Driving roller mounting and guiding machine of threshing and redrying belt conveyor and using method of driving roller mounting and guiding machine
By designing a transmission roller installation guide machine including a movable base, a lifting mechanism, a guide mechanism and a pressure detection mechanism, the problem of lack of automatic guidance and feedback of the transmission roller installation in the prior art is solved, and the automatic guidance of the transmission roller and Correct deviations, improve installation efficiency and accuracy.
Patent Information
- Application Number
- CN202411163968.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-02-11
AI Technical Summary
The existing belt conveyor lacks automatic guidance and feedback functions when installing the transmission roller, which makes the installation dependent on the experience and physical strength of the workers and is cumbersome to operate.
A transmission roller mounting guide is designed including a movable base, a lifting mechanism, a guide mechanism and a pressure detection mechanism. The guide mechanism realizes automatic guidance and deviation correction of the transmission roller through arc-surface guide blocks and central fixed blocks. The pressure detection mechanism detects the pressure of the transmission roller in real time to provide feedback.
The automatic guidance and deviation correction of the transmission roller are realized, which reduces the dependence of manual operation, improves installation efficiency and accuracy, and reduces physical energy consumption.
Smart Images

Figure CN119408922A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of auxiliary equipment for installing transmission rollers, and in particular to a transmission roller installing guide machine for a leaf threshing and redrying belt conveyor and a use method thereof. Background Art
[0002] The leaf threshing and re-drying process is a tobacco processing technology that requires the tobacco leaves to be broken up, separated, cleaned, dried, and re-roasted from their original state. Since the process is long and complicated, belt conveyors are required to transport raw materials between each link.
[0003] The belt conveyors used in tobacco processing are mostly horizontal smooth belt conveyors. The belts are driven by transmission rollers. When installing this type of belt conveyor, the transmission rollers need to be guided and calibrated to avoid deviation of tobacco raw materials on the belts. When installing and guiding the transmission rollers, a guide plate with arc-shaped concave edges is often used. The guide plate is inserted between two sets of transmission rollers and pushed along the gap between the transmission rollers. If there is obvious resistance, it means that the transmission rollers are skewed and the guidance needs to be adjusted. In actual use, it is more dependent on the experience and feel of the installers, and the operation consumes a lot of physical strength. It does not have the function of automatic guidance and feedback.
[0004] In summary, there is an urgent need for a transmission roller installation guide machine that can detect and feedback the deflection of the transmission roller and can realize automatic deviation correction of the guidance of the transmission roller. Summary of the invention
[0005] In order to solve the above problems, the first aspect of the present invention provides a guide machine for installing the transmission roller of a leaf threshing and redrying belt conveyor. The guide machine for installing the transmission roller of the leaf threshing and redrying belt conveyor comprises a movable base, a lifting mechanism and a guide mechanism for providing correct guidance of the transmission roller, which are arranged in sequence from bottom to top; the guide mechanism is also provided with a pressure detection mechanism for detecting the real-time pressure of the transmission roller.
[0006] In a feasible embodiment, the guide mechanism includes a guide groove, a first driving member arranged in the guide groove and a guide block connected to the driving shaft of the first driving member; a guide fixing block is provided on the guide block, a central fixing block and an arcuate guide block are provided on the guide fixing block, the arcuate guide block is located on a side of the central fixing block that is perpendicular to the extension direction of the guide groove, and the arcuate surface of the arcuate guide block faces the direction away from the central fixing block; the arcuate guide block is detachably connected to the guide fixing block, and the pressure detection mechanism is arranged in the central fixing block and connected to the arcuate guide block through a detection plate.
[0007] In a feasible implementation manner, a sensor slot is provided in the central fixing block, and the pressure detection mechanism includes a pressure detection sensor provided in the sensor slot, and the pressure detection sensor is connected to the arc surface guide block via a detection plate.
[0008] In a feasible implementation manner, a slide rail is provided on the guide fixing block, a slide block matching the slide rail is provided at the bottom of the arc surface guide block, and the slide rail and the slide block are slidably connected.
