A pressure pipeline detection device
By designing a pressure pipeline detection device including a clamping adjustment mechanism, a pipe pulling mechanism, a sealing mechanism and a blowing detection mechanism, the problem of the pressure pipeline that cannot be detected and cannot be placed in the water tank in the prior art is solved, and automated detection of long pipelines is realized, and detection efficiency and practicality are improved.
Patent Information
- Application Number
- CN202510024875.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-01-08
AI Technical Summary
The prior art is difficult to detect pressure pipes that cannot be placed into the water tank, and the water tank needs to be replaced, which is troublesome and has low practicality.
A pressure pipeline detection device including a clamping adjustment mechanism, a pipe pulling mechanism, a sealing mechanism and a blowing detection mechanism is designed. The pressure pipeline can be divided into the upper and lower parts for detection, and the camera is used to observe whether the water is bubbling to determine whether the pipeline is damaged.
The detection of pressure pipes longer than the water tank is realized, without the need to replace the water tank, the inspection process is automated, the operation is simple, and the detection efficiency and practicality are improved.
Smart Images

Figure CN119413362B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pressure pipeline detection, and in particular to a pressure pipeline detection device. Background Art
[0002] Pressure pipeline refers to all pipelines that are subjected to internal or external pressure. Pressure pipeline is a type of pipeline that is used to transport the medium inside it and is widely used in all aspects of life.
[0003] When producing pressure pipes, it is necessary to inspect whether the outer surface of the pressure pipes is damaged. In the prior art, the two ends of the pressure pipes are first sealed, and an air inlet pipe is provided at one of the sealed ends. The sealed pressure pipes are then placed in a water tank, and gas is input into the air inlet pipe to observe whether bubbles appear in the water. If bubbles appear, it indicates that the outer surface of the pressure pipe is damaged. However, this method is only applicable to pressure pipes that match a certain size of the "length, width and height" of the water tank. Pressure pipes that cannot be placed in the water tank cannot be inspected, and the water tank needs to be replaced, which is more troublesome and less practical, and it is difficult to meet the needs of inspectors. Summary of the invention
[0004] In order to solve the above technical problems, a pressure pipe detection device is provided. The technical solution solves the problem in the prior art proposed in the above background technology that the two ends of the pressure pipe are first sealed, and an air inlet pipe is provided at one of the sealed ends. Then the sealed pressure pipe is placed in a water tank, and gas is input into the air inlet pipe to observe whether bubbles appear in the water. If bubbles appear, it means that the outer surface of the pressure pipe is damaged. However, this method is only applicable to pressure pipes that match a certain size of the "length, width and height" of the water tank. For pressure pipes that cannot be placed in the water tank, detection cannot be performed and the water tank needs to be replaced, which is a more troublesome problem.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0006] A pressure pipeline detection device, comprising:
[0007] A machine body, wherein a water tank is detachably connected to the interior of the machine body, a water pump is installed at the bottom of the machine body, an L-shaped plate is fixedly connected to the middle of the top of the machine body, and a camera is arranged at the bottom end of the horizontal plate of the L-shaped plate;
[0008] A clamping and adjusting mechanism, which is installed on the top right side of the machine body and is used to clamp the pressure pipe body and adjust the angle of the pressure pipe body;
[0009] A pipe pulling mechanism, which is arranged at the front side of the clamping and adjusting mechanism and is used to pull the pressure pipe body;
[0010] A sealing mechanism, which is installed on the left side of the body and is used to seal the outer end of the pressure pipe body;
[0011] The air blowing detection mechanism is connected to the right side of the machine body and is used for sealing and blowing air inside the pressure pipe body.
[0012] Preferably, the clamping and adjusting mechanism includes a rotating rod, which is rotatably connected to the top of the body, a fixed seat is welded on the top of the rotating rod, a rotating shaft is rotatably connected inside the fixed seat, a first driving motor that drives the rotating shaft to rotate is installed on the outside of the fixed seat, and a connecting piece is fixedly installed on the rotating shaft, a connecting ring is fixedly connected to the top of the connecting piece, a third driving motor is installed on the back of the body, a driving wheel is connected to the output end of the third driving motor, a driven wheel is fixedly installed on the rotating rod, and the driving wheel is connected to the driven wheel through a belt.
[0013] Preferably, the connecting ring is rotatably connected to a rotating ring inside, and the inner and outer circumferential surfaces of the rotating ring are respectively fixedly connected with internal teeth and external teeth, and a group of driving gears and several groups of driven gears are also rotatably connected in the connecting ring, a second driving motor is installed on the inner wall of the connecting ring, the driving gear is fixedly connected to the output end of the second driving motor, and several groups of racks are slidably connected in the connecting ring, and clamping parts are fixedly installed on the ends of several groups of racks close to the center of the connecting ring, and several groups of racks are respectively meshed with the driven gears, several groups of driven gears are meshed with the internal teeth, and the external teeth are meshed with the driving gear.
[0014] Preferably, the tube pulling mechanism includes a support seat, the bottom of the support seat is welded to the machine body, a rotating sleeve is rotatably connected inside the support seat, a first electric push rod is fixedly connected inside the rotating sleeve, a fourth driving motor for driving the rotating sleeve to rotate is provided on the outside of the support seat, and a connecting frame is fixedly installed on the output end of the first electric push rod, a first screw rod is rotatably connected inside the connecting frame, a movable block is threadedly connected to the outer surface of the first screw rod, the movable block is slidably connected to the first guide rod, the two ends of the first guide rod are respectively fixedly connected to the inner walls on both sides of the connecting frame, the outer end of the first screw rod is fixedly installed on the output end of the first stepper motor, and the first stepper motor is installed on the outer wall of the connecting frame.
