Power panel production and processing equipment

By designing a power plate processing equipment including a rotating disc, cleaning brush rod and feeding mechanism, the problem of existing equipment being blocked due to the clamping structure during cleaning is solved, and comprehensive cleaning and efficient cleaning of the power plate is achieved. Effect.

CN119426223AInactive Publication Date: 2025-02-14HUIZHOU WANZHENG ENERGY CO LTD
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Patent Information

Application Number
CN202411705228.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the cleaning process, existing power board processing equipment is prone to blocking the clamping structure, resulting in incomplete brushing and difficult to completely remove residues, affecting the cleaning effect.

Method used

A power board production and processing equipment including a frame, a processing table, a rotating disk, a cleaning brush rod, a cylinder, a driving motor, a coating mechanism, a scraping mechanism and a feeding mechanism are designed. Through the design of the transmission belt, it prevents it from blocking the power plate, and combines the rotation of the rotating disc and cleaning brush rod to achieve comprehensive cleaning of the power plate.

Benefits of technology

The comprehensive cleaning of the power board is achieved, avoiding residue adhesion, significantly improving the cleaning effect, and through the design of the scraping mechanism, the cleaning brush rod is ensured and the service life of the equipment is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of power panel processing, and relates to power panel production and processing equipment which comprises a rack and a processing table, the top of the rack is connected with the processing table, and the power panel production and processing equipment further comprises a mounting base, a rotating disc, a cleaning brush rod, air cylinders, a driving motor, a smearing mechanism, a scraping mechanism and a feeding mechanism. A mounting base is connected between telescopic rods of the two air cylinders, a rotating disc is rotationally connected to the upper portion of the mounting base, a plurality of cleaning brush rods are evenly connected to the top of the rotating disc at intervals, a driving motor is mounted on the mounting base, and an output shaft of the driving motor is connected with the rotating disc; and a smearing mechanism, a scraping mechanism and a feeding mechanism are arranged on the processing table. In the conveying and cleaning process of the power panel, when the power panel is conveyed to the cleaning brush rod, the conveying belt cannot block the power panel, so that the power panel can be comprehensively cleaned, residues are prevented from being attached, and the cleaning effect is better.
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Description

Technical Field

[0001] The invention belongs to the technical field of power board processing and relates to power board production and processing equipment. Background Art

[0002] A power board is an electronic device that converts direct current into alternating current or performs voltage conversion. It is usually embedded in other electronic devices, such as computers, mobile phones, etc. During the processing of the power board, substances such as solder slag, welding flux, and oil stains may remain. If these residues are not completely removed, they will have an adverse effect on the performance of the power board. For example, solder slag or welding flux may cause a short circuit or an open circuit, while oil stains may hinder the normal power supply and conduction of the circuit. Therefore, during the processing, the residues on the power board need to be removed.

[0003] At present, the method for removing the residue on the power board is usually to use a brushing method to remove it. However, in the existing method, during the brushing process, such as using a mechanical brushing method, a clamping structure is required to clamp the power board and then send it to the brushing place for brushing. However, during the brushing process, the clamping position is blocked and difficult to brush, which can easily lead to incomplete brushing and residues remaining on the power board, affecting the cleaning effect. Summary of the invention

[0004] In view of this, the present invention provides a power board production and processing equipment.

[0005] A power board production and processing equipment, including a frame and a processing table, the top of the frame is connected to the processing table, and also includes a mounting seat, a rotating disk, a cleaning brush rod, a cylinder, a driving motor, a smearing mechanism, a scraping mechanism and a feeding mechanism. Two cylinders are installed at the bottom of the frame, and a mounting seat is connected between the telescopic rods of the two cylinders. The upper part of the mounting seat is rotatably connected to the rotating disk, and a plurality of cleaning brush rods are evenly connected to the top of the rotating disk. A driving motor is installed on the mounting seat, and the output shaft of the driving motor is connected to the rotating disk. The processing table is provided with a smearing mechanism for applying a cleaning agent, a scraping mechanism for scraping impurities at the cleaning brush rod, and a feeding mechanism for conveying the power board.

