A bubble film bag production line and method thereof
By linking the bubble wrap production components with the folding and heat-pressing cutting components, a bubble wrap bag production line is formed, which solves the problems of long production cycles and waste of human resources for bubble wrap bags, and achieves efficient bubble wrap bag production.
Patent Information
- Application Number
- CN202411627165.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-11-14
AI Technical Summary
Existing bubble wrap production equipment requires transferring bubble wrap from the bubble wrap production equipment to the bubble wrap bag production equipment, resulting in long production cycles and wasted human resources.
By linking the bubble wrap production unit with the folding unit and the heat pressing and cutting unit, a bubble wrap bag production line is formed. The bubble wrap produced by the bubble wrap production unit is directly fed into the folding unit and the heat pressing and cutting unit to produce bubble wrap bags, eliminating the rolling and installation processes.
It improves the production efficiency of bubble wrap bags, saves human resources in the production workshop, and reduces the production cycle.
Smart Images

Figure CN119408232B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of bubble film production equipment, in particular to a bubble film bag production line and a method thereof. BACKGROUND
[0002] The bubble film bag is mainly used for product mailing packaging, and can prevent extrusion, vibration and friction of the product during delivery, and has a certain protective effect on the product that is afraid of extrusion and compression. With the increasing demand for online shopping, the production of bubble film bags for the express industry is increasing. In the production process of the bubble film bag, plastic particles are first added to the bubble film machine to produce bubble film, and the produced bubble film is wound into a roll state. Then, the roll state bubble film is transported to the bubble film bag production equipment, the roll state bubble film is installed on the bubble film bag production equipment, and the bubble film is pulled out for the production of the bubble film bag. In this process, there is waste of storage and transportation, which not only makes the production cycle long, but also requires manual transportation and installation of the bubble film. Therefore, the production is wasted. If the bubble film production equipment and the bubble film bag production equipment are connected to form a same production line, the process of winding the bubble film into a roll, installing the roll state bubble film on the equipment and transporting the bubble film can be cut off, the production cycle of the whole production line can be reduced, and the workload of the operator can be reduced. This plays a very important role in the production of the bubble film bag.
[0003] The technical content disclosed in the Chinese patent document (publication number: CN212737413U, patent name: bubble film production equipment) is that the equipment body includes a production box, supporting feet, a material receiving roller and a material feeding roller. The material feeding roller includes a base film feeding roller and a bubble film feeding roller. The production box is provided with a feeding box one, a feeding box two and a material receiving box one. The feeding box one is located below the feeding box two. The base film feeding roller and the bubble film feeding roller are respectively located inside the feeding box one and the feeding box two. The production box is provided with a heating roller, a transfer roller, a temperature sensor, a bubble roller, a glue roller, a fan, cooling ice blocks and a material discharging roller. The material receiving roller is located inside the material receiving box one. The supporting feet are provided with a storage rack in the middle part. The storage rack is provided with an air compressor in the upper part. The supporting feet are provided with a roller in the lower part. The top of the production box is provided with a control panel. The control panel includes a display and a control switch. The side of the production box is provided with a storage rack.
[0004] As can be seen from the above implementation plan, the bubble wrap production equipment is only used to produce bubble wrap. If the bubble wrap needs to be made into bubble wrap bags, the produced bubble wrap needs to be transported between two or more pieces of equipment. Before transporting, the bubble wrap also needs to be rolled up. Rolling and transporting the bubble wrap will take up most of the producer's time, thus affecting the production efficiency of the production workshop. Summary of the Invention
[0005] The invention overcomes the shortcomings of the prior art by linking the bubble wrap production component with the folding component and the heat pressing and cutting component. The bubble wrap produced by the bubble wrap production component can be directly fed into the folding component and the heat pressing and cutting component for the production of bubble wrap bags. This saves the steps of rolling the bubble wrap into rolls and installing the rolls of bubble wrap onto the bubble wrap bag production equipment, greatly improving the production efficiency of bubble wrap bags and saving human resources in the production workshop.
[0006] To solve the above-mentioned technical problems, the invention is achieved through the following technical solution:
[0007] A bubble wrap bag production line includes a bubble wrap production assembly, a first buffer assembly, a second buffer assembly, a pre-folding transition assembly, a folding assembly, and a heat pressing and cutting assembly connected in sequence.
[0008] The bubble film production assembly includes a bubble forming component, which includes a bubble roller. The bubble roller has a water passage hole at its center and several air passage holes on its circumference. The bubble roller has a membrane hole on its curved surface and a membrane suction hole on its bottom surface. The membrane suction hole communicates with the air passage holes.
[0009] A first cooling component is provided on one side of the bubble roller body. The first cooling component includes a first cooling hollow roller and a second cooling hollow roller that are tangent to each other. The first cooling hollow roller is located between the bubble roller body and the second cooling hollow roller.
[0010] An extrusion head is provided at the center and above the middle of the first cooling hollow roller and the bubble roller, and the extrusion head is provided with two elongated extrusion ports;
[0011] The heat-pressing and cutting assembly includes a heat-pressing drive unit, a heat-pressing unit, and a cutting unit; the heat-pressing unit and the cutting unit are driven by the same motor;
[0012] The first buffer assembly has a first upper roller and a second upper roller at its upper ends respectively. A tension pre-tightening component is provided on one side of the first upper roller. A buffer sensing component is provided between the tension pre-tightening component and the second upper roller. The buffer sensing component includes a lifting sensing seat. A lifting sensor is provided at the upper end of the lifting sensing seat. A lifting slider is slidably connected to the lifting sensing seat. The lifting slider is connected to the lifting roller.
[0013] The upper part of the second buffer assembly is provided with a front transition roller group, a tension pre-tightening component, an upper pull roller and a tail transition roller in sequence; a lower swing transition roller group is provided below the upper pull roller;
[0014] The front-end transition roller group includes a pull-down roller body, a first transition roller, and a second transition roller. The installation height of the pull-down roller body is lower than that of the first transition roller and the second transition roller.
[0015] The lower swing transition roller group includes a main swing rod body, with side rod bodies rotatably connected to both ends of the main swing rod body, and a number of lower swing rollers rotatably connected to the longitudinal direction of the side rod bodies;
[0016] The folding assembly includes a folding platform, one end of which is hinged to a folding support plate. A lifting pole is installed below the folding support plate. The upper end of the transition assembly before folding is a downward sloping surface, and the upper end of the folding support plate is lower than the lower end of the sloping surface of the transition assembly before folding.
[0017] Both the folding receiving plate and the folding platform are equipped with limit adjustment components. The limit adjustment components on the folding receiving plate are connected to the correction movable pressure roller, and the limit adjustment components on the folding platform are connected to the folding crease pressure roller and the lower edge pressure roller.
[0018] The folding platform is also provided with a folding slant rod. One end of the folding slant rod is hinged to the limit adjustment component on the folding platform, and the other end of the folding slant rod is provided with a slant rod movement detector.
[0019] A folding line position detector is provided on the side of the folding platform away from the inclined rod movement detector. A bottom edge detector is also provided on the folding platform, and a side limiting seat is provided below the bottom edge detector.
[0020] A pressure roller is provided at the end of the folding platform away from the folding receiving plate.
[0021] Furthermore, the bubble roller body is connected to a first bearing with a seat and a first water pipe at both ends, and a water pipe bearing is installed inside the first water pipe;
[0022] One end of the bubble roller is rotatably connected to an adjusting gear plate, the adjusting gear plate is provided with an air inlet hole, the air inlet hole is connected to the first air pipe, and the outer periphery of the adjusting gear plate is provided with a gear segment.
