block in contact with the circular tube is an arc surface. A waist-shaped slot is provided at the other end of the driving rod. Guide posts are installed on the rectangular blocks and slidably penetrate the corresponding waist-shaped slots. An actuator for driving the two U-shaped plates to move towards each other is arranged on the supporting plate.
[0011] As a preferred solution, the adjusting part includes a stepping motor. A stepping motor is fixedly installed on the sliding plate on the right side. The output shaft of the stepping motor rotatably penetrates the corresponding two connecting plates and then a winding wheel is installed. A notch is provided on the right side of the rectangular plate. A baffle is rotatably installed in the notch through a torsion spring rod. A guide wheel is rotatably installed on the rectangular plate. A rectangular hole is also provided on the rectangular plate. A rope is wound around the winding wheel. One end of the rope bypasses the guide wheel and then passes through the rectangular hole and is connected to the baffle.
[0012] As a preferred solution, the driving member includes a spline sleeve, a spline sleeve is rotatably mounted on the support plate, a No. 1 spur gear meshing with the corresponding outer gear ring is mounted on the spline sleeve, a spline shaft is rotatably mounted on the support plate through a No. 1 shaft plate, and the spline shaft slides through two spline sleeves, a No. 2 spur gear meshing with the corresponding outer gear ring is rotatably mounted on the fixed plate, an inclined groove is opened on the limit plate, and a column sliding through the corresponding inclined groove is mounted on the outer gear ring.
[0013] As a preferred solution, the limiter comprises a T-bar, which is symmetrically arranged on the limit plate, a compression spring is installed between the vertical section of the T-bar and the corresponding limit plate, a second waist groove is provided at the vertical section of the T-tube corresponding to the T-bar, a guide groove corresponding to the T-bar is provided on the support plate and the fixed plate, and the guide groove is a right-angled trapezoidal structure with the inclined surface facing the through hole, the horizontal section of the T-bar slides through the corresponding limit plate and the corresponding second waist groove and then slides with the corresponding guide groove, an arc waist groove is provided at the position corresponding to the T-bar on the outer gear ring, and the T-bar movably passes through the corresponding arc waist groove.
[0014] As a preferred solution, the actuator includes a bidirectional screw, which is rotatably mounted on the support plate through the second shaft plate, and the longitudinal sections of the two U-shaped plates are respectively threadedly connected with the two threaded sections of the bidirectional screw, and the bidirectional screw also movably penetrates the two support plates.
[0015] As a preferred solution, a support plate is fixedly installed at the bottom of the T-shaped sleeve, a guide rod sliding through the rectangular plate is installed on the upper end surface of the support plate, an axle seat is symmetrically installed on the lower end surface of the support plate, a rotating shaft is rotatably installed at the bottom of the axle seat, and rollers that fit the outer wall of the circular tube are installed on both the left and right ends of the rotating shaft.
[0016] As a preferred solution, the arc surface of the extrusion block is evenly rotated along its trajectory and equipped with a rubber roller.
[0017] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects:
[0018] 1. The fixing mechanism provided in the present invention straightens the circular tube through the fixing plate to ensure the accuracy of the docking, and cooperates with the extrusion part to perform secondary position limiting on the circular tube to improve the stability of the circular tube's mobile docking, thereby improving the quality of welding, and the driving part can drive the fixed circular tube to rotate in a circle, thereby reducing the adjustment of the circular tube during welding, improving the welding efficiency and the integrity of the welding, and further improving the welding quality.
[0019] Second, the welding part provided in the present invention restricts the distance between the welding head and the weld seam to be maintained within a specific effective welding range by the contact of the roller with the outer wall of the circular tube, so as to ensure the welding quality. And by the contact of the baffle plate of the adjusting part with the end face of the rightmost circular tube, the position of the welding head is adjusted to ensure that the connection seam between the welding head and the circular tube is relatively perpendicular, thereby further improving the welding quality and strength.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the provided drawings.
