A highly efficient storage control method and system for water-blocking and moisture-proof power cable

Abstract

The present invention relates to the field of cable storage, and discloses an efficient storage control method and system for water-blocking and moisture-proof power cables, comprising the following steps: firstly, analyzing and optimizing the water-blocking and moisture-proof performance of the water-blocking and moisture-proof power cables, and implementing classified management of the water-blocking and moisture-proof power cables, and finally bending the water-blocking and moisture-proof power cables to obtain target water-blocking and moisture-proof qualified cable coils. The target water-blocking and moisture-proof qualified cable coils are stored and controlled, and the storage control efficiency is improved during the storage control process. The present invention can optimize resource utilization and improve work efficiency by performing storage control on water-blocking and moisture-proof power cables, and can also reduce maintenance costs and create greater economic benefits.

Description

Technical Field

[0001] The present invention relates to the field of cable storage, and in particular to a high-efficiency storage control method and system for water-blocking and moisture-proof power cables. Background Art

[0002] Water-blocking and moisture-proof power cable is a special power cable with a water-blocking layer inside the cable. This cable enhances its moisture protection ability through the internal water-blocking layer, so that it can operate stably in a humid or underwater environment, effectively preventing moisture from entering the cable, thereby ensuring the normal operation of power equipment. Water-blocking and moisture-proof power cables are usually used in places with large water depths or complex hydrological conditions such as rising water levels, floods, pumping stations, rivers, wind farms, etc. If the cables are placed in a mess, it will not only affect the appearance, but also may cause safety accidents. Through storage control, the cables can be placed neatly to avoid collision or friction with other objects or equipment, thereby reducing the risk of safety accidents. At the same time, it can make them more tidy and orderly, and easy to manage and use. When needed, the required cables can be found quickly to improve work efficiency. Therefore, storage control of water-blocking and moisture-proof power cables is an important measure to ensure their performance, improve safety, and facilitate management and use. Efficient storage control can not only optimize resource utilization and improve work efficiency, but also reduce maintenance costs and create greater economic benefits for enterprises. Therefore, an efficient storage control method and system for water-blocking and moisture-proof power cables are proposed. Summary of the invention

[0003] The present invention overcomes the deficiencies of the prior art and provides a highly efficient storage control method and system for water-blocking and moisture-proof power cables.

[0004] In order to achieve the above object, the technical solution adopted by the present invention is:

[0005] A first aspect of the present invention provides an efficient storage control method for a water-blocking and moisture-proof power cable, comprising the following steps:

[0006] Analyze the water-blocking and moisture-proof performance of water-blocking and moisture-proof power cables, and screen and obtain qualified water-blocking and moisture-proof cables based on the analysis results, and classify and manage qualified water-blocking and moisture-proof cables;

[0007] The bending radius of the classified qualified water-blocking and moisture-proof cables is planned, and the qualified water-blocking and moisture-proof cables are bent based on the bending radius planning results to obtain the target qualified water-blocking and moisture-proof cable coils;

[0008] The storage of all target water-blocking and moisture-proof qualified cable coils is controlled, and the storage effect of the target water-blocking and moisture-proof qualified cable coils is optimized in real time during the storage control process.

[0009] Further, in a preferred embodiment of the present invention, the water-blocking and moisture-proof performance of the water-blocking and moisture-proof power cable is analyzed, and based on the water-blocking and moisture-proof performance analysis results, qualified water-blocking and moisture-proof cables are screened and obtained, and the qualified water-blocking and moisture-proof cables are classified and managed, specifically:

[0010] Marking the water-blocking and moisture-proof power cable to be stored as the target cable, and obtaining the IP grade of the target cable, where the IP grade of the target cable is the dustproof grade and waterproof grade of the target cable;

[0011] A big data network is introduced to retrieve the moisture absorption range of target cables corresponding to different IP levels in the big data network and calibrate it as a standard moisture absorption range, wherein the standard moisture absorption range corresponding to target cables corresponding to different IP levels is different;

[0012] Based on the moisture absorption range of the target cable corresponding to different IP levels, a humidity environment is preset, and a moisture absorption measuring device is introduced, wherein the humidity environment is used to provide moisture absorption conditions for the target cable, and the moisture absorption measuring device is used to measure the moisture absorption of the target cable in the humidity environment;

[0013] Placing the target cable in a humidity environment, presetting the moisture absorption test time, calculating the real-time moisture absorption of the target cable after the moisture absorption test time, and determining whether the real-time moisture absorption of the target cable is maintained within the corresponding standard moisture absorption range in the corresponding IP grade;

[0014] The target cable whose real-time moisture absorption is not maintained within the corresponding standard moisture absorption range in the corresponding IP grade is marked as an abnormal water-blocking and moisture-proof cable, and the target cable whose real-time moisture absorption is maintained within the corresponding standard moisture absorption range in the corresponding IP grade is marked as a qualified water-blocking and moisture-proof cable;

[0015] The abnormal water-blocking and moisture-proof cables are traced and repaired to obtain qualified water-blocking and moisture-proof cables, and the qualified water-blocking and moisture-proof cables are classified and managed.

[0016] Furthermore, in a preferred embodiment of the present invention, the abnormal water-blocking and moisture-proof cables are traced and repaired to obtain qualified water-blocking and moisture-proof cables, and the qualified water-blocking and moisture-proof cables are classified and managed, specifically:

[0017] Obtaining specification data of abnormal water-blocking and moisture-proof cables, and calculating the maximum usage amount of desiccant for different abnormal water-blocking and moisture-proof cables based on the specification data of abnormal water-blocking and moisture-proof cables;

[0018] Obtain a desiccant, and based on the maximum usage amount of the desiccant of different water-blocking and moisture-proof abnormal cables, add the corresponding maximum usage amount of the desiccant to the cable core wires of all water-blocking and moisture-proof abnormal cables to obtain a class of water-blocking and moisture-proof repair cables;

[0019] Conduct real-time moisture absorption analysis on all Class I water-blocking and moisture-proof repair cables. If the real-time moisture absorption of Class I water-blocking and moisture-proof repair cables is maintained within the corresponding standard moisture absorption range in the corresponding IP grade, the Class I water-blocking and moisture-proof repair cables are classified as qualified water-blocking and moisture-proof cables.

