Multi-channel guide conveying device for conductive wire production and conveying method of multi-channel guide conveying device

Abstract

The invention belongs to the technical field of conductive wire production equipment, and discloses a multi-channel guide conveying device for conductive wire production and a conveying method thereof.The multi-channel guide conveying device comprises a base, a side plate is fixedly installed on one side of the base, a conveying assembly is arranged on the side wall of the side plate, and a guide roller is arranged at the top end of the base; the conveying assembly comprises a conveying roller arranged on one side of the side plate, first rotating shafts are fixedly connected to the two ends of the conveying roller, mounting plates are mounted on the outer portions of the two first rotating shafts, and a motor is arranged in one of the mounting plates. The conductive wire is clamped through the two conveying rollers; and then the motor is started to drive the conveying roller to rotate to convey the conductive wire, and the lubricating liquid in the liquid storage cavity is discharged to lubricate the conductive wire in the rotating process of the conveying roller, so that the friction between the conductive wire and a conveying part is reduced, the outer wall of the conductive wire is protected from being abraded, and the service life of the conductive wire is prolonged.

Description

Technical Field

[0001] The present invention belongs to the technical field of conductive thread production equipment, and specifically relates to a multi-channel guiding conveying device for conductive thread production and a conveying method thereof. Background Art

[0002] Multi-channel conductive yarn refers to a conductive material designed with multiple independent conductive channels. This design enables multiple current paths to be transmitted simultaneously in the same or the same group of conductive yarns. In the production process of conductive yarns, efficient and reliable current transmission can be achieved by accurately guiding and stably conveying the conductive yarns.

[0003] After searching, such as patent: CN213111930U, a nylon conductive yarn conveying device includes: a base, a movable frame is fixedly connected to the top of the base, a driving frame is fixedly connected to the bottom of the inner wall of the movable frame, a motor is fixedly connected to the bottom of the driving frame, a first pulley is fixedly connected to the output shaft of the motor, and two rotating shafts are rotatably connected between the front and back of the inner wall of the driving frame. The nylon conductive yarn conveying device provided by the anti-slip component increases the friction between the nylon conductive yarn and the driving wheel, facilitates the rotation of the driving wheel, and better drives the nylon conductive yarn to be conveyed, and through the setting of two adjustment components, the output end and the input end of the nylon conductive yarn can be adjusted for tension, which not only improves the conveying effect, but also avoids the breakage of the nylon conductive yarn, and has a good tension adjustment function;

[0004] In the current conductive wire guiding and conveying device, since the conductive wire will rub against the device for a long time during the conveying process, this continuous contact will cause the friction resistance between the guiding and conveying device and the conductive wire to gradually increase, which will not only cause wear of the device and the conductive wire, but also generate a large amount of heat, thereby reducing the efficiency and reliability of the entire system. Summary of the invention

[0005] The object of the present invention is to provide a multi-channel conductive thread production guide conveying device and a conveying method thereof to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a multi-channel conductive yarn production guide conveying device, comprising a base, a side plate is fixedly installed on one side of the base, a conveying assembly is arranged on the side wall of the side plate, and a guide roller is arranged on the top of the base;

[0007] The conveying assembly includes a conveying roller arranged on one side of the side plate, both ends of the conveying roller are fixedly connected to a first rotating shaft, and mounting plates are installed outside the two first rotating shafts, and a motor is arranged inside one of the mounting plates, and the motor is connected to the first rotating shaft;

[0008] The conveying assembly is provided with two groups, wherein the two mounting plates in one group of the conveying assemblies are fixedly connected by a connecting plate, a cylinder is installed on the top of the connecting plate, and the conveying rollers in the two groups of the conveying assemblies are provided with lubrication assemblies inside, and a boosting assembly is provided inside one of the conveying rollers;

[0009] The lubrication assembly includes a ball valve arranged inside the conveying roller. The ball valves are evenly arranged, and each of the ball valves is fixedly connected by a second rotating shaft. One end of the second rotating shaft is fixedly connected to a gear, and one side of the gear is meshed with a rack. The rack is fixedly installed inside the motor, and a liquid storage chamber is opened inside the conveying roller.