[0015] Preferably, a second electric push rod is connected to the outer side of the movable block, and a fixed frame is installed at the output end of the second electric push rod, and a first screw is rotatably connected in the fixed frame, and the threads opened at both ends of the first screw have opposite rotation directions, and a first fixed rod is also fixedly connected in the fixed frame, and two groups of first clamping plates are slidably connected to the first fixed rod, and the two groups of first clamping plates are respectively threadedly connected to the two ends of the outer surface of the first screw, and a first servo motor is installed on the top of the fixed frame, and the output end of the first servo motor extends to the inside of the fixed frame and is fixedly connected to the first screw.
[0016] Preferably, the sealing mechanism includes a first connecting block, the first connecting block is provided with two groups, both of which are fixedly installed on the left side of the machine body, the two groups of the first connecting blocks are internally rotatably connected with a second screw rod, the second screw rod is threadedly connected with a first movable plate, a second guide rod is welded between the two groups of the first connecting blocks, the first movable plate is slidably connected to the second guide rod, a second stepper motor is provided on the outer side of one group of the first connecting blocks, one end of the second screw rod is fixedly connected to the output end of the second stepper motor, a first electromagnet is provided on the outer top of the first movable plate, a frame is adsorbed on the first electromagnet, the outer side of the frame is made of iron material, and a sealing gasket is on the inner wall of the frame.
[0017] Preferably, threaded rods are threadedly connected on both sides of the frame, one end of the threaded rods extends into the frame and is rotatably connected to the clamping block, a cross slot is provided at the other end of the threaded rod, and two groups of third electric push rods are fixedly installed on the back of the frame, the output ends of the third electric push rods are fixedly connected to the mounting block, a transmission motor is installed on the outer side wall of the mounting block, and the output end of the transmission motor is fixedly connected to a crosshead.
[0018] Preferably, the air blowing detection mechanism includes a second connecting block, the second connecting block is provided with two groups, both of which are fixedly installed on the right side of the machine body, a third guide rod is fixedly installed between the two groups of the second connecting blocks, the outer surface of the third guide rod is slidably connected with a second movable plate, the second movable plate is threadedly connected to the third screw rod, the third screw rod is rotatably connected to the inside of the two groups of the second connecting blocks, one end of the third screw rod is fixedly installed on the output end of the third stepper motor, the third stepper motor is installed on the outside of one of the groups of the second connecting blocks, a second electromagnet is provided on the outer top of the second movable plate, a mounting disk is adsorbed on the second electromagnet, and the mounting disk is made of iron material.
[0019] Preferably, a fixing block is fixedly connected to the top of the outer side of the mounting plate, a second fixing rod is installed in the fixing block, two groups of second clamping plates are slidably connected to the second fixing rod, both ends of the second fixing rod are welded with support members, a second servo motor is arranged on the outer side of one group of the support members, a second screw is rotatably connected between the two groups of the support members, the threads at both ends of the second screw have opposite rotation directions, and the two groups of the second clamping plates are respectively threadedly connected to the two ends of the outer surface of the second screw, and the outer end of the second screw is fixedly connected to the output end of the second servo motor.
[0020] Preferably, an outer cylinder is fixedly installed on the outer side of the mounting plate, and the first inner cylinder, the second inner cylinder and the third inner cylinder are slidably connected in the outer cylinder, the outer end of the third inner cylinder is detachably connected to the blowing nozzle, and a sealing ring is fixedly connected to the circumferential surface of the blowing nozzle, and a mounting strip is connected in the outer cylinder, and a fourth screw rod is rotatably connected to the middle part of the mounting strip, and the other end of the fourth screw rod is fixedly connected to the output end of the fourth stepping motor, and the fourth stepping motor is installed on the inner wall of the outer cylinder, and a moving block is threadedly connected to the fourth screw rod. A fork-type telescopic member is installed on the outer side of the moving block, the first rotating arm and the second rotating arm are rotatably connected in the outer cylinder, the third rotating arm and the fourth rotating arm are rotatably connected in the third inner cylinder, two ends of one side of the fork-type telescopic member are rotatably connected to the first rotating arm and the second rotating arm respectively, and two ends of the other side of the fork-type telescopic member are rotatably connected to the third rotating arm and the fourth rotating arm respectively, limiting grooves are provided on the inner walls of the first inner cylinder and the second inner cylinder, and a limiting rod matched with the limiting groove is connected to the fork-type telescopic member, and the limiting rod is slidably connected to the limiting groove.