[0020] If the real-time moisture absorption of a type of water-blocking and moisture-proof repair cable is not maintained within the corresponding standard moisture absorption range in the corresponding IP grade, a sheath material is obtained, and the type of water-blocking and moisture-proof repair cable is sheathed by the sheath material, so that the real-time moisture absorption of the type of water-blocking and moisture-proof repair cable is maintained within the corresponding standard moisture absorption range in the corresponding IP grade, and a qualified water-blocking and moisture-proof cable is obtained;

[0021] Based on the IP levels corresponding to the qualified water-blocking and moisture-proof cables, the qualified water-blocking and moisture-proof cables are initially classified and combined, and the qualified water-blocking and moisture-proof cables with the same IP level are divided into the same type of qualified water-blocking and moisture-proof cable combinations, which are marked as a Class I qualified water-blocking and moisture-proof cable combination;

[0022] In a first-class water-blocking and moisture-proof qualified cable combination, the water-blocking and moisture-proof qualified cables with the same specification data are classified and combined for a second time to obtain a second-class water-blocking and moisture-proof qualified cable combination.

[0023] Further, in a preferred embodiment of the present invention, the bending radius of the classified qualified water-blocking and moisture-proof cables is planned, and the qualified water-blocking and moisture-proof cables are bent based on the bending radius planning results to obtain the target qualified water-blocking and moisture-proof cable coils, specifically:

[0024] Extracting samples of qualified water-blocking and moisture-proof cables, marking them as qualified water-blocking and moisture-proof cable samples, and performing bending processing on the qualified water-blocking and moisture-proof cable samples, wherein the bending processing is to roll the qualified water-blocking and moisture-proof cable samples into qualified water-blocking and moisture-proof cable sample coils;

[0025] The qualified water-blocking and moisture-proof cable sample is subjected to bending treatment to obtain a qualified water-blocking and moisture-proof cable sample coil, and whether the qualified water-blocking and moisture-proof cable sample coil has surface shell cracks and shell wrinkles at different bending radii, and the bending radius of the qualified water-blocking and moisture-proof cable sample coil without surface shell cracks and shell wrinkles is calibrated as the usable bending radius;

[0026] Calculate the coil thickness of the qualified water-proof and moisture-proof cable sample coils under different available bending radii, so that one available bending radius corresponds to one coil thickness, and obtain the bending radius-coil thickness combination;

[0027] Determine a container for storing qualified water-blocking and moisture-proof cables, mark it as a storage container, calculate the volume of the storage container, and based on the volume of the storage container, calculate the number of qualified water-blocking and moisture-proof cables stored in the storage container under different bending radius-coil thickness combinations;

[0028] Obtain the maximum storage quantity of the target water-blocking and moisture-proof qualified cable coils in the storage container, and select the bending radius-coil thickness combination corresponding to when the storage quantity of the water-blocking and moisture-proof qualified cables is equal to the maximum storage quantity, and calibrate it as the target bending radius-coil thickness combination, wherein the target bending radius-coil thickness combination of the water-blocking and moisture-proof qualified cables in different Class II water-blocking and moisture-proof qualified cable combinations is different;

[0029] Based on the target bending radius-coil thickness combination corresponding to the qualified water-blocking and moisture-proof cable, the qualified water-blocking and moisture-proof cable is bent to obtain the target water-blocking and moisture-proof qualified cable coil.

[0030] Furthermore, in a preferred embodiment of the present invention, the storage control of all target water-blocking and moisture-proof qualified cable coils is performed, and the storage effect of the target water-blocking and moisture-proof qualified cable coils is optimized in real time during the storage control process, specifically:

[0031] Obtain a device for storing and controlling the target water-blocking and moisture-proof qualified cable coils, calibrate it as a storage control device, and determine a storage plan for the target water-blocking and moisture-proof qualified cable coils based on the maximum storage quantity of the target water-blocking and moisture-proof qualified cable coils in the storage container, calibrate it as a target storage plan;

[0032] Obtaining a working parameter regulation range of the storage control device, and based on the working parameter regulation range of the storage control device, obtaining a maximum working parameter of the storage control device;

[0033] Based on the maximum working parameters of the storage control device, the storage control device is controlled to store the target water-blocking and moisture-proof qualified cable coils into the storage container according to the target storage plan, and the target water-blocking and moisture-proof qualified cable coils in the same storage container are controlled to be the target water-blocking and moisture-proof qualified cable coils in the same Class II water-blocking and moisture-proof qualified cable combination;

[0034] A temperature sensor is installed in the storage control device. Based on the temperature sensor, the operating temperature of the storage control device when storing the target water-blocking and moisture-proof qualified cable coil is monitored in real time, and calibrated as the real-time operating temperature;

[0035] Based on the real-time operating temperature, the working parameters of the storage control equipment are adjusted to achieve the storage effect optimization of the target water-blocking and moisture-proof qualified cable coils.