[0010] As a further technical solution of the present invention, the outer wall of the conveying roller is provided with grooves, and the grooves are evenly distributed.

[0011] As a further technical solution of the present invention, the second rotating shaft is rotatably installed inside the conveying roller, and a coil spring is installed between the second rotating shaft and the conveying roller.

[0012] As a further technical solution of the present invention, a sliding block is fixedly connected to the outer wall of the second rotating shaft, and the sliding block is slidably installed inside a sliding groove, and the sliding groove is opened inside the conveying roller.

[0013] As a further technical solution of the present invention, a liquid adding plug is embedded in the conveying roller.

[0014] As a further technical solution of the present invention, the boosting assembly includes an airbag arranged inside the conveying roller, one end of the airbag is fixedly connected to a T-shaped tube, the inside of the T-shaped tube is slidably connected to a piston, one side of the piston is fixedly installed with a piston rod, one end of the piston rod is fixedly installed with a movable plate, the movable plate is installed on the outer wall of the second rotating shaft, and the movable plate and the second rotating shaft are threadedly connected.

[0015] As a further technical solution of the present invention, a first one-way valve and a second one-way valve are installed on the outer wall of the T-shaped pipe.

[0016] As a further technical solution of the present invention, an exhaust pipe is fixedly connected to one side of the airbag, and an exhaust plug is embedded in the exhaust pipe.

[0017] As a further technical solution of the present invention, the exhaust plug is fixedly connected to the liquid filling plug.

[0018] A conveying method of a multi-channel conductive thread production guide conveying device, comprising the following steps:

[0019] S1: When producing the conductive wire, first install the conductive wire on several guide rollers and between two conveying rollers, and start the cylinder to move the connecting plate downward. The movement of the connecting plate drives the movement of the mounting plate, and the movement of the mounting plate drives the conveying rollers to move, so that the two conveying rollers clamp the conductive wire;

[0020] S2: Then start the motor, the start of the motor drives the first rotating shaft to rotate, the rotation of the first rotating shaft drives the conveying roller to rotate, so as to transmit the conductive wire;

[0021] S3: When the conveying roller rotates, the gear rotates accordingly. When the gear and the rack mesh, the gear rotates. The rotation of the gear drives the second rotating shaft to rotate. The rotation of the second rotating shaft drives the moving plate to move. The movement of the moving plate drives the movement of the piston rod and the piston, so that the external air enters the interior of the T-shaped tube and is transmitted to the interior of the airbag, so that the airbag is inflated and pressurized inside the liquid storage chamber.

[0022] S4: The rotation of the second rotating shaft drives the rotation of the ball valve, so that the lubricating liquid inside the liquid storage chamber is discharged to lubricate the conductive wire, thereby transporting the conductive wire.

[0023] The beneficial effects of the present invention are as follows:

[0024] 1. The present invention arranges a lubrication component. When producing the conductive wire, the conductive wire is first installed on several guide rollers and between two conveying rollers. The connecting plate is moved downward by starting the cylinder. The movement of the connecting plate drives the movement of the mounting plate. The movement of the mounting plate drives the movement of the conveying roller, so that the two conveying rollers clamp the conductive wire. Then the motor is started. The start of the motor drives the rotation of the first rotating shaft. The rotation of the first rotating shaft drives the conveying roller to rotate, thereby transmitting the conductive wire. During the rotation of the conveying roller, the gear rotates accordingly. When the gear is meshed with the rack, it rotates. The rotation of the gear drives the rotation of the second rotating shaft. The rotation of the second rotating shaft drives the rotation of the ball valve. The lubricating liquid in the liquid storage chamber is discharged to lubricate the conductive wire, which helps to reduce the friction between the conductive wire and the conveying component, thereby protecting the outer wall of the conductive wire from wear and extending its service life.