[0009] In a feasible implementation manner, a guide rod is further provided in the guide groove along the extending direction of the guide groove, a guide rod through groove matching the guide rod is provided in the guide block, and the guide rod and the guide rod through groove are slidably connected.
[0010] In a feasible embodiment, the guide mechanism also includes a positioning frame arranged on the guide groove and detachably connected to the guide groove; the positioning frame includes a truss arranged above the guide groove and a connecting plate arranged at both ends of the truss and perpendicular to the truss, and the connecting plate is detachably connected to the side plate of the corresponding guide groove.
[0011] In a feasible implementation, a first fixing hole is provided on the connecting plate, a plurality of second fixing holes are provided on the side plate of the guide groove and are arranged in sequence along the extending direction of the guide groove, and the first fixing hole and the second fixing hole are connected by fixing screws.
[0012] In a feasible implementation manner, an extension plate is provided on the side of the guide fixing block in the same extension direction as the guide groove, and a signal transmitter is provided on the extension plate; a receiving plate is provided on the side of the truss close to the extension plate, and a signal receiver is provided on the receiving plate.
[0013] In a feasible embodiment, the lifting mechanism includes a second driving member and a scissor-type lifting frame connected to the driving shaft of the second driving member; and / or, the first driving member is selected from any one of a stepping motor, a DC reduction motor or a servo motor; and / or, a power cord is provided on the movable base; and / or, a traction rod is provided on the movable base; and / or, a universal wheel is provided under the movable base; and / or, a controller is provided on the movable base, and the controller is connected to the lifting mechanism, the guide mechanism and the pressure detection mechanism through a circuit.
[0014] The present invention further provides a method for using the guide machine for installing the driving roller of the leaf threshing and redrying belt conveyor provided by the first aspect of the present invention, which at least comprises the following steps:
[0015] Step 1) moving the movable base to below the driving roller to be tested of the leaf threshing and redrying belt conveyor;
[0016] Step 2) raising the guide mechanism to one side of the transmission roller by means of a lifting mechanism;
[0017] Step 3) The guide mechanism is closely attached to the transmission roller and moves along the extension direction of the transmission roller. During the movement, the pressure detection mechanism detects the pressure of the transmission roller in real time.
[0018] The present invention provides a guide machine for installing a driving roller of a leaf threshing and re-drying belt conveyor, which has the following beneficial effects:
[0019] 1) The present invention realizes the detection and feedback of the deflection of the driving roller of the leaf threshing and redrying belt conveyor by arranging a movable base, a lifting mechanism, a guiding mechanism and a pressure detecting mechanism, and can automatically correct the guide of the driving roller.
[0020] 2) The guide mechanism of the present invention includes a central fixed block and an arc-surface guide block. The arc-surface guide block can be closely attached to the transmission roller and when the transmission roller deflects toward the arc-surface guide block, it is pushed out to correct the guide of the transmission roller. In addition, when arc-surface guide blocks are provided on both sides of the transmission roller, no matter which direction the transmission roller deflects, the arc-surface guide block can push it out to correct the guide of the transmission roller, thereby improving the automation of the automatic correction function of the transmission roller by the guide mechanism.
[0021] 3) The present invention realizes the limit of the guide slider by setting a positioning frame, and can adjust the moving distance of the guide slider according to the length of the transmission roller of the belt conveyor for leaf threshing and re-roasting of different models. In addition, the signal generator on the extension board and the signal receiver on the receiving board in the present invention can automatically match the signal and control the first drive motor to stop or start rotating, thereby improving the speed of the guide mechanism to detect and correct the transmission roller, and at the same time improving the degree of automation of the device.
[0022] 4) The present invention realizes the adjustment of the actual height of the guide mechanism by setting the second driving member and the scissor-type lifting frame, and can better match the transmission rollers of different heights, thereby improving the applicability of the present invention.
[0023] 5) The present invention provides a controller to enable the operator to control each actuator and monitor the pressure data fed back by the pressure detection mechanism in real time, and can use the pressure data as a guide reference to facilitate fine-tuning of the transmission roller at a later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0025] Figure 2 For the present invention Figure 1 Front view at point A.
[0026] Figure 3 For the present invention Figure 1 Side view of the center point A and the guide slider.