[0036] Furthermore, in a preferred embodiment of the present invention, the working parameters of the storage control device are adjusted based on the real-time operating temperature to achieve the storage effect optimization of the target water-blocking and moisture-proof qualified cable coil, specifically:

[0037] The maximum operating temperature is preset, and the real-time operating temperature is analyzed to determine whether the real-time operating temperature is greater than the maximum operating temperature when the target water-blocking and moisture-proof qualified cable coil is stored by the real-time monitoring and storage control device;

[0038] If not, the real-time monitoring and storage control device is controlled to continuously store the target water-blocking and moisture-proof qualified cable coils until all the target water-blocking and moisture-proof qualified cable coils are stored;

[0039] If so, record the ambient temperature when the real-time operating temperature is greater than the maximum operating temperature, and introduce the grey correlation method to calculate the correlation value between the ambient temperature and the real-time operating temperature. If the correlation value between the ambient temperature and the real-time operating temperature is greater than the preset value, the monitoring and storage control device is calibrated as a type of abnormal monitoring and storage control device.

[0040] A big data network is introduced, and a solution for regulating the ambient temperature is retrieved and output based on the big data network, so that when the monitoring and storage control device stores the target water-blocking and moisture-proof qualified cable coil, there is no real-time operating temperature that is not greater than the maximum operating temperature;

[0041] If the correlation value between the ambient temperature and the real-time operating temperature is not greater than the preset value, when the storage control device stores the target water-blocking and moisture-proof qualified cable coil, when the real-time operating temperature is greater than the maximum operating temperature, the storage control device adjusts the working parameters within the working parameter control range of the storage control device until the real-time operating temperature is no greater than the maximum operating temperature.

[0042] The second aspect of the present invention further provides an efficient storage control system for a water-blocking and moisture-proof power cable, the efficient storage control system comprising a memory and a processor, the memory storing an efficient storage control method, and when the efficient storage control method is executed by the processor, the following steps are implemented:

[0043] Analyze the water-blocking and moisture-proof performance of water-blocking and moisture-proof power cables, and screen and obtain qualified water-blocking and moisture-proof cables based on the analysis results, and classify and manage qualified water-blocking and moisture-proof cables;

[0044] The bending radius of the classified qualified water-blocking and moisture-proof cables is planned, and the qualified water-blocking and moisture-proof cables are bent based on the bending radius planning results to obtain the target qualified water-blocking and moisture-proof cable coils;

[0045] The storage of all target water-blocking and moisture-proof qualified cable coils is controlled, and the storage effect of the target water-blocking and moisture-proof qualified cable coils is optimized in real time during the storage control process.

[0046] The present invention solves the technical defects existing in the background technology, and the present invention has the following beneficial effects: first, the water-blocking and moisture-proof performance of the water-blocking and moisture-proof power cable is analyzed and optimized, and the classified management of the water-blocking and moisture-proof power cable is realized, and finally the water-blocking and moisture-proof power cable is bent to obtain the target water-blocking and moisture-proof qualified cable coil. The target water-blocking and moisture-proof qualified cable coil is stored and controlled, and the storage control efficiency is improved during the storage control process. The present invention can optimize resource utilization and improve work efficiency by performing storage control on the water-blocking and moisture-proof power cable, and can also reduce maintenance costs and create greater economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, drawings of other embodiments can be obtained based on these drawings without paying creative work.

[0048] Figure 1 A flow chart showing an efficient storage control method for water-blocking and moisture-proof power cables;

[0049] Figure 2 The flowchart for the planning and storage control of the bending radius of water-blocking and moisture-proof power cables is shown;

[0050] Figure 3 A program view of an efficient storage control system for water-blocking and moisture-proof power cables is shown. DETAILED DESCRIPTION

[0051] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0052] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0053] Figure 1 A flow chart of an efficient storage control method for a water-blocking and moisture-proof power cable is shown, comprising the following steps:

[0054] S102: Analyze the water-blocking and moisture-proof performance of water-blocking and moisture-proof power cables, and screen and obtain qualified water-blocking and moisture-proof cables based on the water-blocking and moisture-proof performance analysis results, and classify and manage the qualified water-blocking and moisture-proof cables;

[0055] S104: performing bending radius planning for the classified qualified water-blocking and moisture-proof cables, and performing bending processing on the qualified water-blocking and moisture-proof cables based on the bending radius planning result to obtain a target qualified water-blocking and moisture-proof cable coil;

[0056] S106: performing storage control on all target water-blocking and moisture-proof qualified cable coils, and performing real-time optimization on the storage effect of the target water-blocking and moisture-proof qualified cable coils during the storage control process.

[0057] Further, in a preferred embodiment of the present invention, the water-blocking and moisture-proof performance of the water-blocking and moisture-proof power cable is analyzed, and based on the water-blocking and moisture-proof performance analysis results, qualified water-blocking and moisture-proof cables are screened and obtained, and the qualified water-blocking and moisture-proof cables are classified and managed, specifically:

[0058] Marking the water-blocking and moisture-proof power cable to be stored as the target cable, and obtaining the IP grade of the target cable, where the IP grade of the target cable is the dustproof grade and waterproof grade of the target cable;

[0059] A big data network is introduced to retrieve the moisture absorption range of target cables corresponding to different IP levels in the big data network and calibrate it as a standard moisture absorption range, wherein the standard moisture absorption range corresponding to target cables corresponding to different IP levels is different;

[0060] Based on the moisture absorption range of the target cable corresponding to different IP levels, a humidity environment is preset, and a moisture absorption measuring device is introduced, wherein the humidity environment is used to provide moisture absorption conditions for the target cable, and the moisture absorption measuring device is used to measure the moisture absorption of the target cable in the humidity environment;

[0061] Placing the target cable in a humidity environment, presetting the moisture absorption test time, calculating the real-time moisture absorption of the target cable after the moisture absorption test time, and determining whether the real-time moisture absorption of the target cable is maintained within the corresponding standard moisture absorption range in the corresponding IP grade;

[0062] The target cable whose real-time moisture absorption is not maintained within the corresponding standard moisture absorption range in the corresponding IP grade is marked as an abnormal water-blocking and moisture-proof cable, and the target cable whose real-time moisture absorption is maintained within the corresponding standard moisture absorption range in the corresponding IP grade is marked as a qualified water-blocking and moisture-proof cable;

[0063] The abnormal water-blocking and moisture-proof cables are traced and repaired to obtain qualified water-blocking and moisture-proof cables, and the qualified water-blocking and moisture-proof cables are classified and managed.