[0025] 2. The present invention arranges a coil spring. When the gear rotates and meshes with the rack to drive the second rotating shaft to rotate, the coil spring deforms and stores elastic potential energy when the second rotating shaft rotates. When the gear is disengaged from the rack, the elastic potential energy is released by the coil spring to reset the second rotating shaft, so that the ball valve rotates to discharge liquid and then resets, so that the conveying roller rotates one circle and discharges liquid once, avoiding excessive use that may be caused by continuous lubrication, reducing unnecessary waste of lubricant, reducing production costs, and improving economic benefits.

[0026] 3. The present invention arranges a booster assembly. During the conductive wire production process, when the second rotating shaft rotates, it drives the movable plate to move. The movement of the movable plate drives the movement of the piston rod and the piston, so that external air enters the interior of the T-tube and is transmitted to the interior of the airbag, causing the airbag to inflate and expand, which is convenient for the discharge of the lubricating liquid. Since the bottom conveying roller discharges the lubricating liquid from bottom to top, as the number of discharges increases, the lubricating liquid in the liquid storage chamber is difficult to discharge. The expansion of the airbag generates pressure on the interior of the liquid storage chamber to squeeze the lubricating liquid out, thereby improving the stability and reliability of the lubrication. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;

[0029] Figure 3 It is a structural schematic diagram of the conveying roller of the present invention;

[0030] Figure 4 It is a schematic cross-sectional view of the structure of the conveying roller of the present invention;

[0031] Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement in the middle;

[0032] Figure 6 For the present invention Figure 4 A magnified schematic diagram of the structure at B in the middle;

[0033] Figure 7 For the present invention Figure 4 Enlarged schematic diagram of the structure at point C in the middle.

[0034] In the figure: 1. base; 2. side plate; 3. conveying roller; 4. first rotating shaft; 5. motor; 6. mounting plate; 7. connecting plate; 8. cylinder; 9. guide roller; 10. groove; 11. liquid storage chamber; 12. ball valve; 13. second rotating shaft; 14. gear; 15. rack; 16. coil spring; 17. slider; 18. slide groove; 19. filling plug; 20. air bag; 21. T-tube; 22. first one-way valve; 23. second one-way valve; 24. piston; 25. piston rod; 26. moving plate; 27. exhaust pipe; 28. exhaust plug. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] like Figures 1 to 7 As shown, in an embodiment of the present invention, a multi-channel guide conveying device for producing conductive yarns includes a base 1, a side plate 2 is fixedly mounted on one side of the base 1, a conveying assembly is disposed on the side wall of the side plate 2, and a guide roller 9 is disposed on the top of the base 1;

[0037] The conveying assembly includes a conveying roller 3 arranged on one side of the side plate 2, and both ends of the conveying roller 3 are fixedly connected to the first rotating shaft 4, and the outsides of the two first rotating shafts 4 are both installed with mounting plates 6, and the inside of one of the mounting plates 6 is provided with a motor 5, and the motor 5 is connected to the first rotating shaft 4;

[0038] There are two groups of conveying assemblies, in which two mounting plates 6 in one group of conveying assemblies are fixedly connected by a connecting plate 7, a cylinder 8 is installed on the top of the connecting plate 7, and lubrication assemblies are arranged inside the conveying rollers 3 in both groups of conveying assemblies, and a pressurizing assembly is arranged inside one of the conveying rollers 3;

[0039] The lubrication assembly includes a ball valve 12 arranged inside the conveying roller 3. The ball valves 12 are evenly arranged, and each ball valve 12 is fixedly connected by a second rotating shaft 13. One end of the second rotating shaft 13 is fixedly connected to a gear 14, and one side of the gear 14 is meshed with a rack 15. The rack 15 is fixedly installed inside the motor 5, and a liquid storage chamber 11 is opened inside the conveying roller 3.

