Full-automatic magnetizing production line and method for flat data line
By designing a fully automatic magnetic charging production line including traction device, upper and lower flat surface adjustment device, magnetic charging module and wire release device, the problem of inconvenience of automated production and poor magnetic effect during the production process is solved, and the data line is not easy to produce automatically and the magnetic effect is poor. Automatic production of data cables and efficient magnetic effects.
Patent Information
- Application Number
- CN202411557543.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-02-11
AI Technical Summary
The implantation of magnets in existing data lines during production makes it inconvenient to automated production and poor magnetic effect.
A fully automatic magnetic charging production line of flat-shaped data lines is designed, including a traction device, upper and lower flat surface adjustment device, a magnetic charging module and a wire release device. Through the use of these devices, automatic magnetic charging and magnetic charging of the data lines is realized. No magnet implantation is required.
The automated production of data lines is realized, the magnetic pole position is accurate, and the magnetic effect is effectively improved, solving the problems of inconvenient automated production of data lines and poor magnetic effect in the prior art.
Smart Images
Figure CN119419006A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of data cables, and in particular to a full-automatic magnetization production line and method for flat data cables. Background Art
[0002] Data Cable, as the name implies, is a cable used to transmit data, usually composed of a conductor core, a shielding layer, a protective layer, etc. These cables are designed to connect hardware components and computers to achieve data transmission and communication. In modern life, data cables have become an indispensable accessory for connecting various smart devices. There are many types of data cables, and the design of data cables will vary depending on factors such as the type of data transmitted, speed, distance, and type of device used. For example, the USB data cable is the most common one, which is used to connect computers with various peripherals such as printers, scanners, digital cameras, mobile phones, etc. In addition, there are HDMI data cables for the transmission of high-definition video and audio signals; Type-C data cables, which are widely popular for their convenience of being pluggable in both directions; and Lightning data cables, which are proprietary data cables designed by Apple for its devices (such as iPhones and iPads).
[0003] In order to make the data cable easier to reel, magnetic data cables have appeared. This data cable is mainly made magnetic by implanting magnets during the production process. This method is not convenient for automatic production of data cables, and the magnetism is affected by the position of the magnet, which easily leads to poor magnetic effect. Therefore, it is necessary to study a solution to solve the above problems. Summary of the invention
[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a fully automatic magnetization production line and method for flat data cables, which can effectively solve the problem that the existing data cables are implanted with magnets, resulting in inconvenience for automated production and poor magnetic effects.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A fully automatic magnetizing production line for flat data cables comprises a traction device, a first upper and lower flat surface adjustment device, a magnetizing module, a second upper and lower flat surface adjustment device and a wire-releasing device; the traction device, the first upper and lower flat surface adjustment device, the magnetizing module, the second upper and lower flat surface adjustment device and the wire-releasing device are arranged in sequence along the conveying direction of the flat data cables.
[0007] Preferably, the magnetizing module includes a lower magnetizing table, an upper magnetizing table, a magnetizing machine and a water cooler. The upper magnetizing table is arranged directly above the lower magnetizing table and is formed with the lower magnetizing table to form a magnetizing space that is compatible with the flat-shaped data line and for the flat-shaped data line to pass through. The magnetizing machine connects the lower magnetizing table and the upper magnetizing table, and the water cooler connects the lower magnetizing table and the upper magnetizing table.
[0008] Preferably, the traction device, the first upper and lower flat surface adjustment device, the magnetization module, and the second upper and lower flat surface adjustment device are sequentially arranged side by side and spaced apart on a machine platform, and the wire-releasing device is located outside the machine platform.
[0009] Preferably, the pay-off device comprises a bracket, a plurality of adjustable-speed rotating shafts and a hub, wherein the plurality of adjustable-speed rotating shafts are arranged side by side and at intervals on the bracket, and the hub abuts against the corresponding adjustable-speed rotating shafts and is driven to rotate by the adjustable-speed rotating shafts.
[0010] Preferably, the first upper and lower flat surface adjustment device and the second upper and lower flat surface adjustment device are arranged symmetrically to each other on the left and right outer sides of the magnetization module.