[0064] It should be noted that the water-proof and moisture-proof performance of the cable needs to be monitored before the cable is stored, because if the water-proof and moisture-proof performance of the cable is poor, it cannot be stored together with the cable with better performance, because in the same environment, the cable with better water-proof and moisture-proof performance can adapt to a more severe environment, while the cable with poor performance cannot. When storing, the water-proof and moisture-proof performance of the cable should be controlled to be qualified, so that it is convenient to use after storage and it is not easy to damage the cable. The water-proof and moisture-proof performance of the cable is reflected by the IP grade of the cable. The IP grade consists of two numbers, the first number indicates the dustproof grade, and the second number indicates the waterproof grade. The larger the number, the higher the protection grade. Due to the different types and specifications of cables, the IP grade of the cable may also be different. An IP grade corresponds to a moisture absorption range of the cable, that is, the standard moisture absorption range. If the moisture absorption of the cable is not within the standard moisture absorption range of the corresponding IP grade, it proves that the water-proof and moisture-proof performance of the cable is abnormal and needs to be repaired. Preset humidity environment, a specific humidity environment is used to measure the moisture absorption of the cable to evaluate the moisture-proof performance. According to the moisture-proof performance, the cable incoming lines are initially classified to obtain cables with abnormal water-blocking and moisture-proof performance and cables with qualified water-blocking and moisture-proof performance.

[0065] Furthermore, in a preferred embodiment of the present invention, the abnormal water-blocking and moisture-proof cables are traced and repaired to obtain qualified water-blocking and moisture-proof cables, and the qualified water-blocking and moisture-proof cables are classified and managed, specifically:

[0066] Obtaining specification data of abnormal water-blocking and moisture-proof cables, and calculating the maximum usage amount of desiccant for different abnormal water-blocking and moisture-proof cables based on the specification data of abnormal water-blocking and moisture-proof cables;

[0067] Obtain a desiccant, and based on the maximum usage amount of the desiccant of different water-blocking and moisture-proof abnormal cables, add the corresponding maximum usage amount of the desiccant to the cable core wires of all water-blocking and moisture-proof abnormal cables to obtain a class of water-blocking and moisture-proof repair cables;

[0068] Conduct real-time moisture absorption analysis on all Class I water-blocking and moisture-proof repair cables. If the real-time moisture absorption of Class I water-blocking and moisture-proof repair cables is maintained within the corresponding standard moisture absorption range in the corresponding IP grade, the Class I water-blocking and moisture-proof repair cables are classified as qualified water-blocking and moisture-proof cables.

[0069] If the real-time moisture absorption of a type of water-blocking and moisture-proof repair cable is not maintained within the corresponding standard moisture absorption range in the corresponding IP grade, a sheath material is obtained, and the type of water-blocking and moisture-proof repair cable is sheathed by the sheath material, so that the real-time moisture absorption of the type of water-blocking and moisture-proof repair cable is maintained within the corresponding standard moisture absorption range in the corresponding IP grade, and a qualified water-blocking and moisture-proof cable is obtained;

[0070] Based on the IP levels corresponding to the qualified water-blocking and moisture-proof cables, the qualified water-blocking and moisture-proof cables are initially classified and combined, and the qualified water-blocking and moisture-proof cables with the same IP level are divided into the same type of qualified water-blocking and moisture-proof cable combinations, which are marked as a Class I qualified water-blocking and moisture-proof cable combination;

[0071] In a first-class water-blocking and moisture-proof qualified cable combination, the water-blocking and moisture-proof qualified cables with the same specification data are classified and combined for a second time to obtain a second-class water-blocking and moisture-proof qualified cable combination.

[0072] It should be noted that the role of adding desiccant to the cable is to improve the cable's moisture resistance, reduce its moisture absorption, and achieve the purpose of water-blocking and moisture-proofing. Cables with different specifications use different amounts of desiccant. After adding the appropriate amount of desiccant to the abnormally water-blocking and moisture-proof cable, it is determined whether the moisture absorption of the abnormally water-blocking and moisture-proof cable is normal within its corresponding IP level. If it is still abnormal, it is necessary to wrap the outside of the cable inlet, such as adding a sheath. The sheath includes but is not limited to rubber, polyvinyl chloride, etc., and the sheath is sealed after wrapping to prevent moisture from invading the inside of the cable to obtain a qualified water-blocking and moisture-proof cable. After obtaining the qualified water-blocking and moisture-proof cable, it is necessary to classify the qualified water-blocking and moisture-proof cables. Due to the different specifications of the cables, cables of the same specifications need to be stored in the same location for easy access, so the cables need to be classified. First, the cables are classified based on the IP level of the cable, and then classified based on the specification data of the cable to obtain a second-class water-blocking and moisture-proof qualified cable combination.

[0073] Figure 2 The flowchart for the planning and storage control of the bending radius of the water-blocking and moisture-proof power cable is shown, including the following steps:

[0074] S202: performing bending radius planning for the classified qualified water-blocking and moisture-proof cables, and performing bending processing on the qualified water-blocking and moisture-proof cables based on the bending radius planning result to obtain a target qualified water-blocking and moisture-proof cable coil;

[0075] S204: performing storage control on all target water-blocking and moisture-proof qualified cable coils, and performing real-time optimization on the storage effect of the target water-blocking and moisture-proof qualified cable coils during the storage control process;

[0076] S206: Based on the real-time operating temperature, the working parameters of the storage control device are adjusted to achieve the storage effect optimization of the target water-blocking and moisture-proof qualified cable coil.