[0027] Figure 4 It is a top view of the guide groove, the first driving member and the guide rod of the present invention.
[0028] Figure 5 It is a structural schematic diagram of the positioning frame of the present invention.
[0029] Figure 6It is a schematic diagram of the arc surface guide block clamping the driving roller of the present invention.
[0030] Figure 7 It is a schematic structural diagram of the central fixing block and the arc surface guide block of the present invention.
[0031] Figure 8 It is a schematic diagram of the analysis of the central fixing block and the arc-surface guide block of the present invention.
[0032] Reference numerals
[0033] Removable base 1
[0034] Universal wheel 11
[0035] Power cord 12
[0036] Traction rod 13
[0037] Controller 14
[0038] Lifting mechanism 2
[0039] The second driving mechanism 21
[0040] Scissor lift 22
[0041] Guide mechanism 3
[0042] Guide groove 31
[0043] Second fixing hole 31.1
[0044] The first driving member 32
[0045] Guide rod 33
[0046] Guide block 34
[0047] Guide rod slot 34.1
[0048] Guide fixing block 35
[0049] Slide rail 35.1
[0050] Extension plate 35.2
[0051] Signal transmitter 35.3
[0052] Central fixing block 36
[0053] Sensor slot 36.1
[0054] Arc guide block 37
[0055] Slider 37.1
[0056] Positioning frame 4
[0057] Truss 41
[0058] Connecting plate 42
[0059] First fixing hole 42.1
[0060] Fixing screw 43
[0061] Receiving plate 44
[0062] Signal Receiver 44.1
[0063] Pressure detection mechanism 5
[0064] Pressure detection sensor 51
[0065] Detection board 52
[0066] Transmission roller 6 DETAILED DESCRIPTION
[0067] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in the field without creative work belong to the scope of protection of the present invention. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "left side", "right side", "upper side", "lower side", "above", "below" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0068] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0069] Furthermore, in the description of the present invention, unless otherwise specified, “plurality” means two or more.
[0070] The present invention provides a guide machine for installing the transmission roller of the belt conveyor for leaf threshing and redrying, referring to Figure 1 , Figure 3and Figure 6 , comprising a movable base 1, a lifting mechanism 2 and a guide mechanism 3 which are arranged in sequence from bottom to top and are suitable for providing correct guidance for the transmission roller 6, wherein the guide mechanism 3 is also provided with a pressure detection mechanism 5 which is suitable for detecting the real-time pressure of the transmission roller 6. The present invention realizes the detection and feedback of the deflection of the transmission roller 6 of the leaf threshing and re-roasting belt conveyor through the above arrangement, and can automatically correct the guide of the transmission roller 6.
[0071] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1 and Figure 4 The guide mechanism 3 includes a guide groove 31, a first driving member 32 disposed in the guide groove 31, and a guide block 34 connected to the driving shaft of the first driving member 32. For illustration, the first driving member 32 drives the guide block 34 to move along the extension direction of the guide groove 31. The first driving member 32 can be selected from any one of a stepping motor, a DC reduction motor or a servo motor. Preferably, the first driving member 32 can adopt a driving mode of a servo motor + a ball screw. Figure 3 The guide block 34 is provided with a guide fixing block 35, and the guide fixing block 35 is provided with a central fixing block 36 and an arcuate guide block 37. Generally speaking, the central fixing block 36 is arranged at the central position of the upper surface of the guide fixing block 35, and the arcuate guide block 37 is located on the side perpendicular to the extension direction of the central fixing block 36 and the guide groove 31, and the arcuate surface of the arcuate guide block 37 faces away from the central fixing block 36. Figure 3 and Figure 6 The arc surface guide block 37 is detachably connected to the guide fixed block 35 , and the pressure detection mechanism 5 is disposed in the central fixed block 36 and connected to the arc surface guide block 37 through the detection plate 52 . When the guide mechanism 3 is in use, the arc surface guide block 37 is pressed against the surface of the transmission roller 6 to be detected, and then the first drive motor is started. The first drive motor will drive the guide block 34 to move along the extension direction of the