[0006] Optionally, the coating mechanism includes a liquid accumulation frame and a coating roller. The top of the processing table is provided with a liquid accumulation frame for containing the cleaning agent. The middle position of the upper part of the liquid accumulation frame is rotatably connected with a coating roller for coating the cleaning agent.

[0007] Optionally, the scraper mechanism includes a scraper plate, a dirt baffle plate and a collection frame. The scraper plate is rotatably connected to the processing table, the cleaning brush rod passes through the scraper plate, the top of the processing table is connected to the dirt baffle plate, and the collection frame is connected in the middle of the dirt baffle plate.

[0008] Optionally, the feeding mechanism includes a mounting frame, a mounting plate, a pulley, a transmission belt, a pressure wheel, a servo motor, a limit wheel and an adjusting component, the upper part of the processing table is connected to the mounting frame, the bottom sides of the mounting frame are slidably connected to the mounting plates, the bottom sides of the mounting plate are rotatably connected to the pulleys, a transmission belt is wound between the two pulleys, a pressure wheel is connected to the middle of the bottom of the mounting plate, the pressure wheel is installed at a position close to the cleaning brush rod, the pressure wheel presses the middle position of the transmission belt so that the middle position of the transmission belt is recessed inward, a servo motor is installed on the mounting plate, the output shaft of the servo motor is connected to one of the pulleys, two limit wheels are rotatably connected to the mounting plate, and the mounting frame is provided with an adjusting component for adjusting the distance between the two mounting plates.

[0009] Optionally, the adjustment component includes a rotating wheel and a bidirectional screw rod, the mounting frame is rotatably connected to the bidirectional screw rod, the bidirectional screw rod is threadably matched with the mounting plate, and one end of the bidirectional screw rod is connected to the rotating wheel.

[0010] Optionally, a scraper mechanism is also included, which includes an arc-shaped material shifting frame and an electric push rod. Two electric push rods are installed on the top of the processing table. The arc-shaped material shifting frame is connected between the telescopic rods of the two electric push rods. The bottom plane of the arc-shaped material shifting frame is flush with the top plane of the scraper plate.

[0011] Optionally, a moisture absorption mechanism is also included, which includes a connecting frame, a connecting frame and a moisture absorption roller. The processing table is connected to the connecting frame, the middle of the connecting frame is connected to the connecting frame, and a plurality of moisture absorption rollers are rotatably connected to the connecting frame at uniform intervals.

[0012] Optionally, a guide frame and a scraper are further included. The liquid accumulation frame is connected to the guide frame, the guide frame is inclined, and the guide frame is connected to the scraper for scraping off excess liquid attached to the bottom of the power board.

[0013] Optionally, a heating frame is further included, and the heating frame is installed on the top of the processing table.

[0014] The beneficial effects of the present invention are: 1. During the process of transporting and cleaning the power board, when the power board is transported to the cleaning brush rod, the transmission belt will not block the power board, so that the power board can be fully cleaned to avoid residue adhesion, and a better cleaning effect is achieved.

[0015] 2. After the power board is cleaned, the present invention can scrape out impurities attached to the cleaning brush rod through the scraper disk. After the impurities are scraped out, the impurities are prevented from adhering to the cleaning brush rod and affecting the cleaning effect of the cleaning brush rod. Then, the arc-shaped material shifting frame can be controlled to shift the scraped impurities into the collection frame, and the impurities are collected by the collection frame, thereby achieving the function of cleaning and collecting the impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0017] Figure 2 It is a structural schematic diagram of the smearing mechanism of the present invention.

[0018] Figure 3 It is a cross-sectional view of the mounting seat and the processing table of the present invention.