[0011] A fully automatic magnetization method for a flat data cable, using the aforementioned fully automatic magnetization production line for the flat data cable, comprises the following steps:
[0012] (1) Place the wound flat data cable on the pay-off device;
[0013] (2) The flat-shaped data cable is sequentially passed through the second upper and lower flat surface adjustment device, the magnetization module and the first upper and lower flat surface adjustment device and then sent into the traction device;
[0014] (3) Starting the production line, under the action of the traction device, the pay-off device pays out the flat data wire, and the flat data wire is adjusted by the second upper and lower flat surface adjustment device and then enters the magnetization module, and the magnetization module completes the magnetization of the flat data wire;
[0015] (4) After magnetization, the flat-shaped data line is adjusted by the first upper and lower flat surface adjustment device and then enters the traction device, and finally output from the traction device and is taken up.
[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0017] By using the traction device, the first upper and lower flat surface adjustment device, the magnetization module, the second upper and lower flat surface adjustment device and the wire-releasing device, the automatic magnetization of the flat-shaped data cable can be realized without the need to implant additional magnets. This is very convenient for the automatic production of the data cable, and the magnetic pole position is accurate, effectively improving the magnetic effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the present invention;
[0019] Figure 2 It is a structural schematic diagram of a magnetizing module in a preferred embodiment of the present invention;
[0020] Figure 3 is a schematic diagram of magnetic poles of a preferred embodiment of the present invention;
[0021] Figure 4 It is a monopole schematic diagram of a preferred embodiment of the present invention;
[0022] Figure 5 is a bipolar schematic diagram of a preferred embodiment of the present invention;
[0023] Figure 6 It is a three-pole schematic diagram of a preferred embodiment of the present invention.
[0024] Description of the accompanying drawings:
[0025] 10. Traction device 20. First upper and lower flat surface adjustment device
[0026] 30. Magnetization module 31. Lower magnetization platform
[0027] 32. Upper magnetizing table 33. Magnetizing machine
[0028] 34. Water cooler 301. Magnetizing space
[0029] 40. Second upper and lower flat surface adjustment device 50. Pay-off device
[0030] 51. Bracket 52. Adjustable speed rotating shaft
[0031] 53, wheel hub 60, flat shape data cable
[0032] 70. Machine DETAILED DESCRIPTION
[0033] Please refer to Figures 1 to 6 As shown, it shows the specific structure of a fully automatic magnetization production line for flat-shaped data cables of a preferred embodiment of the present invention, including a traction device 10, a first upper and lower flat surface adjustment device 20, a magnetization module 30, a second upper and lower flat surface adjustment device 40 and a wire-releasing device 50.
[0034] The traction device 10, the first upper and lower flat surface adjustment device 20, the magnetization module 30, the second upper and lower flat surface adjustment device 40 and the pay-off device 50 are sequentially arranged along the conveying direction of the flat shape data cable 60. In this embodiment, the traction device 10, the first upper and lower flat surface adjustment device 20, the magnetization module 30, the second upper and lower flat surface adjustment device 40 are sequentially arranged side by side and spaced on a machine table 70, and the pay-off device 50 is located outside the machine table 70. The pay-off device 50 includes a bracket 51, a plurality of adjustable speed rotating shafts 52 and a hub 53, the plurality of adjustable speed rotating shafts 52 are arranged side by side and spaced on the bracket 51, the hub 53 abuts against the corresponding adjustable speed rotating shafts 52 and is driven to rotate by the adjustable speed rotating shafts 52, so that the traction device 10 does not break the flat shape data cable 60. The first upper and lower flat surface adjustment device 20 and the second upper and lower flat surface adjustment device 40 are arranged symmetrically on the left and right outer sides of the magnetizing module 30. The first upper and lower flat surface adjustment device 20 and the second upper and lower flat surface adjustment device 40 allow the two parallel planes of the flat-shaped data line 60 to enter the magnetizing module 30 and the traction device 10 completely, consistently and orderly.
[0035] like Figure 2 As shown, the magnetizing module 30 includes a lower magnetizing platform 31, an upper magnetizing platform 32, a magnetizer 33 and a water cooler 34. The upper magnetizing platform 32 is arranged directly above the lower magnetizing platform 31 and is surrounded by the lower magnetizing platform 31 to form a magnetizing space 301 that is compatible with the flat-shaped data line 60 and for the flat-shaped data line 60 to pass through. The magnetizer 33 connects the lower magnetizing platform 31 and the upper magnetizing platform 32, and the magnetizer 33 provides power to the lower magnetizing platform 31 and the upper magnetizing platform 32. The lower magnetizing platform 31 and the upper magnetizing platform 32 have copper tube windings inside; the water cooler 34 connects the lower magnetizing platform 31 and the upper magnetizing platform 32, and the water cooler 34 provides cooling water for the lower magnetizing platform 31 and the upper magnetizing platform 32.
