Scratch-resistant glass production equipment and path selection method thereof

Abstract

The invention relates to scratch-resistant glass production equipment and a path selection method thereof.The scratch-resistant glass production equipment comprises a feeding mechanism, a front-section cleaning mechanism, a path selection mechanism, a middle-section reaction mechanism and a rear-section cleaning mechanism which are arranged in sequence, and a visual system is arranged on the front-section cleaning mechanism; the path selection mechanism comprises a rotating wheel disc electrically connected with the visual system and a plurality of transmission parts sequentially arranged on the peripheral side of the rotating wheel disc, and the middle-section reaction mechanism comprises a first acid pickling and polishing part, a second acid pickling and polishing part and a soaking part which serve as reaction paths of the middle-section reaction mechanism correspondingly; the visual system is used for visually identifying and analyzing the image information of the scratch-resistant glass and further sending a signal to the rotating wheel disc so as to control the corresponding transmission part to receive the scratch-resistant glass and transmit the scratch-resistant glass to the corresponding reaction path, and the most suitable processing method can be selected according to the specific condition of the surface of the glass; therefore, the production quality and efficiency of the scratch-resistant glass are improved.

Description

Technical Field

[0001] The present application relates to the field of scratch-resistant glass production, and in particular to a scratch-resistant glass production device and a path selection method thereof. Background Art

[0002] Traditional scratch-resistant glass production equipment usually uses fixed production paths and process parameters for processing, which means that no matter what the initial state of the glass surface is, the equipment will process it according to the preset process. The biggest disadvantage of traditional processes is the lack of flexible response to the actual state of the glass surface. For example, the glass surface may have different degrees of roughness, scratch depth, residual contaminants, or uneven reflective properties. However, the fixed-path process cannot be personalized according to these differentiated characteristics. This "one-size-fits-all" approach often leads to uneven quality of finished glass, which makes it difficult to meet customer demand for high-quality, diversified scratch-resistant glass. In addition, the inability to accurately handle specific problems may increase unnecessary material waste and energy consumption, further reducing the economic benefits of production.

[0003] Application Contents In order to solve the problem that in traditional scratch-resistant glass production, the process path cannot be intelligently adjusted according to the actual state of the glass surface, resulting in unnecessary material waste and energy consumption, the present application provides a scratch-resistant glass production equipment and a path selection method thereof.

[0004] The present application provides a production device for scratch-resistant glass using the following technical solution: A production device for scratch-resistant glass comprises a feeding mechanism, a front-stage cleaning mechanism, a path selection mechanism, a middle-stage reaction mechanism and a rear-stage cleaning mechanism arranged in sequence, wherein the feeding mechanism is used to convey the scratch-resistant glass to the front-stage cleaning mechanism so that the front-stage cleaning mechanism performs front-stage cleaning and drying on the scratch-resistant glass, the front-stage cleaning mechanism is provided with a visual system, the path selection mechanism comprises a rotating wheel electrically connected to the visual system, and a plurality of transmission components sequentially arranged on the outer peripheral side of the rotating wheel, the middle-stage reaction mechanism comprises a first pickling and polishing component, a second pickling and polishing component and an immersion component sequentially arranged from top to bottom, the first pickling and polishing component, the second pickling and polishing component and the immersion component respectively serve as reaction paths of the middle-stage reaction mechanism, the visual system is used to visually identify and analyze image information of the scratch-resistant glass after front-stage cleaning and preliminary drying, and then send a signal to the rotating wheel to control the corresponding transmission component to receive the scratch-resistant glass and transmit it to the corresponding reaction path, and the rear-stage cleaning mechanism is used to perform rear-stage cleaning and drying on the scratch-resistant glass passing through the reaction path.

[0005] By adopting the above technical solution, by setting a visual system on the front-end cleaning mechanism and setting a rotating wheel and a transmission component in the path selection mechanism, the function of intelligently selecting the production path according to the surface state of the scratch-resistant glass is realized. The device can automatically select a suitable reaction path, including pickling and grinding parts or immersion parts, according to the surface image information analyzed by the visual system, such as roughness, scratch depth and other data. The visual system will perform image recognition and analysis on the glass surface to obtain surface state data, such as surface roughness, scratch depth, scratch density, surface contaminants and other information. Then, based on these data, the path selection mechanism will determine the most suitable spraying parameters, process type and process sequence. For example, if the glass surface is rough, it may need to be polished first; if there are deeper scratches, stronger pickling and polishing may be required. After determining the best processing path, the path selection mechanism will control the rotation of the rotating wheel so that the corresponding transmission component is aligned with the front-end cleaning mechanism, and the glass is transferred to the corresponding path of the middle-stage reaction mechanism for processing. This intelligent path selection method can select the most suitable treatment method according to the specific situation of the glass surface, thereby improving the production quality and efficiency of scratch-resistant glass.

[0006] Preferably, the first pickling and polishing component is provided with a first pickling and polishing solution spraying area and a first liquid polishing surface area in sequence, the second pickling and polishing component is provided with a second liquid polishing surface area and a second pickling and polishing solution spraying area in sequence, and the mid-section reaction mechanism also includes a control component electrically connected to the visual system, and the control component is used to control the operation or stop of the first pickling and polishing solution spraying area, the first liquid polishing surface area, the second liquid polishing surface area or the second pickling and polishing solution spraying area according to the signal sent by the visual system, thereby forming reaction paths with different reaction effects.

[0007] By adopting the above technical solution, the intensity and duration of spraying and polishing can be accurately controlled according to the surface state of the glass, so as to achieve different treatment effects, making the glass surface treatment more personalized and refined, and further improving the surface quality and scratch resistance of the glass.