guide groove 31, that is, the extension direction of the transmission roller 6. During the movement, the pressure detection mechanism 5 detects the pressure applied by the transmission roller 6 to the arc surface guide mechanism 3 in real time. If the position of the transmission roller 6 has not shifted, the pressure data detected by the pressure detection mechanism 5 should remain stable within a certain range; if the position of the transmission roller 6 has shifted, the pressure data detected by the pressure detection mechanism 5 will fluctuate greatly. If the shift occurs in the direction close to the arc surface guide block 37, the pressure data will gradually increase, otherwise, the pressure data will gradually decrease; when the shift occurs in the direction close to the arc surface guide block 37, the resistance generated by the arc surface guide block 37 during movement will push the transmission roller 6 away from the arc surface guide block 37, thereby correcting the position of the transmission roller 6. In a specific embodiment, refer to Figure 6, arc-surface guide blocks 37 are provided on both sides of the central fixed block 36, so that two transmission shafts can be detected at the same time. In addition, when detecting and correcting the transmission roller 6, the transmission roller 6 installation guide machine described in the present invention can be set between different transmission rollers 6, which is conducive to saving the time of detecting and correcting different transmission rollers 6 of the present invention. In addition, when the transmission roller 6 installation guide machine described in the present invention is provided on both sides of a transmission roller 6, the transmission roller 6 is clamped in the middle of the two arc-surface guide blocks 37, and the arc-surface guide block 37 can directly correct the deviation of the transmission roller 6 no matter in which direction it deflects.
[0072] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 3 , a sensor slot 36.1 is provided in the central fixing block 36, and the pressure detection mechanism 5 includes a pressure detection sensor 51 provided in the sensor slot 36.1, and the pressure detection sensor 51 is connected to the arc surface guide block 37 through a detection plate 52. As an illustration, the pressure detection sensor 51 can be a conventional pressure sensor, and the pressure detection plate 52 can be made of a material with good force transmission performance, so as to more accurately transmit the pressure on the arc surface guide block 37 to the pressure detection sensor 51.
[0073] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 2 , Figure 7 and Figure 8 , the guide fixing block 35 is provided with a slide rail 35.1 perpendicular to the extending direction of the guide groove 31, and the bottom of the arc surface guide block 37 is provided with a slider 37.1 matching the slide rail 35.1, and the slide rail 35.1 is slidably connected to the slider 37.1. As an illustration, generally speaking, the models of the transmission roller 6 used in the threshing and re-roasting conveyor belt machines of different models are different. Therefore, a suitable arc surface guide block 37 can be selected according to the model of the threshing and re-roasting conveyor belt machine to match the curvature of the transmission roller 6. Although different arc surface guide blocks 37 have differences in shape and curvature, the slider 37.1 at the bottom should adopt a standardized design, so that the arc surface guide block 37 is more modular and convenient for operators to replace the arc surface guide block 37. In a specific embodiment, the slider 37.1 and the slide rail 35.1 are T-shaped sliders 37.1 and T-shaped sliders 37.1, which can increase the friction between the slider 37.1 and the slide rail 35.1 and improve the stability of the arc surface guide block 37 when in use.
[0074] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 3 and Figure 4The guide groove 31 is also provided with a guide rod 33 arranged along the extending direction of the guide groove 31, and the adapter block is provided with a guide rod through groove 34.1 matching the guide rod 33, and the guide rod 33 is slidably connected to the guide rod through groove 34.1. As an illustration, the guide rod 33 can provide guidance for the first driving member 32 and provide stability for the guide block 34 during movement. Generally speaking, a guide rod 33 is respectively provided on both sides of the first driving member 32, so that the stability of the guide block 34 during movement is further improved.