[0022] Figure 1 It is a schematic structural diagram when processing the tank body of this application.
[0023] Figure 2 For Figure 1 the second perspective structural diagram of
[0024] Figure 3 It is a schematic structural diagram between the limit plate, the movable groove and the T-shaped tube of this application.
[0025] Figure 4 It is an exploded view of a partial structure of the fixing part of this application.
[0026] Figure 5 For Figure 4 the second perspective structural diagram after hiding the support plate.
[0027] Figure 6 It is a schematic structural diagram of the welding part of this application.
[0028] Figure 7 It is a schematic structural diagram of the extrusion part of this application.
[0029] Figure 8 It is a partial structural cross-sectional view of the adjusting part of this application.
[0030] Reference numerals:
[0031] 10. Base; 11. Support plate; 12. Stop plate; 2. Docking mechanism; 20. Support plate; 21. Welding part; 210. Slide plate; 211. Shaft column; 212. Rectangular plate; 213. First waist slot; 214. Connecting plate; 215. T-shaped sleeve; 2150. Support plate; 2151. Roller; 216. Tension spring; 217. Welding head; 218. Adjusting part; 2180. Stepper motor; 2181. Winding wheel; 2182. Notch; 2183. Baffle; 2184. Guide wheel; 2185. Rope; 22. Fixing part; 4. T-shaped pipe; 220. External gear ring; 221. Moving slot; 222. Limiting plate; 223. Driving part; 2230. Spline sleeve; 2231. First straight gear; 2232. Spline shaft; 2233. Second straight gear; 2234. Inclined slot; 2235. Cylinder; 224. Limiting part; 2240. T-shaped rod; 2241. Compression spring; 2242. Guide slot; 23. Extrusion part; 230. U-shaped plate; 231. Rectangular block; 232. Driving rod; 233. Extrusion block; 2330. Rubber roller; 234. Guide post; 235. Bidirectional screw; 3. Support mechanism; 30. Fixed plate. Detailed implementation manners
[0032] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following will describe in detail the specific implementation manners of the present invention with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0033] As Figure 1 shown, a forming device for a transformer conservator tank body includes a base 10; a support plate 11 is slidably mounted on the upper end surface of the base 10 through an electric slider (not shown in the figure), a stop plate 12 is mounted on the left end surface of the base 10 and is located on the left side of the support plate 11, a docking mechanism 2 is provided on the upper end surface of the support plate 11, and a support mechanism 3 for supporting a circular pipe is provided between the stop plate 12 and the support plate 11.
[0034] As Figure 1 and Figure 2 shown, the docking mechanism 2 includes a support plate 20, the support plates 20 are slidably mounted on the upper end surface of the support plate 11 symmetrically left and right, a welding part 21 capable of adjusting the welding position is jointly provided on the support plates 20, a fixing part 22 for aligning and locking the circular pipe is provided on the support plates 20, and an extrusion part 23 for extruding the circular pipe and maintaining the stability of the movement and rotation of the circular pipe is also provided on the support plates 20.
[0035] As Figure 1 andFigure 2 As shown, the support mechanism 3 includes a fixing plate 30, the fixing plate 30 is fixedly installed on the base 10, and a fixing portion 22 is also provided in the middle of the fixing plate 30.
[0036] As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the fixing portion 22 includes through holes. Through holes are provided in the middle of both the support plate 20 and the fixing plate 30. T-shaped tubes 4 coaxial with the through holes are rotatably installed on the opposite surfaces of the two support plates 20 and the right end surface of the fixing plate 30. External gear rings 220 are rotatably installed on the T-shaped tubes 4. Activity grooves 221 are evenly provided along the circumferential direction of the inner wall of the external gear ring 220. Limiting plates 222 are slidably installed at positions corresponding to the horizontal sections of the T-shaped tubes 4 and the activity grooves 221 one by one. One end of the limiting plate 222 in contact with the circular tube is an arc surface. Driving members 223 for driving the corresponding external gear rings 220 are provided on the support plate 20 and the fixing plate 30. Limiting members 224 for pre-limiting the movement of the T-shaped tubes 4 are provided on the external gear rings 220.