[0036] The present invention also discloses a fully automatic magnetization method for a flat data cable, which adopts the fully automatic magnetization production line for the flat data cable, and comprises the following steps:
[0037] (1) The wound flat data cable 60 is placed on the cable unwinding device 50.
[0038] (2) The flat data cable 60 is sequentially passed through the second upper and lower flat surface adjustment device 40 , the magnetization module 30 and the first upper and lower flat surface adjustment device 20 and then sent into the pulling device 10 .
[0039] (3) The production line is started. Under the action of the traction device 10, the pay-off device 50 pays out the flat data line 60. The flat data line 60 is adjusted by the second upper and lower flat surface adjustment device 40 and then enters the magnetization module 30. The magnetization module 30 completes the magnetization of the flat data line 60.
[0040] (4) After magnetization, the flat-shaped data line 60 is adjusted by the first upper and lower flat surface adjustment device 20 and then enters the traction device 10, and finally outputted from the traction device 10 and taken up.
[0041] This production line can realize single-pole magnetization for flat data lines 60 (such as Figure 4 As shown), bipolar magnetization (as shown Figure 5 as shown) or three-pole magnetization (as shown Figure 6 shown), not limited thereto.
[0042] The design focus of the present invention is: by cooperating with the traction device, the first upper and lower flat surface adjustment device, the magnetization module, the second upper and lower flat surface adjustment device and the wire-releasing device, the automatic magnetization of the flat-shaped data cable can be realized without the need to implant additional magnets, which is very convenient for the automatic production of the data cable, and the magnetic pole position is accurate, effectively improving the magnetic effect.
[0043] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.
Claims
1. A fully automatic magnetization production line for flat data cables, characterized in that: It includes a traction device, a first upper and lower flat surface adjustment device, a magnetization module, a second upper and lower flat surface adjustment device and a wire-releasing device; the traction device, the first upper and lower flat surface adjustment device, the magnetization module, the second upper and lower flat surface adjustment device and the wire-releasing device are arranged in sequence along the conveying direction of the flat-shaped data line.
2. The fully automatic magnetization production line for flat data cables according to claim 1, characterized in that: The magnetizing module includes a lower magnetizing table, an upper magnetizing table, a magnetizing machine and a water cooler. The upper magnetizing table is arranged directly above the lower magnetizing table and is surrounded by the lower magnetizing table to form a magnetizing space that is adapted to the flat-shaped data line and for the flat-shaped data line to pass through. The magnetizing machine connects the lower magnetizing table and the upper magnetizing table. The water cooler connects the lower magnetizing table and the upper magnetizing table.
3. The fully automatic magnetization production line for flat data cables according to claim 1, characterized in that: The traction device, the first upper and lower flat surface adjustment device, the magnetization module, and the second upper and lower flat surface adjustment device are sequentially arranged side by side and spaced apart on a machine platform, and the wire release device is located outside the machine platform.
4. The fully automatic magnetization production line for flat data cables as claimed in claim 3, characterized in that: The wire-releasing device comprises a bracket, a plurality of speed-adjustable rotating shafts and a hub. The plurality of speed-adjustable rotating shafts are arranged side by side and at intervals on the bracket. The hub abuts against the corresponding speed-adjustable rotating shafts and is driven to rotate by the speed-adjustable rotating shafts.
5. The fully automatic magnetization production line for flat data cables as claimed in claim 3, characterized in that: The first upper and lower flat surface adjustment device and the second upper and lower flat surface adjustment device are arranged symmetrically on the left and right outer sides of the magnetization module.
6. A fully automatic magnetization method for a flat data cable, characterized in that: The fully automatic magnetization production line of the flat data cable according to any one of claims 1 to 5 comprises the following steps: (1) Place the wound flat data cable on the pay-off device; (2) The flat-shaped data cable is sequentially passed through the second upper and lower flat surface adjustment device, the magnetization module and the first upper and lower flat surface adjustment device and then sent into the traction device; (3) Starting the production line, under the action of the traction device, the pay-off device pays out the flat data wire, and the flat data wire is adjusted by the second upper and lower flat surface adjustment device and then enters the magnetization module, and the magnetization module completes the magnetization of the flat data wire; (4) After magnetization, the flat-shaped data line is adjusted by the first upper and lower flat surface adjustment device and then enters the traction device, and finally output from the traction device and is taken up.