[0077] Further, in a preferred embodiment of the present invention, the bending radius of the classified qualified water-blocking and moisture-proof cables is planned, and the qualified water-blocking and moisture-proof cables are bent based on the bending radius planning results to obtain the target qualified water-blocking and moisture-proof cable coils, specifically:

[0078] Extracting samples of qualified water-blocking and moisture-proof cables, marking them as qualified water-blocking and moisture-proof cable samples, and performing bending processing on the qualified water-blocking and moisture-proof cable samples, wherein the bending processing is to roll the qualified water-blocking and moisture-proof cable samples into qualified water-blocking and moisture-proof cable sample coils;

[0079] The qualified water-blocking and moisture-proof cable sample is subjected to bending treatment to obtain a qualified water-blocking and moisture-proof cable sample coil, and whether the qualified water-blocking and moisture-proof cable sample coil has surface shell cracks and shell wrinkles at different bending radii, and the bending radius of the qualified water-blocking and moisture-proof cable sample coil without surface shell cracks and shell wrinkles is calibrated as the usable bending radius;

[0080] Calculate the coil thickness of the qualified water-proof and moisture-proof cable sample coils under different available bending radii, so that one available bending radius corresponds to one coil thickness, and obtain the bending radius-coil thickness combination;

[0081] Determine a container for storing qualified water-blocking and moisture-proof cables, mark it as a storage container, calculate the volume of the storage container, and based on the volume of the storage container, calculate the number of qualified water-blocking and moisture-proof cables stored in the storage container under different bending radius-coil thickness combinations;

[0082] Obtain the maximum storage quantity of the target water-blocking and moisture-proof qualified cable coils in the storage container, and select the bending radius-coil thickness combination corresponding to when the storage quantity of the water-blocking and moisture-proof qualified cables is equal to the maximum storage quantity, and calibrate it as the target bending radius-coil thickness combination, wherein the target bending radius-coil thickness combination of the water-blocking and moisture-proof qualified cables in different Class II water-blocking and moisture-proof qualified cable combinations is different;

[0083] Based on the target bending radius-coil thickness combination corresponding to the qualified water-blocking and moisture-proof cable, the qualified water-blocking and moisture-proof cable is bent to obtain the target water-blocking and moisture-proof qualified cable coil.

[0084] It should be noted that the bending radius is the radius of the coil after the cable is turned into a coil. The purpose of bending the cable is to facilitate the storage and retrieval of the cable, which is an efficient storage method. During the curling process, the cable should be prevented from wrinkling and cracking, because wrinkles and cracks are likely to increase the safety hazards during the operation of the cable and reduce the water-proof and moisture-proof performance of the cable. When bending, the smaller the bending radius, the greater the tension on the cable, which makes it easier to wrinkle and crack, so it is necessary to analyze the bending radius and select the radius output that satisfies the wrinkle and crack. Since the length of the cable is constant, the smaller the bending radius, the greater the thickness of the cable, because the smaller the bending radius, the greater the number of coils. Among all the available bending radii, the coil thickness corresponding to different bending radii is calculated respectively, and the volume of the container for storing the cable is obtained to obtain the maximum value of the cable that can be stored in the container volume. Because different placement methods and different cable coil thicknesses will affect the storage quantity. Finally, according to the storage quantity, the target bending radius-coil thickness combination can be selected, and all water-proof and moisture-proof qualified cables are bent to obtain the target water-proof and moisture-proof qualified cable coils.

[0085] Furthermore, in a preferred embodiment of the present invention, the storage control of all target water-blocking and moisture-proof qualified cable coils is performed, and the storage effect of the target water-blocking and moisture-proof qualified cable coils is optimized in real time during the storage control process, specifically:

[0086] Obtain a device for storing and controlling the target water-blocking and moisture-proof qualified cable coils, calibrate it as a storage control device, and determine a storage plan for the target water-blocking and moisture-proof qualified cable coils based on the maximum storage quantity of the target water-blocking and moisture-proof qualified cable coils in the storage container, calibrate it as a target storage plan;

[0087] Obtaining a working parameter regulation range of the storage control device, and based on the working parameter regulation range of the storage control device, obtaining a maximum working parameter of the storage control device;

[0088] Based on the maximum working parameters of the storage control device, the storage control device is controlled to store the target water-blocking and moisture-proof qualified cable coils into the storage container according to the target storage plan, and the target water-blocking and moisture-proof qualified cable coils in the same storage container are controlled to be the target water-blocking and moisture-proof qualified cable coils in the same Class II water-blocking and moisture-proof qualified cable combination;

[0089] A temperature sensor is installed in the storage control device. Based on the temperature sensor, the operating temperature of the storage control device when storing the target water-blocking and moisture-proof qualified cable coil is monitored in real time, and calibrated as the real-time operating temperature;

[0090] Based on the real-time operating temperature, the working parameters of the storage control equipment are adjusted to achieve the storage effect optimization of the target water-blocking and moisture-proof qualified cable coils.