[0075] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1 and Figure 5 , the guide mechanism 3 also includes a positioning frame 4 disposed on the guide groove 31 and detachably connected to the guide groove 31, the positioning frame 4 includes a truss 41 disposed above the guide groove 31 and a connecting plate 42 disposed at both ends of the truss 41 and perpendicular to the truss 41, and the connecting plate 42 is detachably connected to the side plate of the corresponding guide groove 31. As an illustration, the positioning frame 4 is in a concave shape, and the truss 41 can be erected above the guide groove 31. Generally speaking, the height of the guide block 34 plus the guide fixing block 35 will be higher than the highest horizontal plane of the guide groove 31. Therefore, when the first driving member 32 drives the guide block 34 to move a certain distance, it will touch the truss 41, thereby limiting the movement of the guide block 34 and the guide fixing block 35. In a specific embodiment, two positioning frames 4 are provided on the guide groove 31, one in front and one behind. The "one in front and one behind" here is based on the extension direction of the guide groove 31. The guide block 34 is provided between the two positioning frames 4, and the guide block 34 moves within the range framed by the two positioning frames 4.
[0076] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1 and Figure 5, the connecting plate 42 is provided with a first fixing hole 42.1, the side plate of the guide groove 31 is provided with a plurality of second fixing holes 31.1 arranged in sequence along the extending direction of the guide groove 31, and the first fixing hole 42.1 and the second fixing hole 31.1 are connected by fixing screws 43. As an illustration, the distance that the guide block 34 needs to move can be inferred according to the length of the transmission roller 6 of different leaf threshing and redrying conveyor belt machines, and then two positioning frames 4 can be set on the guide groove 31 according to the distance to limit the moving distance of the guide block 34, and then two second fixing holes 31.1 with a distance matching the length of the transmission roller 6 are selected, and the first fixing hole 42.1 on the connecting plate 42 is aligned with the second fixing hole 31.1, and finally the connecting plate 42 and the side plate of the guide groove 31 are fixedly connected by fixing screws 43. Through the above arrangement, the present invention realizes the limiting of the guide slider 37.1, and can adjust the moving distance of the guide slider 37.1 according to the length of the transmission roller 6 of different models of leaf threshing and redrying belt conveyors.
[0077] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1 , Figure 2 and Figure 5 , an extension plate 35.2 is provided on the side of the guide fixing block 35 that is in the same extension direction as the guide groove 31, a signal transmitter 35.3 is provided on the extension plate 35.2, and a receiving plate 44 is provided on the side of the truss 41 close to the extension plate 35.2, and a receiver is provided on the receiving plate 44. As an illustration, the signal transmitter 35.3 can be an infrared transmitter or an RFID transmitter, preferably an infrared transmitter, and the signal receiver 44.1 can be an infrared receiver or an RFID receiver, preferably an infrared receiver. In a specific embodiment, the guide fixing block 35 is provided with two extension plates 35.2, one in front and one in back, and the guide groove 31 is provided with two positioning frames 4, one in front and one in back, where "one in front and one in back" is based on the extension direction of the guide groove 31, and the positioning frames 4 are provided with receiving plates 44. When in use, when the first driving member 32 drives the guide block 34 to move a certain distance along the extension direction of the guide groove 31, the extension plate 35.2 will move to the top of the receiving plate 44. At this time, the infrared signal emitted by the signal transmitter 35.3 on the extension plate 35.2 will be received by the signal receiver 44.1 on the receiving plate 44, so that the signal receiver 44.1 can transmit the signal to the external system to issue an instruction to the first driving member 32 to stop driving, thereby improving the detection and correction rate of the guide mechanism 3 for the transmission roller 6 and improving the degree of automation of the device.
[0078] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1, the lifting mechanism 2 includes a second driving member 21 and a scissor-type lifting frame 22 connected to the driving shaft of the second driving member 21. As an illustration, the second driving member 21 is selected from any one of a stepping motor, a DC reduction motor, a servo motor or a push cylinder, preferably a push cylinder. When in use, the push cylinder is started, and when the top of the push cylinder is pushed upward, the scissor-type lifting frame 22 is stretched open, and the guide mechanism 3 moves upward under the push of the scissor-type lifting frame 22; when the top of the push cylinder is retracted downward, the scissor-type lifting frame 22 is retracted, and the guide mechanism 3 moves downward under the push of the scissor-type lifting frame 22. Through the above-mentioned arrangement, the present invention realizes the adjustment of the actual height of the guide mechanism 3, and can match the transmission rollers 6 of different heights, thereby improving the applicability of the present invention.
[0079] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1 The movable base is provided with a power cord 12, and the power cord 12 is used to supply power to the lifting mechanism 2, the guiding mechanism 3 and the pressure detection mechanism 5.