[0037] As Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, the limiting member 224 includes a T-shaped rod 2240. T-shaped rods 2240 are symmetrically provided on the limiting plate 222. Compression springs 2241 are installed between the vertical sections of the T-shaped rods 2240 and the corresponding limiting plates 222. Second waist grooves are provided at positions corresponding to the vertical sections of the T-shaped tubes 4 and the T-shaped rods 2240 one by one. Guide grooves 2242 corresponding to the T-shaped rods 2240 one by one are provided on both the support plate 20 and the fixing plate 30, and the guide grooves 2242 are right trapezoidal structures with inclined surfaces facing the through holes. The horizontal sections of the T-shaped rods 2240 slide through the corresponding limiting plates 222 and the corresponding second waist grooves and then are slidably engaged with the corresponding guide grooves 2242. Arc-shaped waist grooves are provided at positions corresponding to the T-shaped rods 2240 on the external gear rings 220, and the T-shaped rods 2240 movably penetrate through the corresponding arc-shaped waist grooves.
[0038] As Figure 1 , Figure 2 , Figure 6 and Figure 7As shown, the extrusion part 23 includes a U-shaped plate 230. U-shaped plates 230 are arranged on the opposite faces of the two support plates 20. The U-shaped plates 230 are slidably connected to the corresponding support plates 20 through guide rods. Rectangular blocks 231 are installed on the upper end faces of the two vertical sections of the U-shaped plate 230. Shaft rods are symmetrically installed on the opposite faces of the two support plates 20 before and after through supports. Driving rods 232 are rotatably installed at both ends of the shaft rods. The driving rods 232 are in a V-shaped structure. An extrusion block 233 is hinged to one end of the driving rod 232 close to the through hole. The end of the extrusion block 233 that fits the circular tube is an arc surface. A waist-shaped groove is formed at the other end of the driving rod 232. Guide posts 234 that slide through the corresponding waist-shaped grooves are installed on the rectangular blocks 231. An actuator for driving the two U-shaped plates 230 to move towards each other is arranged on the supporting plate 11.
[0039] As Figure 1 , Figure 2 , Figure 3 and Figure 6 shown, the driving part 223 includes a spline sleeve 2230. The spline sleeve 2230 is rotatably installed on the support plate 20. A first straight gear 2231 that meshes with the corresponding external gear ring 220 is installed on the spline sleeve 2230. A spline shaft 2232 is rotatably installed on the supporting plate 11 through a first shaft plate, and the spline shaft 2232 slidably penetrates through the two spline sleeves 2230. A second straight gear 2233 that meshes with the corresponding external gear ring 220 is rotatably installed on the fixing plate 30. An inclined groove 2234 is formed on the limiting plate 222. A cylinder 2235 that slides through the corresponding inclined groove 2234 is installed on the external gear ring 220.
[0040] As Figure 1 and Figure 6 shown, the actuator includes a bidirectional screw 235. The bidirectional screw 235 is rotatably installed on the supporting plate 11 through a second shaft plate. The longitudinal sections of the two U-shaped plates 230 are respectively threadedly connected to the two threaded sections of the bidirectional screw 235, and the bidirectional screw 235 also movably penetrates through the two support plates 20.