[0023] An angle adjustment component is provided on the side of the bubble roller away from the first cooling component. The angle adjustment component includes an angle adjustment seat, which has a plurality of angle positioning holes arranged in a ring. An angle adjustment shaft is rotatably connected to the angle adjustment seat. An adjustment disk is provided at one end of the angle adjustment shaft. An angle positioning pin is movably inserted into the adjustment disk. An outer ring is rotatably connected to the angle positioning pin. A first retaining ring and a second retaining ring are provided on the angle positioning pin. The outer ring is located between the first retaining ring and the adjustment disk. The second retaining ring is located between the adjustment disk and the angle adjustment seat.
[0024] The angle adjustment shaft is connected to the angle adjustment gear, and the angle adjustment gear meshes with the gear segment.
[0025] Furthermore, the bubble wrap production assembly includes a frame, with a viewing platform provided on one side of the frame;
[0026] The bubble forming component and the first cooling component are both mounted on the frame. A second cooling component is also mounted on the side of the bubble forming component away from the first cooling component. A cutting component is mounted on the other side of the second cooling component, and a tensioning component is mounted on the other side of the cutting component. Grandstand extension rollers are mounted on both sides of the grandstand.
[0027] Both ends of the first and second cooling hollow rollers are connected to second bearings with seats, and one end of the first and second cooling hollow rollers is connected to a second sprocket and a second water pipe.
[0028] The cutting component includes a cutting adjustment rod, on which a first cutting blade is movably connected;
[0029] The tensioning preload component includes a preload slide, a first preload roller rotatably connected to the preload slide, a preload slider slidably connected to the preload slide, a second preload roller rotatably connected to the preload slider, a preload cylinder provided at one end of the preload slide, and the output end of the preload cylinder connected to the preload slider.
[0030] Furthermore, the limiting adjustment component includes a limiting base, on which two or more limiting crossbars are arranged in parallel, and the limiting crossbars are slidably connected to a first moving plate and a second moving plate;
[0031] The limiting base is rotatably connected to a first adjusting screw and a second adjusting screw, both of which are connected to a screw adjusting handle;
[0032] The first adjusting screw is threadedly connected to the first moving plate and rotatably connected to the second moving plate;
[0033] The second adjusting screw is threadedly connected to the second moving plate and rotatably connected to the first moving plate;
[0034] The corrective movable pressure roller includes a movable pressure roller seat, which is connected to a pressure roller drive cylinder. The output end of the pressure roller drive cylinder is rotatably connected to the pressure roller.
[0035] The crease-pressing roller includes a first adjusting roller seat, the crease-pressing roller is movably inserted into the first adjusting roller seat, and a positioning bolt handle is threadedly connected to the first adjusting roller seat;
[0036] The bottom edge detector includes a detection base, an X-axis seat is inserted into the detection base, the X-axis seat is connected to a detection movable seat, the detection movable seat is connected to a Y-axis seat, the Y-axis seat is connected to a Z-axis seat, and the Z-axis seat is connected to a first detector.
[0037] The side limiting seat is provided with a detection hole, which is located directly below the first detector.
[0038] Furthermore, the heat-pressing and cutting assembly includes parallel racks and slide rails, with several heat-pressing parts disposed on the racks and slide rails;
[0039] Both ends of the heat-pressing and cutting assembly are provided with heat-pressing driving parts, and a heat-pressing limiting part is provided between the heat-pressing driving parts and the heat-pressing parts.
[0040] The pressing unit includes a pressing base, a position adjusting rod connected to the pressing base, a position adjusting gear connected to the position adjusting rod, a position adjusting gear meshing with a rack, and a position adjusting handle connected to one end of the position adjusting rod.
[0041] Furthermore, the heat-pressing base is provided with a heat-pressing lower pad, and product upper limit rods are provided on both sides of the heat-pressing lower pad. A heat-pressing movable plate is provided above the heat-pressing base. An upper spring is connected to the upper part of the heat-pressing movable plate, and a lower spring is connected to the lower part. The upper spring and the lower spring are coaxially arranged. A heat-pressing sliding shaft is inserted into the center of the upper spring and the lower spring. The heat-pressing sliding shaft is movably connected to the heat-pressing movable plate and the heat-pressing base. A sliding upper baffle is provided at the upper end of the heat-pressing sliding shaft, and a heat-pressing lower roller is rotatably connected to the lower end of the heat-pressing sliding shaft. The upper spring is located between the sliding upper baffle and the heat-pressing movable plate, and the lower spring is located between the heat-pressing movable plate and the heat-pressing base. A compression block is also fixedly connected to the heat-pressing sliding shaft. The compression block is located below the heat-pressing base. The distance between the compression block and the sliding upper baffle is less than the sum of the lengths of the upper spring and the lower spring in their natural state.
[0042] The pressing plate is connected to several pressing plate leveling bolts, and the lower end of the pressing plate leveling bolts is connected to the pressing plate.
[0043] A pressing and lifting power unit is provided below the pressing and lifting base. The pressing and lifting power unit includes a pressing and lifting drive shaft, which is connected to a pressing and lifting drive sprocket. Both ends of the pressing and lifting drive shaft are connected to first eccentric wheels, which are tangent to the lower pressing roller.
[0044] The slicing section includes a slicing base, a lower guide rod fixedly connected to the lower end of the slicing base, a cutter mounting plate slidably connected above the slicing base, a second cutter and a slicing sliding shaft connected below the cutter mounting plate, the slicing sliding shaft slidably inserted into the slicing base, a slicing lifting plate connected to the lower end of the slicing sliding shaft, the lower guide rod slidably inserted into the slicing lifting plate, a slicing spring provided between the slicing base and the slicing lifting plate, and a slicing drive shaft also provided between the slicing base and the slicing lifting plate, the slicing drive shaft connected to a slicing drive sprocket, and second eccentric wheels connected to both ends of the slicing drive shaft, the second eccentric wheels being tangent to the slicing lifting plate.
[0045] Furthermore, it includes the following steps:
[0046] A. The extrusion head of the bubble film production component extrudes two unsolidified film sheets. The two film sheets pass through the middle of the first cooling hollow roller and the bubble roller body. One of the film sheets is adsorbed by the membrane pores of the bubble roller body to generate a bubble shape. The two film sheets are bonded together to form a bubble film.
[0047] B. After passing through the first buffer component, the second buffer component, and the pre-folding transition component, the bubble wrap reaches the folding component. When the first buffer component detects that the bubble wrap is stretched, the heat pressing and cutting component will stop operating. The second buffer component stretches the bubble wrap, reserving the length for the heat pressing and cutting component to stretch the bubble wrap.
[0048] C. The folding component folds the bubble wrap in half along its length.
[0049] D. The pressing part presses the folded bubble wrap in sections through the folding assembly, so that the two layers of bubble wrap stick together due to heat. The cutting part cuts the middle position of the sticking point of the two layers of bubble wrap, so that the bubble wrap forms a single bubble bag.
[0050] Compared with existing technologies, the beneficial effects of the invention are:
[0051] 1. By linking the bubble wrap production unit with the folding unit and the heat pressing and cutting unit, the bubble wrap produced by the bubble wrap production unit can be directly fed into the folding unit and the heat pressing and cutting unit for the production of bubble wrap bags. This saves the steps of rolling the bubble wrap into rolls and installing the rolls of bubble wrap onto the bubble wrap bag production equipment, greatly improving the production efficiency of bubble wrap bags and saving human resources in the production workshop.