[0008] Preferably, the transmission component includes a first transmission box for transmitting to the first pickling and polishing component, a second transmission box for transmitting to the second pickling and polishing component, and a third transmission box for transmitting to the immersion component, wherein two first transmission boxes are provided and are respectively located on opposite sides of the rotating wheel disk, two second transmission boxes are provided and are respectively located on opposite sides of the rotating wheel disk, and two third transmission boxes are provided and are respectively located on opposite sides of the rotating wheel disk.

[0009] By adopting the above technical solution, it can ensure that the scratch-resistant glass is smoothly and accurately delivered to the designated reaction path during the transmission process. Such a design can reduce the errors and deviations that may occur during the transmission of the glass, thereby ensuring the consistency and accuracy of the glass surface treatment and improving the overall efficiency and yield rate of the production line.

[0010] Preferably, the first transmission box includes a first box body and a pushing assembly located inside the first box body, the first box body is provided with a first opening movably aligned with the front-stage cleaning mechanism and the first pickling and polishing component, the scratch-resistant glass enters the inner side of the first box body through the first opening, and after centrifugal drying by the rotating wheel, the first opening is controlled to align with the first pickling and polishing component, and the scratch-resistant glass is pushed onto the first pickling and polishing component through the pushing assembly.

[0011] By adopting the above technical solution, the positioning accuracy of the glass during the transmission process can be ensured, and the risk of glass damage caused by transmission errors can be reduced, thereby improving the degree of automation of the production process and the overall quality of the product.

[0012] Preferably, the second transmission box includes a second box body and a belt transmission assembly located inside the second box body, the second box body is provided with a through opening penetrating the second box body along the transport path direction of the front-section cleaning mechanism, the scratch-resistant glass enters the inside of the second box body through the through opening, and the belt transmission assembly is used to drive the scratch-resistant glass entering the inside of the second box body to move to the second pickling and polishing part.

[0013] By adopting the above technical solution, the glass can be ensured to move smoothly during the transmission process, the shaking and deviation of the glass can be reduced, the surface treatment quality of the glass can be improved, and the transmission efficiency of the production line and the service life of the equipment can be further improved.

[0014] Preferably, the third transmission box includes a third box body and a flip plate hingedly connected to the third box body, a second opening is provided above the flip plate, the scratch-resistant glass enters the inner side of the third box body through the second opening, and the flip plate is flipped relative to the third box body so that the scratch-resistant glass located above the flip plate slides into the immersion component.

[0015] By adopting the above technical solution, the transfer process of the glass from the transmission device to the immersion component is simplified, and the accuracy of the angle and position of the glass entering the immersion tank is ensured, thereby avoiding damage to the glass and ensuring the smooth progress of subsequent processing steps, thereby improving the automation and accuracy of the entire production process.

[0016] Preferably, the front-end cleaning mechanism includes a front-end carrying platform corresponding to one end of the reaction path, and a first clean water flushing unit and a first drying unit sequentially arranged on the front-end carrying platform; the rear-end cleaning mechanism includes a rear-end carrying platform corresponding to the other end of the reaction path, and a second clean water flushing unit, an alkaline solution flushing unit and a second drying unit sequentially arranged on the rear-end carrying platform; a first reflux pipe is provided between the first clean water flushing unit and the second clean water flushing unit, a first filter tank is provided on the first reflux pipe to filter the sewage of the first clean water flushing unit and transport it to the second clean water flushing unit through the first reflux pipe for clean water flushing; a second reflux pipe is provided between the first clean water flushing unit and the second clean water flushing unit, a second filter tank is provided on the second reflux pipe to filter the sewage of the second clean water flushing unit and transport it to the first clean water flushing unit through the second reflux pipe for clean water flushing.

[0017] By adopting the above technical solution, the glass can be thoroughly cleaned and dried before and after entering and leaving the reaction path. This double cleaning mechanism ensures the cleanliness of the glass during the treatment process and reduces the impact of residues on the glass surface, thereby improving the final product quality and service life of the glass.

[0018] Preferably, the immersion component comprises a slide located below the rotating wheel disc, and a immersion pool located at the end of the slide.

[0019] By adopting the above technical solution, not only is it ensured that the glass is treated uniformly during the immersion process, but it also simplifies the glass transmission path, reduces the processing time, improves the efficiency of the entire production line, and also ensures the surface quality of the glass and the consistency of the processing.

[0020] Preferably, the loading mechanism includes a loading platform, a transition platform located above the loading platform, and a material-forming platform for connecting the transition platform and the front-end cleaning mechanism, and the size of the material-forming platform carrying surface gradually decreases from the transition platform toward the direction approaching the front-end cleaning mechanism.

[0021] By adopting the above technical solution, the scratch-resistant glass can be effectively guided to gradually align with the position of the front cleaning mechanism during the loading process. The advantage of this design is that the gradually smaller table allows the glass to smoothly transition to the cleaning stage, avoiding sliding or offsetting of the glass during the transmission process, thereby improving the accuracy of the glass entering the cleaning process, reducing the risk of glass damage, and ensuring the smooth progress of the production process, thereby improving the work efficiency and yield rate of the entire production line.

[0022] A path selection method based on a scratch-resistant glass production device, using a scratch-resistant glass production device, the path selection method comprising: Acquire surface image information of the scratch-resistant glass after the previous cleaning; Analyze the surface image information to determine surface state data, wherein the surface state data at least includes surface roughness data, scratch depth data, scratch density data, surface contaminant data, and reflective property abnormality data; Determining corresponding spraying parameters, process types and process sequences according to the surface state data; Obtaining demand information of a data source, and determining operating parameters of each reaction path according to the demand information, wherein the operating parameters are used to control the operation or stop of each mechanism in the reaction path, wherein the arrangement order of each mechanism is inconsistent between different reaction paths, and determining a matching identifier of each reaction path according to the operating parameters and the arrangement order; Matching the process type and the process sequence with each of the matching identifiers, determining the reaction path with the highest matching degree as the target path, and sending the spraying parameters to the control module corresponding to the target path to control the corresponding components to perform spraying operations with different spraying effects; According to the target path, the rotating wheel is controlled to rotate so that the corresponding transmission component is aligned with the front cleaning mechanism.