[0041] During specific operation, the external clamping device inserts the circular tube into the through hole of the support plate 20. Then, the external first motor installed on the supporting plate 11 drives the spline shaft 2232 to rotate. The spline shaft 2232 drives the corresponding first spur gear 2231 to rotate through the spline sleeve 2230. The first spur gear 2231 drives the corresponding external tooth ring 220 to rotate. With the cooperation of the T-shaped rod 2240 and the guide groove 2242, the rotation of the T-shaped tube 4 is restricted. Therefore, when the external tooth ring 220 rotates, it will first push the limiting plate 222 towards the circular tube through the cooperation of the column 2235 and the inclined groove 2234, so that the limiting plate 222 squeezes the circular tube. At the same time, the limiting plate 222 will drive the T-shaped rod 2240 to synchronously move along the radial direction of the T-shaped tube 4, and the T-shaped rod 2240 slides in the arc-shaped waist groove on the external tooth ring 220 to ensure that the T-shaped rod 2240 can normally move along the radial direction of the T-shaped tube 4. At the same time, through the contact guidance of the inclined surface of the guide groove 2242, the T-shaped rod 2240 moves towards the side away from the U-shaped plate 230 until the T-shaped rod 2240 disengages from the guide groove 2242 to release the restriction on the rotation of the T-shaped tube 4. At this time, the external first motor stops rotating. Then, the external second motor installed on the supporting plate 11 drives the bidirectional screw 235 to rotate. The bidirectional screw 235 drives the two U-shaped plates 230 to approach each other. The U-shaped plate 230 drives the driving rod 232 to rotate through the rectangular block 231 and the guide post 234. The driving rod 232 drives the extrusion block 233 to squeeze the circular tube. At this time, the driving rod 232 cannot rotate further. When the bidirectional screw 235 continues to rotate, it drives the corresponding support plates 20 to approach each other through the driving rod 232, so that the circular tubes on the two support plates 20 are butted against each other. At the same time, through the extrusion and limitation of the circular tube by the extrusion block 233 and the extrusion and fixation of the circular tube by the fixing part 22, the stability of the circular tube during the moving butt joint process is ensured in a double-fixing manner.
[0042] As Figure 1 , Figure 2 and Figure 6 shown, the welding part 21 includes a sliding plate 210. The sliding plates 210 are slidably installed up and down on the opposite surfaces of the support plate 20. Axial columns 211 are symmetrically installed front and back on the upper end surface of the sliding plate 210. A rectangular plate 212 is slidably installed on the axial columns 211 together. First waist grooves 213 are formed at positions corresponding to the axial columns 211 on the rectangular plate 212. Connecting plates 214 are slidably installed at positions corresponding to the sliding plate 210 on the upper and lower end surfaces of the rectangular plate 212, and the connecting plates 214 are fixedly connected to the corresponding two axial columns 211. A T-shaped sleeve 215 is arranged in the middle of the rectangular plate 212. The vertical end of the T-shaped sleeve 215 slidably penetrates the rectangular plate 212. A tension spring 216 is arranged between the horizontal end of the T-shaped sleeve 215 and the rectangular plate 212. A welding head 217 is installed in the T-shaped sleeve 215. An adjusting part 218 for adjusting the position of the welding head 217 is arranged on the right side of the rectangular plate 212.
[0043] As Figure 1 , Figure 2 and Figure 8 shown, the adjusting member 218 includes a stepper motor 2180. The stepper motor 2180 is fixedly installed on the skateboard 210 on the right side. The output shaft of the stepper motor 2180 rotatably penetrates through the corresponding two connecting plates 214 and is then installed with a winding wheel 2181. A notch 2182 is opened on the right side of the rectangular plate 212. A baffle 2183 is rotatably installed in the notch 2182 through a torsion spring rod. A guide wheel 2184 is rotatably installed on the rectangular plate 212. A rectangular hole is also opened on the rectangular plate 212. A rope 2185 is wound around the winding wheel 2181. One end of the rope 2185 bypasses the guide wheel 2184 and then passes through the rectangular hole and is connected to the baffle 2183.