[0052] 2. A first buffer component and a second buffer component are set up. When the first buffer component detects that the bubble wrap is stretched, the heat pressing and cutting component will stop operating, and the second buffer component will relax the bubble wrap belt to allow for the length of the heat pressing and cutting component to pull the bubble wrap. Therefore, the bubble wrap production process can be smoothly connected with the bubble wrap bag production process. Attached Figure Description
[0053] The accompanying drawings are provided to further illustrate the invention and, together with the embodiments thereof, are used to explain the invention. They do not constitute a limitation thereof. In the drawings:
[0054] Figure 1 This is a schematic diagram of the bubble wrap bag production line according to an embodiment of the present invention;
[0055] Figure 2 This is a schematic diagram of the bubble film generating component according to an embodiment of the present invention;
[0056] Figure 3 This is an exploded schematic diagram of the bubble film generating component according to an embodiment of the present invention;
[0057] Figure 4 This is a schematic diagram of the structure of the bubble forming component, the angle adjusting component, and the first cooling component according to an embodiment of the present invention;
[0058] Figure 5 This is an exploded schematic diagram of the bubble forming component according to an embodiment of the present invention;
[0059] Figure 6 This is an exploded view of the angle adjustment component according to an embodiment of the present invention;
[0060] Figure 7 This is a schematic diagram of the structure of the first buffer component according to an embodiment of the present invention;
[0061] Figure 8 This is a schematic diagram of the structure of the second buffer component according to an embodiment of the present invention;
[0062] Figure 9 This is a schematic diagram of the first structure of the folding component according to an embodiment of the present invention;
[0063] Figure 10 This is a schematic diagram of the second structure of the folding component according to an embodiment of the present invention;
[0064] Figure 11 This is a schematic diagram of the corrective movable pressure roller structure according to an embodiment of the present invention;
[0065] Figure 12 This is a schematic diagram of the limit adjustment component structure according to an embodiment of the present invention;
[0066] Figure 13 This is a schematic diagram of the bottom edge detector structure according to an embodiment of the present invention;
[0067] Figure 14 This is a schematic diagram of the heat-pressing and cutting assembly structure according to an embodiment of the present invention;
[0068] Figure 15 This is an exploded view of the heat-pressing and cutting assembly according to an embodiment of the present invention;
[0069] Figure 16 This is an exploded schematic diagram of the heat-pressing drive unit according to an embodiment of the present invention;
[0070] Figure 17 This is a schematic diagram of the pressing part structure according to an embodiment of the present invention;
[0071] Figure 18 This is a schematic diagram of the segment structure according to an embodiment of the present invention.
[0072] In the diagram: 1. Bubble film generating component; 101. Bubble forming part; 1011. Bubble roller; 10111. Water passage; 10112. Air passage; 10113. Membrane hole; 10114. Film suction hole; 1012. Adjusting gear plate; 10121. Gear segment; 10122. Air inlet; 1013. First sprocket; 1014. First bearing with seat; 1015. First air pipe; 1016. First water pipe; 10161. Water pipe bearing; 102. Angle adjusting component; 1021. Angle adjusting shaft; 10211. Adjusting disc; 1022. Angle adjusting gear; 1023. Angle adjusting seat; 10231. Angle positioning hole; 1024. Angle positioning pin; 10241. First retaining ring; 10242, Second retaining ring; 1025, Hand grip outer ring; 103, First cooling component; 1031, First cooling hollow roller; 1032, Second cooling hollow roller; 1033, Second sprocket; 1034, Second seated bearing; 1035, Second water pipe; 104, Second cooling component; 105, Cutting component; 1051, Cutting adjusting rod; 1052, First cutter; 106, Tensioning pre-tightening component; 1061, Pre-tightening slide; 1062, First pre-tightening roller; 1063, Pre-tightening slider; 1064, Second pre-tightening roller; 1065, Pre-tightening cylinder; 107, Grandstand extension roller; 108, Frame; 1081, Grandstand; 109, Extrusion head; 2, First buffer assembly; 201, First upper roller; 202 1. Second upper roller; 203. Buffer sensing component; 2031. Lifting sensing seat; 2032. Lifting slider; 2033. Lifting roller; 3. Second buffer assembly; 301. Front transition roller group; 3011. Pull-down roller body; 3012. First transition roller; 3013. Second transition roller; 302. Lower swing transition roller group; 3021. Main swing rod body; 3022. Side rod body; 3023. Lower swing roller; 303. Upper pull roller; 304. Tail end transition roller; 4. Pre-folding transition assembly; 5. Folding assembly; 501. Folding receiving plate; 502. Lifting pole; 503. Limit adjustment component; 5031. Limiting base; 5032. Limiting crossbar; 5033. First moving plate; 5034. Second moving plate; 5035 5036. First adjusting screw; 5037. Second adjusting screw; 5038. Screw adjusting handle; 504. Side limiting seat; 5041. Detection hole; 505. Folding diagonal rod; 506. Bottom edge detector; 5061. Detection base; 5062. X-axis seat; 5063. Detection moving seat; 5064. Y-axis seat; 5065. Z-axis seat; 5066. First detector; 507. Folding line position detector; 508. Diagonal rod movable detector; 509. Pressure roller; 510. Correction movable pressure roller; 5101. Movable pressure roller seat; 5102. Pressure roller drive cylinder; 5103. Pressure roller; 511. Folding pressure roller; 5110. First adjusting roller seat; 5111. Folding pressure roller; 5112. Positioning bolt handle;512. Lower edge pressure roller; 513. Folding platform; 6. Pressing and cutting assembly; 601. Pressing drive unit; 6011. Pressing base; 6012. Lower pressing belt; 6013. Upper pressing seat; 6014. Movable pressing seat; 6015. Upper pressing belt; 6016. Pressing cylinder; 602. Pressing limit unit; 603. Rack; 604. Slide rail; 605. Pressing unit; 6051. Pressing base; 60511. Upper product limit rod; 60512. Lower pressing pad; 6052. Position adjustment rod; 60521. Position adjustment gear; 60522. Position adjustment handle; 6053. Pressing lifting power unit; 60531. Pressing lifting drive... Drive shaft; 60532, pressing drive sprocket; 60533, first eccentric wheel; 6054, pressing movable plate; 6055, pressing sliding shaft; 60551, pressing lower roller; 60552, sliding upper baffle; 6056, upper spring; 6057, lower spring; 6058, pressing plate; 6059, pressing plate leveling bolt; 606, cutting section; 6061, cutting base; 60611, base lower guide rod; 6062, cutter mounting plate; 6063, second cutter; 6064, cutting sliding shaft; 6065, cutting spring; 6066, cutting lifting plate; 6067, cutting drive shaft; 6067, cutting drive sprocket; 60672, second eccentric wheel. Detailed Implementation
[0073] The preferred embodiments of the invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the invention.
[0074] like Figures 1 to 18As shown, a bubble wrap bag production line includes a bubble wrap production assembly 1, a first buffer assembly 2, a second buffer assembly 3, a pre-folding transition assembly 4, a folding assembly 5, and a heat-pressing and cutting assembly 6 connected in sequence. The bubble wrap production assembly 1 is used to produce a sheet of bubble wrap from plastic granules. When the first buffer assembly 2 detects that the bubble wrap is stretched, the heat-pressing and cutting assembly 6 stops operating, and the second buffer assembly 3 relaxes the bubble wrap, reserving the length for the heat-pressing and cutting assembly 6 to pull the bubble wrap. Therefore, the bubble wrap production process can be smoothly connected to the bubble wrap bag production process. The folding assembly 5 is used to fold the sheet of bubble wrap along its length, and the heat-pressing and cutting assembly 6 folds the folded bubble wrap. Bubble wrap is pressed at regular intervals along its width, forming individual bag openings from the folded bubble wrap. Then, the second cutter 6063 of the pressing and cutting component 6 cuts the pressed bubble wrap along the indentation, forming bubble wrap bags. This production line links the bubble wrap production component 1 with the folding component 5 and the pressing and cutting component 6. The bubble wrap produced by the bubble wrap production component 1 can be directly fed into the folding component 5 and the pressing and cutting component 6 for bubble wrap bag production, saving the steps of rolling the bubble wrap into rolls and installing the rolls onto the bubble wrap bag production equipment. This greatly improves the production efficiency of bubble wrap bags and saves manpower in the production workshop.