[0019] Figure 4 It is a structural schematic diagram of the scraping mechanism of the present invention.

[0020] Figure 5 It is a schematic diagram of the first structure of the feeding mechanism of the present invention.

[0021] Figure 6 It is a second structural schematic diagram of the feeding mechanism of the present invention.

[0022] Figure 7 It is a third structural schematic diagram of the feeding mechanism of the present invention.

[0023] Figure 8 It is a schematic diagram of the first structure of the scraping mechanism of the present invention.

[0024] Fig. 9 It is a second structural schematic diagram of the scraping mechanism of the present invention.

[0025] Fig.10 It is a structural schematic diagram of the moisture absorption mechanism of the present invention.

[0026] Fig.11 It is a schematic structural diagram of the guide frame, processing table and scraper of the present invention.

[0027] Fig.12 It is a schematic diagram of the structure of the heating frame and the processing table of the present invention.

[0028] Markings in the accompanying drawings: 1: frame, 2: processing table, 21: liquid accumulation frame, 22: coating roller, 3: cylinder, 41: mounting seat, 42: rotating disk, 43: cleaning brush rod, 44: driving motor, 51: scraper disk, 52: dirt baffle plate, 53: collecting frame, 61: mounting frame, 62: mounting plate, 63: pulley, 64: transmission belt, 65: pressure wheel, 66: servo motor, 67: limiting wheel, 71: rotating wheel, 72: bidirectional screw rod, 81: arc-shaped material feeding frame, 82: electric push rod, 91: connecting frame, 92: connecting frame, 93: moisture absorption roller, 101: guide frame, 102: scraper, 11: heating frame, 100: power board. DETAILED DESCRIPTION

[0029] Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[0030] A power board production and processing equipment, such as Figure 1-Figure 7 As shown, it includes a frame 1, a processing table 2, a mounting seat 41, a rotating disk 42, a cleaning brush rod 43, a cylinder 3, a driving motor 44, a coating mechanism, a scraping mechanism and a feeding mechanism. The top of the frame 1 is connected to the processing table 2, and two cylinders 3 are installed on the left side of the bottom of the frame 1. A mounting seat 41 is connected between the telescopic rods of the two cylinders 3, and the mounting seat 41 can slide up and down on the frame 1. The upper part of the mounting seat 41 is rotatably connected to the rotating disk 42, and a plurality of cleaning brush rods 43 are evenly spaced and connected to the top of the rotating disk 42. A driving motor 44 is installed on the mounting seat 41, and the output shaft of the driving motor 44 is connected to the rotating disk 42 so that the driving motor 44 can drive the rotating disk 42 to rotate. The processing table 2 is provided with a coating mechanism for coating cleaning agent, a scraping mechanism for scraping impurities at the cleaning brush rod 43, and a feeding mechanism for conveying the power board 100.

[0031] like Figure 2 As shown, the coating mechanism includes a liquid accumulation frame 21 and a coating roller 22. The liquid accumulation frame 21 for containing cleaning agent is installed on the left side of the top of the processing table 2, and the coating roller 22 for coating cleaning agent is rotatably connected to the middle position of the upper part of the liquid accumulation frame 21.

[0032] like Figure 4 As shown, the scraper mechanism includes a scraper plate 51, a dirt baffle plate 52 and a collecting frame 53. The scraper plate 51 is rotatably connected to the left side of the processing table 2, and the cleaning brush rod 43 passes through the scraper plate 51. When the cleaning brush rod 43 moves downward, the scraper plate 51 can scrape off the impurities stuck on the cleaning brush rod 43. The dirt baffle plate 52 is connected to the left side of the top of the processing table 2, and the dirt baffle plate 52 is located on the right side of the scraper plate 51. The middle of the dirt baffle plate 52 is connected to the collecting frame 53, and the collecting frame 53 is detachably arranged.