[0044] As Figure 6 shown, a support plate 2150 is fixedly installed at the lower part of the T-shaped sleeve 215. A guide rod that slidably penetrates through the rectangular plate 212 is installed on the upper end surface of the support plate 2150. Axle seats are symmetrically installed on the front and rear of the lower end surface of the support plate 2150. A rotating shaft is rotatably installed at the lower part of the axle seat. Rollers 2151 that are attached to the outer wall of the circular tube are installed at both the left and right ends of the rotating shaft.
[0045] As Figure 7 shown, rubber rollers 2330 are rotatably installed on the arc surface of the extrusion block 233 along its trajectory. On the one hand, the rubber rollers 2330 ensure the extrusion of the circular tube by the extrusion block 233 and at the same time increase the friction force received by the circular tube to ensure that the circular tube can be driven to move horizontally. On the other hand, they are used to reduce the hindrance to the circumferential rotation of the circular tube and ensure the smoothness and stability of the rotational welding of the circular tube.
[0046] During specific operation, the external electric telescopic rod installed on the support plate 20 pulls the skateboard 210 to move downward. The skateboard 210 then drives the rectangular plate 212 to move downward through the shaft column 211 and the connecting plate 214. The rectangular plate 212 then drives the T-shaped sleeve 215, the welding head 217 and the rollers 2151 to move towards the circular tube until the rollers 2151 are in contact with the circular tube. After that, the stepper motor 2180 drives the winding wheel 2181 to rotate. The winding wheel 2181 winds the rope 2185. The rope 2185 then pulls the baffle 2183 to rotate downward, from the horizontal state to the vertical state. At this time, the baffle 2183 abuts against the inner wall of the notch 2182 and cannot rotate further. When the stepper motor 2180 continues to rotate, the baffle 2183 remains in the vertical state. The rope 2185 pulls the baffle 2183 and the rectangular plate 212 to move to the left until the baffle 2183 is in contact with the right end face of the circular tube. The driven rectangular plate 212 then drives the welding head 217 to move to directly above the weld seam to improve the welding quality.
[0047] After that, the external electric telescopic rod pulls the rectangular plate 212 to move further downward to stretch the tension spring 216, increasing the force on the T-shaped sleeve 215 and improving the stability of the welding head 217. Then, the external first motor continues to drive the spline shaft 2232 to rotate. The spline shaft 2232 drives the external gear ring 220 to rotate through the first spur gear 2231, so as to drive the circular tube to rotate while maintaining the extrusion and fixation of the circular tube, ensuring the integrity of the welding. After that, the left end of the welded circular tube is pushed through the through hole on the fixing plate 30 until it abuts against the blocking plate 12, releasing the fixation of the circular tube. Then, the electric slider (not shown in the figure) drives the supporting plate 11 and the fixing part 22 to move to the right, and the supporting plate 20 on the right side disengages from the circular tube, so that the external clamping device can clamp the circular tube to be welded and pass it through the through hole of the supporting plate 20 on the right side. Then, repeat the above operations to fix the circular tube and butt it with the welded circular tube. Then, the external servo motor installed on the fixing plate 30 drives the corresponding fixing part 22 through the second spur gear 2233 to clamp and support the left end of the leftmost circular tube after welding, so as to ensure the stability of the welded tank body part. Then, the welding part 21 adjusts the welding position, and then the external second motor and the external servo motor drive the circular tube to rotate synchronously for welding processing. After welding the tank body step by step to the required size, the fixation of the circular tube is released, and the welded tank body is clamped and fixed by the external clamping device. Then, the electric slider drives both supporting plates 20 to completely disengage from the welded tank body, and then the external clamping device removes the welded tank body, and then successively feeds the circular tubes to be welded for welding processing.
[0048] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. Without contrary description, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the protection scope of the present invention; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0049] In addition, the terms "first", "second", "first one", "second one" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "first one", "second one" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0050] In the description of the present invention, it should also be noted that, unless otherwise clearly specified and defined, the terms "arranged", "connected", "installed", and "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] The embodiments of this specific implementation manner are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.