[0075] The bubble wrap production assembly 1 includes a bubble forming component 101, which includes a bubble roller 1011. The bubble roller 1011 has a water passage hole 10111 at its center and several air passage holes 10112 on its circumference. A membrane hole 10113 is provided on the curved surface of the bubble roller 10111, and a suction hole 10114 is provided on the bottom surface of the membrane hole 10113, communicating with the air passage holes 10112. A first cooling component 103 is provided on one side of the bubble roller 1011. The first cooling component 103 includes a tangent first cooling hollow roller 1031 and a second cooling hollow roller 1032, with the first cooling hollow roller 1031 located between the bubble roller 1011 and the second cooling hollow roller 1032. The first cooling hollow roller 1031 and the bubble roller 1011... An extrusion head 109 is located at the top center, and the extrusion head 109 has two elongated extrusion nozzles. After the plastic granules are melted, they are extruded from the extrusion head 109 as two sheet-like, incompletely solidified thin sheets. The two plastic sheets then pass between the first cooling hollow roller 1031 and the bubble roller 1011. At this time, the plastic sheet closer to the bubble roller 1011 is sucked in by a row of membrane holes 10113 of the bubble roller 1011, while the other plastic sheet contacts the first cooling hollow roller 1031. Water flows through the first cooling hollow roller 1031 and the bubble roller 1011, so they can be cooled quickly. After one of the plastic sheets is sucked out of the bubble by the membrane hole 10113, the two plastic sheets quickly stick together. Therefore, the air is trapped inside the bulging bubble, thus forming a bubble film.
[0076] The bubble roller 1011 is connected to the first bearing 1014 and the first water pipe 1016 at both ends. The first water pipe 1016 is equipped with a water pipe bearing 10161. Therefore, when the bubble roller 1011 rotates, the first water pipe 1016 will not rotate with it, ensuring the stability of the connection between the two.
[0077] One end of the bubble roller 1011 is rotatably connected to an adjusting gear plate 1012. The adjusting gear plate 1012 is provided with an air inlet 10122, which is connected to the first air pipe 1015. A gear segment 10121 is provided on the outer periphery of the adjusting gear plate 1012. Angle adjusting shaft 1021 is connected to angle adjusting gear 1022, and angle adjusting gear 1022 is meshed with gear segment 10121. When the bubble roller 1011 rotates, only the row of film holes 10113 that align with the air vents 10112 and air inlets 10122 of the bubble roller 1011 have an adsorption force on the plastic film. The position of the air inlets 10122 on the adjusting gear plate 1012 is determined by rotating the angle adjustment gear 1022. The position of the air inlets 10122 can be adjusted to determine the position of the row of film holes 10113 that can adsorb the plastic film when the bubble roller 1011 rotates. Because different plastic films have different compositions, the time difference between bubble formation and bonding of two bubble films is different. By adjusting the position of bubble formation, the time interval between the two bubble films bonding after bubble formation can be adjusted, thereby ensuring that the two plastic films in each type of bubble film can be firmly bonded together.
[0078] An angle adjustment component 102 is provided on the side of the bubble roller 1011 away from the first cooling component 103. The angle adjustment component 102 includes an angle adjustment seat 1023, which has a plurality of angle positioning holes 10231 arranged in a ring. An angle adjustment shaft 1021 is rotatably connected to the angle adjustment seat 1023. An adjustment disc 10211 is provided at one end of the angle adjustment shaft 1021, and an angle positioning pin 1024 is movably inserted into the adjustment disc 10211. The positioning pin 1024 is rotatably connected to a handle outer ring 1025. The angle positioning pin 1024 is provided with a first retaining ring 10241 and a second retaining ring 10242. The handle outer ring 1025 is located between the first retaining ring 10241 and the adjusting disc 10211, and the second retaining ring 10242 is located between the adjusting disc 10211 and the angle adjusting seat 1023. Rotating the angle adjusting shaft 1021 causes the angle adjusting gear 1022 to rotate, thereby rotating the adjusting gear plate 1012. After determining the position of the adjusting gear plate 1012, the angle adjusting gear 1022 needs to be fixed so that it no longer rotates. Therefore, when rotating the angle adjusting gear 1022, pull the angle positioning pin 1024 away from the angle adjusting gear 1022 so that the angle positioning pin 1024 is not inserted into the angle positioning hole 10231. Then, grasp the outer ring of the handle 1025 so that the adjusting plate 10211 moves with the movement of the outer ring of the handle 1025 to determine the position of the adjusting gear. After the wheel plate 1012 is positioned, the angle positioning pin 1024 is inserted into the corresponding angle positioning hole 10231 of the angle adjustment seat 1023, so that the angle adjustment gear 1022 no longer rotates. The first retaining ring 10241 can prevent the outer ring 1025 of the grip from coming out of the angle positioning pin 1024. The second retaining ring 10242 can limit the length of the angle positioning pin 1024 inserted into the angle positioning hole 10231, and can also limit the angle positioning pin 1024 from coming out of the adjustment plate 10211.
[0079] The bubble wrap production assembly 1 includes a frame 108, and a viewing platform 1081 is provided on one side of the frame 108. When it is necessary to observe the status of bubble wrap production or to perform maintenance on the equipment, the operator can stand on the viewing platform 1081 to observe and perform maintenance.
[0080] Both the bubble forming component 101 and the first cooling component 103 are mounted on the frame 108. A second cooling component 104 is also mounted on the side of the bubble forming component 101 away from the first cooling component 103. A cutting component 105 is mounted on the other side of the second cooling component 104, and a tensioning pre-tightening component 106 is mounted on the other side of the cutting component 105. Grandstand extension rollers 107 are mounted on both sides of the grandstand 1081. Both ends of the first cooling hollow roller 1031 and the second cooling hollow roller 1032 are connected to second bearings 1034, and one end of each roller is connected to a second sprocket 1033 and a second water pipe 1035. Because the plastic granules melt at high temperatures... The plastic sheet is not fully cured, so its temperature is still very high when it is extruded by the extruder head 109. Therefore, the temperature of the plastic sheet is quickly transferred to the bubble roller 1011 and the first cooling hollow roller 1031 that are in contact with it. The second cooling hollow roller 1032 rolls tangentially with the first cooling hollow roller 1031 to help the first cooling hollow roller 1031 remove heat. The bubble roller 1011, the first cooling hollow roller 1031, and the second cooling hollow roller 1032 all remove heat by passing water through them. This not only removes the heat of the bubble film and makes it set quickly, but also reduces the temperature of the bubble roller 1011 and the first cooling hollow roller 1031, preventing them from expanding and contracting due to heat and affecting the forming thickness of the bubble film.
[0081] The cutting component 105 includes a cutting adjustment rod 1051, on which a first cutter 1052 is movably connected. The position of the first cutter 1052 on the cutting adjustment rod 1051 is adjustable. In this embodiment, two first cutters 1052 are provided. The distance between the two first cutters 1052 is adjusted according to the width of the bubble film to be formed, and the two sides of the bubble film are cut off. The middle part continues to be conveyed to the next process. The two cut-off sides are conveyed to the crusher. After being crushed by the crusher, they are conveyed again to the plastic granule melting furnace for recycling.
[0082] The tensioning pre-tightening component 106 includes a pre-tightening slide 1061, a first pre-tightening roller 1062 rotatably connected to the pre-tightening slide 1061, a sprocket connected to the first pre-tightening roller 1062, a pre-tightening slider 1063 slidably connected to the pre-tightening slide 1061, and a second pre-tightening roller 1064 rotatably connected to the pre-tightening slider 1063. A pre-tightening cylinder 1065 is provided at one end of the pre-tightening slide 1061, and the output end of the pre-tightening cylinder 1065 is connected to the pre-tightening slider 1063. The pre-tightening cylinder 1065 is initially in a contracted state. After the bubble wrap is wound along each axis on the equipment, the push rod of the pre-tightening cylinder 1065 is pushed out. At this time, the second pre-tightening roller 1064 pushes the bubble wrap against the first pre-tightening roller 1062, so that the originally loose bubble wrap is tightened, which is more conducive to the transmission of bubble wrap on the production line.