[0033] like Figure 5-Figure 7 As shown, the feeding mechanism includes a mounting frame 61, a mounting plate 62, a pulley 63, a transmission belt 64, a clamping wheel 65, a servo motor 66, a limit wheel 67 and an adjustment component. The upper part of the processing table 2 is connected to the mounting frame 61, and the left and right sides of the bottom of the mounting frame 61 are slidably connected to the mounting plates 62, and the front and rear sides of the bottom of the mounting plate 62 are rotatably connected to the pulleys 63, and the transmission belt 64 is wound between the two pulleys 63. The middle of the bottom of the mounting plate 62 is connected to the clamping wheel 65, and the clamping wheel 65 is installed at a position close to the cleaning brush rod 43. The pressure wheel 65 presses the middle position of the transmission belt 64, causing the middle position of the transmission belt 64 to be concave inward, so that when the transmission belt 64 transmits the power board 100 to the cleaning brush rod 43, the cleaning brush rod 43 will not be blocked, thereby ensuring the cleaning effect. A servo motor 66 is installed on the mounting plate 62, and the output shaft of the servo motor 66 is connected to the pulley 63 on the rear side. Two limiting wheels 67 are rotatably connected to the mounting plate 62 for limiting the transmission belt 64. The mounting frame 61 is provided with an adjustment component for adjusting the distance between the two mounting plates 62.

[0034] like Figure 6 As shown, the adjustment assembly includes a rotating wheel 71 and a bidirectional screw rod 72. The left side of the mounting frame 61 is rotatably connected to the bidirectional screw rod 72. The bidirectional screw rod 72 is threadedly matched with the mounting plate 62 so that the rotation of the bidirectional screw rod 72 can drive the two mounting plates 62 to move closer to or away from each other through the thread. The left side of the bidirectional screw rod 72 is connected to a rotating wheel 71 to facilitate the operation of the rotation of the bidirectional screw rod 72.

[0035] When the power board 100 needs to be produced and processed, the present device can be used. When in use, the power board 100 is first placed between the two transmission belts 64. After the placement is completed, the servo motor 66 can be controlled to drive the pulley 63 to rotate, thereby driving the transmission belt 64 to rotate. When the transmission belt 64 rotates, the power board 100 can be transported backward. In the process of transporting the power board 100 backward, the power board 100 will contact the coating roller 22, and the cleaning agent in the liquid accumulation frame 21 will be applied to the bottom of the power board 100 through the coating roller 22, so that the residue at the bottom of the power board 100 is soaked. Then, the driving motor 44 can be controlled to operate to drive the rotating disk 42 and the cleaning brush rod 43 to rotate. When the transmission belt 64 transports the power board 100 to the cleaning brush rod 43, the residue attached to the power board 100 can be cleaned in conjunction with the rotation of the cleaning brush rod 43, thereby cleaning the residue. In the cleaning process, since the pressure wheel 65 presses the transmission belt 64 at the cleaning position, the transmission belt 64 will not block the power supply. The plate 100 is in the cleaning position, so that the cleaning is more comprehensive. After a certain batch of power plates 100 are cleaned, the cylinder 3 can be controlled to drive the mounting seat 41 to move downward. When the mounting seat 41 moves downward, it drives the rotating disk 42 and the cleaning brush rod 43 to move downward. At this time, the scraper plate 51 can scrape off the residue attached to the cleaning brush rod 43, and then the residue can be swept to the dirt baffle plate 52 by cleaning, and collected by the collecting frame 53, thereby playing the role of cleaning the cleaning brush rod 43, avoiding excessive residue attached to the cleaning brush rod 43, affecting the cleaning process of the power plate 100. In this way, the processing equipment can be used to clean the power plate 100 during the processing, and there will be nothing to hinder the edge position of the power plate 100 during cleaning, so as to ensure the cleaning effect. In the actual operation process, the rotating wheel 71 can be controlled to rotate according to the power plate 100 to be cleaned, thereby driving the bidirectional screw rod 72 to rotate, so as to drive the two mounting plates 62 to move closer or farther from each other through the thread, so as to adjust the distance between the two mounting plates 62.