[0021] Compared with the prior art, the present invention provides a pressure pipeline detection device, which has the following beneficial effects:
[0022] The present invention divides the pressure pipe body into an "upper part" and a "lower part" for detection through the coordinated use of a clamping adjustment mechanism, a pipe pulling mechanism, a sealing mechanism and an air blowing detection mechanism. During the detection process, the openings at both ends of the "upper part" and the "lower part" are blocked by sealing rings and sealing pads, so that gas does not escape from the "upper and lower openings". A camera shoots the process of whether bubbles appear in the water, so as to judge whether the pressure pipe body is damaged or leaking. The present invention can well detect a pressure pipe body that is longer than a water tank, without the need to replace the water tank. It is convenient and fast, and the whole process is automatically operated. It has substantial improvements and is conducive to popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the present invention from another perspective;
[0025] Figure 3 It is a schematic diagram of the internal structure of the fixing seat in the present invention;
[0026] Figure 4 Schematic diagram of the external structure of the connecting ring in the present invention;
[0027] Figure 5 It is a schematic diagram of the internal structure of the connecting ring in the present invention;
[0028] Figure 6 It is a structural schematic diagram of the air blowing mechanism in the present invention;
[0029] Figure 7 For the present invention Figure 6 Schematic diagram of the proposed enlarged structure at A;
[0030] Figure 8 It is a schematic diagram of the external structure of the outer cylinder, the first inner cylinder, the second inner cylinder and the third inner cylinder in the present invention;
[0031] Fig. 9 Schematic diagram of the internal structure of the outer cylinder, the first inner cylinder, the second inner cylinder and the third inner cylinder in the present invention
[0032] Fig.10 For the present invention Fig. 9 Schematic diagram of the proposed enlarged structure at B;
[0033] Fig.11 It is a structural schematic diagram of the tube drawing mechanism in the present invention;
[0034] Fig.12 For the present invention Fig.11 Schematic diagram of the proposed enlarged structure at C;
[0035] Fig.13 It is a structural schematic diagram of the sealing mechanism in the present invention;
[0036] Fig.14 It is a schematic diagram of the external structure of the first movable plate in the present invention.
[0037] The numbers in the figure are:
[0038] 1. Machine body; 101. Water tank; 102. Water pump; 103. L-shaped plate; 104. Camera; 105. Pressure pipe body;
[0039] 2. Clamping and adjusting mechanism; 201. Rotating rod; 202. Fixed seat; 203. Rotating shaft; 204. Connecting member; 205. First driving motor; 206. Connecting ring; 207. Rotating ring; 208. Internal teeth; 209. External teeth; 210. Driving gear; 211. Second driving motor; 212. Driven gear; 213. Rack; 214. Clamping member; 215. Third driving motor; 216. Driving wheel; 217. Driven wheel; 218. Belt;
[0040] 3. Pipe pulling mechanism; 301. Support seat; 302. Rotating sleeve; 303. Fourth driving motor; 304. First electric push rod; 305. Connecting frame; 306. First screw rod; 307. First guide rod; 308. First stepper motor; 309. Movable block; 310. Second electric push rod; 311. Fixed frame; 312. First screw rod; 313. First fixed rod; 314. First servo motor; 315. First clamping plate;
[0041] 4. Sealing mechanism; 401. First connecting block; 402. Second guide rod; 403. Second screw rod; 404. Second stepping motor; 405. First movable plate; 406. First electromagnet; 407. Frame; 408. Sealing pad; 409. Third electric push rod; 410. Mounting block; 411. Transmission motor; 412. Cross head; 413. Threaded rod; 414. Cross slot; 415. Clamping block;
[0042] 5. Air blowing detection mechanism; 501. second connecting block; 502. third guide rod; 503. third screw rod; 504. third stepping motor; 505. second movable plate; 506. second electromagnet; 507. fixed block; 508. second fixed rod; 509. support member; 510. second screw rod; 511. second servo motor; 512. second clamping plate; 513. outer cylinder; 514. first inner cylinder; 515. second inner cylinder; 516. third inner cylinder; 517. air blowing nozzle; 518. sealing ring; 519. mounting strip; 520. fourth screw rod; 521. fourth stepping motor; 522. moving block; 523. first rotating arm; 524. second rotating arm; 525. third rotating arm; 526. fourth rotating arm; 527. fork-type telescopic member; 528. limiting groove; 529. limiting rod. DETAILED DESCRIPTION
[0043] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0044] Example 1
[0045] Please refer to Figure 1-Figure 14As shown, a pressure pipeline detection device includes:
[0046] The machine body 1 has a water tank 101 detachably connected to the inside of the machine body 1, a water pump 102 is installed at the bottom of the machine body 1, an L-shaped plate 103 is fixedly connected to the middle of the top of the machine body 1, and a camera 104 is arranged at the bottom of the horizontal plate of the L-shaped plate 103;
[0047] A clamping and adjusting mechanism 2, which is installed on the top right side of the body 1 and is used to clamp the pressure pipe body 105 and adjust the angle of the pressure pipe body 105;
[0048] The tube pulling mechanism 3 is arranged at the front side of the clamping and adjusting mechanism 2 and is used to pull the pressure pipe body 105;
[0049] The sealing mechanism 4 is installed on the left side of the body 1 and is used to seal the outer end of the pressure pipe body 105;
[0050] The air blowing detection mechanism 5 is connected to the right side of the body 1 and is used for sealing and blowing air inside the pressure pipe body 105 .
[0051] Example 2
[0052] Please refer to Figure 3 As shown, the clamping and adjusting mechanism 2 includes a rotating rod 201, which is rotatably connected to the top of the body 1, a fixed seat 202 is welded on the top of the rotating rod 201, a rotating shaft 203 is rotatably connected inside the fixed seat 202, a first driving motor 205 for driving the rotating shaft 203 to rotate is installed on the outer side of the fixed seat 202, and a connecting member 204 is fixedly installed on the rotating shaft 203, a connecting ring 206 is fixedly connected to the top of the connecting member 204, a third driving motor 215 is installed on the back of the body 1, and a driving wheel 216 is connected to the output end of the third driving motor 215, a driven wheel 217 is fixedly installed on the rotating rod 201, and the driving wheel 216 is transmission-connected to the driven wheel 217 via a belt 218.