[0091] It should be noted that the cable coil is stored and controlled, that is, the cable coil is stored in the storage container as required. Different storage schemes are obtained according to the thickness, bending radius and storage quantity of the cable coil. After obtaining the target storage scheme, the coil is automatically stored by the storage control device. The storage control device includes but is not limited to a robot, a robotic arm, etc. Different working parameters will result in different storage speeds of the storage control device. The faster the storage speed, the higher the relative storage efficiency. After determining the maximum working parameters and the control range of the storage control device, the cable coil is stored and controlled by the storage control device, wherein the working parameters are equal to the maximum control parameters during storage control, and the storage scheme is equal to the target storage scheme. During the storage process, if the working temperature of the storage control device is abnormal, first, it may affect the cable coil, causing the surface of the cable coil to melt or even catch fire. Second, it will reduce the operating efficiency, thereby reducing the storage efficiency. In order to ensure efficient storage control, it is necessary to regulate the real-time operating temperature to achieve the optimization of the storage effect.

[0092] Furthermore, in a preferred embodiment of the present invention, the working parameters of the storage control device are adjusted based on the real-time operating temperature to achieve the storage effect optimization of the target water-blocking and moisture-proof qualified cable coil, specifically:

[0093] The maximum operating temperature is preset, and the real-time operating temperature is analyzed to determine whether the real-time operating temperature is greater than the maximum operating temperature when the target water-blocking and moisture-proof qualified cable coil is stored by the real-time monitoring and storage control device;

[0094] If not, the real-time monitoring and storage control device is controlled to continuously store the target water-blocking and moisture-proof qualified cable coils until all the target water-blocking and moisture-proof qualified cable coils are stored;

[0095] If so, record the ambient temperature when the real-time operating temperature is greater than the maximum operating temperature, and introduce the grey correlation method to calculate the correlation value between the ambient temperature and the real-time operating temperature. If the correlation value between the ambient temperature and the real-time operating temperature is greater than the preset value, the monitoring and storage control device is calibrated as a type of abnormal monitoring and storage control device.

[0096] A big data network is introduced, and a solution for regulating the ambient temperature is retrieved and output based on the big data network, so that when the monitoring and storage control device stores the target water-blocking and moisture-proof qualified cable coil, there is no real-time operating temperature that is not greater than the maximum operating temperature;

[0097] If the correlation value between the ambient temperature and the real-time operating temperature is not greater than the preset value, when the storage control device stores the target water-blocking and moisture-proof qualified cable coil, when the real-time operating temperature is greater than the maximum operating temperature, the storage control device adjusts the working parameters within the working parameter control range of the storage control device until the real-time operating temperature is no greater than the maximum operating temperature.

[0098] It should be noted that the operating temperature of the storage control equipment may be affected by the environment, or it may be that it is in the maximum working parameters for a long time, resulting in a high load value of the storage control equipment, which is prone to temperature rise. First, determine the cause of the abnormal operating temperature of the storage control equipment, first determine whether it is affected by the environment, calculate the gray correlation value between the environmental parameters and the operating temperature, and you can determine the degree of correlation between the two. A high correlation value proves a high degree of correlation, that is, the operating temperature is highly affected by the factors of the environment, and it is necessary to deal with the environmental factors and adjust the ambient temperature. If the correlation value is low, it proves that the operating temperature is abnormal due to abnormal working parameters, and the working parameters need to be adjusted, and the adjustment must be carried out within the adjustment range. When the working parameters are adjusted, the load value becomes smaller, and the operating working temperature is not greater than the maximum operating working temperature at this time, so that the purpose of efficient storage of control cable coils can be achieved.

[0099] In addition, the efficient storage control method of the water-blocking and moisture-proof power cable further includes the following steps:

[0100] Obtain a cable storage warehouse, wherein the cable storage warehouse is a warehouse for storing target water-blocking and moisture-proof qualified cable coils, and the target water-blocking and moisture-proof qualified cable coils need to be first stored in a storage container and then stored in the cable storage warehouse;

[0101] Obtain the historical usage rates of target water-blocking and moisture-proof qualified cable coils of different specifications, analyze the historical usage rates of target water-blocking and moisture-proof qualified cable coils of different specifications, construct a historical usage rate ranking table, and preset a historical usage rate threshold;

[0102] Based on the historical usage rate ranking table, the target water-blocking and moisture-proof qualified cable coil whose historical usage rate is greater than the historical usage rate threshold is calibrated as a target water-blocking and moisture-proof qualified cable coil with high usage rate;

[0103] Calculate the number of qualified water-blocking and moisture-proof cables with high utilization rate, divide the cable storage warehouse into areas to obtain priority cable access areas and non-priority cable access areas, and calculate the maximum cable storage capacity of the priority cable access areas;

[0104] If the number of qualified water-blocking and moisture-proof cables with high utilization rate is not greater than the maximum cable storage capacity of the priority cable access area, all qualified water-blocking and moisture-proof cables with high utilization rate shall be stored in the priority cable access area, and at the same time, according to the historical utilization rate sorting table, the qualified water-blocking and moisture-proof cables with the highest utilization rate except the qualified water-blocking and moisture-proof cables with high utilization rate shall be placed in the priority cable access area;

[0105] If the number of qualified water-blocking and moisture-proof cables with high utilization rate is greater than the maximum cable storage capacity of the priority cable access area, all the qualified water-blocking and moisture-proof cables with high utilization rate shall be stored in the priority cable access area, and the remaining qualified water-blocking and moisture-proof cables with high utilization rate shall be stored in the non-priority cable access area.

[0106] It should be noted that the cable storage warehouse is the location where all cable coils are placed. Before placement, the cables need to be rolled into coils and stored in containers to achieve the purpose of classification. In the cable storage warehouse, there are multiple access areas, and different access areas have different priorities. Cables with higher usage rates need to be placed in access areas with higher priorities to facilitate staff to access cables and achieve the purpose of efficient storage control. Therefore, the cable incoming line usage rate is classified, and the priority cable access area is determined. Cables are placed in the priority cable access area. If they can be completely placed, other cables are stored. If not, they continue to be stored in the non-priority area.