[0040] Through the setting of the lubrication assembly, when the conductive wire is produced, the conductive wire is first installed on several guide rollers 9 and between two conveying rollers 3, and the connecting plate 7 is moved downward by starting the cylinder 8. The movement of the connecting plate 7 drives the movement of the mounting plate 6, and the movement of the mounting plate 6 drives the conveying rollers 3 to move, so that the two conveying rollers 3 clamp the conductive wire;

[0041] Then, the motor 5 is started, and the starting of the motor 5 drives the first rotating shaft 4 to rotate, and the rotation of the first rotating shaft 4 drives the conveying roller 3 to rotate, thereby transmitting the conductive thread;

[0042] During the rotation of the conveying roller 3, the gear 14 rotates accordingly. When the gear 14 is engaged with the rack 15, it rotates. The rotation of the gear 14 drives the rotation of the second rotating shaft 13. The rotation of the second rotating shaft 13 drives the rotation of the ball valve 12. The lubricating liquid inside the liquid storage chamber 11 is discharged to lubricate the conductive wire, which helps to reduce the friction between the conductive wire and the conveying components, thereby protecting the outer wall of the conductive wire from wear and extending its service life.

[0043] like Figure 3 and Figure 4 As shown, the outer wall of the conveying roller 3 is provided with grooves 10, and the grooves 10 are evenly distributed.

[0044] The groove 10 provides a fixed position for the conductive wire, so that it is not easy to deviate from the predetermined track during the conveying process, thereby enhancing the guiding stability.

[0045] like Figure 5 and Figure 6 As shown, the second rotating shaft 13 is rotatably mounted inside the conveying roller 3 , and a coil spring 16 is installed between the second rotating shaft 13 and the conveying roller 3 .

[0046] When the gear 14 rotates and meshes with the rack 15 to drive the second rotating shaft 13 to rotate, the coil spring 16 deforms and stores elastic potential energy when the second rotating shaft 13 rotates. When the gear 14 and the rack 15 are disengaged, the elastic potential energy is released by the coil spring 16 to reset the second rotating shaft 13, so that the ball valve 12 rotates to discharge liquid and then resets, so that the conveying roller 3 rotates one circle and discharges liquid once, avoiding excessive use that may be caused by continuous lubrication, reducing unnecessary waste of lubricant, reducing production costs, and improving economic benefits.

[0047] like Figure 6 As shown, a slider 17 is fixedly connected to the outer wall of the second rotating shaft 13 . The slider 17 is slidably installed inside a slide groove 18 . The slide groove 18 is opened inside the conveying roller 3 .

[0048] The rack 15 is arranged in a fan shape, and the rack 15 is arranged at a position opposite to the two conveying rollers 3;

[0049] The gear 14 is rotated ninety degrees by the sector-shaped arrangement of the rack 15;

[0050] By setting the slide groove 18 in a sector shape, the rotation angle of the slider 17 is limited, thereby improving the stability of the second rotating shaft 13 when the coil spring 16 releases its elastic potential energy.

[0051] like Figure 3 , Figure 4 and Figure 7 As shown, a filling plug 19 is embedded in the interior of the conveying roller 3 .

[0052] Lubricating oil is added to the liquid storage chamber 11 by pulling out the liquid filling plug 19 .

[0053] like Figure 4 and Figure 7 As shown, the boosting assembly includes an airbag 20 arranged inside the conveying roller 3, one end of the airbag 20 is fixedly connected to a T-shaped tube 21, the inside of the T-shaped tube 21 is slidably connected to a piston 24, one side of the piston 24 is fixedly installed with a piston rod 25, one end of the piston rod 25 is fixedly installed with a movable plate 26, the movable plate 26 is installed on the outer wall of the second rotating shaft 13, and the movable plate 26 and the second rotating shaft 13 are threadedly connected.