[0080] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1 The movable base is provided with a traction rod 13, and a universal wheel 11 is also provided below the movable base. When in use, the operator can pull the traction rod 13 to move the movable base below the transmission roller 6 to be detected.
[0081] In the guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying provided by the present invention, refer to Figure 1 , the movable base is provided with a controller 14, the controller 14 is connected with the lifting mechanism 2, the guide mechanism 3 and the pressure detection mechanism 5 through a circuit, and the controller 14 can monitor and control the lifting mechanism 2, the guide mechanism 3 and the pressure detection mechanism 5. Through the above arrangement, the present invention enables the operator to control each actuator and monitor the pressure data fed back by the pressure detection mechanism 5 in real time, and can make a guidance reference based on the pressure data, so as to facilitate the fine adjustment of the transmission roller 6 at a later stage.
[0082] This embodiment also provides a method for using a guide machine for installing a drive roller of a leaf threshing and redrying belt conveyor, which includes at least the following steps:
[0083] Step 1) Move the movable base 1 to below the drive roller 6 to be tested on the leaf threshing and re-roasting belt conveyor. Further, the operator can pull the traction rod 13 to move the movable base to below the drive roller 6 to be tested.
[0084] Step 2) The guide mechanism 3 is raised to one side of the transmission roller 6 by the lifting mechanism 2. Further, the second driving motor drives the scissor-type lifting frame 22 to rise upward, and the guide mechanism 3 is raised to one side of the transmission roller 6.
[0085] Step 3) The guide mechanism 3 is close to the transmission roller 6 and moves along the extension direction of the transmission roller 6. During the movement, the pressure detection mechanism 5 detects the pressure of the transmission roller 6 in real time. Further, the position of the movable base 1 is adjusted so that the arc surface guide block 37 in the guide mechanism 3 can be close to the transmission roller 6 to be detected, and then the first drive motor is started. The first drive motor drives the guide block 34 to move along the extension direction of the guide groove 31. At the same time, the arc surface guide block 37 also moves close to the transmission roller 6. During the movement of the arc surface guide block 37, the pressure detection sensor 51 obtains the pressure of the transmission roller 6 on the arc surface guide block 37 in real time, and feeds back the pressure data to the controller 14. The operator can manually adjust the transmission roller 6 according to the pressure data on the controller 14. When the extension plate 35.2 moves to the top of the receiving plate 44, the signal emitted by the signal transmitter 35.3 on the extension plate 35.2 is received by the signal receiver 44.1 on the receiving plate 44, and the signal generator feeds back the data to the controller 14, and the controller 14 can automatically issue the first drive motor to stop driving. When the transmission roller 6 installation guide machine described in the present invention is deployed on both sides of a transmission roller 6, the first driving members 32 on both sides are started at the same time, driving the guide block 34 and the arc guide block 37 to move along the extension direction of the transmission roller 6 at the same time. At this time, no matter in which direction the transmission roller 6 deviates, it will be pushed in the opposite direction by the resistance generated by the movement of the arc guide block 37, thereby realizing automatic deviation correction of the arc guide block 37.
[0086] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A guide machine for installing the transmission roller of a leaf threshing and re-drying belt conveyor, characterized in that: The invention comprises a movable base (1), a lifting mechanism (2) and a guide mechanism (3) which are arranged in sequence from bottom to top and are suitable for providing correct guidance for a transmission roller; the guide mechanism (3) is also provided with a pressure detection mechanism (5) which is suitable for detecting the real-time pressure of the transmission roller.
2. The guide machine for installing the driving roller of the belt conveyor for leaf threshing and redrying according to claim 1, characterized in that: The guide mechanism (3) comprises a guide groove (31), a first driving member (32) arranged in the guide groove (31), and a guide block (34) connected to a driving shaft of the first driving member (32); The guide block (34) is provided with a guide fixing block (35), and the guide fixing block (35) is provided with a central fixing block (36) and an arcuate guide block (37). The arcuate guide block (37) is located on a side of the central fixing block (36) which is perpendicular to the extension direction of the guide groove (31), and the arcuate surface of the arcuate guide block (37) faces a direction away from the central fixing block (36). The arcuate guide block (37) is detachably connected to the guide fixing block (35), and the pressure detection mechanism (5) is arranged in the central fixing block (36) and is connected to the arcuate guide block (37) through a detection plate (52).