[0083] The upper ends of the first buffer assembly 2 are respectively provided with a first upper roller 201 and a second upper roller 202. A tension pre-tightening component 106 is provided on one side of the first upper roller 201. A buffer sensing component 203 is provided between the tension pre-tightening component 106 and the second upper roller 202. The buffer sensing component 203 includes a lifting sensing seat 2031. A lifting sensor is provided at the upper end of the lifting sensing seat 2031. In this embodiment, the lifting sensor is a proximity sensor. The lifting sensing seat 2031 is slidably connected to a lifting slider 2032, and the lifting slider 2032 is connected to a lifting roller 2033. When the second pre-tightening roller 1064 located in the first buffer assembly 2 presses the bubble film against the first pre-tightening roller 1062, the first pre-tightening roller 1062 rotates and conveys the bubble film to the tension pre-tightening component 106 and the buffer sensing component. Between steps 203 and 204, when the production speed of the bubble wrap bag is slower than the production speed of the bubble wrap, the bubble wrap accumulates on the stretching pretensioning component 106 and the buffer sensing component 203. When the production speed of the bubble wrap bag is equal to the production speed of the bubble wrap, the lifting roller 2033 repeatedly rises and falls in the lifting sensing seat 2031. When the lifting roller 2033 does not reach the top of the lifting sensing seat 2031, the lifting sensor is triggered. When the production speed of the bubble wrap bag is faster than the production speed of the bubble wrap, the lifting roller 2033 will reach the top of the lifting sensing seat 2031 because the bubble wrap is stretched. When the lifting roller 2033 stays on the top of the lifting sensing seat 2031 for more than a set time, the lifting sensor is triggered, thereby pausing the production of the bubble wrap bag and preventing the bubble wrap from breaking.
[0084] The upper part of the second buffer assembly 3 is sequentially provided with a front transition roller group 301, a tension pre-tightening component 106, an upper pull roller 303, and a tail transition roller 304; a lower swing transition roller group 302 is provided below the upper pull roller 303; the front transition roller group 301 includes a lower pull roller body 3011, a first transition roller 3012, and a second transition roller 3013, the installation height of the lower pull roller body 3011 being lower than that of the first transition roller 3012 and the second transition roller 3013; the lower swing transition roller group 302 includes a main swing rod body 3021, with side rod bodies 3022 rotatably connected to both ends of the main swing rod body 3021, and several lower swing rollers 3023 rotatably connected along the longitudinal direction of the side rod bodies 3022, such as Figure 8As shown, after passing through the first transition roller 3012 and the second transition roller 3013, the bubble film is held by the tensioning pre-tensioning component 106 and conveyed towards the tail transition roller 304. Before reaching the tail transition roller 304, the bubble film first passes downwards under one of the lower swing rollers 3023, then upwards over one of the upper pull rollers 303, then downwards under the second lower swing roller 3023, then upwards over the next upper pull roller 303, and so on, until the bubble film passes through all the upper pull rollers 303 and lower swing rollers 3023. Due to the gravity of the lower swing rollers 3023, the bubble film is pulled downwards at this point. Since the other end of the bubble wrap extends to the next process via the tail transition roller 304, when the next process pulls the bubble wrap forward, the bubble wrap pulls up the lower swing roller 3023, and the side rod 3022 swings upward around the main swing rod 3021. When the tensioning pre-tightening component 106 continues to transport the bubble wrap from the first buffer component 2, the side rod 3022 swings downward around the main swing rod 3021. Therefore, the second buffer component 3 plays a buffering role for the bubble wrap during the production process, preventing the pressing and cutting component 6 from pulling the bubble wrap too much and triggering the lifting sensor of the first buffer component 2, thus causing the machine to stop.
[0085] The folding assembly 5 includes a folding platform 513, one end of which is hinged to a folding support plate 501. A lifting pole 502 is installed below the folding support plate 501. The upper end of the pre-folding transition assembly 4 is a downward sloping surface, and the upper end of the folding support plate 501 is lower than the lower end of the sloping surface of the pre-folding transition assembly 4. The folding support plate 501 mainly supports the bubble wrap coming down from the pre-folding transition assembly 4, so as to prevent the weight of the bubble wrap from being unsupported and affecting the subsequent folding process.
[0086] Both the folding receiving plate 501 and the folding platform 513 are equipped with limit adjustment components 503. The limit adjustment component 503 on the folding receiving plate 501 is connected to the correction movable pressure roller 510, and the limit adjustment component 503 on the folding platform 513 is connected to the crease pressure roller 511 and the lower edge pressure roller 512. The folding platform 513 is also equipped with a folding diagonal rod 505. One end of the folding diagonal rod 505 is hinged to the limit adjustment component 503 on the folding platform 513, and the other end of the folding diagonal rod 505 is equipped with a diagonal rod movement detector 508; Figure 10As shown, when the bubble wrap is conveyed to the folding platform 513, one side of the bubble wrap in the width direction begins to fold to the other side. The bubble wrap is input below the folding rod 505 in a folded manner. The folding rod 505 plays a transitional role in the folding process of the bubble wrap. Because at the heat pressing and cutting assembly 6, the bubble wrap is pulled forward a certain distance and then stops for heat pressing. Therefore, when the bubble wrap is pulled, the folding rod 505 shakes up and down due to the push of the bubble wrap. At this time, the rod movement detector 508 detects the movement of the folding rod 505 and can record the signal that the bubble wrap has been pushed forward a certain distance.
[0087] During the folding and movement of the bubble wrap, the crease roller 511 abuts against the folded edge of the bubble wrap. The crease roller 511 includes a first adjusting roller seat 5110, to which the crease roller 5111 is movably inserted. The first adjusting roller seat 5110 is threadedly connected to a positioning bolt handle 5112. Therefore, the distance between the crease roller 5111 and the first adjusting roller seat 5110 is adjustable. The folding line is where the end of the crease roller 5111 abuts against the bubble wrap, and this position can be adjusted to adjust the folded edge of the bubble wrap. The lower edge roller 512 flattens the unfolded lower edge of the bubble wrap, preventing the bottom layer from curling up during folding and affecting the folding accuracy.
[0088] A folding line position detector 507 is installed on the side of the folding platform 513 away from the inclined rod motion detector 508. The outer side of the bubble wrap fold line is close to the folding line position detector 507 during movement. If the folding line position detector 507 does not detect the bubble wrap, it indicates that the bubble wrap has deviated from its intended path during movement, and correction is required. A bottom edge detector 506 is also installed on the folding platform 513, and a side limiting seat 504 is located below the bottom edge detector 506. The bottom edge detector 506 includes a detection base 5061, an X-axis seat 5062 connected to the detection base 5061, a detection moving seat 5063 connected to the X-axis seat 5062, a Y-axis seat 5064 connected to the detection moving seat 5063, and a Z-axis seat 5065 connected to the detection moving seat 5063. The Z-axis seat 5065 connects to the first detector 5066. The position of the first detector 5066 can be adjusted in six directions: up, down, forward, backward, left, and right, to adapt to the detection requirements when forming bubble wrap bags of different sizes. In this embodiment, both the fold line position detector 507 and the first detector 5066 are infrared sensors. The side limiting seat 504 is provided with a detection hole 5041, which is located directly below the first detector 5066. The side limiting seat 504 abuts against the edge of the bottom layer of the bubble wrap to prevent it from deviating from the movement trajectory. The bottom edge detector 506 detects whether the edge of the bottom layer of the bubble wrap moves within a set range through the detection hole 5041. By monitoring the edge of the bottom layer of the bubble wrap and the position of the fold line of the bubble wrap, the accuracy of the bubble wrap fold is detected.