[0054] By setting the booster component, during the conductive wire production process, when the second rotating shaft 13 rotates, the movable plate 26 is driven to move, and the movement of the movable plate 26 drives the movement of the piston rod 25 and the piston 24, so that the external air enters the interior of the T-tube 21 and is transmitted to the interior of the airbag 20, so that the airbag 20 is inflated and expanded, which is convenient for the discharge of the lubricating liquid. When the conveying roller 3 at the bottom discharges the lubricating liquid, it discharges the liquid from bottom to top. As the number of discharges increases, the lubricating liquid in the liquid storage chamber 11 is difficult to discharge. The expansion of the airbag 20 generates pressure on the interior of the liquid storage chamber 11 to squeeze the lubricating liquid out, thereby improving the stability and reliability of lubrication.

[0055] like Figure 7 As shown, a first one-way valve 22 and a second one-way valve 23 are installed on the outer wall of the T-shaped pipe 21 .

[0056] By providing the first one-way valve 22 and the second one-way valve 23 , external air is allowed to enter the airbag 20 through the T-shaped tube 21 , thereby preventing the gas from flowing out.

[0057] like Figure 7 As shown, an exhaust pipe 27 is fixedly connected to one side of the airbag 20 , and an exhaust plug 28 is embedded in the exhaust pipe 27 .

[0058] By pulling out the exhaust plug 28 , the gas inside the airbag 20 is released, making it easier to add lubricating liquid into the liquid storage chamber 11 later.

[0059] like Figure 7 As shown, the vent plug 28 is fixedly connected to the filling plug 19 .

[0060] A conveying method of a multi-channel conductive thread production guide conveying device, comprising the following steps:

[0061] S1: When producing the conductive wire, first install the conductive wire on several guide rollers 9 and between two conveying rollers 3, start the cylinder 8 to move the connecting plate 7 downward, the movement of the connecting plate 7 drives the movement of the mounting plate 6, and the movement of the mounting plate 6 drives the conveying rollers 3 to move, so that the two conveying rollers 3 clamp the conductive wire;

[0062] S2: Then start the motor 5, the start of the motor 5 drives the first rotating shaft 4 to rotate, and the rotation of the first rotating shaft 4 drives the conveying roller 3 to rotate, so as to transmit the conductive thread;

[0063] S3: During the rotation of the conveying roller 3, the gear 14 rotates accordingly. When the gear 14 is meshed with the rack 15, the gear 14 rotates. The rotation of the gear 14 drives the second rotating shaft 13 to rotate. The rotation of the second rotating shaft 13 drives the moving plate 26 to move. The movement of the moving plate 26 drives the movement of the piston rod 25 and the piston 24, so that the external air enters the interior of the T-shaped tube 21 and is transmitted to the interior of the airbag 20, so that the airbag 20 is inflated to pressurize the interior of the liquid storage chamber 11;

[0064] S4: The rotation of the second rotating shaft 13 drives the rotation of the ball valve 12, so that the lubricating liquid in the liquid storage chamber 11 is discharged to lubricate the conductive wire, thereby transporting the conductive wire.

[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-channel conductive yarn production guide and conveying device, comprising a base (1), characterized in that: A side plate (2) is fixedly mounted on one side of the base (1), a conveying assembly is provided on the side wall of the side plate (2), and a guide roller (9) is provided at the top end of the base (1); The conveying assembly comprises a conveying roller (3) arranged on one side of the side plate (2), both ends of the conveying roller (3) are fixedly connected to a first rotating shaft (4), the outsides of the two first rotating shafts (4) are both installed with mounting plates (6), a motor (5) is arranged inside one of the mounting plates (6), and the motor (5) is connected to the first rotating shaft (4); The conveying components are provided in two groups, wherein the two mounting plates (6) in one group of the conveying components are fixedly connected via a connecting plate (7), a cylinder (8) is installed at the top of the connecting plate (7), and the conveying rollers (3) in the two groups of the conveying components are provided with lubrication components inside, and a boosting component is provided inside one of the conveying rollers (3); The lubrication assembly comprises a ball valve (12) arranged inside the conveying roller (3), the ball valves (12) are evenly arranged, each of the ball valves (12) is fixedly connected via a second rotating shaft (13), one end of the second rotating shaft (13) is fixedly connected to a gear (14), one side of the gear (14) is meshingly connected to a rack (15), the rack (15) is fixedly installed inside the motor (5), and a liquid storage chamber (11) is opened inside the conveying roller (3).