Claims
1. A forming device for the oil conservator tank body of a transformer, comprising a base; characterized in that: A supporting plate is slidably mounted on the upper end surface of the base through an electric slider, a blocking plate is mounted on the left end surface of the base and is located on the left side of the supporting plate, and a docking mechanism is provided on the upper end surface of the supporting plate; wherein: The docking mechanism includes a supporting plate. The supporting plates are slidably mounted symmetrically left and right on the upper end surface of the supporting plate. A welding part capable of adjusting the welding position is provided on the supporting plates together. A fixing part for aligning and locking the circular tube is provided on the supporting plates. An extrusion part for extruding the circular tube and maintaining the stability of the movement and rotation of the circular tube is also provided on the supporting plates; A supporting mechanism for supporting the circular tube is provided between the blocking plate and the supporting plate; the supporting mechanism includes a fixing plate. The fixing plate is fixedly mounted on the base, and a fixing part is also provided in the middle of the fixing plate; The welding part includes a sliding plate slidably mounted up and down. Axial columns are symmetrically mounted front and back on the upper end surface of the sliding plate. A rectangular plate is slidably mounted on the axial columns together. A T-shaped sleeve is provided in the middle of the rectangular plate, and a welding head is mounted in the T-shaped sleeve. The rectangular plate drives the T-shaped sleeve and the welding head to move towards the circular tube until the rollers are in contact with the circular tube; an adjusting part for adjusting the position of the welding head is provided on the right side of the rectangular plate; The adjusting part includes a winding wheel. A notch is opened on the right side of the rectangular plate. A baffle is rotatably mounted in the notch. The baffle rotates from a horizontal state to a vertical state. A rope is wound around the winding wheel. The rope pulls the baffle and the rectangular plate to move to the left until the baffle is in contact with the right end surface of the circular tube; The fixing part includes a T-shaped tube. An external toothed ring is rotatably mounted on the T-shaped tube. An activity groove is opened on the inner wall of the external toothed ring. A limiting plate is slidably mounted on the horizontal section of the T-shaped tube; a limiting part for pre-limiting the movement of the T-shaped tube is provided on the external toothed ring; The limiting part includes T-shaped rods symmetrically arranged on the limiting plate. A compression spring is mounted between the T-shaped rod and the corresponding limiting plate. Second waist grooves are opened at positions corresponding to the vertical sections of the T-shaped tube one by one. Guide grooves corresponding to the T-shaped rods one by one are opened on both the supporting plate and the fixing plate, and the guide grooves are right trapezoidal structures with inclined surfaces facing the through holes. The horizontal section of the T-shaped rod slidably penetrates through the corresponding limiting plate and the corresponding second waist groove and then is slidably matched with the corresponding guide groove. Arc-shaped waist grooves are opened at positions corresponding to the T-shaped rods one by one on the external toothed ring, and the T-shaped rod movably penetrates through the corresponding arc-shaped waist groove; The extrusion part includes two U-shaped plates slidably connected to the corresponding supporting plates. Rectangular blocks are mounted on the upper end surfaces of the U-shaped plates. Shaft rods are symmetrically mounted front and back on the opposite surfaces of the two supporting plates through supports. Driving rods are rotatably mounted at both ends of the shaft rods. An extrusion block is hinged on the driving rod. The end of the extrusion block in contact with the circular tube is an arc surface. The two U-shaped plates approach each other. A guide post is mounted on the rectangular block. The U-shaped plate drives the driving rod to rotate through the rectangular block and the guide post, and the driving rod drives the extrusion block to extrude the circular tube.
2. The transformer oil storage tank body forming equipment according to claim 1 is characterized in that: Sliding plates are installed on the opposite faces of the support plate in the up-and-down direction. One-way waist slots are provided at positions on the rectangular plate corresponding to the shaft columns one by one. Connecting plates are slidably installed at positions on the upper and lower end faces of the rectangular plate corresponding to the sliding plates, and the connecting plates are fixedly connected to the corresponding two shaft columns. The vertical end of the T-shaped sleeve slidably penetrates through the rectangular plate, and a tension spring is provided between the horizontal end of the T-shaped sleeve and the rectangular plate.