[0053] Please refer to Figure 4 and Figure 5As shown, the interior of the connecting ring 206 is rotatably connected to a rotating ring 207, and the inner and outer circumferential surfaces of the rotating ring 207 are respectively fixedly connected with inner teeth 208 and outer teeth 209, and a group of driving gears 210 and several groups of driven gears 212 are also rotatably connected in the connecting ring 206, a second driving motor 211 is installed on the inner wall of the connecting ring 206, the driving gear 210 is fixedly connected to the output end of the second driving motor 211, and several groups of racks 213 are slidably connected in the connecting ring 206, and one end of the several groups of racks 213 close to the center of the connecting ring 206 is fixedly installed with a clamping member 214, and the several groups of racks 213 are respectively meshed with the driven gears 212, and the several groups of driven gears 212 are all meshed with the inner teeth 208, and the outer teeth 209 are meshed with the driving gear 210.
[0054] It can be understood by those skilled in the art that the output end of the second driving motor 211 drives the driving gear 210 to rotate, so that the outer teeth 209, the rotating ring 207 and the inner teeth 208 rotate as a whole, driving all the driven gears 212 to rotate synchronously, so that all the racks 213 move synchronously toward or away from the center of the connecting ring 206, thereby driving all the clamping members 214 to move synchronously toward or away from the center of the connecting ring 206, clamping the pressure pipe body 105 when approaching, and releasing the clamping when moving away;
[0055] The output end of the third driving motor 215 drives the driving wheel 216 to rotate, and the driven wheel 217 is driven by the belt 218 to rotate, driving the rotating rod 201 and the fixing seat 202 to rotate as a whole, so that the connecting ring 206 rotates, and drives the clamped pressure pipe body 105 to rotate;
[0056] The output end of the first driving motor 205 drives the rotating shaft 203 to rotate, so that the connecting ring 206 rotates, thereby changing the inclination angle of the pressure pipe body 105 .
[0057] Example 3
[0058] Please refer to Fig.11 and Fig.12As shown, the tube pulling mechanism 3 includes a support seat 301, the bottom of the support seat 301 is welded to the body 1, a rotating sleeve 302 is rotatably connected inside the support seat 301, a first electric push rod 304 is fixedly connected inside the rotating sleeve 302, a fourth driving motor 303 for driving the rotating sleeve 302 to rotate is arranged outside the support seat 301, and a connecting frame 305 is fixedly installed on the output end of the first electric push rod 304, a first screw rod 306 is rotatably connected inside the connecting frame 305, a movable block 309 is threadedly connected to the outer surface of the first screw rod 306, and the movable block 309 is slidably connected to the first guide rod 307, the two ends of the first guide rod 307 are respectively fixedly connected to the inner walls on both sides of the connecting frame 305, the outer end of the first screw rod 306 is fixedly installed on the output end of the first stepper motor 308, and the first stepper motor 308 is installed on the outer wall of the connecting frame 305.
[0059] Please refer to Fig.11 and Fig.12 As shown, a second electric push rod 310 is connected to the outer side of the movable block 309, and a fixed frame 311 is installed at the output end of the second electric push rod 310. A first screw 312 is rotatably connected in the fixed frame 311. The threads at both ends of the first screw 312 rotate in opposite directions, and a first fixed rod 313 is also fixedly connected in the fixed frame 311. Two groups of first clamping plates 315 are slidably connected to the first fixed rod 313. The two groups of first clamping plates 315 are respectively threadedly connected to the two ends of the outer surface of the first screw 312. A first servo motor 314 is installed on the top of the fixed frame 311, and the output end of the first servo motor 314 extends to the inside of the fixed frame 311 and is fixedly connected to the first screw 312.
[0060] Personnel in the technical field can understand that the center of the output end of the fourth drive motor 303 and the center of the output end of the first drive motor 205 are located on the same straight line. The output end of the fourth drive motor 303 can drive the rotating sleeve 302 to rotate, so that the connecting frame 305 can be tilted and rotated, and the output end of the first electric push rod 304 can drive the connecting frame 305 to move up and down; and the output end of the first servo motor 314 drives the first screw rod 312 to rotate, so that the two groups of first clamping plates 315 are close to or away from each other; and the output end of the first stepper motor 308 drives the first screw rod 306 to rotate, so that the movable block 309 can slide back and forth along the outer wall of the first guide rod 307.
[0061] Example 4
[0062] Please refer to Fig.13As shown, the sealing mechanism 4 includes a first connecting block 401, and the first connecting block 401 is provided with two groups, both of which are fixedly installed on the left side of the body 1. The second screw rod 403 is rotatably connected inside the two groups of first connecting blocks 401, and the first movable plate 405 is threadedly connected to the second screw rod 403. A second guide rod 402 is welded between the two groups of first connecting blocks 401, and the first movable plate 405 is slidably connected to the second guide rod 402. A second stepping motor 404 is arranged on the outer side of one group of the first connecting blocks 401, and one end of the second screw rod 403 is fixedly connected to the output end of the second stepping motor 404. A first electromagnet 406 is arranged on the outer top of the first movable plate 405, and a frame 407 is adsorbed on the first electromagnet 406. The outer side of the frame 407 is made of iron material, and a sealing gasket 408 is provided on the inner wall of the frame 407.