2. A multi-channel guide conveying device for producing conductive yarn according to claim 1, characterized in that: The outer wall of the conveying roller (3) is provided with grooves (10), and the grooves (10) are evenly distributed.

3. A multi-channel conductive yarn production guide and conveying device according to claim 1, characterized in that: The second rotating shaft (13) is rotatably mounted inside the conveying roller (3), and a coil spring (16) is mounted between the second rotating shaft (13) and the conveying roller (3).

4. A multi-channel conductive yarn production guide and conveying device according to claim 1, characterized in that: The outer wall of the second rotating shaft (13) is fixedly connected with a sliding block (17), and the sliding block (17) is slidably mounted inside a sliding groove (18), and the sliding groove (18) is opened inside the conveying roller (3).

5. A multi-channel guide conveying device for producing conductive yarn according to claim 1, characterized in that: A liquid adding plug (19) is embedded inside the conveying roller (3).

6. A multi-channel guide conveying device for producing conductive yarn according to claim 1, characterized in that: The boosting assembly comprises an air bag (20) arranged inside the conveying roller (3), one end of the air bag (20) is fixedly connected to a T-shaped tube (21), the interior of the T-shaped tube (21) is slidably connected to a piston (24), one side of the piston (24) is fixedly mounted with a piston rod (25), one end of the piston rod (25) is fixedly mounted with a movable plate (26), the movable plate (26) is mounted on the outer wall of the second rotating shaft (13), and the movable plate (26) is threadedly connected to the second rotating shaft (13).

7. A multi-channel guide conveying device for producing conductive yarn according to claim 6, characterized in that: A first one-way valve (22) and a second one-way valve (23) are installed on the outer wall of the T-shaped pipe (21).

8. A multi-channel guide conveying device for producing conductive yarn according to claim 6, characterized in that: An exhaust pipe (27) is fixedly connected to one side of the airbag (20), and an exhaust plug (28) is embedded in the exhaust pipe (27).

9. A multi-channel guide conveying device for producing conductive yarn according to claim 8, characterized in that: The exhaust plug (28) is fixedly connected to the liquid adding plug (19).

10. A conveying method for a multi-channel conductive yarn production guide conveying device, the method being applicable to the multi-channel conductive yarn production guide conveying device according to claims 1 to 9, characterized in that: The following steps are involved: S1: When producing the conductive wire, firstly, the conductive wire is installed on several guide rollers (9) and between two conveying rollers (3), and the connecting plate (7) is moved downward by starting the cylinder (8). The movement of the connecting plate (7) drives the movement of the mounting plate (6), and the movement of the mounting plate (6) drives the conveying rollers (3) to move, so that the two conveying rollers (3) clamp the conductive wire; S2: Then the motor (5) is started, the starting of the motor (5) drives the first rotating shaft (4) to rotate, and the rotation of the first rotating shaft (4) drives the conveying roller (3) to rotate, thereby transmitting the conductive thread; S3: During the rotation of the conveying roller (3), the gear (14) rotates accordingly. When the gear (14) meshes with the rack (15), the gear (14) rotates. The rotation of the gear (14) drives the second rotating shaft (13) to rotate. The rotation of the second rotating shaft (13) drives the moving plate (26) to move. The movement of the moving plate (26) drives the movement of the piston rod (25) and the piston (24), so that external air enters the interior of the T-shaped tube (21) and is transmitted to the interior of the airbag (20), so that the airbag (20) is inflated and pressurized to the interior of the liquid storage chamber (11); S4: The rotation of the second rotating shaft (13) drives the rotation of the ball valve (12), so that the lubricating liquid inside the liquid storage chamber (11) is discharged to lubricate the conductive wire, thereby transporting the conductive wire.

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