[0023] By adopting the above technical solution, the path selection method obtains the image information of the glass surface through the visual system, and then analyzes the image to extract the surface state data, such as surface roughness data, scratch depth data, etc. Then, the optimal process type and sequence, as well as the corresponding spraying parameters, are determined based on these data. Then, the optimal reaction path is determined based on the preset demand information and the operating parameters of each reaction path. Finally, the determined process parameters and path information are sent to the corresponding control module to control the equipment to perform corresponding operations. This path selection method can intelligently select the best processing path according to the state of the glass surface, thereby improving the intelligence of the production equipment and the stability of the production quality.

[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting a visual system on the front-end cleaning mechanism and setting a rotating wheel and transmission components in the path selection mechanism, the function of intelligently selecting the production path according to the surface state of the scratch-resistant glass is realized. The equipment can automatically select the appropriate reaction path, including pickling and grinding parts or immersion parts, based on the surface image information analyzed by the visual system, such as roughness, scratch depth and other data. The visual system will perform image recognition and analysis on the glass surface to obtain surface state data, such as surface roughness, scratch depth, scratch density, surface contaminants and other information. Then, based on these data, the path selection mechanism will determine the most suitable spraying parameters, process type and process sequence. For example, if the glass surface is rough, it may need to be polished first; if there are deeper scratches, stronger pickling and polishing may be required. After determining the best processing path, the path selection mechanism will control the rotation of the rotating wheel so that the corresponding transmission component is aligned with the front-end cleaning mechanism and the glass is transferred to the corresponding path of the middle-stage reaction mechanism for processing. This intelligent path selection method can select the most appropriate treatment method according to the specific conditions of the glass surface, thereby improving the production quality and efficiency of scratch-resistant glass; 2. The path selection method obtains the image information of the glass surface through the visual system, and then analyzes the image to extract the surface state data, such as surface roughness data, scratch depth data, etc. Then, the optimal process type and sequence, as well as the corresponding spraying parameters, are determined based on these data. Then, the optimal reaction path is determined based on the preset demand information and the operating parameters of each reaction path. Finally, the determined process parameters and path information are sent to the corresponding control module to control the equipment to perform corresponding operations. This path selection method can intelligently select the best processing path according to the state of the glass surface, improving the intelligence of the production equipment and the stability of the production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of a production device for scratch-resistant glass according to an embodiment of the present application.

[0026] Figure 2 It is a partial cross-sectional structural schematic diagram of a scratch-resistant glass production device according to an embodiment of the present application.

[0027] Description of reference numerals: 1. Feeding mechanism; 11. Transition platform; 12. Feeding platform; 13. Material platform; 2. Front cleaning mechanism; 21. Front carrying platform; 22. First clean water flushing unit; 23. First drying unit; 3. Path selection mechanism; 31. Rotating wheel; 32. Transmission component; 321. First transmission box; 3211. First box body; 3212. Pushing assembly; 3213. First opening; 322. Second transmission box; 3221. Second box body; 3222. Belt transmission assembly; 3223. Through port; 323. Third transmission box; 3231. Third box body; 3232. Turning plate; 323 3. Second opening; 4. Middle section reaction mechanism; 41. First pickling and polishing component; 411. First pickling and polishing solution spraying area; 412. First liquid polishing surface area; 42. Second pickling and polishing component; 421. Second liquid polishing surface area; 422. Second pickling and polishing solution spraying area; 43. Soaking component; 431. Slide; 432. Soaking tank; 5. Back section cleaning mechanism; 51. Back section carrying platform; 52. Second clean water flushing unit; 53. Alkaline solution flushing unit; 54. Second drying unit; 6. First reflux pipe; 7. First filter chamber; 8. Second reflux pipe; 9. Second filter chamber. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-2 This application is described in further detail.

[0029] like Figure 1 As shown, a production device for scratch-resistant glass comprises a feeding mechanism 1, a front-end cleaning mechanism 2, a path selection mechanism 3, a middle-stage reaction mechanism 4 and a rear-stage cleaning mechanism 5 arranged in sequence, wherein the feeding mechanism 1 is used to convey the scratch-resistant glass to the front-end cleaning mechanism 2 so that the front-end cleaning mechanism 2 performs front-stage cleaning and drying on the scratch-resistant glass, the front-stage cleaning mechanism 2 is provided with a visual system, the path selection mechanism 3 comprises a rotating wheel 31 electrically connected to the visual system, and a plurality of transmission components 32 sequentially arranged on the outer peripheral side of the rotating wheel 31, the middle-stage reaction mechanism 4 comprises a plurality of transmission components 32 arranged in sequence on the outer peripheral side of the rotating wheel 31, and ... The first pickling and polishing component 41, the second pickling and polishing component 42 and the immersion component 43 are arranged in sequence, and the first pickling and polishing component 41, the second pickling and polishing component 42 and the immersion component 43 respectively serve as the reaction paths of the middle-stage reaction mechanism 4. The visual system is used to visually identify and analyze the image information of the scratch-resistant glass after the front-stage cleaning and preliminary drying, and then send a signal to the rotating wheel 31 to control the corresponding transmission component 32 to receive the scratch-resistant glass and transmit it to the corresponding reaction path. The rear-stage cleaning mechanism 5 is used to perform rear-stage cleaning and drying on the scratch-resistant glass passing through the reaction path.