[0063] Please refer to Fig.14 As shown, threaded rods 413 are threadedly connected on both sides of the frame 407, one end of the threaded rod 413 extends into the frame 407 and is rotatably connected to the clamping block 415, a cross slot 414 is provided at the other end of the threaded rod 413, and two groups of third electric push rods 409 are fixedly installed on the back of the frame 407, the output end of the third electric push rod 409 is fixedly connected to the mounting block 410, a transmission motor 411 is installed on the outer wall of the mounting block 410, and a crosshead 412 is fixedly connected to the output end of the transmission motor 411.
[0064] It can be understood by those skilled in the art that the second screw rod 403 is driven to rotate by the output end of the second stepper motor 404, so that the first movable plate 405 moves forward and backward along the second guide rod 402, driving the frame 407 to move forward and backward; through the cooperation of the extension and retraction of the output ends of the third electric push rods 409 on both sides and the rotation of the output ends of the transmission motors 411 on both sides, the two sets of cross heads 412 can twist the threaded rod 413 into the interior of the frame 407, thereby realizing the two sets of clamping blocks 415 approaching each other, and vice versa.
[0065] Example 5
[0066] Please refer to Figure 6 and Figure 7As shown, the blowing detection mechanism 5 includes a second connecting block 501, and the second connecting block 501 is provided with two groups, both of which are fixedly installed on the right side of the body 1, and a third guide rod 502 is fixedly installed between the two groups of second connecting blocks 501, and the outer surface of the third guide rod 502 is slidably connected with a second movable plate 505, and the second movable plate 505 is threadedly connected to the third screw rod 503, and the third screw rod 503 is rotatably connected to the inside of the two groups of second connecting blocks 501, and one end of the third screw rod 503 is fixedly installed on the output end of the third stepping motor 504, and the third stepping motor 504 is installed on the outside of one of the groups of second connecting blocks 501, and a second electromagnet 506 is provided on the outer top of the second movable plate 505, and a mounting disk is adsorbed on the second electromagnet 506, and the mounting disk is made of iron material.
[0067] Please refer to Figure 7 As shown, a fixing block 507 is fixedly connected to the top of the outer side of the mounting plate, a second fixing rod 508 is installed in the fixing block 507, two groups of second clamping plates 512 are slidably connected to the second fixing rod 508, and support members 509 are welded at both ends of the second fixing rod 508, a second servo motor 511 is arranged on the outer side of one group of support members 509, a second screw rod 510 is rotatably connected between the two groups of support members 509, the threads at both ends of the second screw rod 510 have opposite rotation directions, and the two groups of second clamping plates 512 are respectively threadedly connected to the two ends of the outer surface of the second screw rod 510, and the outer end of the second screw rod 510 is fixedly connected to the output end of the second servo motor 511.
[0068] Please refer to Figure 8 and Fig. 9As shown, an outer cylinder 513 is fixedly installed on the outer side of the mounting plate, and a first inner cylinder 514, a second inner cylinder 515 and a third inner cylinder 516 are slidably connected in the outer cylinder 513. An air blowing nozzle 517 is detachably connected to the outer end of the third inner cylinder 516, and a sealing ring 518 is fixedly connected to the peripheral surface of the air blowing nozzle 517. A mounting strip 519 is connected in the outer cylinder 513, and a fourth screw rod 520 is rotatably connected to the middle part of the mounting strip 519. The other end of the fourth screw rod 520 is fixedly connected to the output end of the fourth stepping motor 521, and the fourth stepping motor 521 is installed on the inner wall of the outer cylinder 513. A moving block 522 is threadedly connected to the fourth screw rod 520, and the outer side of the moving block 522 A fork-type telescopic member 527 is installed, and the first rotating arm 523 and the second rotating arm 524 are rotatably connected in the outer cylinder 513, and the third rotating arm 525 and the fourth rotating arm 526 are rotatably connected in the third inner cylinder 516. Two ends of one side of the fork-type telescopic member 527 are rotatably connected to the first rotating arm 523 and the second rotating arm 524 respectively, and two ends of the other side of the fork-type telescopic member 527 are rotatably connected to the third rotating arm 525 and the fourth rotating arm 526 respectively. A limiting groove 528 is provided on the inner walls of the first inner cylinder 514 and the second inner cylinder 515, and a limiting rod 529 matched with the limiting groove 528 is connected to the fork-type telescopic member 527, and the limiting rod 529 is slidably connected to the limiting groove 528.
[0069] It can be understood by those skilled in the art that the output end of the third stepping motor 504 drives the third screw rod 503 to rotate, so that the second movable plate 505 slides back and forth along the outer surface of the third guide rod 502, thereby driving the two sets of second clamping plates 512 to reciprocate back and forth, and driving the outer cylinder 513, the first inner cylinder 514, the second inner cylinder 515 and the third inner cylinder 516 to reciprocate back and forth as a whole;
[0070] The second screw rod 510 is driven to rotate by the output end of the second servo motor 511, so that the two sets of second clamping plates 512 can move closer to or farther from each other;
[0071] The fourth screw rod 520 is driven to rotate by the output end of the fourth stepper motor 521, so that the moving block 522 reciprocates along the surface of the fourth screw rod 520, which can drive the fork-type telescopic member 527 to extend or retract. When extending, the first inner cylinder 514, the second inner cylinder 515 and the third inner cylinder 516 all slide out from the outer cylinder 513, and when retracting, the first inner cylinder 514, the second inner cylinder 515 and the third inner cylinder 516 all retract into the inner part of the outer cylinder 513.