3. The guide machine for installing the driving roller of the leaf threshing and re-roasting belt conveyor according to claim 2, characterized in that: The central fixing block (36) is provided with a sensor slot (36.1), the pressure detection mechanism (5) comprises a pressure detection sensor (51) arranged in the sensor slot (36.1), and the pressure detection sensor (51) is connected to the arc surface guide block (37) via a detection plate (52).
4. The guide machine for installing the driving roller of the leaf threshing and re-roasting belt conveyor according to claim 2, characterized in that: The guide fixing block (35) is provided with a slide rail (35.1) perpendicular to the extending direction of the guide groove (31), and the bottom of the arc surface guide block (37) is provided with a slider (37.1) matching the slide rail (35.1), and the slide rail (35.1) and the slider (37.1) are slidably connected.
5. The guide machine for installing the driving roller of the leaf threshing and re-roasting belt conveyor according to claim 2 or 3, characterized in that: The guide groove (31) is also provided with a guide rod (33) arranged along the extension direction of the guide groove (31), and the guide block (34) is provided with a guide rod through groove (34.1) matching the guide rod (33), and the guide rod (33) is slidably connected to the guide rod through groove (34.1).
6. The guide machine for installing the driving roller of the leaf threshing and re-roasting belt conveyor according to claim 2, characterized in that: The guide mechanism (3) further comprises a positioning frame (4) which is arranged on the guide groove (31) and is detachably connected to the guide groove (31); The positioning frame (4) comprises a truss (41) arranged above the guide groove (31) and a connecting plate (42) arranged at both ends of the truss (41) and perpendicular to the truss (41); the connecting plate (42) is detachably connected to the side plate of the corresponding guide groove (31).
7. The guide machine for installing the driving roller of the leaf threshing and re-drying belt conveyor according to claim 5, characterized in that: The connecting plate (42) is provided with a first fixing hole (42.1), and the side plate of the guide groove (31) is provided with a plurality of second fixing holes (31.1) arranged in sequence along the extending direction of the guide groove (31), and the first fixing hole (42.1) and the second fixing hole (31.1) are connected by fixing screws (43).
8. The guide machine for installing the driving roller of the leaf threshing and re-roasting belt conveyor according to claim 6, characterized in that: An extension plate (35.2) is provided on the side of the guide fixing block (35) extending in the same direction as the guide groove (31), and a signal transmitter (35.3) is provided on the extension plate (35.2); a receiving plate (44) is provided on the side of the truss (41) close to the extension plate (35.2), and a signal receiver (44.1) is provided on the receiving plate (44).
9. The guide machine for installing the driving roller of the leaf threshing and re-drying belt conveyor according to claim 2, characterized in that: The lifting mechanism (2) comprises a second driving member (21) and a scissor-type lifting frame (22) connected to a driving shaft of the second driving member (21); And / or, the first driving member (32) is selected from any one of a stepping motor, a DC reduction motor or a servo motor; And / or, the movable base is provided with a power cord (12); And / or, a traction rod (13) is provided on the movable base; And / or, a universal wheel (11) is provided below the movable base; And / or, a controller (14) is provided on the movable base, and the controller (14) is connected to the lifting mechanism (2), the guiding mechanism (3) and the pressure detection mechanism (5) through a circuit.
10. A method for using the guide machine for installing the driving roller of the leaf threshing and re-drying belt conveyor according to any one of claims 1 to 9, comprising at least the following steps: Step 1) moving the movable base (1) to below the driving roller to be tested of the leaf threshing and redrying belt conveyor; Step 2) raising the guide mechanism (3) to one side of the transmission roller by means of the lifting mechanism (2); Step 3) The guide mechanism (3) is closely attached to the transmission roller and moves along the extension direction of the transmission roller. During the movement, the pressure detection mechanism (5) detects the pressure of the transmission roller in real time.