[0030] In this embodiment, from loading, through front-end cleaning, path selection and middle-end reaction, to back-end cleaning, each link can accurately control the processing steps of the glass, thereby improving the efficiency of the entire production process and the quality of the finished product, ensuring the uniformity and reliability of the glass surface treatment, and by setting a visual system on the front-end cleaning mechanism 2, it is possible to collect image information of the scratch-resistant glass in real time and analyze it after the front-end cleaning and preliminary drying. Through this visual recognition technology, the device can accurately detect and judge the surface state of the glass, and then send a control signal to the rotating wheel 31. This process not only ensures that the selection of the subsequent reaction path is more accurate, but also can be personalized according to the specific surface state of the glass, thereby improving the intelligence and automation level of the production process. Through the design of the rotating wheel 31 and multiple transmission components 32 in the path selection mechanism 3, it is possible to flexibly control the operation of the transmission component 32 according to the results of the visual system analysis, and transmit the scratch-resistant glass to the most suitable reaction path. This flexible path selection mechanism can significantly reduce unnecessary glass movement, improve the operating efficiency of the production line, and reduce the risk of possible glass damage, thereby improving the overall stability of the production process and the quality of the finished product. Through the arrangement of the first pickling and polishing component 41, the second pickling and polishing component 42 and the soaking component 43 in the middle reaction mechanism 4, different reaction paths can be provided respectively, and the glass can be surface treated through processes such as pickling, polishing and soaking. This design can accurately control different surface treatment requirements, thereby ensuring that each piece of glass can obtain the best surface quality, improve scratch resistance, and ultimately improve the market competitiveness of the product.

[0031] Specifically, the first pickling and polishing component 41 is provided with a first pickling and polishing solution spray area 411 and a first liquid polishing surface area 412 in sequence, and the second pickling and polishing component 42 is provided with a second liquid polishing surface area 421 and a second pickling and polishing solution spray area 422 in sequence. The middle-section reaction mechanism 4 also includes a control component electrically connected to the visual system, and the control component is used to control the operation or stop of the first pickling and polishing solution spray area 411, the first liquid polishing surface area 412, the second liquid polishing surface area 421 or the second pickling and polishing solution spray area 422 according to the signal sent by the visual system, thereby forming reaction paths with different reaction effects.

[0032] In this embodiment, the first pickling and polishing component 41 realizes multi-step and multi-area treatment of the glass surface by setting the pickling and polishing solution spraying area and the liquid polishing surface area. The pickling solution spraying area first removes the tiny particles and stains on the glass surface through efficient pickling, providing a cleaner basis for subsequent polishing operations. The liquid polishing surface area immediately follows uses special polishing liquid to finely polish the glass surface, making the surface flatter and smoother. Similarly, the second pickling and polishing component 42 first performs preliminary treatment on the glass surface through the liquid polishing area, and then further cleans and adjusts the surface state in the pickling and polishing solution spraying area. In order to achieve more flexible operation, the system introduces a control component linked to the visual system. The control component receives the analysis data from the visual system in real time, and can accurately control the start and stop of each polishing and spraying area according to the different surface states of the glass. In this way, the equipment can dynamically adjust the processing path so that each piece of glass can be treated most appropriately, thereby improving the accuracy and effect of surface treatment.

[0033] In summary, the intensity and duration of spraying and polishing can be precisely controlled according to the surface state of the glass, so as to achieve different treatment effects, making the glass surface treatment more personalized and refined, and further improving the surface quality and scratch resistance of the glass.

[0034] Specifically, Figure 2 As shown, the transmission component 32 includes a first transmission box 321 for transmitting to the first pickling and polishing component 41, a second transmission box 322 for transmitting to the second pickling and polishing component 42, and a third transmission box 323 for transmitting to the immersion component 43, the first transmission boxes 321 are provided with two and are respectively located on the opposite sides of the rotating wheel disk 31, the second transmission boxes 322 are provided with two and are respectively located on the opposite sides of the rotating wheel disk 31, and the third transmission boxes 323 are provided with two and are respectively located on the opposite sides of the rotating wheel disk 31.

[0035] In this embodiment, the first pickling and polishing component 41 realizes multi-step and multi-area treatment of the glass surface by setting the pickling and polishing solution spraying area and the liquid polishing surface area. The pickling solution spraying area first removes the tiny particles and stains on the glass surface through efficient pickling, providing a cleaner basis for subsequent polishing operations. The liquid polishing surface area immediately follows uses special polishing liquid to finely polish the glass surface, making the surface flatter and smoother. Similarly, the second pickling and polishing component 42 first performs preliminary treatment on the glass surface through the liquid polishing area, and then further cleans and adjusts the surface state in the pickling and polishing solution spraying area. In order to achieve more flexible operation, the system introduces a control component linked to the visual system. The control component receives the analysis data from the visual system in real time, and can accurately control the start and stop of each polishing and spraying area according to the different surface states of the glass. In this way, the equipment can dynamically adjust the processing path so that each piece of glass can be treated most appropriately, thereby improving the accuracy and effect of surface treatment.

[0036] In summary, it can ensure that the scratch-resistant glass is smoothly and accurately delivered to the designated reaction path during the transmission process. Such a design can reduce the errors and deviations that may occur during the transmission of the glass, thereby ensuring the consistency and accuracy of the glass surface treatment and improving the overall efficiency and yield rate of the production line.

[0037] Specifically, Figure 2 As shown, the first transmission box 321 includes a first box body 3211 and a pushing assembly 3212 located on the inner side of the first box body 3211, and the first box body 3211 is provided with a first opening 3213 movably aligned with the front-stage cleaning mechanism 2 and the first pickling and polishing component 41. The scratch-resistant glass enters the inner side of the first box body 3211 through the first opening 3213. After centrifugal drying by the rotating wheel 31, the first opening 3213 is controlled to align with the first pickling and polishing component 41, and the scratch-resistant glass is pushed onto the first pickling and polishing component 41 through the pushing assembly 3212.