[0072] Working principle and use process of this device: In order to clearly describe the working principle of the present invention, we use Figure 1 To elaborate on the perspective;
[0073] First, the connecting ring 206 is kept in a vertical state, and the external mechanical arm on the right side delivers the pressure pipe body 105 to the through groove opened in the middle of the connecting ring 206, and drives the driving gear 210 to rotate through the output end of the second driving motor 211, so that the outer teeth 209, the rotating ring 207 and the inner teeth 208 rotate as a whole, driving all the driven gears 212 to rotate synchronously, so that all the racks 213 move synchronously toward the position close to the center of the connecting ring 206, thereby driving all the clamping members 214 to move synchronously toward the position close to the center of the connecting ring 206, clamping the pressure pipe body 105, and the pressure pipe body 105 is in a horizontal state;
[0074] The second screw rod 403 is driven to rotate by the output end of the second stepping motor 404, so that the first movable plate 405 moves to the middle of the left side of the machine body 1, so that the frame body 407 is located in the middle of the left side of the machine body 1;
[0075] The first electric push rod 304 remains in a vertical state, and the output end of the first electric push rod 304 extends to drive the connection frame 305 to move upward, so that the position of the connection frame 305 and the center of the connection ring 206 are located on the same straight line. The output end of the second electric push rod 310 extends, so that the two groups of first clamping plates 315 are close to the pressure pipe body 105, and the output end of the first servo motor 314 drives the first screw 312 to rotate, so that the two groups of first clamping plates 315 are close to each other, and the pressure pipe body 105 is also clamped. At this time, all the clamping members 214 release the clamping of the pressure pipe body 105, and then the first stepper motor 308 is used to move the first screw 312 to rotate. The output end drives the first screw rod 306 to rotate, so that the movable block 309 moves to the left, and the two groups of first clamping plates 315 pull the pressure pipe body 105 to the left, so that the left end of the pressure pipe body 105 abuts against the sealing gasket 408 inside the frame 407. Then, through the expansion and contraction of the output ends of the third electric push rods 409 on both sides and the rotation of the output ends of the transmission motors 411 on both sides, the two groups of cross heads 412 twist the threaded rod 413 into the interior of the frame 407, so that the two groups of clamping blocks 415 approach each other and clamp the outer wall of the left end of the pressure pipe body 105. At this time, the first electromagnet 406 is powered off to release the adsorption of the frame 407.
[0076] Next, the output end of the second stepper motor 404 rotates in the opposite direction, driving the first movable plate 405 to reset, and the above steps of pulling the pressure pipe body 105 to the left are repeated until the right end of the pressure pipe body 105 is located in the through groove opened in the middle of the connecting ring 206;
[0077] Secondly, the output end of the third stepper motor 504 drives the third screw rod 503 to rotate, so that the second movable plate 505 moves to the middle of the right side of the machine body 1, so that the two groups of second clamping plates 512 are also located in the middle of the right side of the machine body 1. At this time, the output end of the first stepper motor 308 rotates in the opposite direction to pull the pressure pipe body 105 to the right, so that the right end of the pressure pipe body 105 is located between the two groups of second clamping plates 512, and the outer cylinder 513, the first inner cylinder 514, the second inner cylinder 515, the third inner cylinder 516, the air blowing nozzle 517 and the sealing ring 518 are located inside the pressure pipe body 105 as a whole. Then, the output end of the second servo motor 511 drives the second screw rod 510 to rotate, so that the two groups of second clamping plates 512 are close to each other to clamp the right end of the pressure pipe body 105. At this time, the second electromagnet 506 is powered off to release the adsorption of the mounting plate.
[0078] Subsequently, the output end of the third stepper motor 504 rotates in the opposite direction, so that the second movable plate 505 is reset, and the pressure pipe body 105 is continuously pulled to the right through the two sets of second clamping plates 512, so that the left end of the pressure pipe body 105 is located in the through groove opened in the middle of the connecting ring 206, and all the clamping members 214 clamp the pressure pipe body 105, while the two sets of first clamping plates 315 release the clamping of the pressure pipe body 105 and reset, and the rotating shaft 203 is driven to rotate through the output end of the first driving motor 205, so that the pressure pipe body 105 is in an inclined state, and the left end of the pressure pipe body 105 faces the water tank 101;
[0079] The output end of the fourth driving motor 303 can drive the rotating sleeve 302 to rotate, and drive the connecting frame 305 to rotate obliquely, so that the connecting frame 305 and the pressure pipe body 105 are in a "parallel" state. Secondly, all the clamping members 214 release the clamping of the pressure pipe body 105, and the two groups of first clamping plates 315 clamp the pressure pipe body 105, and under the action of the output end of the first stepper motor 308, the pressure pipe body 105 is pushed into the water tank 101, which is equivalent to the "lower half" of the pressure pipe body 105 being tilted in the water;
[0080] Then, the output end of the fourth stepper motor 521 drives the fourth screw rod 520 to rotate, so that the fork-type telescopic member 527 is in an extended state, driving the air blowing nozzle 517 and the sealing ring 518 to move downward along the inner wall of the pressure pipe body 105 as a whole, so that the overall position of the air blowing nozzle 517 and the sealing ring 518 is adapted to the highest point of the part of the pressure pipe body 105 located in the water, and the air blowing nozzle 517 sprays air. Due to the coordinated use of the sealing ring 518 and the sealing gasket 408, the openings at both ends of the "lower half" of the pressure pipe body 105 are blocked, so that the gas will not escape from the "upper and lower openings", and the camera 104 shoots the process of whether there are bubbles in the water, so as to judge whether the pressure pipe body 105 is damaged or leaking;
[0081] After the inspection of the "lower half" of the pressure pipe body 105 is completed, all structures are reset. When the inspection of the "upper half" of the pressure pipe body 105 is carried out, the output end of the first electric push rod 304 contracts, driving the connection frame 305 to move downward. The purpose of this is to turn around without affecting the rotation of the pressure pipe body 105. The output end of the third drive motor 215 drives the driving wheel 216 to rotate. Driven by the belt 218, the driven wheel 217 rotates, driving the rotating rod 201 and the fixing seat 202 to rotate as a whole, so that the connecting ring 206 rotates, driving the horizontal pressure pipe body 105 to rotate, and realizing the U-turn. Repeat the above steps, so that the original "upper half" of the pressure pipe body 105 is underwater, and the inspection is realized;
[0082] In this way, the pressure pipe body 105 that is longer than the water tank 101 can be well inspected without replacing the water tank 101. It is convenient and fast, and the whole process is automated, meeting the needs of the staff.