[0089] A pressure roller 509 is provided at the end of the folding platform 513 away from the folding receiving plate 501. The pressure roller 509 can prevent the folded bubble wrap from drifting upwards and affecting the initial folding accuracy.
[0090] The limiting adjustment component 503 includes a limiting base 5031, on which two or more limiting crossbars 5032 are arranged in parallel. The limiting crossbars 5032 are slidably connected to a first moving plate 5033 and a second moving plate 5034. The limiting base 5031 is rotatably connected to a first adjusting screw 5035 and a second adjusting screw 5036, both of which are connected to a screw adjusting handle 5037. The first adjusting screw 5035 is threadedly connected to the first moving plate 5033 and rotatably connected to the second moving plate 5034; therefore, the first adjusting screw 5035 is used to adjust the position of the first moving plate 5033. The second adjusting screw 5036 is threadedly connected to the second moving plate 5034 and rotatably connected to the first moving plate 5033; the second adjusting screw 5036 is used to adjust the threaded position of the second moving plate 5034.
[0091] In this embodiment, two corrective movable pressure rollers 510 are provided. Each corrective movable pressure roller 510 includes a movable pressure roller seat 5101, which is connected to a pressure roller drive cylinder 5102. The output end of the pressure roller drive cylinder 5102 is rotatably connected to a pressure roller 5103. During the movement of the bubble film, it is inevitable that it will deviate slightly. When the fold line position detector 507 detects that the bubble film is moving towards the side limit seat 504, the pressure roller 5103 on the side closer to the fold line position detector 507 presses down on the bubble film. At this time, the movement of the pressed bubble film slows down, while the movement of other points increases. Since the pressure remains constant, the front end of the pressed area exhibits an arching phenomenon of the bubble film. When the pressure roller 5103 is lifted upwards, the arching is released, causing the bubble film at that point to move faster. The bubble film, which was originally deviated from the fold line position detector 507, now moves more towards the fold line position detector 507. When the first detector 5066 detects that the bubble film is moving away from the side limit seat 504, the pressure roller 5103 on the side closer to the side limit seat 504 presses down on the bubble film, correcting the bubble film using the same principle as described above, so that the bubble film can remain in the middle position during its movement.
[0092] The heat-pressing and cutting assembly 6 includes a heat-pressing drive unit 601, a heat-pressing unit 605, and a cutting unit 606. The heat-pressing unit 605 and the cutting unit 606 are driven by the same motor. In this embodiment, six heat-pressing units 605 are provided. Therefore, when the bubble wrap is folded into a bubble bag, the edge of the bubble bag will be heat-pressed a total of six times. Through multiple heat-pressing, it is ensured that the two layers of bubble wrap can be firmly bonded together after heat-pressing. Because it is multiple heat-pressing, the time occupied by each heat-pressing can be reduced, which further improves the production efficiency of the production line.
[0093] The heat-pressing and cutting assembly 6 includes a rack 603 and a slide rail 604 arranged in parallel, and a plurality of heat-pressing parts 605 are disposed on the rack 603 and the slide rail 604; both ends of the heat-pressing and cutting assembly 6 are provided with heat-pressing driving parts 601, and heat-pressing limiting parts 602 are provided between the heat-pressing driving parts 601 and the heat-pressing parts 605; the heat-pressing part 605 includes a heat-pressing base 6051, the heat-pressing base 6051 is connected to a position adjusting rod 6052, and the position adjusting rod 6052 is connected to a position adjusting rack. The wheel 60521, the position adjustment gear 60521 and the rack 603 are meshed and connected. One end of the position adjustment rod 6052 is connected to the position adjustment handle 60522. By rotating the position adjustment handle 60522, the position adjustment gear 60521 and the rack 603 are meshed, thereby causing the pressing part 605 to move in the direction of the rack 603. The width of the final formed bubble wrap bag is set by setting the distance between every two pressing parts 605 and the speed of the bubble wrap movement.
[0094] A heat-pressing base 6051 is provided with a heat-pressing lower pad 60512. Upper product limit rods 60511 are provided on both sides of the heat-pressing lower pad 60512. A heat-pressing movable plate 6054 is provided above the heat-pressing base 6051. An upper spring 6056 is connected to the upper part of the heat-pressing movable plate 6054, and a lower spring 6057 is connected to the lower part. The upper spring 6056 and the lower spring 6057 are coaxially arranged. A heat-pressing sliding shaft 6055 is inserted into the center of the upper spring 6056 and the lower connecting spring 6057. The heat-pressing sliding shaft 6055 is movably inserted into the heat-pressing movable plate 6054 and the heat-pressing base 6051. A sliding upper baffle 60552 is provided at the upper end of the heat-pressing sliding shaft 6055. The lower end of the sliding shaft 6055 is rotatably connected to the heat-pressing roller 60551. The upper spring 6056 is located between the upper sliding baffle 60552 and the heat-pressing movable plate 6054. The lower spring 6057 is located between the heat-pressing movable plate 6054 and the heat-pressing base 6051. A compression block is also fixed to the heat-pressing sliding shaft 6055. The compression block is located below the heat-pressing base 6051. The distance between the compression block and the upper sliding baffle 60552 is less than the sum of the lengths of the upper spring 6056 and the lower spring 6057 in their natural state. The compression force of the upper spring 6056 is greater than the compression force of the lower spring 6057. Therefore, the heat-pressing plate 6058 is always in a downward pressing state.
[0095] The pressing plate 6054 is connected to several pressing plate leveling bolts 6059, and the lower end of the pressing plate leveling bolts 6059 is connected to the pressing plate 6058. The pressing plate leveling bolts 6059 can be used to adjust the pressing plate 6058 and the pressing pad 60512 to be parallel, so that when the pressing plate 6058 is pressed down, the lower surface of the pressing plate 6058 is in contact with the upper surface of the pressing pad 60512.
[0096] A pressing and lifting power unit 6053 is provided below the pressing base 6051. The pressing and lifting power unit 6053 includes a pressing and lifting drive shaft 60531, which is connected to a pressing and lifting drive sprocket 60532. The two ends of the pressing and lifting drive shaft 60531 are connected to a first eccentric wheel 60533, which is tangent to the pressing lower roller 60551. When the first eccentric wheel 60533 rotates, it lifts the pressing sliding shaft 6055, and the pressing plate 6058 is raised. At this time, the bubble wrap is pulled. Then the first eccentric wheel 60533 continues to rotate, and the pressing plate 6058 presses down the two layers of the bubble wrap, which are pressed together.
[0097] The slicing section 606 includes a slicing base 6061, a lower guide rod 60611 fixedly connected to the lower end of the slicing base 6061, a cutter mounting plate 6062 slidably connected above the slicing base 6061, a second cutter 6063 and a slicing sliding shaft 6064 connected below the cutter mounting plate 6062, the slicing sliding shaft 6064 slidably inserted into the slicing base 6061, and a slicing lifting plate 6066 connected to the lower end of the slicing sliding shaft 6064. A cutting spring 6065 is provided between the cutting base 6061 and the cutting lifting plate 6066, and a cutting drive shaft 6067 is also provided between the cutting base 6061 and the cutting lifting plate 6066. The cutting drive shaft 6067 is connected to a cutting drive sprocket 60671, and second eccentric wheels 60672 are connected to both ends of the cutting drive shaft 6067. The second eccentric wheels 60672 are tangential to the cutting lifting plate 6066, and the cutting base 6061 is fixed. Without moving, the second eccentric wheel 60672 rotates, pushing the cutting lifting plate 6066 to move up and down. The cutting lifting plate 6066 is connected to the cutting sliding shaft 6064, thereby driving the second cutter 6063 to move up and down to cut the bubble wrap bag into segments. The cutting spring 6065 connects the cutting lifting plate 6066 and the cutting sliding shaft 6064. When the second eccentric wheel 60672 is not in contact with the cutting lifting plate 6066 at its maximum position, the cutting lifting plate 6066 remains in an upward state due to the action of the cutting spring 6065, so that the second cutter 6063 is in an open state, facilitating the passage of the bubble wrap bag. Since the cutting drive sprocket 60671 and the heat pressing drive sprocket 60532 are both controlled by the same motor, it can be ensured that the side of the bubble wrap bag is being cut on the same line when it is being heat pressed, ensuring the synchronization of the entire process and preventing the bubble wrap bag cutting position from not overlapping with the heat pressing position, resulting in defective products.