[0038] In this embodiment, the first pickling and polishing component 41 realizes multi-step and multi-area treatment of the glass surface by setting the pickling and polishing solution spraying area and the liquid polishing surface area. The pickling solution spraying area first removes the tiny particles and stains on the glass surface through efficient pickling, providing a cleaner basis for subsequent polishing operations. The liquid polishing surface area immediately follows uses special polishing liquid to finely polish the glass surface, making the surface flatter and smoother. Similarly, the second pickling and polishing component 42 first performs preliminary treatment on the glass surface through the liquid polishing area, and then further cleans and adjusts the surface state in the pickling and polishing solution spraying area. In order to achieve more flexible operation, the system introduces a control component linked to the visual system. The control component receives the analysis data from the visual system in real time, and can accurately control the start and stop of each polishing and spraying area according to the different surface states of the glass. In this way, the equipment can dynamically adjust the processing path so that each piece of glass can be treated most appropriately, thereby improving the accuracy and effect of surface treatment.

[0039] In summary, the positioning accuracy of the glass during the transmission process can be ensured, and the risk of glass damage caused by transmission errors can be reduced, thereby improving the degree of automation of the production process and the overall quality of the product.

[0040] Specifically, Figure 2 As shown, the second transmission box 322 includes a second box body 3221 and a belt transmission assembly 3222 located on the inner side of the second box body 3221. The second box body 3221 is provided with a through opening 3223 that penetrates the second box body 3221 along the transport path direction of the front-stage cleaning mechanism 2. The scratch-resistant glass enters the inner side of the second box body 3221 through the through opening 3223. The belt transmission assembly 3222 is used to drive the scratch-resistant glass entering the inner side of the second box body 3221 to move to the second pickling and polishing component 42.

[0041] In this embodiment, the first pickling and polishing component 41 realizes multi-step and multi-area treatment of the glass surface by setting the pickling and polishing solution spraying area and the liquid polishing surface area. The pickling solution spraying area first removes the tiny particles and stains on the glass surface through efficient pickling, providing a cleaner basis for subsequent polishing operations. The liquid polishing surface area immediately follows uses special polishing liquid to finely polish the glass surface, making the surface flatter and smoother. Similarly, the second pickling and polishing component 42 first performs preliminary treatment on the glass surface through the liquid polishing area, and then further cleans and adjusts the surface state in the pickling and polishing solution spraying area. In order to achieve more flexible operation, the system introduces a control component linked to the visual system. The control component receives the analysis data from the visual system in real time, and can accurately control the start and stop of each polishing and spraying area according to the different surface states of the glass. In this way, the equipment can dynamically adjust the processing path so that each piece of glass can be treated most appropriately, thereby improving the accuracy and effect of surface treatment.

[0042] In summary, it can ensure that the glass moves smoothly during the transmission process, reduce the shaking and deviation of the glass, improve the surface treatment quality of the glass, and further improve the transmission efficiency of the production line and the service life of the equipment.

[0043] Specifically, Figure 2 As shown, the third transmission box 323 includes a third box body 3231 and a flip plate 3232 hingedly connected to the third box body 3231, a second opening 3233 is provided above the flip plate 3232, the scratch-resistant glass enters the inner side of the third box body 3231 through the second opening 3233, and the flip plate 3232 flips relative to the third box body 3231 so that the scratch-resistant glass located above the flip plate 3232 slides into the immersion component 43.

[0044] In this embodiment, the precise transfer of glass is achieved by setting the flip plate 3232. A flip plate 3232 is provided in the third box body 3231, and the flip plate 3232 can be flexibly hinged with the box body, and the flip operation is realized through mechanical control. When the glass enters the third box body 3231 through the second opening 3233, the flip plate 3232 will flip according to the control command, and the glass will slide smoothly into the immersion component 43 below. The core advantage of this design is that through the flipping action, the glass can enter the immersion pool 432 at the most suitable angle and position, avoiding the collision or uneven immersion problem that may occur when the glass is transferred to the immersion component 43 in the traditional way. This design not only simplifies the transmission path, but also greatly reduces the risk of damage to the glass during the transmission process, ensures the smooth progress of subsequent processing steps, and improves the automation and accuracy of the production process.

[0045] In summary, the transfer process of the glass from the transmission device to the immersion component 43 is simplified, and the accuracy of the angle and position of the glass entering the immersion tank 432 is ensured, thereby avoiding damage to the glass and ensuring the smooth progress of subsequent processing steps, thereby improving the automation and accuracy of the entire production process.

[0046] Specifically, Figure 2 As shown, the front-end cleaning mechanism 2 includes a front-end carrying platform 21 corresponding to one end of the reaction path, and a first clean water flushing unit 22 and a first drying unit 23 sequentially arranged on the front-end carrying platform 21, and the rear-end cleaning mechanism 5 includes a rear-end carrying platform 51 corresponding to the other end of the reaction path, and a second clean water flushing unit 52, an alkaline solution flushing unit 53 and a second drying unit 54 sequentially arranged on the rear-end carrying platform 51, a first reflux pipe 6 is provided between the first clean water flushing unit 22 and the second clean water flushing unit 52, and a first filter tank 7 is provided on the first reflux pipe 6 to filter the sewage of the first clean water flushing unit 22 and transport it to the second clean water flushing unit 52 through the first reflux pipe 6 for clean water flushing, a second reflux pipe 8 is provided between the first clean water flushing unit 22 and the second clean water flushing unit 52, and a second filter tank 9 is provided on the second reflux pipe 8 to filter the sewage of the second clean water flushing unit 52 and transport it to the first clean water flushing unit 22 through the second reflux pipe 8 for clean water flushing.