[0083] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A pressure pipeline detection device, characterized in that: include: A machine body (1), wherein a water tank (101) is detachably connected to the interior of the machine body (1), a water pump (102) is installed at the bottom of the machine body (1), an L-shaped plate (103) is fixedly connected to the middle of the top of the machine body (1), and a camera (104) is arranged at the bottom end of the horizontal plate of the L-shaped plate (103); A clamping and adjusting mechanism (2), the clamping and adjusting mechanism (2) being installed on the top right side of the machine body (1) and being used for clamping the pressure pipe body (105) and adjusting the angle of the pressure pipe body (105); A pipe pulling mechanism (3), the pipe pulling mechanism (3) being arranged on the front side of the clamping and adjusting mechanism (2) and being used for pulling the pressure pipe body (105); A sealing mechanism (4), the sealing mechanism (4) being mounted on the left side of the machine body (1) and used for sealing the outer end of the pressure pipe body (105); An air blowing detection mechanism (5), the air blowing detection mechanism (5) being connected to the right side of the machine body (1) and used for sealing and blowing air inside the pressure pipe body (105); The clamping adjustment mechanism (2) comprises a rotating rod (201), the rotating rod (201) being rotatably connected to the top of the machine body (1), a fixing seat (202) being welded to the top of the rotating rod (201), a rotating shaft (203) being rotatably connected inside the fixing seat (202), a first driving motor (205) for driving the rotating shaft (203) to rotate being mounted on the outside of the fixing seat (202), a connecting piece (204) being fixedly mounted on the rotating shaft (203), a connecting ring (206) being fixedly connected to the top of the connecting piece (204), a third driving motor (215) being mounted on the back of the machine body (1), a driving wheel (216) being connected to the output end of the third driving motor (215), a driven wheel (217) being fixedly mounted on the rotating rod (201), and the driving wheel (216) being transmission-connected to the driven wheel (217) via a belt (218).
2. A pressure pipeline detection device according to claim 1, characterized in that: The connecting ring (206) is rotatably connected to a rotating ring (207) inside, and the inner and outer circumferential surfaces of the rotating ring (207) are respectively fixedly connected to inner teeth (208) and outer teeth (209). A group of driving gears (210) and a plurality of groups of driven gears (212) are also rotatably connected inside the connecting ring (206). A second driving motor (211) is mounted on the inner wall of the connecting ring (206). The driving gear (210) is fixedly connected to the output end of the second driving motor (211). A plurality of groups of racks (213) are slidably connected inside the connecting ring (206). A clamping member (214) is fixedly mounted on one end of the plurality of groups of racks (213) close to the center of the connecting ring (206). The plurality of groups of racks (213) are respectively meshed with the driven gears (212). The plurality of groups of driven gears (212) are all meshed with the inner teeth (208), and the outer teeth (209) are meshed with the driving gear (210).
3. A pressure pipeline detection device according to claim 1, characterized in that: The tube pulling mechanism (3) comprises a support seat (301), the bottom of the support seat (301) is welded to the machine body (1), a rotating sleeve (302) is rotatably connected inside the support seat (301), a first electric push rod (304) is fixedly connected inside the rotating sleeve (302), a fourth drive motor (303) for driving the rotating sleeve (302) to rotate is arranged outside the support seat (301), and a connecting frame (305) is fixedly installed at the output end of the first electric push rod (304), and the connecting frame (305) is fixedly installed at the output end of the first electric push rod (304). 05), the interior of which is rotatably connected to a first screw rod (306), the outer surface of which is threadedly connected to a movable block (309), the movable block (309) being slidably connected to a first guide rod (307), the two ends of the first guide rod (307) being respectively fixedly connected to the inner walls on both sides of the connection frame (305), the outer end of the first screw rod (306) being fixedly mounted on the output end of a first stepper motor (308), and the first stepper motor (308) being mounted on the outer side wall of the connection frame (305).