3. The transformer oil storage tank body forming equipment according to claim 1 is characterized by: The fixing part includes through holes. Through holes are provided in the middle of the support plate and the middle of the fixing plate. T-shaped tubes coaxial with the through holes are rotatably installed on the opposite faces of the two support plates and the right end face of the fixing plate. Activity slots are evenly provided along the circumferential direction of the inner wall of the external gear ring. Limiting plates are slidably installed at positions on the horizontal section of the T-shaped tube corresponding to the activity slots one by one. One end of the limiting plate in contact with the circular tube is an arc surface. A driving part is provided on the support plate and the fixing plate for driving the corresponding external gear ring.
4. The transformer oil storage tank body forming equipment according to claim 1 is characterized by: U-shaped plates are provided on the opposite faces of the two support plates. The U-shaped plates are slidably connected to the corresponding support plates through guide rods. Rectangular blocks are installed on the upper end faces of the two vertical sections of the U-shaped plates. The driving rod has a V-shaped structure. One end of the driving rod close to the through hole is hinged with a pressing block. One end of the pressing block in contact with the circular tube is an arc surface. A waist-shaped slot is provided at the other end of the driving rod. Guide posts are installed on the rectangular blocks and slidably penetrate through the corresponding waist-shaped slots. An actuator is provided on the supporting plate for driving the two U-shaped plates to move towards each other.
5. The transformer oil storage tank body forming equipment according to claim 2 is characterized by: The adjusting part includes a stepping motor. A stepping motor is fixedly installed on the sliding plate on the right side. The output shaft of the stepping motor rotatably penetrates through the corresponding two connecting plates and then a winding wheel is installed. A resisting baffle is rotatably installed in the notch through a torsion spring rod. A guide wheel is rotatably installed on the rectangular plate. A rectangular hole is also provided on the rectangular plate. One end of the rope bypasses the guide wheel and then passes through the rectangular hole and is connected to the resisting baffle.
6. The transformer oil storage tank body forming equipment according to claim 3 is characterized by: The driving part includes a spline sleeve. A spline sleeve is rotatably installed on the support plate. A first straight gear meshing with the corresponding external gear ring is installed on the spline sleeve. A spline shaft is rotatably installed on the supporting plate through a first shaft plate, and the spline shaft slidably penetrates through the two spline sleeves. A second straight gear meshing with the corresponding external gear ring is rotatably installed on the fixing plate. An inclined slot is provided on the limiting plate. A column body is installed on the external gear ring and slidably penetrates through the corresponding inclined slot.
7. The transformer oil storage tank body forming equipment according to claim 4 is characterized by: The actuator includes a bidirectional screw. A bidirectional screw is rotatably installed on the supporting plate through a second shaft plate. The longitudinal sections of the two U-shaped plates are respectively threadedly connected to the two threaded sections of the bidirectional screw, and the bidirectional screw also slidably penetrates through the two support plates.
8. The transformer oil storage tank body forming equipment according to claim 2 is characterized by: A support plate is fixedly installed at the lower part of the T-shaped sleeve. A guide rod slidably penetrating through the rectangular plate is installed on the upper end face of the support plate. Axle seats are symmetrically installed at the front and rear of the lower end face of the support plate. A rotating shaft is rotatably installed at the lower part of the axle seat. Rollers in contact with the outer wall of the circular tube are installed at both the left and right ends of the rotating shaft.
9. The transformer oil storage tank body forming equipment according to claim 4, characterized in that: Rubber rollers are rotatably installed on the arc surface of the pressing block along its track evenly.
Citation Information
Patent Citations
Oil field heat preservation oil pipe production device with clamping function and technology
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