[0047] In this embodiment, the front cleaning mechanism 2 and the rear cleaning mechanism 5 ensure the high cleanliness of the glass when entering and leaving the reaction path through a carefully designed multi-step cleaning and drying process. The front cleaning mechanism 2 mainly uses two steps of clean water rinsing and drying to preliminarily clean and dry the glass surface. The first clean water rinsing unit 22 uses a high-pressure water flow to remove dust and other tiny particles on the glass surface, and the subsequent first drying unit 23 quickly evaporates the moisture on the glass surface by hot air drying to prepare for subsequent surface treatment. The rear cleaning mechanism 5 adopts a more complex multi-step cleaning process. First, the second clean water rinsing unit 52 cleans the glass surface again, and then the alkaline solution rinsing unit 53 chemically treats the glass to further remove stubborn stains or residues. Finally, the second drying unit 54 uses a stronger drying capacity to ensure that the glass can enter the next process in the cleanest state after completing all surface treatment steps. This segmented cleaning design can not only effectively improve the cleanliness of the glass, but also flexibly adjust the intensity and time of cleaning and drying according to the needs of different processing stages, thereby improving the efficiency of the entire production line and the quality of the finished product; The working principle of the device is to utilize the first return pipe 6 and the second return pipe 8 between the first clean water flushing unit 22 and the second clean water flushing unit 52, and to realize the recycling of sewage by setting the first filter chamber 7 and the second filter chamber 9 on the pipe. Specifically, the sewage generated by the first clean water flushing unit 22 is filtered by the first filter chamber 7, and then transported to the second clean water flushing unit 52 through the first return pipe 6 for reuse; similarly, the sewage generated by the second clean water flushing unit 52 is filtered by the second filter chamber 9, and then transported to the first clean water flushing unit 22 through the second return pipe 8 for reuse. This design can effectively reduce the consumption of water resources and reduce the discharge of sewage, thereby achieving the effect of energy saving and environmental protection. At the same time, through the setting of the filter chamber, it can be ensured that the quality of the recycled water meets the requirements and avoids damage to the equipment; The filtering time of the first filter chamber 7 and the reflux time of the second filter chamber 9 are consistent with the reaction time of the middle section reaction mechanism 4, which can further improve the efficiency and coordination of the whole system. Specifically, when the middle section reaction mechanism 4 completes a reaction, the first filter chamber 7 and the second filter chamber 9 also just complete the filtering of the corresponding sewage, and transport the filtered clean water to the corresponding clean water flushing unit through the reflux pipe to achieve seamless connection. This design can bring the following technical effects: Improve efficiency: The various parts of the whole system can work together to avoid waiting time, so that the treatment of sewage and the supply of clean water can be carried out continuously, and the overall work efficiency is improved. Energy saving and consumption reduction: Since the filtering and reflux time are consistent with the reaction time, unnecessary energy consumption can be reduced, for example, no additional pumping equipment is required to speed up or slow down the reflux speed, thereby reducing energy consumption. Optimize water quality: By synchronizing with the reaction time, it can ensure that the filtered clean water is used for flushing at the best time, which improves the flushing effect and also ensures that the water quality of the flushing water meets the requirements. System stability: The coordinated work of each part makes the whole system more stable and reliable, reduces the probability of failure, and is also easy to maintain and manage. Through such a design, not only can the recycling of water resources be achieved, but also the operating efficiency and stability of the entire system can be improved, with significant energy-saving, environmental protection and economic benefits.

[0048] In summary, the glass can be thoroughly cleaned and dried before and after entering and leaving the reaction path. This double cleaning mechanism ensures the cleanliness of the glass during the treatment process and reduces the impact of residues on the glass surface, thereby improving the final product quality and service life of the glass.

[0049] Specifically, Figure 2 As shown, the immersion component 43 includes a slide 431 located below the rotating wheel 31 , and a immersion pool 432 located at the end of the slide 431 .

[0050] In this embodiment, the glass slides from the rotating wheel 31 into the immersion tank 432 under the guidance of the slide 431. The design of the slide 431 ensures that the glass can enter the immersion tank 432 at an appropriate speed and angle, avoiding excessive impact or damage to the glass due to incorrect angles during the entry process. In the immersion tank 432, the glass will be evenly immersed in the treatment solution to complete the final chemical treatment process. The coordinated design of the slide 431 and the immersion tank 432 simplifies the glass transmission path, reduces the processing time, and also ensures the consistency and high quality of the glass surface treatment.

[0051] In summary, it not only ensures that the glass is treated uniformly during the immersion process, but also simplifies the glass transmission path, reduces the processing time, improves the efficiency of the entire production line, and also ensures the surface quality of the glass and the consistency of the processing.

[0052] Specifically, Figure 1 As shown, the feeding mechanism 1 includes a feeding platform 12, a transition platform 11 located above the feeding platform 12, and a material-forming platform 13 for connecting the transition platform 11 and the front-end cleaning mechanism 2. The size of the carrying surface of the material-forming platform 13 gradually decreases from the transition platform 11 toward the front-end cleaning mechanism 2.

[0053] In this embodiment, the glass slides from the rotating wheel 31 into the immersion tank 432 under the guidance of the slide 431. The design of the slide 431 ensures that the glass can enter the immersion tank 432 at an appropriate speed and angle, avoiding excessive impact or damage to the glass due to incorrect angles during the entry process. In the immersion tank 432, the glass will be evenly immersed in the treatment solution to complete the final chemical treatment process. The coordinated design of the slide 431 and the immersion tank 432 simplifies the glass transmission path, reduces the processing time, and also ensures the consistency and high quality of the glass surface treatment.

[0054] In summary, the scratch-resistant glass can be effectively guided to gradually align with the position of the front cleaning mechanism 2 during the loading process. The advantage of this design is that the gradually smaller table allows the glass to smoothly transition to the cleaning stage, avoiding sliding or deviation of the glass during the transmission process, thereby improving the accuracy of the glass entering the cleaning process, reducing the risk of glass damage, and ensuring the smooth progress of the production process, thereby improving the work efficiency and yield rate of the entire production line.