4. A pressure pipeline detection device according to claim 3, characterized in that: A second electric push rod (310) is connected to the outer side of the movable block (309); a fixed frame (311) is installed at the output end of the second electric push rod (310); a first screw rod (312) is rotatably connected inside the fixed frame (311); the threads at both ends of the first screw rod (312) have opposite rotation directions; a first fixed rod (313) is also fixedly connected inside the fixed frame (311); two groups of first clamping plates (315) are slidably connected to the first fixed rod (313); the two groups of first clamping plates (315) are respectively threadedly connected to the two ends of the outer surface of the first screw rod (312); a first servo motor (314) is installed at the top of the fixed frame (311); the output end of the first servo motor (314) extends into the interior of the fixed frame (311) and is fixedly connected to the first screw rod (312).
5. A pressure pipeline detection device according to claim 1, characterized in that: The sealing mechanism (4) comprises a first connecting block (401), wherein two groups of the first connecting blocks (401) are provided and fixedly mounted on the left side of the machine body (1), the second screw rods (403) are rotatably connected inside the two groups of the first connecting blocks (401), the first movable plate (405) is threadedly connected to the second screw rod (403), a second guide rod (402) is welded between the two groups of the first connecting blocks (401), the first movable plate (405) is slidably connected to the second guide rod (402), a second stepping motor (404) is provided on the outer side of one group of the first connecting blocks (401), one end of the second screw rod (403) is fixedly connected to the output end of the second stepping motor (404), a first electromagnet (406) is provided on the outer top of the first movable plate (405), a frame (407) is adsorbed on the first electromagnet (406), the outer side of the frame (407) is made of iron material, and a sealing gasket (408) is provided on the inner wall of the frame (407).
6. A pressure pipeline detection device according to claim 5, characterized in that: Threaded rods (413) are threadedly connected to both sides of the frame (407); one end of the threaded rod (413) extends into the frame (407) and is rotatably connected to a clamping block (415); a cross slot (414) is provided at the other end of the threaded rod (413); and two groups of third electric push rods (409) are fixedly mounted on the back of the frame (407); the output ends of the third electric push rods (409) are fixedly connected to a mounting block (410); a transmission motor (411) is mounted on an outer side wall of the mounting block (410); and a cross head (412) is fixedly connected to the output end of the transmission motor (411).
7. A pressure pipeline detection device according to claim 1, characterized in that: The air blowing detection mechanism (5) comprises a second connecting block (501), wherein the second connecting block (501) is provided with two groups, both of which are fixedly mounted on the right side of the machine body (1), a third guide rod (502) is fixedly mounted between the two groups of the second connecting blocks (501), a second movable plate (505) is slidably connected to the outer surface of the third guide rod (502), the second movable plate (505) is threadedly connected to a third screw rod (503), the third screw rod (503) is rotatably connected to the inside of the two groups of the second connecting blocks (501), one end of the third screw rod (503) is fixedly mounted on the output end of a third stepping motor (504), the third stepping motor (504) is mounted on the outside of one of the groups of the second connecting blocks (501), a second electromagnet (506) is arranged on the top of the outer side of the second movable plate (505), a mounting plate is adsorbed on the second electromagnet (506), and the mounting plate is made of iron material.
8. A pressure pipeline detection device according to claim 7, characterized in that: A fixing block (507) is fixedly connected to the top of the outer side of the mounting plate, a second fixing rod (508) is installed in the fixing block (507), two groups of second clamping plates (512) are slidably connected to the second fixing rod (508), both ends of the second fixing rod (508) are welded with support members (509), a second servo motor (511) is arranged on the outer side of one group of the support members (509), a second screw rod (510) is rotatably connected between the two groups of the support members (509), the threads at both ends of the second screw rod (510) have opposite rotation directions, and the two groups of the second clamping plates (512) are respectively threadedly connected to the two ends of the outer surface of the second screw rod (510), and the outer end of the second screw rod (510) is fixedly connected to the output end of the second servo motor (511).
9. A pressure pipeline detection device according to claim 7, characterized in that: An outer cylinder (513) is also fixedly mounted on the outer side of the mounting plate, and a first inner cylinder (514), a second inner cylinder (515) and a third inner cylinder (516) are slidably connected inside the outer cylinder (513), and an air blowing nozzle (517) is detachably connected to the outer end of the third inner cylinder (516), and a sealing ring (518) is fixedly connected to the peripheral surface of the air blowing nozzle (517), and a mounting strip (519) is connected inside the outer cylinder (513), and a fourth screw rod (520) is rotatably connected to the middle part of the mounting strip (519), and the other end of the fourth screw rod (520) is fixedly connected to the output end of a fourth stepping motor (521), and the fourth stepping motor (521) is mounted on the inner wall of the outer cylinder (513), and a moving block (522) is threadedly connected to the fourth screw rod (520), and the outer side of the moving block (522) is connected to the outer cylinder (513). A fork-type telescopic member (527) is installed, a first rotating arm (523) and a second rotating arm (524) are rotatably connected in the outer cylinder (513), a third rotating arm (525) and a fourth rotating arm (526) are rotatably connected in the third inner cylinder (516), two ends of one side of the fork-type telescopic member (527) are rotatably connected to the first rotating arm (523) and the second rotating arm (524), and two ends of the other side of the fork-type telescopic member (527) are rotatably connected to the third rotating arm (525) and the fourth rotating arm (526), inner walls of the first inner cylinder (514) and the second inner cylinder (515) are provided with limiting grooves (528), and a limiting rod (529) matched with the limiting groove (528) is connected to the fork-type telescopic member (527), and the limiting rod (529) is slidably connected to the limiting groove (528).
Citation Information
Patent Citations
Pressure pipeline detection equipment
CN116087321A
Pipeline quality detection device
CN219293785U