[0098] The method for producing bubble wrap bags using a bubble wrap bag production line includes the following steps:
[0099] A. The extrusion head 109 of the bubble film production component 1 extrudes two unsolidified film sheets. The two film sheets pass through the middle of the first cooling hollow roller 1031 and the bubble roller body 1011. One of the film sheets is adsorbed by the membrane hole 10113 of the bubble roller body 1011 to generate a bubble shape. The two film sheets are bonded together to form a bubble film.
[0100] B. After passing through the first buffer component 2, the second buffer component 3, and the pre-folding transition component 4, the bubble wrap reaches the folding component 5. When the first buffer component 2 detects that the bubble wrap is stretched, the heat pressing and cutting component 6 will stop operating. The second buffer component 3 stretches the bubble wrap, reserving the length for the heat pressing and cutting component 6 to stretch the bubble wrap.
[0101] C. Folding component 5 folds the bubble wrap in half along its length.
[0102] D. The pressing part 605 presses the folded bubble wrap through the folding component 5 in sections, so that the two layers of bubble wrap stick together due to heat. The cutting part 606 cuts the middle position of the sticking point of the two layers of bubble wrap, so that the bubble wrap forms a single bubble bag.
[0103] Finally, it should be noted that the above are merely preferred embodiments of the invention and are not intended to limit the invention. Although the invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the invention should be included within the scope of protection of the invention.
Claims
1. A bubble wrap bag production line, characterized in that, It includes a bubble wrap production assembly (1), a first buffer assembly (2), a second buffer assembly (3), a pre-folding transition assembly (4), a folding assembly (5), and a heat pressing and cutting assembly (6) connected in sequence. The bubble film production assembly (1) includes a bubble forming component (101), which includes a bubble roller (1011). A water passage hole (10111) is provided at the center of the bubble roller (1011), and a plurality of air passage holes (10112) are provided on the circumference of the bubble roller (1011). A membrane hole (10113) is provided on the curved surface of the bubble roller (1011), and a membrane suction hole (10114) is provided on the bottom surface of the membrane hole (10113). The membrane suction hole (10114) communicates with the air passage hole (10112). A first cooling component (103) is provided on one side of the bubble roller body (1011). The first cooling component (103) includes a first cooling hollow roller (1031) and a second cooling hollow roller (1032) that are tangent to each other. The first cooling hollow roller (1031) is located between the bubble roller body (1011) and the second cooling hollow roller (1032). An extrusion head (109) is provided at the top center of the first cooling hollow roller (1031) and the bubble roller (1011), and the extrusion head (109) is provided with two elongated extrusion ports; The heat-pressing and cutting assembly (6) includes a heat-pressing drive unit (601), a heat-pressing unit (605), and a cutting unit (606); the heat-pressing unit (605) and the cutting unit (606) are driven by the same motor; The first buffer assembly (2) has a first upper roller (201) and a second upper roller (202) respectively at its upper ends. A tension pre-tightening component (106) is provided on one side of the first upper roller (201). A buffer sensing component (203) is provided between the tension pre-tightening component (106) and the second upper roller (202). The buffer sensing component (203) includes a lifting sensing seat (2031). A lifting sensor is provided at the upper end of the lifting sensing seat (2031). The lifting sensing seat (2031) is slidably connected to a lifting slider (2032). The lifting slider (2032) is connected to the lifting roller (2033). The upper part of the second buffer assembly (3) is provided with a front transition roller group (301), a tension pre-tightening component (106), an upper pull roller (303) and a tail transition roller (304); a lower swing transition roller group (302) is provided below the upper pull roller (303). The front-end transition roller group (301) includes a pull-down roller body (3011), a first transition roller (3012) and a second transition roller (3013), and the installation height of the pull-down roller body (3011) is lower than that of the first transition roller (3012) and the second transition roller (3013). The lower swing transition roller group (302) includes a main swing rod (3021), with side rods (3022) rotatably connected to both ends of the main swing rod (3021), and a plurality of lower swing rollers (3023) rotatably connected to the side rods (3022) along their longitudinal direction. The folding assembly (5) includes a folding platform (513), one end of which is hinged to a folding support plate (501). A lifting pole (502) is provided below the folding support plate (501). The upper end of the folding transition assembly (4) is a downward inclined surface, and the upper end of the folding support plate (501) is lower than the lower end of the inclined surface of the folding transition assembly (4). Both the folding receiving plate (501) and the folding platform (513) are provided with limit adjustment components (503). The limit adjustment component (503) on the folding receiving plate (501) is connected to the correction movable pressure roller (510), and the limit adjustment component (503) on the folding platform (513) is connected to the crease pressure roller (511) and the lower edge pressure roller (512). The folding platform (513) is also provided with a folding rod (505). One end of the folding rod (505) is hinged to the limit adjustment component (503) on the folding platform (513), and the other end of the folding rod (505) is provided with a rod movement detector (508). A folding line detector (507) is provided on the side of the folding platform (513) away from the inclined rod movement detector (508). A bottom edge detector (506) is also provided on the folding platform (513). A side limit seat (504) is provided below the bottom edge detector (506). A pressure roller (509) is provided at the end of the folding platform (513) away from the folding receiving plate (501).
2. The bubble wrap bag production line according to claim 1, characterized in that, The bubble roller (1011) is connected to a first seated bearing (1014) and a first water pipe (1016) at both ends. A water pipe bearing (10161) is installed inside the first water pipe (1016). One end of the bubble roller (1011) is rotatably connected to an adjusting gear plate (1012). An air inlet (10122) is provided on the adjusting gear plate (1012), which is connected to the first air pipe (1015). A gear segment (10121) is provided on the outer periphery of the adjusting gear plate (1012). An angle adjustment component (102) is provided on the side of the bubble roller (1011) away from the first cooling component (103). The angle adjustment component (102) includes an angle adjustment seat (1023), on which a plurality of angle positioning holes (10231) are arranged in a ring. An angle adjustment shaft (1021) is rotatably connected to the angle adjustment seat (1023). An adjustment disc (10211) is provided at one end of the angle adjustment shaft (1021). 10211) An angle positioning pin (1024) is movably connected, and an outer ring (1025) is rotatably connected to the angle positioning pin (1024). A first retaining ring (10241) and a second retaining ring (10242) are provided on the angle positioning pin (1024). The outer ring (1025) is located between the first retaining ring (10241) and the adjustment plate (10211), and the second retaining ring (10242) is located between the adjustment plate (10211) and the angle adjustment seat (1023). The angle adjustment shaft (1021) is connected to the angle adjustment gear (1022), and the angle adjustment gear (1022) is meshed with the gear segment (10121).