[0055] A path selection method based on a scratch-resistant glass production device, using a scratch-resistant glass production device, the path selection method comprising: Acquire surface image information of the scratch-resistant glass after the previous cleaning; Analyze the surface image information to determine surface state data, wherein the surface state data at least includes surface roughness data, scratch depth data, scratch density data, surface contaminant data, and reflective property abnormality data; Determining corresponding spraying parameters, process types and process sequences according to the surface state data; Obtaining demand information of a data source, and determining operating parameters of each reaction path according to the demand information, wherein the operating parameters are used to control the operation or stop of each mechanism in the reaction path, wherein the arrangement order of each mechanism is inconsistent between different reaction paths, and determining a matching identifier of each reaction path according to the operating parameters and the arrangement order; Matching the process type and the process sequence with each of the matching identifiers, determining the reaction path with the highest matching degree as the target path, and sending the spraying parameters to the control module corresponding to the target path to control the corresponding components to perform spraying operations with different spraying effects; According to the target path, the rotating wheel 31 is controlled to rotate so that the corresponding transmission component 32 is aligned with the front cleaning mechanism 2.

[0056] In this embodiment, the surface image information refers to the image data obtained by the visual system after the scratch-resistant glass has passed the front cleaning step, and these data contain the visual features of the glass surface. The surface state data is a data set describing the surface condition of the scratch-resistant glass obtained by analyzing the surface image information, including data such as surface roughness, scratch depth, scratch density, surface contaminants, and abnormal reflective properties. Spraying parameters, process types, and process sequences are parameters and steps determined based on the surface state data to guide the production equipment to perform corresponding treatments. Spraying parameters may include solution concentration, spray pressure, etc.; process types indicate the treatment methods, such as pickling, polishing, etc.; process sequences determine the order of these treatment steps. Operation parameters are used to control the parameters of the operation or stop of each mechanism (such as a spray system, a polishing device, etc.) in the reaction path, including but not limited to time, speed, force, etc. The matching identifier is a unique identifier determined based on the operation parameters and the arrangement order of each mechanism to distinguish different reaction paths, similar to a code or label, for the system to identify and select the correct production path. The target path is the reaction path that best matches the current scratch-resistant glass surface state, i.e. the optimal treatment solution, selected by matching the process type and process sequence with each matching identifier. The spraying operation is to control the operation performed by the corresponding components in the production equipment according to the target path and the corresponding spraying parameters, such as spraying a solution of a specific concentration onto the glass surface to achieve the desired treatment effect; By acquiring and analyzing the surface image of the scratch-resistant glass after the front-end cleaning in real time, key surface state data (such as roughness, scratch depth, scratch density, etc.) are extracted to accurately determine the spraying parameters, process type and sequence. The method first dynamically configures the operating parameters of different reaction paths based on these surface state data and external demand information to flexibly control the operation of each processing mechanism. Then, the system compares the preset process type and sequence with the matching identifier of each reaction path, and selects the path with the highest matching degree as the target path. Finally, the spraying parameters are sent to the corresponding control module to achieve a specific spraying effect, and the rotating wheel 31 is controlled to rotate so that the appropriate transmission component 32 is aligned with the front-end cleaning mechanism 2. The implementation of this technology ensures the automation and personalization of the production process, improves the production efficiency and product quality of scratch-resistant glass, and can better meet the market demand for diversified products. In specific implementation, the surface state can be accurately analyzed through high-resolution cameras and advanced image processing algorithms, thereby realizing a fast-response automatic control system.

[0057] In summary, the path selection method obtains the image information of the glass surface through the visual system, and then analyzes the image to extract the surface state data, such as surface roughness data, scratch depth data, etc. Then, the optimal process type and sequence, as well as the corresponding spraying parameters, are determined based on these data. Then, the optimal reaction path is determined based on the preset demand information and the operating parameters of each reaction path. Finally, the determined process parameters and path information are sent to the corresponding control module to control the equipment to perform corresponding operations. This path selection method can intelligently select the best processing path according to the state of the glass surface, thereby improving the intelligence of the production equipment and the stability of the production quality.

[0058] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A production equipment for scratch-resistant glass, characterized in that: The invention comprises a feeding mechanism (1), a front cleaning mechanism (2), a path selection mechanism (3), a middle reaction mechanism (4) and a rear cleaning mechanism (5) which are arranged in sequence. The feeding mechanism (1) is used to convey the scratch-resistant glass to the front cleaning mechanism (2) so that the front cleaning mechanism (2) performs front cleaning and drying on the scratch-resistant glass. The front cleaning mechanism (2) is provided with a visual system. The path selection mechanism (3) comprises a rotating wheel (31) electrically connected to the visual system, and a plurality of transmission components (32) arranged in sequence on the outer peripheral side of the rotating wheel (31). The middle reaction mechanism (4) comprises a plurality of transmission components (32) arranged in sequence from top to bottom. The first pickling and polishing component (41), the second pickling and polishing component (42) and the soaking component (43) are respectively used as reaction paths of the middle-stage reaction mechanism (4); the visual system is used to visually identify and analyze image information of the scratch-resistant glass after front-stage cleaning and preliminary drying, and then send a signal to the rotating wheel (31) to control the corresponding transmission component (32) to receive the scratch-resistant glass and transmit it to the corresponding reaction path; the rear-stage cleaning mechanism (5) is used to perform rear-stage cleaning and drying on the scratch-resistant glass that has passed through the reaction path.