[0036] like Figure 8 and Fig. 9 As shown, a scraper mechanism is also included, which includes an arc-shaped material shifting frame 81 and an electric push rod 82. Two electric push rods 82 are symmetrically arranged on the top and rear side of the processing table 2. The arc-shaped material shifting frame 81 is connected between the telescopic rods of the two electric push rods 82. The arc-shaped material shifting frame 81 is located on the front side of the scraper plate 51, and the bottom plane of the arc-shaped material shifting frame 81 is flush with the top plane of the scraper plate 51.

[0037] In the initial state, the telescopic rod of the electric push rod 82 is in an extended state. When the scraper disc 51 has cleaned the cleaning brush rod 43, the telescopic rod of the electric push rod 82 can be controlled to retract to drive the arc-shaped material shifting frame 81 to move to the right. When moving, the arc-shaped material shifting frame 81 can hang the residue attached to the scraper disc 51 on the dirt baffle plate 52 and collect it through the collection frame 53, so as to achieve the effect of automatically cleaning the residue, which is more convenient to operate.

[0038] like Fig.10 As shown, a moisture absorption mechanism is also included, and the moisture absorption mechanism includes a connecting frame 91, a connecting frame 92 and a moisture absorption roller 93. The connecting frame 91 is connected to the rear side of the processing table 2, and the connecting frame 92 is connected in the middle of the connecting frame 91. Three moisture absorption rollers 93 are evenly spaced and rotatably connected to the connecting frame 92. When the power board 100 moves backward, it will contact the moisture absorption roller 93, and the liquid attached to the power board 100 will be absorbed by the moisture absorption roller 93.

[0039] After the power board 100 is cleaned, the power board 100 continues to be transported, and the bottom of the power board 100 will contact the moisture absorption roller 93, and the moisture absorption roller 93 will absorb the excess moisture on the power board 100 to assist in drying the power board 100.

[0040] like Fig.11 As shown, it also includes a guide frame 101 and a scraper 102. The guide frame 101 is connected to the upper rear side of the liquid accumulation frame 21. The guide frame 101 is inclined with the front lower and the rear higher. The guide frame 101 is connected to the scraper 102 for scraping off excess liquid attached to the bottom of the power board 100. After the cleaning agent is attached to the bottom of the power board 100, the power board 100 continues to move and contacts the scraper 102, so that the excess cleaning agent at the bottom of the power board 100 is scraped off by the scraper 102, and the scraped cleaning agent will flow back to the liquid accumulation frame 21 along the guide frame 101 to avoid wasting the cleaning agent.

[0041] like Fig.12 As shown, a heating frame 11 is also included. The heating frame 11 is installed on the front side of the top of the processing table 2. The heating frame 11 is located in front of the liquid accumulation frame 21. When the power board 100 passes through the heating frame 11, the heating frame 11 can heat the bottom of the power board 100 to soften the impurities at the bottom of the power board 100, so that the impurities can be better brushed off and cleaned by the cleaning brush rod 43.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A power board production and processing device, comprising a frame (1) and a processing table (2), wherein the top of the frame (1) is connected to the processing table (2), characterized in that: The machine also comprises a mounting seat (41), a rotating disk (42), a cleaning brush rod (43), a cylinder (3), a driving motor (44), a coating mechanism, a scraping mechanism and a feeding mechanism. Two cylinders (3) are mounted on the bottom of the frame (1); a mounting seat (41) is connected between the telescopic rods of the two cylinders (3); a rotating disk (42) is rotatably connected to the top of the mounting seat (41); a plurality of cleaning brush rods (43) are evenly spaced and connected to the top of the rotating disk (42); a driving motor (44) is mounted on the mounting seat (41); an output shaft of the driving motor (44) is connected to the rotating disk (42); and a coating mechanism for coating a cleaning agent, a scraping mechanism for scraping off impurities on the cleaning brush rod (43) and a feeding mechanism for conveying the power supply board (100) are provided on the processing table (2).