[0107] like Figure 3 As shown, the second aspect of the present invention further provides an efficient storage control system for water-blocking and moisture-proof power cables, the efficient storage control system comprising a memory 31 and a processor 32, the memory 31 stores an efficient storage control method, and when the efficient storage control method is executed by the processor 32, the following steps are implemented:

[0108] Analyze the water-blocking and moisture-proof performance of water-blocking and moisture-proof power cables, and screen and obtain qualified water-blocking and moisture-proof cables based on the analysis results, and classify and manage qualified water-blocking and moisture-proof cables;

[0109] The bending radius of the classified qualified water-blocking and moisture-proof cables is planned, and the qualified water-blocking and moisture-proof cables are bent based on the bending radius planning results to obtain the target qualified water-blocking and moisture-proof cable coils;

[0110] The storage of all target water-blocking and moisture-proof qualified cable coils is controlled, and the storage effect of the target water-blocking and moisture-proof qualified cable coils is optimized in real time during the storage control process.

[0111] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An efficient storage control method for water-blocking and moisture-proof power cables, characterized in that: The following steps are involved: Analyze the water-blocking and moisture-proof performance of water-blocking and moisture-proof power cables, and screen and obtain qualified water-blocking and moisture-proof cables based on the analysis results, and classify and manage qualified water-blocking and moisture-proof cables; The bending radius of the classified qualified water-blocking and moisture-proof cables is planned, and the qualified water-blocking and moisture-proof cables are bent based on the bending radius planning results to obtain the target qualified water-blocking and moisture-proof cable coils; Carry out storage control for all target water-blocking and moisture-proof qualified cable coils, and perform real-time optimization on the storage effect of target water-blocking and moisture-proof qualified cable coils during the storage control process; The storage control of all target water-blocking and moisture-proof qualified cable coils is performed, and the storage effect of the target water-blocking and moisture-proof qualified cable coils is optimized in real time during the storage control process, specifically: Obtain a device for storing and controlling the target water-blocking and moisture-proof qualified cable coils, calibrate it as a storage control device, and determine a storage plan for the target water-blocking and moisture-proof qualified cable coils based on the maximum storage quantity of the target water-blocking and moisture-proof qualified cable coils in the storage container, calibrate it as a target storage plan; Obtaining a working parameter regulation range of the storage control device, and based on the working parameter regulation range of the storage control device, obtaining a maximum working parameter of the storage control device; Based on the maximum working parameters of the storage control device, the storage control device is controlled to store the target water-blocking and moisture-proof qualified cable coils into the storage container according to the target storage plan, and the target water-blocking and moisture-proof qualified cable coils in the same storage container are controlled to be the target water-blocking and moisture-proof qualified cable coils in the same Class II water-blocking and moisture-proof qualified cable combination; A temperature sensor is installed in the storage control device. Based on the temperature sensor, the operating temperature of the storage control device when storing the target water-blocking and moisture-proof qualified cable coil is monitored in real time, and calibrated as the real-time operating temperature; Based on the real-time operating temperature, the working parameters of the storage control equipment are adjusted to achieve the storage effect optimization of the target water-proof and moisture-proof qualified cable coils; Among them, the working parameters of the storage control device are adjusted based on the real-time operating temperature to achieve the storage effect optimization of the target water-blocking and moisture-proof qualified cable coil, specifically: The maximum operating temperature is preset, and the real-time operating temperature is analyzed to determine whether the real-time operating temperature is greater than the maximum operating temperature when the target water-blocking and moisture-proof qualified cable coil is stored by the real-time monitoring and storage control device; If not, the real-time monitoring and storage control device is controlled to continuously store the target water-blocking and moisture-proof qualified cable coils until all the target water-blocking and moisture-proof qualified cable coils are stored; If so, record the ambient temperature when the real-time operating temperature is greater than the maximum operating temperature, and introduce the grey correlation method to calculate the correlation value between the ambient temperature and the real-time operating temperature. If the correlation value between the ambient temperature and the real-time operating temperature is greater than the preset value, the monitoring and storage control device is calibrated as a type of abnormal monitoring and storage control device. A big data network is introduced, and a solution for regulating the ambient temperature is retrieved and output based on the big data network, so that when the monitoring and storage control device stores the target water-blocking and moisture-proof qualified cable coil, there is no real-time operating temperature that is not greater than the maximum operating temperature; If the correlation value between the ambient temperature and the real-time operating temperature is not greater than the preset value, when the storage control device stores the target water-blocking and moisture-proof qualified cable coil, when the real-time operating temperature is greater than the maximum operating temperature, the storage control device adjusts the working parameters within the working parameter control range of the storage control device until the real-time operating temperature is no greater than the maximum operating temperature.

2. According to the method for efficiently storing and controlling water-blocking and moisture-proof power cables described in claim 1, it is characterized in that: The water-blocking and moisture-proof performance of the water-blocking and moisture-proof power cable is analyzed, and based on the water-blocking and moisture-proof performance analysis results, qualified water-blocking and moisture-proof cables are screened and obtained, and the qualified water-blocking and moisture-proof cables are classified and managed, specifically: Marking the water-blocking and moisture-proof power cable to be stored as the target cable, and obtaining the IP grade of the target cable, where the IP grade of the target cable is the dustproof grade and waterproof grade of the target cable; A big data network is introduced to retrieve the moisture absorption range of target cables corresponding to different IP levels in the big data network and calibrate it as a standard moisture absorption range, wherein the standard moisture absorption range corresponding to target cables corresponding to different IP levels is different; Based on the moisture absorption range of the target cable corresponding to different IP levels, a humidity environment is preset, and a moisture absorption measuring device is introduced, wherein the humidity environment is used to provide moisture absorption conditions for the target cable, and the moisture absorption measuring device is used to measure the moisture absorption of the target cable in the humidity environment; Placing the target cable in a humidity environment, presetting the moisture absorption test time, calculating the real-time moisture absorption of the target cable after the moisture absorption test time, and determining whether the real-time moisture absorption of the target cable is maintained within the corresponding standard moisture absorption range in the corresponding IP grade; The target cable whose real-time moisture absorption is not maintained within the corresponding standard moisture absorption range in the corresponding IP grade is marked as an abnormal water-blocking and moisture-proof cable, and the target cable whose real-time moisture absorption is maintained within the corresponding standard moisture absorption range in the corresponding IP grade is marked as a qualified water-blocking and moisture-proof cable; The abnormal water-blocking and moisture-proof cables are traced and repaired to obtain qualified water-blocking and moisture-proof cables, and the qualified water-blocking and moisture-proof cables are classified and managed.