3. The bubble wrap bag production line according to claim 2, characterized in that, The bubble wrap production assembly (1) includes a frame (108), and a viewing platform (1081) is provided on one side of the frame (108). The bubble forming component (101) and the first cooling component (103) are both mounted on the frame (108). A second cooling component (104) is also mounted on the side of the bubble forming component (101) away from the first cooling component (103). A cutting component (105) is mounted on the other side of the second cooling component (104), and a tensioning component (106) is mounted on the other side of the cutting component (105). A grandstand extension roller (107) is mounted on both sides of the grandstand (1081). The first cooling hollow roller (1031) and the second cooling hollow roller (1032) are both connected to the second bearing (1034), and one end of the first cooling hollow roller (1031) and the second cooling hollow roller (1032) is connected to the second sprocket (1033) and the second water pipe (1035). The cutting component (105) includes a cutting adjustment rod (1051), and a first cutter (1052) is movably connected to the cutting adjustment rod (1051). The tension pre-tightening component (106) includes a pre-tightening slide (1061), a first pre-tightening roller (1062) rotatably connected to the pre-tightening slide (1061), a pre-tightening slider (1063) slidably connected to the pre-tightening slide (1063), a second pre-tightening roller (1064) rotatably connected to the pre-tightening slide (1061), a pre-tightening cylinder (1065) provided at one end of the pre-tightening slide (1061), and the output end of the pre-tightening cylinder (1065) connected to the pre-tightening slider (1063).
4. The bubble wrap bag production line according to claim 3, characterized in that, The limiting adjustment component (503) includes a limiting base (5031), on which two or more limiting crossbars (5032) are arranged in parallel, and the limiting crossbars (5032) are slidably connected to a first moving plate (5033) and a second moving plate (5034). The limiting base (5031) is rotatably connected to a first adjusting screw (5035) and a second adjusting screw (5036), both of which are connected to the screw adjusting handle (5037). The first adjusting screw (5035) is threadedly connected to the first moving plate (5033) and rotatably connected to the second moving plate (5034); The second adjusting screw (5036) is threadedly connected to the second moving plate (5034) and rotatably connected to the first moving plate (5033); The corrective movable pressure roller (510) includes a movable pressure roller seat (5101), the movable pressure roller seat (5101) is connected to a pressure roller drive cylinder (5102), and the output end of the pressure roller drive cylinder (5102) is rotatably connected to a pressure roller (5103). The crease roller (511) includes a first adjusting roller seat (5110), the first adjusting roller seat (5110) is movably inserted with the crease roller (5111), and the first adjusting roller seat (5110) is threadedly connected with a positioning bolt handle (5112). The bottom edge detector (506) includes a detection base (5061), an X-axis seat (5062) is inserted into the detection base (5061), the X-axis seat (5062) is connected to a detection moving seat (5063), the detection moving seat (5063) is connected to a Y-axis seat (5064), the Y-axis seat (5064) is connected to a Z-axis seat (5065), and the Z-axis seat (5065) is connected to a first detector (5066). The side limiting seat (504) is provided with a detection hole (5041), which is located directly below the first detector (5066).
5. The bubble wrap bag production line according to any one of claims 1 to 4, characterized in that, The heat-pressing and cutting assembly (6) includes a rack (603) and a slide rail (604) arranged in parallel, and a plurality of heat-pressing parts (605) are disposed on the rack (603) and the slide rail (604); The heat-pressing and cutting assembly (6) is provided with heat-pressing drive parts (601) at both ends, and a heat-pressing limiting part (602) is provided between the heat-pressing drive parts (601) and the heat-pressing parts (605). The pressing part (605) includes a pressing base (6051), the pressing base (6051) is connected to a position adjusting rod (6052), the position adjusting rod (6052) is connected to a position adjusting gear (60521), the position adjusting gear (60521) is meshed with a rack (603), and one end of the position adjusting rod (6052) is connected to a position adjusting handle (60522).
6. The bubble wrap bag production line according to claim 5, characterized in that, The heat-pressing base (6051) is provided with a heat-pressing lower pad (60512). Upper product limit rods (60511) are provided on both sides of the heat-pressing lower pad (60512). A heat-pressing movable plate (6054) is provided above the heat-pressing base (6051). An upper spring (6056) is connected above the heat-pressing movable plate (6054), and a lower spring (6057) is connected below it. The upper spring (6056) and lower spring (6057) are coaxially arranged. A heat-pressing sliding shaft (6055) is inserted into the center of the upper spring (6056) and lower spring (6057). The heat-pressing sliding shaft (6055) is movably inserted into the heat-pressing movable plate (6054) and the heat-pressing base (6051) for heat pressing. The upper end of the sliding shaft (6055) is provided with a sliding upper baffle (60552), and the lower end of the pressing sliding shaft (6055) is rotatably connected with a pressing lower roller (60551). The upper spring (6056) is located between the sliding upper baffle (60552) and the pressing movable plate (6054), and the lower spring (6057) is located between the pressing movable plate (6054) and the pressing base (6051). A compression block is also fixed on the pressing sliding shaft (6055). The compression block is located below the pressing base (6051). The distance between the compression block and the sliding upper baffle (60552) is less than the sum of the lengths of the upper spring (6056) and the lower spring (6057) in their natural state. The heating plate (6054) is connected to several heating plate leveling bolts (6059), and the lower end of the heating plate leveling bolts (6059) is connected to the heating plate (6058). Below the pressing base (6051) is a pressing lifting power unit (6053), which includes a pressing lifting drive shaft (60531), a pressing lifting drive shaft (60531) connected to a pressing drive sprocket (60532), and first eccentric wheels (60533) connected to both ends of the pressing lifting drive shaft (60531). The first eccentric wheels (60533) are tangent to the pressing lower roller (60551). The cutting section (606) includes a cutting base (6061), a base lower guide rod (60611) fixedly connected to the lower end of the cutting base (6061), a cutter mounting plate (6062) slidably connected above the cutting base (6061), a second cutter (6063) and a cutting sliding shaft (6064) connected below the cutter mounting plate (6062), the cutting sliding shaft (6064) slidably inserted into the cutting base (6061), and the lower end of the cutting sliding shaft (6064) connected to a cutting lifting plate (6066). 611) Slidingly inserted into the cutting lifting plate (6066), a cutting spring (6065) is provided between the cutting base (6061) and the cutting lifting plate (6066), and a cutting drive shaft (6067) is also provided between the cutting base (6061) and the cutting lifting plate (6066). The cutting drive shaft (6067) is connected to the cutting drive sprocket (60671), and the two ends of the cutting drive shaft (6067) are connected to the second eccentric wheel (60672). The second eccentric wheel (60672) is tangent to the cutting lifting plate (6066).
7. A method for producing bubble wrap bags based on the bubble wrap bag production line according to claim 6, characterized in that, Includes the following steps: A. The extrusion head (109) of the bubble film production component (1) extrudes two unsolidified film sheets. The two film sheets pass through the middle of the first cooling hollow roller (1031) and the bubble roller body (1011). One of the film sheets is adsorbed by the membrane hole (10113) of the bubble roller body (1011) to generate a bubble shape. The two film sheets are bonded together to form a bubble film. B. After passing through the first buffer component (2), the second buffer component (3), and the pre-folding transition component (4), the bubble wrap reaches the folding component (5). When the first buffer component (2) detects that the bubble wrap is stretched, the heat pressing and cutting component (6) will stop running. The second buffer component (3) stretches the bubble wrap, leaving room for the heat pressing and cutting component (6) to stretch the bubble wrap. C. The folding component (5) folds the bubble wrap in half along its length. D. The pressing part (605) presses the folded bubble film through the folding component (5) in sections, so that the two layers of bubble film stick together due to heat. The cutting part (606) cuts the middle position of the sticking point of the two layers of bubble film, so that the bubble film forms a single bubble bag.
Citation Information
Patent Citations
Bubble film production equipment
CN212737413U
Multilayer zipper bubble bag production technology and Multilayer zipper bubble bag product
CN109080968A
Bubble chamber film system bag machine
CN208469162U