2. The power board production and processing equipment according to claim 1, characterized in that: The coating mechanism comprises a liquid accumulation frame (21) and a coating roller (22); the liquid accumulation frame (21) for containing the cleaning agent is installed on the top of the processing table (2); and the coating roller (22) for coating the cleaning agent is rotatably connected to the middle position of the upper part of the liquid accumulation frame (21).

3. The power board production and processing equipment according to claim 1, characterized in that: The scraping mechanism comprises a scraping disc (51), a dirt baffle plate (52) and a collecting frame (53); the scraping disc (51) is rotatably connected to the processing table (2); the cleaning brush rod (43) passes through the scraping disc (51); the top of the processing table (2) is connected to the dirt baffle plate (52); and the middle of the dirt baffle plate (52) is connected to the collecting frame (53).

4. The power board production and processing equipment according to claim 1, characterized in that: The feeding mechanism comprises a mounting frame (61), a mounting plate (62), a pulley (63), a transmission belt (64), a pressure wheel (65), a servo motor (66), a limit wheel (67) and an adjustment component. The upper part of the processing table (2) is connected to the mounting frame (61), both sides of the bottom of the mounting frame (61) are slidably connected to the mounting plates (62), both sides of the bottom of the mounting plate (62) are rotatably connected to the pulleys (63), a transmission belt (64) is wound between the two pulleys (63), and the middle of the bottom of the mounting plate (62) is connected to the pressure wheel. (65), the pressure wheel (65) is installed at a position close to the cleaning brush rod (43), the pressure wheel (65) presses the middle position of the transmission belt (64), so that the middle position of the transmission belt (64) is recessed inward, a servo motor (66) is installed on the mounting plate (62), the output shaft of the servo motor (66) is connected to one of the pulleys (63), two limit wheels (67) are rotatably connected to the mounting plate (62), and an adjustment component for adjusting the distance between the two mounting plates (62) is provided on the mounting frame (61).

5. The power board production and processing equipment according to claim 4, characterized in that: The adjustment assembly comprises a rotating wheel (71) and a bidirectional screw rod (72); the mounting frame (61) is rotatably connected to the bidirectional screw rod (72); the bidirectional screw rod (72) is threadably engaged with the mounting plate (62); one end of the bidirectional screw rod (72) is connected to the rotating wheel (71).

6. The power board production and processing equipment according to claim 3, characterized in that: It also includes a scraping mechanism, which includes an arc-shaped material-moving frame (81) and an electric push rod (82). Two electric push rods (82) are installed on the top of the processing table (2). The arc-shaped material-moving frame (81) is connected between the telescopic rods of the two electric push rods (82). The bottom plane of the arc-shaped material-moving frame (81) is flush with the top plane of the scraping plate (51).

7. The power board production and processing equipment according to claim 1, characterized in that: It also comprises a moisture absorption mechanism, which comprises a connecting frame (91), a connecting frame (92) and a moisture absorption roller (93); the connecting frame (91) is connected to the processing table (2); the connecting frame (92) is connected in the middle of the connecting frame (91); and a plurality of moisture absorption rollers (93) are rotatably connected to the connecting frame (92) at even intervals.

8. The power board production and processing equipment according to claim 2, characterized in that: It also comprises a flow guide frame (101) and a scraper (102); the flow guide frame (101) is connected to the liquid accumulation frame (21); the flow guide frame (101) is arranged in an inclined manner; and the flow guide frame (101) is connected to the scraper (102) for scraping off excess liquid attached to the bottom of the power board (100).

9. The power board production and processing equipment according to claim 1, characterized in that: It also includes a heating frame (11), and the heating frame (11) is installed on the top of the processing table (2).