3. According to the method for efficiently storing and controlling water-blocking and moisture-proof power cables as described in claim 2, it is characterized in that: The abnormal water-blocking and moisture-proof cables are traced and repaired to obtain qualified water-blocking and moisture-proof cables, and the qualified water-blocking and moisture-proof cables are classified and managed, specifically: Obtaining specification data of abnormal water-blocking and moisture-proof cables, and calculating the maximum usage amount of desiccant for different abnormal water-blocking and moisture-proof cables based on the specification data of abnormal water-blocking and moisture-proof cables; Obtain a desiccant, and based on the maximum usage amount of the desiccant of different water-blocking and moisture-proof abnormal cables, add the corresponding maximum usage amount of the desiccant to the cable core wires of all water-blocking and moisture-proof abnormal cables to obtain a class of water-blocking and moisture-proof repair cables; Conduct real-time moisture absorption analysis on all Class I water-blocking and moisture-proof repair cables. If the real-time moisture absorption of Class I water-blocking and moisture-proof repair cables is maintained within the corresponding standard moisture absorption range in the corresponding IP grade, the Class I water-blocking and moisture-proof repair cables are classified as qualified water-blocking and moisture-proof cables. If the real-time moisture absorption of a type of water-blocking and moisture-proof repair cable is not maintained within the corresponding standard moisture absorption range in the corresponding IP grade, a sheath material is obtained, and the type of water-blocking and moisture-proof repair cable is sheathed by the sheath material, so that the real-time moisture absorption of the type of water-blocking and moisture-proof repair cable is maintained within the corresponding standard moisture absorption range in the corresponding IP grade, and a qualified water-blocking and moisture-proof cable is obtained; Based on the IP levels corresponding to the qualified water-blocking and moisture-proof cables, the qualified water-blocking and moisture-proof cables are initially classified and combined, and the qualified water-blocking and moisture-proof cables with the same IP level are divided into the same type of qualified water-blocking and moisture-proof cable combinations, which are marked as a Class I qualified water-blocking and moisture-proof cable combination; In a first-class water-blocking and moisture-proof qualified cable combination, the water-blocking and moisture-proof qualified cables with the same specification data are classified and combined for a second time to obtain a second-class water-blocking and moisture-proof qualified cable combination.

4. According to the method for efficiently storing and controlling water-blocking and moisture-proof power cables as described in claim 1, it is characterized in that: The bending radius of the classified qualified water-blocking and moisture-proof cables is planned, and the qualified water-blocking and moisture-proof cables are bent based on the bending radius planning results to obtain the target qualified water-blocking and moisture-proof cable coils, specifically: Extracting samples of qualified water-blocking and moisture-proof cables, marking them as qualified water-blocking and moisture-proof cable samples, and performing bending processing on the qualified water-blocking and moisture-proof cable samples, wherein the bending processing is to roll the qualified water-blocking and moisture-proof cable samples into qualified water-blocking and moisture-proof cable sample coils; The qualified water-blocking and moisture-proof cable sample is subjected to bending treatment to obtain a qualified water-blocking and moisture-proof cable sample coil, and whether the qualified water-blocking and moisture-proof cable sample coil has surface shell cracks and shell wrinkles at different bending radii, and the bending radius of the qualified water-blocking and moisture-proof cable sample coil without surface shell cracks and shell wrinkles is calibrated as the usable bending radius; Calculate the coil thickness of the qualified water-proof and moisture-proof cable sample coils under different available bending radii, so that one available bending radius corresponds to one coil thickness, and obtain the bending radius-coil thickness combination; Determine a container for storing qualified water-blocking and moisture-proof cables, mark it as a storage container, calculate the volume of the storage container, and based on the volume of the storage container, calculate the number of qualified water-blocking and moisture-proof cables stored in the storage container under different bending radius-coil thickness combinations; Obtain the maximum storage quantity of the target water-blocking and moisture-proof qualified cable coils in the storage container, and select the bending radius-coil thickness combination corresponding to when the storage quantity of the water-blocking and moisture-proof qualified cables is equal to the maximum storage quantity, and calibrate it as the target bending radius-coil thickness combination, wherein the target bending radius-coil thickness combination of the water-blocking and moisture-proof qualified cables in different Class II water-blocking and moisture-proof qualified cable combinations is different; Based on the target bending radius-coil thickness combination corresponding to the qualified water-blocking and moisture-proof cable, the qualified water-blocking and moisture-proof cable is bent to obtain the target water-blocking and moisture-proof qualified cable coil.

5. An efficient storage control system for water-blocking and moisture-proof power cables, characterized in that: The efficient storage control system includes a memory and a processor, wherein an efficient storage control method program is stored in the memory. When the efficient storage control method program is executed by the processor, the steps of the efficient storage control method for a water-blocking and moisture-proof power cable as described in any one of claims 1 to 4 are implemented.

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