2. The production equipment for scratch-resistant glass according to claim 1, characterized in that: The first pickling and polishing component (41) is provided with a first pickling and polishing solution spraying area (411) and a first liquid polishing surface area (412) in sequence, and the second pickling and polishing component (42) is provided with a second liquid polishing surface area (421) and a second pickling and polishing solution spraying area (422) in sequence. The middle section reaction mechanism (4) also includes a control component electrically connected to the visual system, and the control component is used to control the operation or stop of the first pickling and polishing solution spraying area (411), the first liquid polishing surface area (412), the second liquid polishing surface area (421) or the second pickling and polishing solution spraying area (422) according to a signal sent by the visual system, thereby forming reaction paths with different reaction effects.

3. The production equipment of scratch-resistant glass according to claim 2, characterized in that: The transmission component (32) comprises a first transmission box (321) for transmitting to the first pickling and polishing component (41), a second transmission box (322) for transmitting to the second pickling and polishing component (42), and a third transmission box (323) for transmitting to the soaking component (43), wherein two first transmission boxes (321) are provided and are respectively located on two opposite sides of the rotating wheel disc (31), two second transmission boxes (322) are provided and are respectively located on two opposite sides of the rotating wheel disc (31), and two third transmission boxes (323) are provided and are respectively located on two opposite sides of the rotating wheel disc (31).

4. The production equipment for scratch-resistant glass according to claim 3, characterized in that: The first transmission box (321) comprises a first box body (3211) and a pushing assembly (3212) located inside the first box body (3211); the first box body (3211) is provided with a first opening (3213) movably aligned with the front cleaning mechanism (2) and the first pickling and polishing component (41); the scratch-resistant glass enters the inside of the first box body (3211) through the first opening (3213); after centrifugal drying by the rotating wheel (31), the first opening (3213) is controlled to be aligned with the first pickling and polishing component (41); and the scratch-resistant glass is pushed onto the first pickling and polishing component (41) by the pushing assembly (3212).

5. The production equipment for scratch-resistant glass according to claim 3, characterized in that: The second transmission box (322) comprises a second box body (3221) and a belt transmission assembly (3222) located inside the second box body (3221); the second box body (3221) is provided with a through opening (3223) penetrating the second box body (3221) along the direction of the transport path of the front cleaning mechanism (2); the scratch-resistant glass enters the inside of the second box body (3221) through the through opening (3223); the belt transmission assembly (3222) is used to drive the scratch-resistant glass entering the inside of the second box body (3221) to move to the second pickling and polishing component (42).

6. The production equipment for scratch-resistant glass according to claim 3, characterized in that: The third transmission box (323) comprises a third box body (3231) and a flip plate (3232) hingedly connected to the third box body (3231); a second opening (3233) is provided above the flip plate (3232); the scratch-resistant glass enters the inner side of the third box body (3231) through the second opening (3233); the flip plate (3232) flips relative to the third box body (3231) so that the scratch-resistant glass located above the flip plate (3232) slides into the immersion component (43).

7. The production equipment of scratch-resistant glass according to claim 1, characterized in that: The front-end cleaning mechanism (2) comprises a front-end carrying platform (21) arranged corresponding to one end of the reaction path, and a first clean water flushing unit (22) and a first drying unit (23) arranged in sequence on the front-end carrying platform (21); the rear-end cleaning mechanism (5) comprises a rear-end carrying platform (51) arranged corresponding to the other end of the reaction path, and a second clean water flushing unit (52), an alkaline solution flushing unit (53) and a second drying unit (54) arranged in sequence on the rear-end carrying platform (51); a first reflux pipe is arranged between the first clean water flushing unit (22) and the second clean water flushing unit (52); A first filter chamber (7) is provided on the first return pipe (6) for filtering sewage from the first clean water flushing unit (22) and transporting the sewage to the second clean water flushing unit (52) through the first return pipe (6) for clean water flushing; a second return pipe (8) is provided between the first clean water flushing unit (22) and the second clean water flushing unit (52); a second filter chamber (9) is provided on the second return pipe (8) for filtering sewage from the second clean water flushing unit (52) and transporting the sewage to the first clean water flushing unit (22) through the second return pipe (8) for clean water flushing.

8. The production equipment of scratch-resistant glass according to claim 1, characterized in that: The immersion component (43) comprises a slide (431) located below the rotating wheel disc (31), and a immersion pool (432) located at the end of the slide (431).

9. The production equipment of scratch-resistant glass according to claim 1, characterized in that: The feeding mechanism (1) comprises a feeding platform (12), a transition platform (11) located above the feeding platform (12), and a material handling platform (13) used to connect the transition platform (11) and the front-end cleaning mechanism (2), wherein the size of the carrying surface of the material handling platform (13) gradually decreases from the transition platform (11) towards the front-end cleaning mechanism (2).

10. A path selection method based on a scratch-resistant glass production equipment, using the scratch-resistant glass production equipment according to any one of claims 1 to 9, characterized in that: The path selection method comprises: Acquire surface image information of the scratch-resistant glass after the previous cleaning; Analyze the surface image information to determine surface state data, wherein the surface state data at least includes surface roughness data, scratch depth data, scratch density data, surface contaminant data, and reflective property abnormality data; Determining corresponding spraying parameters, process types and process sequences according to the surface state data; Obtaining demand information of a data source, and determining operating parameters of each reaction path according to the demand information, wherein the operating parameters are used to control the operation or stop of each mechanism in the reaction path, wherein the arrangement order of each mechanism is inconsistent between different reaction paths, and determining a matching identifier of each reaction path according to the operating parameters and the arrangement order; Matching the process type and the process sequence with each of the matching identifiers, determining the reaction path with the highest matching degree as the target path, and sending the spraying parameters to the control module corresponding to the target path to control the corresponding components to perform spraying operations with different spraying effects; According to the target path, the rotating wheel is controlled to rotate so that the corresponding transmission component is aligned with the front cleaning mechanism.

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